Danfoss BD Controller 101N07 User guide

MAKING MODERN LIVING POSSIBLE

BD Controller 101N07xx Series 24 V DC

with Tool4Cool® LabEdition software

Operating Instructions

Operating Instructions	BD Controller 101N07xx Series 24 V DC

2	DEHC.PS.100.I.02

Operating Instructions	BD Controller 101N07xx Series 24 V DC

1.0Introduction

1.1	Applications..................................................................................................................................	5
1.2	Capability ......................................................................................................................................	5
1.3	Functions .......................................................................................................................................	5
1.4	Programming Interface ............................................................................................................	5

2.0Installation

2.1	Checklist ........................................................................................................................................	7
2.2	Connect cables ............................................................................................................................	8
2.3	Install and configure software ...............................................................................................	9

3.0Operation

3.1	User interface .............................................................................................................................	11
3.2	Operation ....................................................................................................................................	11

4.0Parameters

	4.1 Parameter Overview................................................................................................................		13
	4.2 Description of Parameters ....................................................................................................		15
	4.2.1	Main Functions............................................................................................................	15
	4.2.2	Battery protection......................................................................................................	15
	4.2.3	Compressorn ...............................................................................................................	16
	4.2.4	Condenser fan.............................................................................................................	17
	4.2.5	Evaporator fan ............................................................................................................	17
	4.2.6	Thermostat....................................................................................................................	18
	4.2.7	ECO function................................................................................................................	19
	4.2.8	Compressor safety......................................................................................................	20
	4.2.9	Communication..........................................................................................................	20
	4.2.10	Product information.................................................................................................	21
	4.2.11	Customer register .....................................................................................................	21
	4.2.12	Actual error...................................................................................................................	21
	4.2.13	Inverter Temperature (PCB)....................................................................................	22
5.0	Ordering	...........................................................................................................................................	25
6.0	More Information ......................................................................................................................		27

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TOOL4COOL®

BD Controller 1. Introduction

101N07xx Series

24 V DC

1.1 Applications

The BD350GH 24 V DC compressor system is intended mainly for in parking anti-idle applications. Secondary applications could be

•Spot cooling in buses, golf carts, smaller boats, forklifts, campers etc

•Air cargo cooling

•Cooling of switchboards and batteries in radio stations for cellular phones

1.2 Capability

The cooling capacity of the compressor is approx. 900 Watt @ Pe/Pc ~+15/+55°C The system is able to operate in ambient temperatures up to +55 ºC (131 F). The operating conditions are High Back Pressure (HBP).

1.3 Functions

The main functions of BD350GH compressor systems are:

•Motor / Compressor speed control

•Thermostat control (ON / OFF or electronic via NTC temperature sensor)

•ECO function to optimize compressor speed for minimum power consumption

•Condenser fan control

•Evaporator fan control

•Communication interface

•Monitoring function

•Error & event log

•Battery protection functions

•Main Switch

•Log of specific parameters

•Optimization of specific parameters via PC software before commencing mass production

1.4Programming Interface

The controller can be accessed using either

-the Danfoss software tool,Tool4Cool® LabEdition, or

-a custom interface. Please contact Danfoss for further information regarding custom interfaces.

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TOOL4COOL®

BD Controller 2. Installation

101N07xx Series

24 V DC

2.1 Checklist

Installation involves the following steps:

•Checklist

•Cable connection

•Software installation and confi guration

Check that you have the following:

BD electronic controller 101N07xx Series 24V DC

•101N0715

•101N0710 (discontinued)

	Tool4Cool® LabEdition software
	installation CD
	NTC temperature sensor
	(alternative: mechanical thermostat)
	DC line cords
	Product key for BD compressor controller	DH3TT6RBAD1GW8G68ZM1N8G62ZMCOO916IER6GH2YZEIR
	(not necessary with Tool4Cool®Version 1.02)

Danfoss One Wire/LIN gateway with connection cables

•Gateway

•One Wire/LIN gateway Communication cable

•USB port connector to PC

•USB 2.0 A/B cable

Ordering: See section 5.0

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Operating Instructions BD Controller 101N07xx Series 24 V DC

2.2 Connect cables

USB 2.0 A/B Cable	Gateway	One Wire/LIN Gateway Communication Cable
		Electronic Unit

USB port connector to PC

COM port connector to PC

NTC temperature sensor

USB port connector to PC

Serial RS232 Cable with USB Voltage Supply

Power supply cable

Wiring diagram

option 2

USB

COM

USB

(only for supply) option 1

NTC resistor

– t°

option 2

		One Wire
Tx Rx	Danfoss One Wire	LIN Gateway
	LIN Gateway
		One Wire
USB	Code n o.: 105N9501	/ LIN
	RS232/485 Electronics
	USB 2.0 (One Wire / LIN)
	RS232
	RS485

	mech. Thermostat	-
		Fan
		+	optional
		-
	option 1	Fan
		+	optional
	Fuse	Main switch

Power supply

8633

Terminal plug

8	DEHC.PS.100.I.02

Operating Instructions	BD Controller 101N07xx Series 24 V DC

The compressor control unit has the following connections:

I, C, + Modbus data communication. I = communication C & + power supply.

C,T Thermostat connection. A Danfoss NTC temperature sensor (option 2) can be connected or a mechanical ON/OFF thermostat (option 1)

Fe, + Evaporator fan (Optional) 24V DC, 0-24V, max 60Watt power output, pulse width modulated.

Fc, + Condenser fan (optional) 24V DC, 0-24V, max 40Watt power output, pulse width modulated.

-, +	Main supply voltage. Nominal voltage 24V DC, range: 17 to 31.5V DC
Wire dimensions
	Size		Max. length*
Cross		AWG	24V operation
section
[mm2]		[Gauge]	[m]	[ft.]
2 x 4		11	1.5	4.92
2 x 6		9	2	6.60

* Length between battery and electronic unit

2.3Install and configure software

For brief software installation and configuration instructions please refer to BD Controller 101N07xx Series 24 V DC with Tool4Cool® LabEdition Software - Quick Start Guide.

For detailed instructions please refer to Tool4Cool® LabEdition Operating Instructions.

These manuals are supplied with theTool4Cool® software.

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