Danfoss BD35F, BD50F Installation guide

Cooling in trucks
Application Note
Most truck drivers are on the road for many days at a time. To keep
their food and beverages cold they need refrigerators that can be
built into the cab.
workplaces. They are universal for 12 and 24 V DC power supply.
conditions and vibrations under harsh road conditions all over the
world.
The BD 35F and BD 50 F compressors can be used for both refrige-
rators and freezers and use R134a as refrigerant.
The compressors are controlled by an electronic unit including
protection against overload and destructive battery discharge. The
unit also features an internal voltage recording as well as calibra-
tion to the applied voltage (compressor monitoring).
Important features:
• Efcient and reliable operation under extreme conditions
• High efciency/Low current consumption/high COP
• Compact design
• Silent operation, barely perceptible
• Variable capacity (manually adjustable or automatic)
The compressors cover a capacity range from 20 to 180 W.
Low, medium and high back pressure applications.
(See specication sheet on the next page).
Refrigerator sizes up to 160 liters and freezers up to 90 liters.
REFRIGERATION AND AIR CONDITIONING
More than 25 years of experience with 12-24 V DC compressors
The BD 35F and BD 50F compressors are approved according to
the e4 automotive EMC standard and complies with the CE, UL and
C-tick standards.
For further information please contact Danfoss.
Technical data
B
A
201
170
70
ø16
C
E
D
130
8269
120
20
105
28
78.
5
204
100
ø9
B2
B1
123
59
46
16
127
BD35F
Performance data BD35F
General
Compressor BD35F BD50F
Code number: Comp. without electronic unit 101Z0200 101Z1220
Code number: Electronic unit 12-24 V DC,
single packing
Code number: Electronic unit 12-24 V DC,
industrial packing, 30 pcs.
101N0220
101N0221
Application
Application LBP/MBP/(HBP)
Evaporating temperature range °C -30 to 0 (10)
Voltage 12 - 24 V DC
Max. voltage 31.5 V
Max. machine compartment temperature °C 55
Comp. cooling at ambient temp. 43°C S or F1*
* depending on application
Design
Displacement cm3 2.00 2.50
Oil quantity cm3 150
Maximum refrigerant charge g 300
Free gas vol. in compressor housing cm3 870
Weight: Compressor/Electronic unit kg 4.3/0.25
Motor
Motor type Variable Speed
Resistance, all 3 windings (25°C) 2.3 2.0
Approvals E4 72/245 95/54 0277 00
Dimensions
Height mm A 137
B 135 B1 128 B2 73
Suction connector location/I.D. mm C 6.2±0.09
Process connector location/I.D. mm D 6.2±0.09
Discharge connector location/I.D. mm E 5.0 +0.12/+0.20
Compressors on a pallet pcs. 120
Capacity (EN 12900/CECOMAF) Watt
rpm \ °C 2,000 2,500 3,000 3,500
-30
15.8
20.2
22.5
26.2
-25
23.9
29.9
32.4
35.9
-23.3
26.9
33.5
36.5
40.4
-20
33.1
41.2
45.4
50.5
-15
43.8
54.6
61.8
69.8
-10
56.6
70.7
81.7
93.6
-5
71.7
89.7 105 122
89.9 112 133
0
5
10
111
136
139
Power consumption Watt
rpm \ °C 2,000 2,500 3,000 3,500
-30
17.6
23.3
29.9
36.0
-25
23.4
30.9
36.0
42.8
-23.3
25.3
33.3
38.3
45.4
-20
28.7
37.8
43.0
50.8
-15
33.6
44.1
50.7
59.5
-10
38.3
50.2
58.7
68.9
-5
43.0
56.2
66.8
78.5
48.0
62.3
74.8
0
5
10
53.4
59.5
68.7
Current consumption (for 24 V applications the gures must be halved) Amp.
rpm \ °C 2,000 2,500 3,000 3,500
-30
1.5
1.9
2.5
3.0
-25
2.0
2.6
3.0
3.6
-23.3
2.1
2.8
3.2
3.8
-20
2.4
3.2
3.6
4.3
-15
2.8
3.7
4.2
5.0
-10
3.2
4.2
4.9
5.7
-5
0
5
3.6
4.0
4.7
5.2
5.6
6.2
6.5
10
4.5
5.0
5.8
COP (EN 12900/CECOMAF) W/W
rpm \ °C 2,000 2,500 3,000 3,500
-30
0.90
0.87
0.75
0.73
-25
1.02
0.97
0.90
0.84
-23.3
1.06
1.01
0.95
0.89
-20
1.15
1.09
1.06
1.00
-15
1.31
1.24
1.22
1.17
-10
1.48
1.41
1.39
1.36
-5
1.67
1.60
1.58
1.55
1.87
1.80
1.78
0
5
10
2.08
2.29
2.02
Performance data BD50F
Capacity (EN 12900/CECOMAF) Watt
rpm \ °C 2,000 2,500 3,000 3,500
-30
20.1
27.0
31.0
38.1
-25
31.0
39.0
45.4
53.2
-23.3
34.9
43.4
50.6
59.1
-20
42.8
52.7
61.5
71.9
-15
56.3
68.9
80.7
95.0
-10
42.2
88.9 104
124*
-5
91.6
113 134* 159*
115 144* 171*
0
5
10
144*
178*
181*
Power consumption Watt
rpm \ °C 2,000 2,500 3,000 3,500
-30
25.1
34.1
39.9
50.2
-25
31.8
40.5
49.2
59.3
-23.3
34.0
42.9
52.2
62.5
-20
38.2
47.8
57.8
69.0
-15
44.7
55.8
66.5
80.2
-10
51.3
64.7
76.4
93.4*
-5
58.3
74.3
88.4* 109*
0
65.8
84.8* 104*
5
74.2*
96.1*
10
83.5*
Current consumption (for 24 V applications the gures must be halved) Amp.
rpm \ °C 2,000 2,500 3,000 3,500
-30
2.2
2.9
3.5
4.2
-25
2.6
3.4
4.2
4.9
-23.3
2.8
3.6
4.4
5.2
-20
3.1
4.0
4.9
5.8
-15
3.8
4.7
5.6
6.7
-10
4.4
5.4
6.5
7.8*
5.1
6.2
7.4*
9.0*
-5
0
5
6.4*
7.8*
10
6.9*
5.8
7.0*
8.5*
COP (EN 12900/CECOMAF) W/W
rpm \ °C 2,000 2,500 3,000 3,500
* Fan cooling of electronic unit compulsory
-30
0.80
0.79
0.78
0.76
Test conditions EN 12900/CECOMAF ASHRAE
Condensing temperature 55°C 55°C Ambient and suction gas temp. 32°C 32°C Liquid temperature 55°C 32°C Static cooling, 12 V DC 1 Watt = 0.86 kcal/h
-25
0.98
0.96
0.92
0.90
-23.3
1.03
1.01
0.97
0.95
-20
1.12
1.10
1.06
1.04
-15
1.26
1.24
1.21
1.19
-10
1.41
1.37
1.37
1.32*
-5
1.57
1.53
1.51*
1.45*
0
1.75
1.70*
1.65*
5
1.94*
1.88*
10
2.13*
Danfoss Compressors GmbH
Mads-Clausen-Strasse 7 P.O.Box 1443, D-24939 Flensburg Phone: +49 461 4941-0 Telefax: +49 461 44715 www.danfoss.com/compressors
CA.46.B1.02
Produced by Danfoss G1 advertising agency 04.03.UF.JN
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