How it Works
Danfoss
Loading...
Akva Lux II VX2

Danfoss Akva Lux II VX2, Akva Lux II VX2-E, Akva Lux II VX3, Akva Lux II VX3-E Operating guide

Download
MAKING MODERN LIVING POSSIBLE
Danfoss District Energy
Akva Lux II VX2, VX2-E, VX3, VX3-E
Instructions for installation and use
Instructions for installation and use Akva Lux II VX substations
Akva Lux II VX2 Akva Lux II VX2-E Akva Lux II VX3 Akva Lux II VX3-E
1. Contents
5.1 Akva Lux II VX2 ..................................................................................................................................................................................................................4
5.2 Akva Lux II VX2-E ..............................................................................................................................................................................................................5
5.3 Akva Lux II VX3 ..................................................................................................................................................................................................................6
5.4 Akva Lux II VX3-E ..............................................................................................................................................................................................................7
6.1 Akva Lux II VX2 ..................................................................................................................................................................................................................8
6.2 Akva Lux II VX2-E ..............................................................................................................................................................................................................9
6.3 Akva Lux II VX3 ............................................................................................................................................................................................................... 10
6.4 Akva Lux II VX3-E ........................................................................................................................................................................................................... 11
8.0 Mounting ................................................................................................................................................................................................................................ 13
8.1 Variable connection possibilities ............................................................................................................................................................................ 13
8.2 DHW recirculation Akva Lux II VX2 & Akva Lux II VX3......................................................................................................................................14
8.2.1 Mounting of circulation set for Akva Lux II VX2 & VX3 ......................................................................................................................... 14
8.2.2 Mounting of circulation set Akva Lux II VX2-E and VX3-E ................................................................................................................... 14
8.3 Safety thermostat ........................................................................................................................................................................................................ 15
8.4 Expansion vessel .......................................................................................................................................................................................................... 16
8.5 Heat meter, Fitting piece........................................................................................................................................................................................... 17
8.6 Test and connections ................................................................................................................................................................................................. 17
8.7 Mounting of outdoor temperature sensor ........................................................................................................................................................ 17
8.8 Safety valves .................................................................................................................................................................................................................. 17
12.1 Akva Lux II VX2 (ECL 110) ......................................................................................................................................................................................... 20
12.2 Akva Lux II VX2-E (ECL 310/A266) ......................................................................................................................................................................... 22
12.3 Akva Lux II VX3 (ECL210/A260) .............................................................................................................................................................................. 25
12.4 Akva Lux II VX3-E (ECL310/A376) .......................................................................................................................................................................... 28
14.0 Circulation pumps - Domestic hot water ..................................................................................................................................................................... 33
14.1 Wilo-Stratos ECO-Z (Circulation set 810.441) .................................................................................................................................................... 33
14.2 Wilo-Star-Z NOVA (Circulation set 810.443) ...................................................................................................................................................... 33
15.1 Maintenance plan (recommendations) .............................................................................................................................................................. 35
16.1 Troubleshooting - Heating ...................................................................................................................................................................................... 36
16.2 Troubleshooting - Domestic hot water ............................................................................................................................................................... 38
2
DKDHR VI.GP.V2.02 Danfoss District Energy
Instructions Akva Lux II VX
2.0 Safety notes
Instructions
This operating manual should be read carefully before installation and start-up of the substation. The manufacturer accepts no liability for damage or faults that result from non-compliance with the operating manual. Please read and follow all the instructions carefully to prevent acci­dents, injury and damage to property. The risk of persons being injured and equipment damaged increases considerably if the recommended permissible operating parameters are exceeded. Installation, assembly work, rst start-up and maintenance work may be carried out only by qualied and authorized personnel in compli­ance with the safety regulations (both heating and electrical work).
Connection
The substation must be equipped with features that ensure that the substation can be separated from all energy sources (also power supply).
Warning! Hot surfaces
Parts of the substation may be very hot and can cause burn inju­ries. Be very careful when you are in the immediate vicinity of the substation.
Energy source
The substation is designed for district heating as the primary source of energy. However, also other energy sources can be used where the operating conditions allow it and always are comparable to district heating.
Application
The substation is designed only to operate with water or a water-glycol mixture (up to 40%), and other heating media may not be used. Connect the substation to the house installation in a frost-free room, where the temperature does not exceed 50 °C and the humidity does not exceed 80%. Do not cover or wall up the substation or in any other way block the entrance to the station.
Choice of material
Choice of materials always in compliance with local legislation.
Corrosion protection
The maximum chloride compounds of the ow medium should not be higher than 300 mg/l. The risk of equipment corrosion increases considerably if the recommended permissible chloride compounds are exceeded.
Safety valve(s)
We recommend mounting of safety valve(s), however, always in com­pliance with local regulations.
Sound level.
≤ 55 dB.
Warning of high pressure and high temperature
The maximum supply temperature in the district heating network can be up to 110°C and the operating pressure can be up to 16 bar. This may result in a risk of scalding from touching the substation and from outow of the medium (water/steam). Exceeding the substation design data and operating parameters for pressure and temperature carries an appreciable risk of personal injury and/or damage to property.
Emergencies
In the event of re, leaks or other hazards, immediately shut o all sources of energy to the substation, if possible and call for appropri­ate assistance. If the domestic hot water is discoloured or malodo­rous, shut o all ball valves on the substation, notify all users and call for professional assistance immediately.
Warning of damage during transport
On reception of the substation, and before installing it, check for any evidence of damage during transport. The substation must be handled and moved with the greatest care and attention.
IMPORTANT - Tightening of connections
Before adding water to the system, ALL pipe connections MUST be retightened, as vibrations during transport may have caused leaks. Once the substation has been lled and the system has been put into operation, ALL connections must be tightened once more.
(Do not overstrain! - See item 8.6, page 17)
3.0 Storage and Handling
Before installation, the units must be stored in a dry, heated (i.e. frost­free) room. (Relative humidity max. 80% and storage temperature 5-70 °C).
The units must not be stacked higher than the limit at the factory . Units supplied in cardboard packaging must be lifted using the handles incor­porated in the packaging. Units must be placed on pallets for transport/ moving across large distances. As far as possible, do not lift the substation by the pipes. Lifting by the pipes may cause leaks. REMEMBER to retighten.
Handling
We recommend minimum two people to lift the substation.
We recommend that you wear suitable safety footwear while handling and installing the substation.
4.0 Disposal
Dispose of the packaging in accordance with the local regulations for disposal of used packaging materials.
The substation is made of materials that cannot be disposed of together with household waste. Close all energy sources and disconnect all connection pipes. Disconnect and dismantle the product for disposal in accordance with the applicable local regulations for the disposal of the individual components.
Danfoss District Energy VI.GP.V2.02 DKDHR
33
Instructions Akva Lux II VXInstructions Akva Lux II VX
5.0 Diagram - Examples
5.1 Akva Lux II VX2
DHW
Circ.
DCW
DH Supply
DH Return
Bypass
1 Plate heat exchanger, HE, with insulation 2 Plate heat exchanger, DHW, with insulation 5 Strainer 6 Non-return valve 7 Ball valve 8 Circulation pump HE 11 Safety valve, HE 2,5 bar 12 Safety valve, DHW 10 bar 13 Thermometer 14 Pocket for pressure gauge 15 Manometer 16 Expansion vessel 12 L 17 Air valve 22 Safety thermostat Danfoss AT 23 Sensor pocket for heat meter ½“ 24 Fitting piece for heat meter, 1” x 130 mm
Measurements:
HE Return
HE Supply
25 Controller Danfoss ECL 110/A130 26 Outdoor sensor Danfoss ESMT 27 Sensor Danfoss ESMC 29 Danfoss actuator AMV 150 30 2-way valve VS2 38 Domestic hot water controller Danfoss PTC2 +P 40 Danfoss FJVR for bypass/circulation
--------------------------------------------------------------­62 Non-return valve (not part of dly) 64 Circulation pump (not part of dly)
Please note that the unit does not include strainer on DH supply. It is the responsibility of the energy supplier to secure that a strainer, mesh 0.6 mm, is tted on the primary side.
Dimensions without cover H730 x W530 x D360 mm
Dimensions with cover H780 x W550 x D380 mm
Connections:
Order: 1 District heating (DH) supply 2 District heating (DH) return 4 Heating (HE) return 5 Heating (HE) supply 6 Domestic hot water (DHW) 7 Domestic cold water (DCW)
wall
Connection sizes: DH: G¾ (ET) HE: G¾ (ET) DHW, DCW: G¾ (ET)
top view
4
DKDHR VI.GP.V2.02 Danfoss District Energy
Circ.: G¾” (IT )
Instructions Akva Lux II VX
5.2 Akva Lux II VX2-E
DHW
Circ.
DCW
DH Supply
DH Return
1 Plate heat exchanger, HE, with insulation 2 Plate heat exchanger, DHW , with insulation 5 Strainer 6 Non-return valve 7 Ball valve 8 Circulation pump HE 9 Circulation pump DHW circ. 11 Safety valve, HE 2,5 bar 12 Safety valve, DHW 10 bar 13 Thermometer 14 Pocket for pressure gauge ½” 15 Manometer 16 Expansion vessel 12 L 17 Air valve 20 Switch box for pumps
HE Return
HE Supply
21 Flow switch 22 Safety thermostat Danfoss AT 23 Sensor pocket for heat meter ½“ 24 Fitting piece for heat meter, 1” x 130 mm 25 Controller Danfoss ECL 310/A266 26 Outdoor sensor Danfoss ESMT 27 Sensor Danfoss ESMC 29 Danfoss actuator AMV 150 30 2-way valve VS2 31 Danfoss actuator AMV 30 32 2-way valve VM 2
Please note that the unit does not include strainer on DH supply. It is the responsibility of the energy supplier to secure that a strainer, mesh 0.6 mm, is tted on the primary side.
Measurements:
Dimensions without cover H870 x W530 x D360 mm
Dimensions with cover H870 x W595 x D380 mm
Connections:
Order: 1 District heating (DH) supply 2 District heating (DH) return 4 Heating (HE) return 5 Heating (HE) supply 6 Domestic hot water (DHW) 7 Domestic cold water (DCW)
wall
Connection sizes: DH: G¾ (ET) HE: G¾ (ET) DHW, DCW: G¾ (ET)
top view
Circ.: G¾” (IT )
Danfoss District Energy VI.GP.V2.02 DKDHR
55
Instructions Akva Lux II VX
5.3 Akva Lux II VX3
DHW
Circ.
DCW
DH Supply
DH Return
Bypass
1 Plate heat exchanger, HE, with insulation 2 Plate heat exchanger, DHW, with insulation 5 Strainer 6 Non-return valve 7 Ball valve 8 Circulation pump HE 11 Safety valve, HE 2,5 bar 12 Safety valve, DHW 10 bar 13 Thermometer 14 Pocket for pressure gauge ½” 15 Manometer 17 Air valve 22 Safety thermostat Danfoss AT 23 Sensor pocket for heat meter ½“ 24 Fitting piece for heat meter, 1” x 130 mm 25 Controller Danfoss ECL 310/A260
HE Return
HE Supply
HE Return
HE Supply
26 Outdoor sensor Danfoss ESMT 27 Sensor Danfoss ESMC 29 Danfoss actuator AMV 150 30 2-way valve VS2 38 Domestic hot water controller Danfoss PTC2 +P 40 Danfoss FJVR for bypass/circulation
--------------------------------------------------------------­16 Expansion vessel 12 L 62 Non-return valve (not part of dly) 64 Circulation pump (not part of dly)
Please note that the unit does not include strainer on DH supply. It is the responsibility of the energy supplier to secure that a strainer, mesh 0.6 mm, is tted on the primary side.
Measurements:
Dimensions without cover H860 x W660 x D360 mm
Dimensions with cover H860 x W700 x D380 mm
top view
Connections:
Order: 1 District heating (DH) supply 2 District heating (DH) return 3 Heating (HE) return 4 Heating (HE) supply
Connection sizes: DH: G¾ (ET) HE: G¾ (ET) DHW, DCW: G¾ (ET)
Circ.: G¾” (IT ) 5 Heating (HE) return 6 Heating (HE) supply 7 Domestic hot water (DHW) 8 Domestic cold water (DCW)
6
DKDHR VI.GP.V2.02 Danfoss District Energy
Instructions Akva Lux II VX
5.4 Akva Lux II VX3-E
DHW
Circ.
DCW
DH Supply
DH Return
1 Plate heat exchanger, HE, with insulation 2 Plate heat exchanger, DHW, with insulation 5 Strainer 6 Non-return valve 7 Ball valve 8 Circulation pump HE 9 Circulation pump DHW circ. 11 Safety valve, HE 2,5 bar 12 Safety valve, DHW 10 bar 13 Thermometer 14 Pocket for pressure gauge ½” 15 Manometer 17 Air valve 20 Switch box for pumps 21 Flow switch 22 Safety thermostat Danfoss AT 23 Sensor pocket for heat meter ½“
HE Supply
HE Return
HE Supply
HE Return
24 Fitting piece for heat meter, 1” x 130 mm 25 Controller Danfoss ECL 310/A376 26 Outdoor sensor Danfoss ESMT 27 Sensor Danfoss ESMC 29 Danfoss actuator AMV 150 30 2-way valve VS2 31 Danfoss actuator AMV 30 32 2-way valve VM2
--------------------------------------------------------------­16 Expansion vessel 12 L incl. brackets and T-piece (supplied loose)
Please note that the unit does not include strainer on DH supply. It is the responsibility of the energy supplier to secure that a strainer, mesh 0.6 mm, is tted on the primary side.
Measurements:
Dimensions without cover H870 x W660 x D360 mm
Dimensions with cover H870 x W700 x D380 mm
Connections:
top view
Order: 1 District heating (DH) supply 2 District heating (DH) return 3 Heating (HE) return 4 Heating (HE) supply 5 Heating (HE) return 6 Heating (HE) supply
Connection sizes: DH: G¾ (ET) HE: G¾ (ET) DHW, DCW: G¾ (ET)
Circ.: G¾” (IT ) 7 Domestic hot water (DHW) 8 Domestic cold water (DCW)
Danfoss District Energy VI.GP.V2.02 DKDHR
77
Instructions Akva Lux II VX
6.0 Main components
6.1 Akva Lux II VX2
1 Plate heat exchanger HE 2 Plate heat exchanger DHW 8 Pump, HE 11 Safety valve HE 12 Safety vale DHW 16 Expansion vessel 17 Air valve 22 Safety thermostat 24 Fitting piece for heat meter 25 Electronic controller ECL110 29 Actuator AMV 150 30 2-way valve VS 2 38 PTC2+P controller 40 Danfoss thermostat for bypass/circulation
The substations oer variable connection possibilities, as con­nection of pipes can be established both in the top or in the bottom of the substation.
17
22
38
2
30
29
40
25
1
8
16
Please note:
Your substation may look dierent than the substation shown, as vari­ants with other components may be supplied. The control function, however, is basically as stated in this instruction manual.
Instructions for the tted components will be supplied together with the substation.
Accessories to be ordered separately (mounting on site):
Circulation set - Art. No. 810.441 For systems with DHW circulation.
White-lacquered steel-sheet cover Art. No. 936.0811
DH supply
Primary
11
12
24
DCW
DHW
DH return
HE return
Secondary
HE supply
DHW
810.441
936.0811
8
DKDHR VI.GP.V2.02 Danfoss District Energy
Instructions Akva Lux II VX
6.2 Akva Lux II VX2-E
1 Plate heat exchanger HE 2 Plate heat exchanger DHW 8 Pump HE 9 Circulation pump, DHW circ. 11 Safety valve HE 12 Safety vale DHW 16 Expansion vessel 17 Air valve 20 Switch box for pumps 21 Flowswitch 22 Safety thermostat 24 Fitting piece for heat meter 25 Electronic controller EC310/A266 29 Actuator AMV 150 30 2-way valve VS 2 31 Actuator AMV 30 32 2-way valve VM2
The substations oer variable connection possibilities, as con­nection of pipes can be established both in the top or in the bottom of the substation.
17
25
1
22
2
29
20
30
16
8
31
32
12
Please note:
Your substation may look dierent than the substation shown, as vari­ants with other components may be supplied. The control function, however, is basically as stated in this instruction manual.
Instructions for the tted components will be supplied together with the substation.
Accessories, which are supplied loose with the substation (mounting on site):
Circulation set - Art.No. 810.443 The circulation set is supplied assembled and electrically wired and ready to mount on the substation as shown on the above photo.
Accessories to be ordered separately (mounting on site):
White-lacquered steel-sheet cover Art. No. 936.0811
DH supply Primary
24
DH return
Secondary DHW
HE return
11
9
HE supply
DHW
21
Circulation set
DCW
936.0811
Danfoss District Energy VI.GP.V2.02 DKDHR
99
Instructions Akva Lux II VX
6.3 Akva Lux II VX3
1 Plate heat exchanger HE 2 Plate heat exchanger DHW 8 Pump, HE 11 Safety valve HE 12 Safety valve DHW 17 Air valve 22 Safety thermostat 24 Fitting piece for heat meter 25 Electronic controller ECL 310/260 29 Actuator AMV 150 30 2-way valve VS2 38 PTC2+P controller 40 Danfoss thermostat for bypass/circulation
The substations oer variable connection possibilities, as connection of pipes can be established both in the top or in the bottom of the substation.
22
17
38
2
25
1
29
30
30
29
40
Please note:
Your substation may look dierent than the substation shown, as variants with other components may be supplied. The control func­tion, however, is basically as stated in this instruction manual.
Instructions for the tted components will be supplied together with
Accessories, which are supplied loose with the substation (mounting on site):
Expansion vessel - Art. No. RES. 178
Accessories to be ordered separately (mounting on site):
Circulation set - Art. No. 810.441 For systems with DHW circulation.
White-lacquered steel-sheet cover Art. No. 936.1541
8
24
DH return
DH supply
Primary Secondary
HE return
936.1541
HE supply
8
12
11
DCW
DHW
HE return
HE upply
DHW
810.441
10
DKDHR VI.GP.V2.02 Danfoss District Energy
RES.178
Instructions Akva Lux II VX
6.4 Akva Lux II VX3-E
1 Plate heat exchanger HE 2 Plate heat exchanger DHW 8 Pump, HE 9 Circulation pump, DHW circ. 11 Safety valve HE 12 Safety vale DHW 17 Air valve 19 Connection for di. pressure controller 20 Switch box for pumps 22 Safety thermostat 21 Flowswitch 24 Fitting piece for heat meter 25 Electronic controller ECL 310/A376 29 Actuator AMV 150 30 2-way valve VS2 31 Actuator AMV 30 32 2-way valve VM2
The substations oer variable connection possibilities, as connection of pipes can be established both in the top or in the bottom of the substation.
17
25
1
20
22
31
29
29
2
32
30
30
8
8
12
11
Please note:
Your substation may look dierent than the substation shown, as variants with other components may be supplied. The control func­tion, however, is basically as stated in this instruction manual.
Instructions for the tted components will be supplied together with the substation.
Accessories, which are supplied loose with the substation (mounting on site):
Expansion vessel - Res. 178
Circulation set - Art.No. 810.443 The circulation set is supplied assembled and electrically wired and ready to mount on the substation as shown on the above photo.
Accessories to be ordered separately (mounting on site): White-lacquered steel-sheet cover Art. No. 936.1541
RES.178
24
DH return
DH supply
Primary Secondary
HE return
HE supply
936.1541
9
HE return
HE supply
DHW
DHW
21
Circulation set
DCW
Danfoss District Energy VI.GP.V2.02 DKDHR
1111
Instructions Akva Lux II VX
7.0 Getting started
Connect the substation to the household piping in accordance with the labelling at the bottom and in accordance with the instructions in this manual.
If the system features DHW recirculation, a recirculation connection must be established on the substation.
For instructions about recirculation connection, see page 14.
We recommend establishing recirculation BEFORE mounting the substation on the wall.
Start-up
1. The ball valves are supplied loose with the substation. Mount the ball valves for DH supply and return as well as the ball valves for HE supply and return in the top of the substation. Mount the ball valves for DHW and DCW in the bottom of the substation.
2. Please note that change of connection from bottom to top for DCW and DHW includes relocation of blind plates BEFORE mounting the substation on the wall. (See page 13, item 8.1 for further information.
14. Check the substation and the household piping carefully for any leaks
15. Pressure test the entire system for leaks in accordance with the applicable regulations.
16. Connect pump(s) and automatic components to the electricity supply, but do not switch on the power.
3. The substations are for wall mounting, and the mounting sheet has got holes for installation. Fix the substation on a solid wall with two sturdy bolts, screws, expansion bolts or the like. Please note that we recommend min. two people to lift the substation.
4. Close all shut-o valves at the substation before connecting them to the household piping.
5. Mount expansion vessel on substation types Akva Lux II VX3 and Akva Lux II VX3-E, - see page 16.
6. Mount heat meter, - see page 17.
7. IMPORTANT! Tighten all connections, as vibrations dur­ing transport and handling may have caused leaks. CAUTION! Please note that the connections may be supplied with EPDM rubber gaskets. Therefore take care not to over- strain the union nuts, as this may result in leaks. The manu­facturer accepts no liability for leaks that result from overstrain of union nuts.
8. On systems that feature a safety valve, establish a drain con­nection in compliance with the applicable legislation.
9. Set temperature for AT safety thermostat for oor or radiator heat­ing.
10. If the household piping system features domestic hot water recirculation, the substation must be connected to the recir­culation system. See page 14 for more information about DHW recirculation.
11. Carefully open the ball valves for the HE supply and return ow as well as the ball valve for DCW. Carefully open the ll valve and ll the system with water and at the same time vent the system. Fill the heat exchanger / the system with water until the manome­ter shows a working pressure, which correspondes to the system height + 5 m (approx. 1.2 - 1.5 bar), - see page 18.
17. Heat the system and vent the radiator circuit/heating side thoroughly on the radiators and the air valve, if any.
18. Switch on the pumps and automatic components.
19. Finish by adjusting the substation in accordance with this instruction manuals.
IMPORTANT! Heating and cooling of the system may cause leaks. Therefore it may be necessary to retighten the connec­tions in the period after commissioning.
Check list!
1. Remove plug, if DCW connection is established in top.
2. Remove plug, if DHW connection is established in top.
3. Set AT thermostat for oor or radiator heating.
4. Adjust the bypass valve.
5. Connect outdoor temperature sensor to the ECL controller. (ECL 110, terminals 1 and 2), (ECL 310, terminals 29 and 30).
6. Adjust controller’s min/max. temperature and heating curve, - for oor or radiator heating.
12. Close the ll valve.
13. Subsequently open the ball valve for the DH supply and return ow and heat up the system.
12
DKDHR VI.GP.V2.02 Danfoss District Energy
Instructions Akva Lux II VX
8.0 Mounting
The installation, connection and maintenance of the substation must be performed by qualied and authorised personnel. Installation must always be performed in accordance with the ap­plicable legislation and in compliance with these instructions.
The substation must be installed so that it is freely accessible and can be maintained without unnecessary disruption. Lift the substation by its mounting plate/rear section and secure it to a solid wall using 2 sturdy bolts, screws or expansion bolts positioned in the two key­holes in the mounting plate/rear section. Before commissioning, rinse all the pipes in the household piping system thoroughly to remove any impurities, and check and clean the dirt strainers in the substation. Connect the substation to the household piping in accordance with the labelling at the bottom and/or in accordance with the instruc­tions in this manual.
8.1 Variable connection possibilities
The substations oer variable connection possibilities, as connec­tion of pipes can be established in the top or in the bottom of the substation.
Upon delivery the ball valves are supplied loose with the substation and the substation is prepared for mounting of the ball valves for DH supply and return as well as the ball valves for HE supply and return in top of the substation and for mounting of the ball valves for DHW and DCW in the bottom of the substation, as illustrated on the photo to your right (g. B).
For substations, on which the ball valves are mounted according to the above, it is possible to change the connection order as follows:
Fig. A
Fig. B
DCW pipe
DHW pipe
For change of connection from top to bottom for DH supply and return and HE supply and return, demount plugs on connection pipes in bottom of substation and ball valves on connection pipes in top of substations and mount plugs in connection pipes in top of substation and ball valves on connection pipes in bottom of substation.
For change of connection from bottom to top for DHW and DCW please follow the below instructions:
Fig. 1: Demount plugs on connection pipes in top of substation
Fig. 2: Demount ball valves on connection pipes in bottom of substation
Fig. 3: Relocate blind plate in T-piece on DHW pipe as shown on photo to your right. Please note the easy access to the T-piece through a cut out in the back plate.
Fig. 4: Demount blind plate on DCW pipe
Fig. 5: Mount ball valves on DCW and DHW connection pipes in top of substation.
Fig. 6: Mount plugs in DCW and DHW connection pipes in bottom of substation
Please note Akva Lux II VX3-E is supplied with blind plate on the DCW pipe only.
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Fig. 5 Fig. 6
Danfoss District Energy VI.GP.V2.02 DKDHR
1313
Instructions Akva Lux II VX
8.2 DHW recirculation Akva Lux II VX2 & Akva Lux II VX3
If the household plumbing system includes hot water recirculation the substation must be connected to the hot water recirculation system by using this circulation set.
It is to be recommended to prepare the substation for recirculation BEFORE mounting it on the wall.
8.2.1 Mounting of circulation set for Akva Lux II VX2 & VX3
Fig. 1. Mount the circulation set on the DCW inlet pipe in the bot-
tom of the substation. The pump must be installed so that the pump is pumping water towards the substation.
Fig. 2. The circulation set is supplied loose, as illustrated in g. 2a.
Assemble the circulation set as illustrated in g. 2b, and re­member to use packing yarn when packing the hexagon nipple/non-return valve in the 5/4” pump union piece and make sure that the arrow on the hexagon nipple/non-return valve points upwards.
Fig. 3. Demount the safety valve (to be reused).
Fig. 4. Turn the T-piece 45°, as illustrated in g. 4.
Fig. 5. Fit the circulation set to the T-piece.
Fig. 6. Remount safety valve on circulation set.
Connect the pump to the household electrical wiring. For
setting and venting of pump, please refer to page 33.
Pack
Pack
Fig. 1 Fig. 2a Fig. 2b
Fig. 3 Fig. 4
Fig. 5 Fig. 6
Akva Lux II VX2 with circulation set
8.2.2 Mounting of circulation set Akva Lux II VX2-E and VX3-E
The circulation set is supplied assembled and electrically wired and ready to be mounted on the DCW inlet pipe in the bottom of the substation before start up. See photo on page 9 and 11.
14
DKDHR VI.GP.V2.02 Danfoss District Energy
Instructions Akva Lux II VX
8.3 Safety thermostat
Safety thermostat
The heating circuit is supplied with a safety thermostat, type AT pipe thermostat, for protection against overheating. The AT ther­mostat is mounted directly on the pipe with a steel band.
The AT pipe thermostat is used to regulate the medium tempera­ture in the pipe, on which the thermostat is mounted. AT senses the temperature in the pipe through its contact surface and is therefore suitable to control the ow temperature, as it - in combination with the ECL controller - switches of the pump to prevent excessive lev­els of temperature.
Please see enclosed operating instructions Thermostat type AT
Data Sheet
Thermostat type AT
Application
Technical Data
Accessories
Danfoss Heating Solutions VDGIA102 © Danfoss 01/2012 1
The AT thermostat can be mounted on the pipe
The AT pipe thermostat is used to regulate the
without emptying the plant of water.
medium temperature in the pipe on which the thermostat is mounted. AT senses the tempera­ture in the pipe through its contact surface and is therefore suitable to control boiler or flow tem­perature in central heating systems.
The AT pipe thermostat comprises a bimetallaic sensor, a contact system and a setting knob. On connection to terminals CO and NC the ther­mostat breaks on a rise in temperature. On connection to terminals CO and NO the ther­mostat close on a rise in temperature.
Temperature range 30 to 90 °C
Temperature scale external (type 041E0000)
internal (type 041E0020)
Temperature differential 8 K
Max. temperature plant surface Ts90
Max. ambient temperature 55 °C
Storage temperature -20 to 90 °C
Switch system SPDT
Enclosure IP40
Terminal CO-NC Breaks on temperature rise
Terminal CO-NO Closes on temperature rise
Switch load 6 (2.5) A, 250 Vac
0.1 A, 250 Vdc
Approval according to EMC Standard EN 60730-2-9: 1995
EMC Standard Emission EN 55014
Environment Normal
Installation Installed in any position
Product Code no.
Heat-conductive compound ~ 5 g 041E0110
Heat-conductive compound ~ 1 kg 041E0111
If the supply water temperature rises above the thermostat set point (for oor heating 50 °C, for radiator heating 80 °C) the heat pump stops. The pump starts again as the temperature drops about 6 °C below the thermostat set point.
Note! The thermostat set point is changed as follows:
1. Pull the thermostat on the surface of the pipe until it is easily accessible (g. 1).
2. Demount the thermostat cover cap (g. 2).
3. Turn the spindle to set a new value. Turn the indicator and set the value according to the embossed thermostat scale on the thermostat base plate. Scale 30-90 ° C (g. 3).
4. Finally, mount the cover cap and slide the thermostat back in place.
Remove
Set temperature
80 °C
50 °C
Fig. 1
Fig. 2
Note!
Temperature range for the safety thermostat is 30 - 90 °C.
The temperature is not preset from factory.
For oor heating the value must be set to max. 50 °C.
In case of radiator heating the value must be set to 80 °C.
Fig. 3
Danfoss District Energy VI.GP.V2.02 DKDHR
1515
8.4 Expansion vessel
Expansion vessel, Akva Lux II VX2 and VX2-E
The Akva Lux II VX2 substation is equipped with an expansion ves­sel, which is factory set to 0.5 bar.
Expansion vessel, Akva Lux II VX3 and VX3-E
An expansion vessel is supplied loose with the Akva Lux II VX3 substations for mounting on site. The expansion vessel is factory set to 0.5 bar.
The expansion vessel can be connected to the substation either in the top or in the bottom of the substation, - oppositely to the pipes connection, which can be established both in the top or in the bottom of the substation.
Mount the expansion vessel according to the below instructions:
1. Mount the T-piece on the HE supply either in top or bottom of substation.
2. Mount the bracket on the wall.
3. Place the expansion vessel on the bracket and fasten it with union nuts or screw nuts (not part of the delivery).
4. Establish pipe connection between T-piece and connecting piece on expansion vessel. (Please note that a connection pipe is not part of the delivery).
Expansion vessel
T-piece
Bracket
16
DKDHR VI.GP.V2.02 Danfoss District Energy
Instructions Akva Lux II VX
8.5 Heat meter, Fitting piece
The substations are equipped with tting pieces for heat meter on the district heating return line.
Fitting of heat meter
- Close the ball valves on the district heating and the heating sides.
- Loosen the union nuts at both ends of the tting piece and remove it.
- Fit the heat meter, - remember to insert gaskets.
- Mount sensor, - remember to insert gaskets.
- After mounting of heat meter remember to check and tighten
all pipe connections before commissioning the heat meter.
8.6 Test and connections
Before lling the system with water, retighten all the pipe connections because vibrations and shocks during transport and handling may have caused leaks. Once the system has been lled with water, tighten all the pipe connections once more before performing pressure test for leaks. After heating of the system, check all the connections and retighten if necessary. Please note that the connections may feature EPDM rubber gaskets! Therefore, it is important that you DO NOT OVERTIGHTEN the union nuts. Over-tightening may result in leaks. Leaks caused by over-tightening or failure to retighten connections are not covered by the warranty.
8.7 Mounting of outdoor temperature sensor
The outdoor temperature sensor is delivered separately and must be mounted on site according to the enclosed illustrations.
The outdoor sensor is always to be mounted on the coldest side of the property (normally the north side of the property). The sensor must not be exposed to the morning sun, and should not be mounted above windows, doors, air vents or other heat sources, and not under balconies and roof eaves.
Mounting height approx. 2.5 m above ground.
Temperature range: -50 to 50° C
Electrical connections
Two wire non polarized (can be crossed) Sensor cable: 2 x 0.4 - 1.5 mm²
ECL 110:
Connect the cable ends to ECL controller in clamps 1 and 2.
ECL 310
Connect the cable ends to ECL controller in clamps 29 and 30.
8.8 Safety valves
A discharge outlet from the safety valves must be established in com­pliance with local regulations.
Danfoss District Energy VI.GP.V2.02 DKDHR
1717
9.0 Filling, Start-up
Prior to the Akva Lux II VX installation all its pipes and connections should be cleaned and rinsed. After that the dirt strainers should be cleaned. Due to vibrations during transport all connections must be checked and tightened before lling and start-up.
Before lling up the system and rst start-up, check if:
- pipes are connected according to the circuit diagram,
- expansion vessel is connected,
- heat meter is mounted,
- shut-o valves are closed,
- threaded and anged connections are tightened.
Filling:
The lling valve(s) are used for lling up the heating circuit.
• The pump must be switched o when lling the system with water.
• Open the ball valves for the HE supply and return ow as well as the ball valve for DCW.
• Carefully open the ll valve(s) and ll the system with water and at the same time vent the system.
Filling valves Akva Lux II VX2
Filling valves Akva Lux II VX3
Filling valves Akva Lux II VX2-E
Filling valves Akva Lux II VX3-E
• Fill heat exchanger / the system with water until the mano­meter shows a working pressure, which corresponds to the system height + 5 m (approx. 1.2 - 1.5 bar).
• Close the ll valve(s).
• Then open the ball valves for the DH supply and return ow
and heat up the system.
• After lling and heat- up of the system, it should be vented by means of the air vents on the substation and on the radiators.
• Then switch on the pump(s).
10.0 Manometer and relling
If the pressure drops below 1 bar, water must be added to the system. The operating pressure should never exceed 1.5 bar. (The safety valves open at 2.5 bar)
If the system pressure drops dramatically within a short time, or if you experience that it is necessary often to rell the system, the heating system should be examined for leaks, - this includes checking the factory set pressure of the expansion vessel.
18
DKDHR VI.GP.V2.02 Danfoss District Energy
11.0 Electrical connections
The station is wired and tested in the factory. Electrical connections between the controller, pump(s), sensor and actuator(s) are made.
The electrical connection of the substation must be performed by a qualied and authorised electrician in compliance with all applicable rules and regulations.
The station should be connected to a 230 V AC power supply.
The power supply connection must be carried out in accordance with the applicable regulations and instructions.
The station must be wired and connected to an external main switch so that it can be turned o during maintenance, cleaning or repair work or in case of an emergency situation.
Component Supply voltage
Controller ECL 110
Controller ECL 310
Actuator AMV 150
Actuator AMV10/20/30
Pump, Wilo Yonos Para
Pump, Wilo Star Z Nova
Pump, Wilo Stratos Eco Z
230 V a.c., 50 Hz 3 VA
230 V a.c., 50 Hz 5 VA
230 V a.c., 60 Hz 8 VA
230 V a.c., 60 Hz 2 VA
230 V a.c., 50 Hz Max. 45 Watt
230 V a.c., 50 Hz Max. 4.5 Watt
230 V a.c., 50 Hz Max. 59 Watt
Power consumption
Danfoss District Energy VI.GP.V2.02 DKDHR
1919
Instructions Akva Lux II VX2
12.0 Description of Akva Lux II VX variants
12.1 Akva Lux II VX2 (ECL 110)
Substation for indirect heating for single-family, semi-detatched and terraced houses as well as ats. With one heating circuit for radiator or oor heating and instantaneous domestic hot water heater. Designed for wall-mounting with connections in top and bottom of substation. The temperature for the heating circuit is controlled by a Danfoss ECL 110 controller in combination with an electronic actuator. The supply temperature is calculated by the controller on basis of the outdoor temperature.
Please note: Your substation may look dierent than the substation shown, as vari­ants with other components may be supplied. Instructions for the tted components will always be supplied to­gether with the substation.
Heating circuit
The temperature for the heating circuit is controlled electronically by the Danfoss ECL controller. The supply temperature is calculated by the controller on basis of the outdoor temperature. The factory-setting of the controller ensures that heating is automati­cally switched o in the summer period. In periods with higher heat demand the controller settings can be changed in accordance with the enclosed producer instructions for the mounted controller.
Installation & Maintenance Danfoss ECL Comfort 110
Instructions
ECL Comfort 110
Application 116
Constant temperature control
of domestic hot-water systems (DHW)
$2!&4
DH-SMT/DK VI.KT.F2.02 © Danfoss 06/2008
User guide,
Installation & Maintenance
Control of heating circuit
For controlling the heating circuit the Akva Lux II VX 2 (ECL 110) is supplied with a 2-way valve VS 2 and an electrical actuator AMV 150, which in combination with the ECL controller controls the heating circuit.
The electrical actuator has undergone a functional test from factory. In case of operating disturbances the actuator can be closed manu­ally turning the manual override knob on top of actuator counter­clockwise.
Please see enclosed instructions, Electrical actuator AMV 150 2-way valve VS 2
INSTRUCTIONS
VS2 2-way
065R9075
Instructions AMV 150
065R9075
Manual override (AMV 150)
AMV 150 + AMV 150 + AMV 150 + VS2 (DN 15) VMV AVQM (DN 15)
Actuators for three point control AMV 150 www.danfoss.com Page 2
ENGLISH
Motorer til 3-punkts styring AMV 150 www.danfoss.dk Side 3
DANSK
Stellantriebe für 3-Pkt.- Eingangssignal AMV 150 www.danfoss.de Seite 3
DEUTSCH
Motor för 3-punktsreglering AMV 150 varme.danfoss.se Sida 4
SVENSKA
Servomotor met 3-puntssturing AMV 150 www.danfoss.nl Pagina 4
NEDERLANDS
Pavaros trijų padėčių valdymui AMV 150 www.danfoss.lt 5 puslapis
LIETUVIŲ K.
Motori trīs punktu kontrolei AMV 150 www.danfoss.com Lpp. 5
LATVISKI
Szelepmozgatók hárompontos szabályozáshoz AMV 150 www.danfoss.com 6. oldal
DN L (mm)
15 65
20 70
25 75
DN L1(mm)
15 131
20 142
25 159
DN L2(mm)
15 139
20 154
25 159
7369267-9 SIBC R&D EI.97.Q2.00© Danfoss 12/01 1
20
DKDHR VI.GP.V2.02 Danfoss District Energy
MAGYAR
Servopohony s tříbodovým regulačním signálem AMV 150 www.danfoss.cz Strana 6
ČESKY
Siłowniki sterowane sygnałem 3-punktowym AMV 150 www.danfoss.pl Strona 7
POLSKI
Электроприводы для трехпозиционного регулирования AMV 150
РУССКИЙ
DN L3(mm)
15 69
20 74
25 79
www.danfoss.ru Страница 7
VS 2
Press and hold the button (on the bottom side of the actuator) during manual override.
Instructions Akva Lux II VX2
Circulation pump, heating circuit
See chapter 13 on page 32 for more information about circulation pump.
Safety thermostat
The heating circuit is supplied with a safety thermostat, type AT pipe thermostat, for protection against overheating.
The AT pipe thermostat is used to regulate the medium tempera­ture in the pipe, on which the thermostat is mounted. AT senses the temperature in the pipe through its contact surface and is therefore suitable to control the ow temperature, as it - in combination with the ECL controller - switches of the pump to prevent excessive lev­els of temperature.
Please see enclosed operating instructions Thermostat type AT
Note!
Temperature range for the safety thermostat is 30 - 90 °C.
The temperature is not preset from factory.
Data Sheet
Thermostat type AT
Application
Technical Data
Accessories
The AT thermostat can be mounted on the pipe
The AT pipe thermostat is used to regulate the
without emptying the plant of water.
medium temperature in the pipe on which the thermostat is mounted. AT senses the tempera­ture in the pipe through its contact surface and is therefore suitable to control boiler or flow tem­perature in central heating systems.
The AT pipe thermostat comprises a bimetallaic sensor, a contact system and a setting knob. On connection to terminals CO and NC the ther­mostat breaks on a rise in temperature. On connection to terminals CO and NO the ther­mostat close on a rise in temperature.
Temperature range 30 to 90 °C
Temperature scale external (type 041E0000)
Temperature differential 8 K
Max. temperature plant surface Ts90
Max. ambient temperature 55 °C
Storage temperature -20 to 90 °C
Switch system SPDT
Enclosure IP40
Terminal CO-NC Breaks on temperature rise
Terminal CO-NO Closes on temperature rise
Switch load 6 (2.5) A, 250 Vac
Approval according to EMC Standard EN 60730-2-9: 1995
EMC Standard Emission EN 55014
Environment Normal
Installation Installed in any position
Product Code no.
Heat-conductive compound ~ 5 g 041E0110
Heat-conductive compound ~ 1 kg 041E0111
internal (type 041E0020)
0.1 A, 250 Vdc
Remove
Set temperature
80 °C
50 °C
For oor heating the value must be set to max. 50 °C.
In case of radiator heating the value must be set to 80 °C.
Domestic hot water
The domestic hot water is prepared in a heat exchanger based on the ow principle and the temperature is controlled by a combined hydraulic and thermostatic self-acting controller PTC2+P with integrated dieren­tial pressure controller, which blocks the ow of primary and secondary side ow through the heat exchanger immediately after completion of the tapping process.
DHW temperature control
Danfoss PTC2+P controller (1) for DHW. The DHW temperature is adjusted by turning the lever towards “+” (warmer) or “-” (colder). Start by turning the handle clockwise - until stop /until the handle can not be turned anymore. Then turn the handle counter-clockwise until the temperature of the tap water is approx. 48° C at normal use (7-8 l/ min). The temperature should never exceed 55° C to avoid lime scale precipitation.
Bypass thermostat
Bypass thermostat (default). As a standard the Akva Lux II VX2 is equipped with a bypass thermostat, Danfoss FJVR (2), which ensures that hot water is produced immedi­ately, when tapping starts. It is recommended to set the thermostat in pos.3. If the water temperature rises too slowly it can be necessary to set the thermostat at higher value. Alternatively a DHW circulation system must be installed.
1
Handle for temperature setting
2
Approximate scale settings
2 = 30° C
3 = 40 °C
4 = 45° C I = 50° C (max. temperature)
DHW recirculation For Akva Lux II VX2 switching to recirculation is possible from a
constructional point of view, requiring only an additional circula­tion set. The circulation set is not included in the delivery and must be ordered separately and mounted on site.
See instructions for mounting of circulation set on page 14.
You must always t a pump and a non-return valve to the recircula­tion pipe, with ow direction towards the susbstation.
Danfoss District Energy VI.GP.V2.02 DKDHR
2121
Instructions Akva Lux II VX2-E
12.2 Akva Lux II VX2-E (ECL 310/A266)
Substation for indirect heating for single-family, semi-detatched and terraced houses as well as ats. With one heating circuit for radiator or oor heating and instantaneous domestic hot water heater. Designed for wall-mounting with connections in top and bottom of substation. The temperature for the heating circuit is controlled by a Danfoss ECL 310 controller in combination with an electronic actuator. The supply temperature is calculated by the controller on basis of the outdoor temperature.
Please note: Your substation may look dierent than the substation shown, as vari­ants with other components may be supplied. Instructions for the tted components will always be supplied to­gether with the substation.
Heating circuit
The temperature for the heating circuit is controlled electronically by the Danfoss ECL controller. The supply temperature ist calculated by the controller on basis of the outdoor temperature. The ECL Comfort 310 controller is loaded with a selected application by means of an ECL Application Key (Plug-&-Play). The Application Key contains information about application, languages and factory settings.
The controller is factory preset to turn o the heating automatically in the summer period.
The controller settings can be changed in accordance with the en­closed producer instructions for the mounted controller.
See ECL Application Key Box with ECL Comfort 210/310 user guide and mounting guide, for further information.
Control of heating circuit
For control of heating circuit 1 the Akva Lux II VX2-E (ECL 310) is supplied with a 2-way valve VS 2 and an electrical actuator AMV 150, which in combination with the ECL controller controls the heating circuit.
The electrical actuator has undergone a functional test from factory. In case of operating disturbances the actuator can be closed manu­ally turning the manual override knob on top of actuator counter­clockwise.
Please see enclosed instructions, Electrical actuator AMV 150 2-way valve VS 2
INSTRUCTIONS
VS2 2-way
065R9075
Instructions AMV 150
065R9075
ECL application key
Manual override (AMV 150)
AMV 150 + AMV 150 + AMV 150 + VS2 (DN 15) VMV AVQM (DN 15)
Actuators for three point control AMV 150 www.danfoss.com Page 2
ENGLISH
Motorer til 3-punkts styring AMV 150 www.danfoss.dk Side 3
DANSK
Stellantriebe für 3-Pkt.- Eingangssignal AMV 150 www.danfoss.de Seite 3
DEUTSCH
Motor för 3-punktsreglering AMV 150 varme.danfoss.se Sida 4
SVENSKA
Servomotor met 3-puntssturing AMV 150 www.danfoss.nl Pagina 4
NEDERLANDS
Pavaros trijų padėčių valdymui AMV 150 www.danfoss.lt 5 puslapis
LIETUVIŲ K.
Motori trīs punktu kontrolei AMV 150 www.danfoss.com Lpp. 5
LATVISKI
Szelepmozgatók hárompontos szabályozáshoz AMV 150 www.danfoss.com 6. oldal
DN L (mm)
15 65
20 70
25 75
DN L1(mm)
15 131
20 142
25 159
DN L2(mm)
15 139
20 154
25 159
7369267-9 SIBC R&D EI.97.Q2.00 © Danfoss 12/01 1
MAGYAR
Servopohony s tříbodovým regulačním signálem AMV 150 www.danfoss.cz Strana 6
ČESKY
Siłowniki sterowane sygnałem 3-punktowym AMV 150 www.danfoss.pl Strona 7
POLSKI
Электроприводы для трехпозиционного регулирования AMV 150
РУССКИЙ
DN L3(mm)
15 69
20 74
25 79
www.danfoss.ru Страница 7
VS 2
Press and hold the button (on the bottom side of the actuator) during manual override.
22
DKDHR VI.GP.V2.02 Danfoss District Energy
Instructions Akva Lux II VX2-E
Circulation pumps, heating circuit
See chapter 13 on page 32 for more information about circulation pump.
Switch box for pumps
Power switch 1 switches o the DHW/DCW circulation pump.
Power switch 2 switches o the pump for heating circuit 1.
Power switch 3 switches o the pump for heating circuit 2.
Safety thermostat
The heating circuit is supplied with a safety thermostat, type AT pipe thermostat, for protection against overheating.
The AT pipe thermostat is used to regulate the medium tempera­ture in the pipe, on which the thermostat is mounted. AT senses the temperature in the pipe through its contact surface and is therefore suitable to control the ow temperature, as it - in combination with the ECL controller - switches of the pump to prevent excessive le­vels of temperature.
Please see enclosed operating instructions
Note!
Thermostat type AT
Temperature range for the safety thermostat is 30 - 90 °C.
The temperature is not preset from factory.
For oor heating the value must be set to max. 50 °C.
In case of radiator heating the value must be set to 80 °C.
Data Sheet
Thermostat type AT
Application
Technical Data
Accessories
The AT thermostat can be mounted on the pipe
The AT pipe thermostat is used to regulate the
without emptying the plant of water.
medium temperature in the pipe on which the thermostat is mounted. AT senses the tempera­ture in the pipe through its contact surface and is therefore suitable to control boiler or flow tem­perature in central heating systems.
The AT pipe thermostat comprises a bimetallaic sensor, a contact system and a setting knob. On connection to terminals CO and NC the ther­mostat breaks on a rise in temperature. On connection to terminals CO and NO the ther­mostat close on a rise in temperature.
Temperature range 30 to 90 °C
Temperature scale external (type 041E0000)
internal (type 041E0020)
Temperature differential 8 K
Max. temperature plant surface Ts90
Max. ambient temperature 55 °C
Storage temperature -20 to 90 °C
Switch system SPDT
Enclosure IP40
Terminal CO-NC Breaks on temperature rise
Terminal CO-NO Closes on temperature rise
Switch load 6 (2.5) A, 250 Vac
Approval according to EMC Standard EN 60730-2-9: 1995
EMC Standard Emission EN 55014
Environment Normal
Installation Installed in any position
Product Code no.
Heat-conductive compound ~ 5 g 041E0110
Heat-conductive compound ~ 1 kg 041E0111
0.1 A, 250 Vdc
Remove
1 2 3
Set temperature
80 °C
50 °C
Danfoss District Energy VI.GP.V2.02 DKDHR
2323
Instructions Akva Lux II VX2-E
Domestic hot water
The domestic hot water is prepared in a heat exchanger based on the ow principle and the temperature is controlled by a two -vay val ve and an actuator in combination with the ECL controller.
Substations with electronic control of the domestic hot water circuit are prefabricated with DHW recirculation.
DHW temperature control
For controlling the domestic hot water temperature the Akva Lux II VX2-E is supplied with 2-way valve VM 2 and an actuator AMV 30, which in combination with the ECL controller controls the domes­tic hot water circuit. The controller closes when set max. ow is exceeded.
The electrical actuator has undergone a functional test from fac­tory.
Please see enclosed instructions, Electrical actuator AMV 30 2-way valve VM2
Instructions
AMV 20, AMV 30
082R9092
AMV 20, AMV 30 + VM2, VS2 AMV 20, AMV 30 + AVQM AMV 20, AMV 30 + VB2
1
2
3
4
N - 1
N - 3
7369220-2 EI.96.A1.00 © Danfoss 02/02 1
082R9092
065R9074
VM2 VB2
Instructions
VM2, VB2 2-way
DN L (mm)
15 65
20 70
25 75
32 100
40 110
50 130
DN L1(mm)
15 131
20 142
25 159
32 196
40 196
50 228
DN L2(mm)
15 139
20 154
25 159
32 184
40 294
50 330
065R9074
DN L3(mm)
15 69
20 74
25 79
32 104
40 114
50 134
DHW recirculation
Substations with electronic control of the domestic hot water circuit are prefabricated for DHW recirculation.
The circulation set is supplied assembled, incl. circulation pump and electrically wired and ready to mount on the substation.
AMV 30
VM2
DHW circulation pump
The Akva Lux II VX2-E substations come standard with a Wilo-Star-Z NOVA circulation pump, which is electrically connected to the ECL con­troller from factory.
See chapter 14.2 on page 33 for more information about DHW pumps.
24
DKDHR VI.GP.V2.02 Danfoss District Energy
Instructions Akva Lux II VX3
12.3 Akva Lux II VX3 (ECL210/A260)
Substation for indirect heating for single-family, semi-detatched and terraced houses as well as ats. With two heating circuits and instantaneous domestic water heater. Designed for wall-mounting with connections in top and bottom of substation. The temperature for the heating circuits is controlled by a Danfoss ECL 310 controller in combination with electronic actuators. The supply temperature is calculated by the controller on basis of the outdoor temperature.
Please note: Your substation may look dierent than the substation shown, as vari­ants with other components may be supplied. Instructions for the tted components will always be supplied to­gether with the substation.
Heating circuit
The temperature for the heating circuit is controlled electronically by the Danfoss ECL controller. The supply temperature ist calculated by the controller on basis of the outdoor temperature. The ECL Comfort 310 controller is loaded with a selected application by means of an ECL Application Key (Plug-&-Play). The Application Key contains information about application, languages and factory settings.
The controller is factory preset to turn o the heating automatically in the summer period.
The controller settings can be changed in accordance with the en­closed producer instructions for the mounted controller.
See ECL Application Key Box with ECL Comfort 210/310 user guide and mounting guide, for further information.
Control of heating circuit 1
For control of heating circuit 1 the Akva Lux II VX3 (ECL 310) is supplied with a 2-way valve VS 2 and an electrical actuator AMV 150, which in combination with the ECL controller controls the heating circuit.
The electrical actuator has undergone a functional test from factory. In case of operating disturbances the actuator can be closed manu­ally turning the manual override knob on top of actuator counter­clockwise.
Please see enclosed instructions, Electrical actuator AMV 150 2-way valve VS 2
INSTRUCTIONS
VS2 2-way
065R9075
Instructions AMV 150
065R9075
Manual override (AMV 150)
AMV 150 + AMV 150 + AMV 150 + VS2 (DN 15) VMV AVQM (DN 15)
Actuators for three point control AMV 150 www.danfoss.com Page 2
ENGLISH
Motorer til 3-punkts styring AMV 150 www.danfoss.dk Side 3
DANSK
Stellantriebe für 3-Pkt.- Eingangssignal AMV 150 www.danfoss.de Seite 3
DEUTSCH
Motor för 3-punktsreglering AMV 150 varme.danfoss.se Sida 4
SVENSKA
Servomotor met 3-puntssturing AMV 150 www.danfoss.nl Pagina 4
NEDERLANDS
Pavaros trijų padėčių valdymui AMV 150 www.danfoss.lt 5 puslapis
LIETUVIŲ K.
Motori trīs punktu kontrolei AMV 150 www.danfoss.com Lpp. 5
LATVISKI
Szelepmozgatók hárompontos szabályozáshoz AMV 150 www.danfoss.com 6. oldal
DN L (mm)
15 65
20 70
25 75
DN L1(mm)
15 131
20 142
25 159
DN L2(mm)
15 139
20 154
25 159
7369267-9 SIBC R&D EI.97.Q2.00 © Danfoss 12/01 1
MAGYAR
Servopohony s tříbodovým regulačním signálem AMV 150 www.danfoss.cz Strana 6
ČESKY
Siłowniki sterowane sygnałem 3-punktowym AMV 150 www.danfoss.pl Strona 7
POLSKI
Электроприводы для трехпозиционного регулирования AMV 150
РУССКИЙ
DN L3(mm)
15 69
20 74
25 79
www.danfoss.ru Страница 7
VS 2
Press and hold the button (on the bottom side of the actuator) during manual override.
Danfoss District Energy VI.GP.V2.02 DKDHR
2525
Instructions Akva Lux II VX3
Control of heating circuit 2
For control of heating circuit 2 the Akva Lux II VX3 (ECL 310) is supplied with a 2-way valve VS 2 and an electrical actuator AMV 150, which in combination with the ECL controller controls the heating circuit.
The electrical actuator has undergone a functional test from factory. In case of operating disturbances the actuator can be closed manu­ally turning the manual override knob on top of actuator counter­clockwise.
Please see enclosed instructions, Electrical actuator AMV 150 2-way valve VS 2
INSTRUCTIONS
VS2 2-way
065R9075
DN L (mm)
15 65
20 70
25 75
DN L1(mm)
15 131
20 142
25 159
DN L2(mm)
15 139
20 154
25 159
7369267-9 SIBC R&D EI.97.Q2.00 © Danfoss 12/01 1
Instructions AMV 150
065R9075
AMV 150 + AMV 150 + AMV 150 + VS2 (DN 15) VMV AVQM (DN 15)
Actuators for three point control AMV 150 www.danfoss.com Page 2
ENGLISH
Motorer til 3-punkts styring AMV 150 www.danfoss.dk Side 3
DANSK
Stellantriebe für 3-Pkt.- Eingangssignal AMV 150 www.danfoss.de Seite 3
DEUTSCH
Motor för 3-punktsreglering AMV 150 varme.danfoss.se Sida 4
SVENSKA
Servomotor met 3-puntssturing AMV 150 www.danfoss.nl Pagina 4
NEDERLANDS
Pavaros trijų padėčių valdymui AMV 150 www.danfoss.lt 5 puslapis
LIETUVIŲ K.
Motori trīs punktu kontrolei AMV 150 www.danfoss.com Lpp. 5
LATVISKI
Szelepmozgatók hárompontos szabályozáshoz AMV 150 www.danfoss.com 6. oldal
MAGYAR
Servopohony s tříbodovým regulačním signálem AMV 150 www.danfoss.cz Strana 6
ČESKY
Siłowniki sterowane sygnałem 3-punktowym AMV 150 www.danfoss.pl Strona 7
POLSKI
Электроприводы для трехпозиционного регулирования AMV 150
РУССКИЙ
DN L3(mm)
15 69
20 74
25 79
www.danfoss.ru Страница 7
VS 2
Manual override (AMV 150)
Press and hold the button (on the bottom side of the actuator) during manual override.
Circulation pumps, heating circuits
See chapter 13 on page 32 for more information about circulation pumps.
Safety thermostat
The heating circuit is supplied with a safety thermostat, type AT pipe thermostat, for protection against overheating.
The AT pipe thermostat is used to regulate the medium tempera­ture in the pipe, on which the thermostat is mounted. AT senses the temperature in the pipe through its contact surface and is therefore suitable to control the ow temperature, as it - in combi­nation with the ECL controller - switches of the pump to prevent excessive levels of temperature.
Please see enclosed operating instructions Thermostat type AT
Data Sheet
Thermostat type AT
Application
Technical Data
Accessories
Danfoss Heating Solutions VDGIA102 © Danfoss 01/2012 1
The AT thermostat can be mounted on the pipe
The AT pipe thermostat is used to regulate the
without emptying the plant of water.
medium temperature in the pipe on which the thermostat is mounted. AT senses the tempera­ture in the pipe through its contact surface and is therefore suitable to control boiler or flow tem­perature in central heating systems.
The AT pipe thermostat comprises a bimetallaic sensor, a contact system and a setting knob. On connection to terminals CO and NC the ther­mostat breaks on a rise in temperature. On connection to terminals CO and NO the ther­mostat close on a rise in temperature.
Temperature range 30 to 90 °C
Temperature scale external (type 041E0000)
Temperature differential 8 K
Max. temperature plant surface Ts90
Max. ambient temperature 55 °C
Storage temperature -20 to 90 °C
Switch system SPDT
Enclosure IP40
Terminal CO-NC Breaks on temperature rise
Terminal CO-NO Closes on temperature rise
Switch load 6 (2.5) A, 250 Vac
Approval according to EMC Standard EN 60730-2-9: 1995
EMC Standard Emission EN 55014
Environment Normal
Installation Installed in any position
Product Code no.
Heat-conductive compound ~ 5 g 041E0110
Heat-conductive compound ~ 1 kg 041E0111
internal (type 041E0020)
0.1 A, 250 Vdc
Note!
Temperature range for the safety thermostat is 30 - 90 °C.
The temperature is not preset from factory.
Remove
Set temperature
80 °C
50 °C
For oor heating the value must be set to max. 50 °C.
In case of radiator heating the value must be set to 80 °C.
26
DKDHR VI.GP.V2.02 Danfoss District Energy
Instructions Akva Lux II VX3
Domestic hot water
The domestic hot water is prepared in a heat exchanger based on the ow principle and the temperature is controlled by a combined hy­draulic and thermostatic self-acting controller PTC2+P with integrated dierential pressure controller, which blocks the ow of primary and secondary side ow through the heat exchanger immediately after completion of the tapping process.
DHW temperature control
Danfoss PTC2+P controller (1) for DHW. The DHW temperature is adjusted by turning the lever towards “+” (warmer) or “-” (colder). Start by turning the handle clockwise - until stop /until the handle can not be turned anymore. Then turn the handle counter-clockwise until the temperature of the tap water is approx. 48° C at normal use (7-8 l/ min). The temperature should never exceed 55° C to avoid lime scale precipitation.
Bypass or circulation thermostat
Bypass thermostat (default). As a standard the Akva Lux II VX3 is equipped with a bypass thermostat, Danfoss FJVR (2), which ensures that hot water is produced immedi­ately, when tapping starts. It is recommended to set the thermostat in pos.3. If the water temperature rises too slowly it can be necessary to set the thermostat at higher value. Alternatively a DHW circulation system must be installed.
DHW recirculation
For Akva Lux II VX3 switching to recirculation is possible from a con­structional point of view, requiring only an additional circulation set. The circulation set is not included in the delivery and must be or­dered separately and mounted on site.
See instructions for mounting of circulation set on page 14.
1
Handle for temperature setting
2
Approximate scale settings
2 = 30° C
3 = 40 °C
4 = 45° C I = 50° C (max. temperature)
Remember always to mount circulation pump, non-return valve and safety valve on the circulation pipe. The pump must be installed so
Danfoss District Energy VI.GP.V2.02 DKDHR
2727
Instructions Akva Lux II VX3-E
12.4 Akva Lux II VX3-E (ECL310/A376)
Substation for indirect heating for single-family, semi-detatched and terraced houses as well as ats. With two heating circuits and instantaneous domestic water heater. Designed for wall-mounting with connections in top and bottom of substation. The temperature for the heating circuits is controlled by a Danfoss ECL 310 controller in combination with electronic actuators. The supply temperature is calculated by the controller on basis of the outdoor temperature. The domestic hot water temperature is also controlled by the ECL 310 in combination with an electronic actuator.
Please note: Your substation may look dierent than the substation shown, as vari­ants with other components may be supplied. Instructions for the tted components will always be supplied to­gether with the substation.
Heating circuit
The temperature for the heating circuit is controlled electronically by the Danfoss ECL controller. The supply temperature ist calculated by the controller on basis of the outdoor temperature. The ECL Comfort 310 controller is loaded with a selected application by means of an ECL Application Key (Plug-&-Play). The Application Key contains information about application, languages and factory settings.
The controller is factory preset to turn o the heating automatically in the summer period.
The controller settings can be changed in accordance with the en­closed producer instructions for the mounted controller.
See ECL Application Key Box with ECL Comfort 210/310 user guide and mounting guide, for further information.
We also refer to Danfoss Installation Guide for ECL Comfort 310, application A376, which can be found on www.heating.danfoss.com
Switch box for pumps
Power switch 1 switches o the DHW/DCW circulation pump.
Power switch 2 switches o the pump for heating circuit 1.
Power switch 3 switches o the pump for heating circuit 2.
ECL application key
1
2 3
28
DKDHR VI.GP.V2.02 Danfoss District Energy
Instructions Akva Lux II VX3-E
Control of heating circuit 1
For controlling the heating circuit 1 the Akva Lux II VX3-E is supplied with a 2-way valve VS 2 and an electrical actuator AMV 150, which in combination with the ECL controller controls the heating circuit.
The electrical actuator has undergone a functional test from factory. In case of operating disturbances the actuator can be closed manu­ally turning the manual override knob on top of actuator counter­clockwise.
Please see enclosed instructions, Electrical actuator AMV 150 2-way valve VS 2
INSTRUCTIONS
VS2 2-way
065R9075
DN L (mm)
15 65
20 70
25 75
DN L1(mm)
15 131
20 142
25 159
DN L2(mm)
15 139
20 154
25 159
Instructions AMV 150
065R9075
AMV 150 + AMV 150 + AMV 150 + VS2 (DN 15) VMV AVQM (DN 15)
Actuators for three point control AMV 150 www.danfoss.com Page 2
ENGLISH
Motorer til 3-punkts styring AMV 150 www.danfoss.dk Side 3
DANSK
Stellantriebe für 3-Pkt.- Eingangssignal AMV 150 www.danfoss.de Seite 3
DEUTSCH
Motor för 3-punktsreglering AMV 150 varme.danfoss.se Sida 4
SVENSKA
Servomotor met 3-puntssturing AMV 150 www.danfoss.nl Pagina 4
NEDERLANDS
Pavaros trijų padėčių valdymui AMV 150 www.danfoss.lt 5 puslapis
LIETUVIŲ K.
Motori trīs punktu kontrolei AMV 150 www.danfoss.com Lpp. 5
LATVISKI
Szelepmozgatók hárompontos szabályozáshoz AMV 150 www.danfoss.com 6. oldal
MAGYAR
Servopohony s tříbodovým regulačním signálem AMV 150 www.danfoss.cz Strana 6
ČESKY
Siłowniki sterowane sygnałem 3-punktowym AMV 150 www.danfoss.pl Strona 7
POLSKI
Электроприводы для трехпозиционного регулирования AMV 150
РУССКИЙ
DN L3(mm)
15 69
20 74
25 79
www.danfoss.ru Страница 7
Manual override (AMV 150)
VS 2
Press and hold the button (on the bottom side of the actuator) during manual override.
Control of heating circuit 2
For controlling the heating circuit 2 the Akva Lux II VX3-E is supplied with a 2-way valve VS 2 and an electrical actuator AMV 150, which in combination with the ECL controller controls the heating circuit.
The electrical actuator has undergone a functional test from factory. In case of operating disturbances the actuator can be closed manu­ally turning the manual override knob on top of actuator counter­clockwise.
Please see enclosed instructions, Electrical actuator AMV 150 2-way valve VS 2
INSTRUCTIONS
VS2 2-way
065R9075
DN L (mm)
15 65
20 70
25 75
DN L1(mm)
15 131
20 142
25 159
DN L2(mm)
15 139
20 154
25 159
7369267-9 SIBC R&D
Instructions AMV 150
065R9075
AMV 150 + AMV 150 + AMV 150 + VS2 (DN 15) VMV AVQM (DN 15)
Actuators for three point control AMV 150 www.danfoss.com Page 2
ENGLISH
Motorer til 3-punkts styring AMV 150 www.danfoss.dk Side 3
DANSK
Stellantriebe für 3-Pkt.- Eingangssignal AMV 150 www.danfoss.de Seite 3
DEUTSCH
Motor för 3-punktsreglering AMV 150 varme.danfoss.se Sida 4
SVENSKA
Servomotor met 3-puntssturing AMV 150 www.danfoss.nl Pagina 4
NEDERLANDS
Pavaros trijų padėčių valdymui AMV 150 www.danfoss.lt 5 puslapis
LIETUVIŲ K.
Motori trīs punktu kontrolei AMV 150 www.danfoss.com Lpp. 5
LATVISKI
Szelepmozgatók hárompontos szabályozáshoz AMV 150 www.danfoss.com 6. oldal
MAGYAR
Servopohony s tříbodovým regulačním signálem AMV 150 www.danfoss.cz Strana 6
ČESKY
Siłowniki sterowane sygnałem 3-punktowym AMV 150 www.danfoss.pl Strona 7
POLSKI
Электроприводы для трехпозиционного регулирования AMV 150
РУССКИЙ
DN L3(mm)
15 69
20 74
25 79
www.danfoss.ru Страница 7
Manual override (AMV 150)
VS 2
Press and hold the button (on the bottom side of the actuator) during manual override.
Danfoss District Energy VI.GP.V2.02 DKDHR
2929
Instructions Akva Lux II VX3-E
Circulation pumps, heating circuits
See chapter 13 on page 32 for more information about circulation pumps.
Safety thermostat
The heating circuit is supplied with a safety thermostat, type AT pipe thermostat, for protection against overheating.
The AT pipe thermostat is used to regulate the medium tempera­ture in the pipe, on which the thermostat is mounted. AT senses the temperature in the pipe through its contact surface and is therefore suitable to control the ow temperature, as it - in combi­nation with the ECL controller - switches of the pump to prevent excessive levels of temperature.
Please see enclosed operating instructions Thermostat type AT
Data Sheet
Thermostat type AT
Application
Technical Data
Accessories
Danfoss Heating Solutions VDGIA102 © Danfoss 01/2012 1
The AT thermostat can be mounted on the pipe
The AT pipe thermostat is used to regulate the
without emptying the plant of water.
medium temperature in the pipe on which the thermostat is mounted. AT senses the tempera­ture in the pipe through its contact surface and is therefore suitable to control boiler or flow tem­perature in central heating systems.
The AT pipe thermostat comprises a bimetallaic sensor, a contact system and a setting knob. On connection to terminals CO and NC the ther­mostat breaks on a rise in temperature. On connection to terminals CO and NO the ther­mostat close on a rise in temperature.
Temperature range 30 to 90 °C
Temperature scale external (type 041E0000)
Temperature differential 8 K
Max. temperature plant surface Ts90
Max. ambient temperature 55 °C
Storage temperature -20 to 90 °C
Switch system SPDT
Enclosure IP40
Terminal CO-NC Breaks on temperature rise
Terminal CO-NO Closes on temperature rise
Switch load 6 (2.5) A, 250 Vac
Approval according to EMC Standard EN 60730-2-9: 1995
EMC Standard Emission EN 55014
Environment Normal
Installation Installed in any position
Product Code no.
Heat-conductive compound ~ 5 g 041E0110
Heat-conductive compound ~ 1 kg 041E0111
internal (type 041E0020)
0.1 A, 250 Vdc
Note!
Temperature range for the safety thermostat is 30 - 90 °C.
The temperature is not preset from factory.
For oor heating the value must be set to max. 50 °C.
In case of radiator heating the value must be set to 80 °C.
Remove
Set temperature
80 °C
50 °C
30
DKDHR VI.GP.V2.02 Danfoss District Energy
Domestic hot water
The domestic hot water is prepared in a heat exchanger based on the ow principle and the temperature is controlled by a two -vay val ve and an actuator in combination with the ECL controller.
Substations with electronic control of the domestic hot water circuit are prefabricated with DHW recirculation.
DHW temperature control
For controlling the domestic hot water temperature the Akva Lux II VX3-E is supplied with 2-way valve VM 2 and an actuator AMV 30, which in combination with the ECL controller controls the domes­tic hot water circuit. The controller closes when set max. ow is exceeded.
The electrical actuator has undergone a functional test from fac­tory.
Please see enclosed instructions, Electrical actuator AMV 30 2-way valve VM2
Instructions
AMV 20, AMV 30
082R9092
AMV 20, AMV 30 + VM2, VS2 AMV 20, AMV 30 + AVQM AMV 20, AMV 30 + VB2
1
2
3
4
N - 1
N - 3
7369220-2 EI.96.A1.00 © Danfoss 02/02 1
082R9092
065R9074
VM2 VB2
Instructions
VM2, VB2 2-way
DN L (mm)
15 65
20 70
25 75
32 100
40 110
50 130
DN L1(mm)
15 131
20 142
25 159
32 196
40 196
50 228
DN L2(mm)
15 139
20 154
25 159
32 184
40 294
50 330
065R9074
DN L3(mm)
15 69
20 74
25 79
32 104
40 114
50 134
AMV 30
VM2
Danfoss District Energy VI.GP.V2.02 DKDHR
3131
Instructions Akva Lux II VXInstructions Akva Lux II VX
DHW recirculation
Substations with electronic control of the domestic hot water circuit are prefabricated for DHW recirculation.
The circulation set is supplied assembled, incl. circulation pump and electrically wired and ready to mount on the substation.
DHW circulation pump
The Akva Lux II VX3-E substations come standard with a Wilo-Star-Z NOVA circulation pump, which is electrically connected to the ECL con­troller from factory.
See chapter 14.2 on page 33 for more information about DHW pumps.
13.0 Circulation pumps - Heating
The Akva Lux II VX2 and VX3 substations come standard with Wilo cir­culation pump Wilo Yonos Para. If another pump type is used the Wilo installation and operating instructions will be replaced by the installa­tion and operating instructions for the pump in question.
Substation start-up / setting of pump
The pump is operated using the red operating knob. In turning the knob the dierent control modes can be selected.
In a traditional radiator system the red operating knob must be set in the left side control mode (1).
In oor heating systems and old radiator systems with large pipes and radiators the red button must be set in the right side control mode (2). Hereafter the pressure decreases to t the building’s heating needs, - in due consideration of cooling and power consumption.
Venting: The pumps have a built-in venting function, which can be used when the system must be vented. To vent the system turn the red button to select the symbol for air venting (middle position) (3), after which the pumps run a venting routine of 10 minutes duration. There may be noise during the air venting routine. When the 10 min. has passed the pumps must be set according to the above instructions.
For more information please refer to enclosed installation and ope­rating instructions:
Wilo Yonos Para
Installation and operating instructions
1 2 3
1 General
About this document
Wilo-Yonos PARA
The new standard in High Efficiency
GB:Installation and operating instructions Wilo-Yonos PARA
Installation and operating instructions Wilo-Yonos PARA 02/12 4523676-01
32
DKDHR VI.GP.V2.02 Danfoss District Energy
The language of the original operating instructions is English. All other languages of these instructions are translations of theoriginal operating instructions.These installation and operating instructions are an integral part of the product. They must be kept readily available at the place where the product is installed. Strict adherence to theseinstructions is a precondition for the proper use and correctoperation of the product. The installation and operating instructions correspond to the relevant version of the product and the underlying safety regulations and standards valid at the time of going to print.EC declaration of conformity: A copy of the EC declaration of conformity is a component ofthese operating instructions(f ig 8). If a technical modification is made on the designs named therewithout our agreement or the declarations made in the installation and operating instructions on product/personnel safety are not observed, this declaration loses its validity.
2 Safety
These operating instructions contain basic information which must be adhered to during installation, operation and maintenance. For this reason, these operating instructions must, without fail, be read by the service technician and the responsible specialist/operator before installation and operation. It is not only the general safety instructions listed under the main point “safety” that must be adhered to but also the special safety instructions with danger symbols included under the following main points.
Wilo Yonos Para
Instructions Akva Lux II VX
14.0 Circulation pumps - Domestic hot water
14.1 Wilo-Stratos ECO-Z (Circulation set 810.441)
The circulation set for Akva Lux II VX2 and Akva Lux II VX3 comes stan­dard with Wilo-Star-Z 20-4 circulation pump.
Substation start-up / setting of pump
Ensure that the pipe system is properly lled and air vented (auto­matically venting).
In due consideration of the system and operating characteristics prese­lect the pump capacity at the red dial button to 1.5 m.
If the heating capacity proves insucient increase heat setting step by step Reduce head setting step by step if the heating capacity is too high or noise generation is excessive.
For information about manual venting of pump etc. please refer to en­closed installation and operating instructions:
Wilo-Stratos ECO-Z
Installation and operating instructions
Wilo-Stratos ECO
GB Installation and operating instructions F Notice de montage et de mise en service NL Inbouw- en bedieningsvoorschriften E I P TR Montaj ve kullanma klavuzu GR Οδηγίες εγκατάστασης και λειτουργίας H Beépítési és üzemeltetési utasítás PL Instrukcja montażu i obsługi
4 131 020-Ed. 02 / 2010-06-Wilo
Instrucciones de instalación y funcionamiento Istruzioni di montaggio, uso e manutenzione Manual de instalação e funcionamento
CZ Návod kmontáži a obsluze RUSИнструкция по монтажу и эксплуатации EST Paigaldus- ja kasutusjuhend LV
Uzstādīšanas un ekspluatācijas instrukcija
LT Montavimo ir naudojimo instrukcija SK Návod na montáž a obsluhu SLO Navodila za vgradnjo in obratovanje RO Instrucţiuni de montaj şi exploatare BG Инструкция за монтаж и експлоатация
14.2 Wilo-Star-Z NOVA (Circulation set 810.443)
The Akva Lux II VX3-E and VX2-E come standard with a Wilo-Star-Z NOVA circulation pump
Substation start-up / setting of pump
The pump is electrically connected to the ECL controller from factory, and needs no start-up adjustment.
For information about venting of pump etc. please refer to enclosed installation and operating instructions:
Wilo-Star-Z NOVA,
Installation and operating instructions
Wilo-Star-Z NOVA
F Notice de montage et de mise en service
FIN Asennus- ja käyttöohje
S Monterings- och skötselanvisning
DK Monterings- og driftsvejledning
4 142 347-Ed.03/2010-02
Danfoss District Energy VI.GP.V2.02 DKDHR
3333
Instructions Akva Lux II VX
15.0 Maintenance
Maintenance work
Is only to be carried out by qualied and authorised personnel.
Inspection
The water heater should be checked regularly by authorised personnel. Any neces­sary maintenance must be performed in accordance with the instructions in this manual and other sets of instructions. During service the dirt strainers are to be cleaned – including the lter on the controller, all pipe connections must be tightened and the safety valve must be function tested by turning the lever.
Rinsing/cleaning of plate heat exchanger
To clean the plate heat exchanger, rinse it by running clean water through the exchanger at high speed and in the opposite direction to the normal ow. This will remove any dirt deposits that may have built up in the exchanger. If rinsing with clean water is not sucient, the exchanger can also be cleaned by circulating a cleaning agent approved by Danfoss (e.g. Radiner Fl cleaning uid) through the exchanger. Both these cleaning uids are environmentally friendly and can be disposed o through the standard sewer system. After use of a cleaning uid, the plate heat exchanger must be rinsed thoroughly with clean water.
Acid cleaning of plate heat exchanger
Deposits of limescale may build up in plate heat exchangers for domestic hot water on account of the large temperature uctuations, and because aerated water is used on the secondary side. If it becomes necessary to clean the exchanger with acid, this can be done as shown on the drawing to the right. Brazed plate heat exchangers can withstand rinsing with a dilute acid sulution - e.g. 5% formic, acetic or phosphoric acid).
Measures after maintenance work
After maintenance work and before commissioning: – Check that all screwed connections are tight. – Check that all safety features, covers, that were removed, have been replaced
properly. – Clean the working area and remove any spilled materials. – Clear all tools, materials and other equipment from the working area. – Connect to energy supply and check for leaks. – Vent the system. – Carry out any necessary adjustment again. – Make sure that all safety features on the device and the system work properly.
Meter reading
The caretaker/owner must perform visual checking and reading of the district heating meter at short, regular intervals. (The meter is not a part of the delivery from Danfoss). Service procedures must only be performed by trained, authorised personnel. NB! Excessive consumption for whatever reason is not covered by the Danfoss warranty.
Cooling / Return temperature reading
Cooling – i.e. the dierence between the supply and return temperature of the district heating water – has a signicant eect on overall energy economy. Therefore, it is important to focus on the supply and return temperature in the heating system. The dierence should typically be 30–35°C. Please note that a low district heating return temperature is directly related to the return temperature from the heating circuit and the return temperature of the circulation water. It is therefore important to focus on these return temperatures.
Tightening of connections
When reading the heat meter, all ttings and connections should be checked for leaks. If leaks are detected, contact qualied and authorized personnel immediately. Please note that the connections may be supplied with EPDM rubber gaskets.
Therefore take care not to overstrain the union nuts, as this may result in leaks. The manufacturer accepts no liability for leaks that result from overstrain
of union nuts.
34
DKDHR VI.GP.V2.02 Danfoss District Energy
Instructions Akva Lux II VX
15.1 Maintenance plan (recommendations)
Interval Maintenance work Comments
Check all connections for leakages In case of leakages replace gaskets and tighten connections.
Check the functions of the safety valve on the DCW inlet pipe
General visual check of all components for damage and functions
Clean all lters and strainers in the substation Replace the lters and strainers if the are damaged.
Every 12 months
Check the functions of electric and electronic components, switches etc.
Check pipes and heat exchangers for corrosion Visual control
Check the functions of the insulation cover Check that the insulation cover ts closely to the product
Check that the temperature controllers are set according to the instructions in this instruction manual
Check the functions of all shut-o valves Open and close shut-o valves
Work on the device may be carried out only by qualied, specially trained personnel.
NOTE! After maintenance work has been carried out, ALL gaskets should be replaced.
After having added water to the system, tighten all the connections before performing leak test. Check the connections and tighten if necessary after heat up of the system. Please note that the connections may be supplied with EPDM rubber gaskets! Therefore take care not to overstrain the union nuts, as this may result in leaks. The manufacturer accepts no liability for leaks that result from overstrain of union nuts.
Check the functions of the safety valves by turning the valve head of the safety valve
In case of obvious damage or irregularities check the functions of the component and replace if necessary
Visual control. Make sure that manual switching on and o is possible.
Follow the instructions in this instruction manual
Danfoss District Energy VI.GP.V2.02 DKDHR
3535
Instructions Akva Lux II VX
16.0 Troubleshooting
If operating disturbances occur, the following basic features should be checked before carrying out acual troubleshooting:
- the substation is correctly,
- the district heating supply temperature is at the normal level (summer at least 60 °C, winter at least 70 °C),
16.1 Troubleshooting - Heating
Problem Possible cause Solution
Strainer clogged on DH og HE side (radiator circuit).
Filter in district heating meter clogged. Clean the lter (after consulting the
Defective dierential pressure controller. (if any)
Defective sensor Replace sensor
Defektive actuator. Check the functioning of the actuator.
Defective motor valve - or possibly dirt in the valve housing.
No heat
Automatic controls wrongly set or defec­tive - possibly power failure.
- the dierential pressure is higher than or equal to the normal (local) dierential pessure in the district heating network. - If in doubt, ask the district heating plant,
- the substation is connected to electricity (pump and automatic,
- the dirt strainer in the district heating supply pipe is clean,
- air pockets in the system.
Clean strainer.
district heating plant).
Check the functions of the dierential pressure controller - clean valve seat if required.
Check the functions of the motor valve ­clean valve housing if required.
Check if the setting of the controller is correct - see separate instructions. Check the power supply. Temporary setting of actuator to “man­ual” control - see instruction on heating circuit, manual control.
Uneven heat distribution
Supply temperature too high
Pump out of operation.
The pump is set at too low speed of rotation.
Air pockets in the system. Vent the installation thoroughly.
Air pockets in the system. Vent the installation thoroughly.
Wrong setting of automatic controls. Adjust automatic controls, see instruc-
Defective sensor. Replace sensor.
Defective controller. The controller does not react as it is should in accordance with the instructions.
Check that the pump is receiving power and that it runs. Control that there is no air in the pump housing - see pump manual.
Set the pump at higher speed of rotation
- see instructions on heating circuit.
tions for automatic controls.
Call in automatic controls manufacturer or replace controller.
36
DKDHR VI.GP.V2.02 Danfoss District Energy
Instructions Akva Lux II VX
Problem Possible cause Solution
Wrong setting of automatic controls.
Adjust automatic controls, see instruc­tions for automatic controls.
Supply temperature too low
Poor cooling
Defective controller. The controller does not react as it is should in accordance with the instructions.
Outdoor sensor mounted or placed incorrectly.
Strainer clogged. Clean strainer.
Too small heating surface/ too small radiators compared to the total heating requirement of the building.
Poor utilization of existing heating surface.
The system is single-pipe. It is extremely important to keep the
Call in automatic controls manufacturer or replace controller.
Mount/place outdoor sensor correctly.
Increase total heating surface.
Make sure that the heat is distributed evenly across the full heating surface ­open all radiators and keep the radiator in the system from heating up at the bottom. Higher temperature at the top and lower temperature at the bottom part of the radiators means that the system operation is correct.
supply temperature to the radiators as low as ever possible, while maintaining a reasonable level of comfort.
Danfoss District Energy VI.GP.V2.02 DKDHR
3737
Instructions Akva Lux II VX
16.2 Troubleshooting - Domestic hot water
Problem Possible cause Solution
Defective or wrongly set dierential pressure controller. (Akva Lux II VX3-E)
Strainer on DH supply clogged. Clean strainer.
Defective actuator - or possibly dirt in the valve housing.
No domestic hot water
Automatic controls wrongly set or defec­tive - possibly power failure.
Calied plate heat exchanger. Clean plate heat exchanger with acid
Not enough pressure on the hot water Strainer in cold water meter clogged. Clean strainer - possibly in consultation
Circulation pump out of operation. Check whether the pump is running -
Long waiting time
Check the functions of the dierential pressure controller - clean valve seat and capillary tubes if required, - air and rinse capillary tubes.
Check the functions of the actuator ­clean valve seat if required.
Check if the setting of the controller is correct, - see separate instructions. Check the power supply; Temporary setting of actuator to “manu­al” control - see instructions on heating circuit, manual control.
solution or replace plate heat exchanger.
with the water supply company.
whether the pump is receiving power. control that there is no air in the pump housing - see pump manual.
Temperature too low
Temperature too high
Variations in temperature
See “No domestic hot water”. See “No domestic hot water”.
Non-return valve on the circulation line defective (leads to mixing - and the circulation water pipes become cold dur­ing tapping).
Defective actuator - possibly dirt in the valve housing.
Automatic controls wrongly set or defec­tive.
Non-return valve on the circulation line defective (leads to mixing - the circula­tion water pipes become cold during tapping).
Replace non-return valve.
Check the functions of the actuator ­clean valve seat if required.
Check if the setting of the controller is correct, - see separate instructions.
Replace non-return valve.
38
DKDHR VI.GP.V2.02 Danfoss District Energy
Instructions Akva Lux II VX
Problem Possible cause Solution
Defective or wrongly set dierential pressure controller (set too low). (Akva Lux II VX3-E)
Declining temperature during tapping
Poor cooling Calied plate heat exchanger. Clean plate heat exchanger with acid
Discoloured water (for a longer period) Short-circuiting of plate heat exchanger Replace plate heat exchanger
Automatic controls wrongly set. Check that the controller has been cor-
Calied plate heat exchanger. Clean plate heat exchanger with acid
Check the functions of the dierential pressure controller - clean valve seat and capillary tubes if required, - air and rinse capillary tubes.
rectly set - see separate instructions.
solution or replace plate heat exchanger.
solution or replace plate heat exchanger.
Danfoss District Energy VI.GP.V2.02 DKDHR
3939
Instructions Akva Lux II VX
17.0 EC-Declaration of Conformity
EC-DECLARATION OF CONFORMITY
For CE marking in EU (European Union)
Danfoss Redan A/S District Energy
DK-8382 Hinnerup
Declares under our sole responsibility that below products including all available power and control options:
Akva Lux II VX
Main components: See Instruction Manual
Covered by this declaration is in conformity with the following directive(s), standard(s) or other norma­tive document(s), provided that the products are used in accordance with our instructions.
EU Directives:
EMC Directive 2004/108/EEC
EN 61000-6-1 2007
industry.
EN 61000-6-2 2007 Electromagnetic compatibility- Generic standard: Immunity industry. EN 61000-6-3 2007 Electromagnetic compatibility- Generic standard: Emission for residential, commercial and light
industry.
EN 61000-6-4 2007 Electromagnetic compatibility- Generic standard: Emission industry.
Machinery Directive 2006/42/EEC
EN ISO 14121-
EN 60204-1-Safety of machinery - Electrical equipment of machines — Part 1: General requirements
PED Directive 97/23/EEC
Conformity assessment procedure followed: Module A - Internal control of production
All substations that falls under Article 3 §3 and category 1 shall not be CE-marked according to this directive
CE marked affixed year 2010
Approved by:
Place and date of issue: Hinnerup, Aug. 24th, 2010
Name: Thavarupan Perinpam
Title: Quality and Lean Manager
Electromagnetic compatibility- Generic standard: Immunity for residential, commercial and light
1 Safety of machinery -- Risk assessment
Danfoss Redan A/S
District Energy
Omega 7, Søften
DK-8382 Hinnerup
Telephone +45 87 43 89 43
40
DKDHR VI.GP.V2.02 Danfoss District Energy
Instructions Akva Lux II VX
Danfoss District Energy VI.GP.V2.02 DKDHR
4141
Instructions Akva Lux II VX
42
DKDHR VI.GP.V2.02 Danfoss District Energy
Instructions Akva Lux II VX
Danfoss District Energy VI.GP.V2.02 DKDHR
4343
Danfoss Redan A/S · District Energy · Omega 7, Søften · DK-8382 Hinnerup Tel. +45 87 43 89 43 · Fax: +45 87 43 89 44 · redan@danfoss.com · www.redan.danfoss.dk
VI.GP.V2.02
Produced by Danfoss Redan A/S © 05/2013
Loading...
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use