Danfoss AK-SM 800 Installation guide
Quick Setup Guide
AK-System Manager
AK-SM 800
ADAP-KOOL® Refrigeration Control System
Quick Setup Guide | System Manager, AK-SM 800
Contents
Document History .......................................................................3
Mounting Specications .............................................................4
Installation ...................................................................................5
Connections .................................................................................7
Network topology .......................................................................7
Remote Management Tool (RMT) .............................................10
Initial Conguration - language ...............................................12
Initial Conguration - Wizard ...................................................13
Conguration .............................................................................16
Service Tool Support .................................................................34
General navigation, operation and use (via web) ...................35
Connecting to your AK-SM: .................................................................35
Dashboard view: ..................................................................................... 35
Managing alarms: ................................................................................... 36
Device detail: ............................................................................................ 37
System view: ............................................................................................. 38
Schedule view: .........................................................................................39
History (Logs) .............................................................................40
Collecting and viewing history .......................................................... 41
Updating Software (via USB Flash Drive) ................................42
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Quick Setup Guide | System Manager, AK-SM 800
Document History
Document Notes
USCO.PI.R1.H1.02
Document revision
First document release
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Quick Setup Guide | System Manager, AK-SM 800
Mounting Specications
The mounting location should be at, dry and free of major vibrations. The AK-SM 800 should be mounted at eye level.
Dimenstions:
Unit Width 295 mm (11.6”)
Unit Height 235 mm (9.3”)
Unit Depth 65 mm (2.5”)
Mounting holes 246 mm (9.7”) Width
Mounting holes 175 mm (6.9”) Height
Operating temperature:
Screen: -10 to +55˚C (14 to 131˚F)
@ 90% RH (non condensing)
Electrical range: ~ 100 - 240 V a.c. (+ / - 10%) 50/60 Hz
Built in alarm relay 240 V a.c. Class II 3 Amp inductive, 5 Amp.
ohmic
Approvals: CE
IP 20
USB Access door
Active USB Flash drive (use for load/save database and AK-SM software)
65
Not currently Used
WARNING: To avoid risk of injury from electric shock, ensure correct electrical isolation is made
before working within the enclosure.
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Quick Setup Guide | System Manager, AK-SM 800
Installation
Tools needed
Bubble level
Small slotted screwdriver for connector screws
Torx 8 screwdriver for releasing the electronic unit and for
fastening the unit when recessed mounted
Screwdriver for xating the AK-SM 800
Pen for marking the 2 lower xation holes
Larger slotted screwdriver for releasing the Technician lid
Wall Mounting- box
Attach screw to the wall
Mount AK-SM 800 to the screw
Loosen Technician lid (three sides)
Remove Technician lid
Level the AK-SM 800
If drilling is necessary, mark up 2 screws in Connector part.
Attach the Connector part to the wall using another 2 screws
Wall Mounting- wiring
Insert cables through the rubber grommets
Strip the cables Strip the wires
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Secure wires in connectors by screwdriver
Strain relief the cables
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Quick Setup Guide | System Manager, AK-SM 800
Carefully replace the keypad, ensure that it securely snaps into
place
Wall Mounting- Panel recessed
From the front:
A hole of the size 280 x 220 mm is machined
The AK-SM 800 is inserted in the hole
From the backside:
Slide the 3 fastener into the housing part
The screws are inserted into the fasteners
Secure the unit by tightening the screws
Remove Technician lid
From the back, push cables inside the housing
Strip the cables Strip the wires
Secure wires in connectors by screwdriver
Strain relief the cables
Carefully replace the keypad, ensure that it securely snaps into
place
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Quick Setup Guide | System Manager, AK-SM 800
Connections
The following chapter describes the available connections on
your AK-SM 800.
Please note that not all connection points are currently
active, please refer to the drawing below for more details
not currently
used
Power Supply Alarm relay
Boot switch
(used to place unit in
boot loader mode)
RJ 45 LAN, Use shielded Ethernet cable
Network topology
Your AK-SM supports both Modbus and Lon RS485 local bus
connections. For further detailed description of network
connections please refer to document ‘Data Communication
between ADAP-KOOL® Refrigeration controllers_RC8AC602’
Lon RS485
Follow standard topology guidelines for Lon RS485, with
particular respect to maximum cable length, when to use a
repeater and ensuring suitable resistors are in place.
Modbus eld
bus
Address swicth
(used when conguring
multiple SM units
When using the Lon RS485 network, ensure the
Term. Switch on the AK-SM is in the ‘ON’ position
(enable internal resistor). Any repeaters must
also have 120Ohm resistor in place. Finally, ensure that the last controller on the network run
also has its end of line on line resistor enabled.
not currently
used
Lon (RS485)
eld bus
Cable type
Cables twisted in pairs must be used, and they may be provided
with a screen. Some types of communication require a cable with
a screen to be used. The conductor’s cross section must be at
least 0.60 mm. Examples of cable types:
Belden 7701NH, single-thread 1 x 2 x 0.65 mm, without screen
Belden 7702NH, single-thread 2 x 2 x 0.65 mm, without screen
Belden 7703NH, single-thread 1 x 2 x 0.65 mm, with screen
Belden 7704NH, single-thread 2 x 2 x 0.65 mm, with screen
LAPP UNITRONIC Li2YCY (TP), multi-thread 2 x 2 x 0.65 mm, with
screen
Dätwyler Uninet 3002 4P, single-thread 4 x 2 x 0.6 mm, with
screen
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Quick Setup Guide | System Manager, AK-SM 800
Cable length
A cable length must not exceed 1200m (4000 foot). A repeater
(Part # 084B2241 ) must be used for longer lengths.
Lon RS485 Topology
The cable connection must be connected from controller to
controller, and no branches are allowed on the cable. If the cable
length exceeds 1200 m a repeater must be inserted. If the data
communication cable runs through an electrically noisy environment which impairs the data signal, one or more repeaters must
be added to stabilise the signal.
When conguring Lon devices on the control bus, the
highest device address that can be can be used is 127 (max. 120
controller in total)
AK-SM
AK-SM
Conductors
The two wires are looped from device to device. There are no
polarisation requirements. (On some controllers, the clamps are
designated A and B. On others there is no designation. Otherwise
the connections are identical.) If a screen is used, it must be
connected to the system device and any repeaters. A screen must
always be looped from device to device.
The screen must not be connected to anything else.
(The screen is earthed inside the screen and must not be earthed
in any other way.)
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Quick Setup Guide | System Manager, AK-SM 800
Modbus topology
The cable must be with screen. The cable is connected from controller to controller, and no branches are allowed on the cable.
If the cable length exceeds 1200 m a repeater must be inserted
One repeater must be added for every 32 controllers. If the data
communication cable runs through an electrically noisy environment which impairs the data signal, one or more repeaters must
be added to stabilise the signal.
When conguring Modbus devices on the control bus,
the highest device address that can be used is 127 (max. 120
controller in total)
AK-SM
The wires are looped from device to device.
A is connected to A
B is connected to B.
The screen must be connected to the system device, all controller
and any repeaters.
A screen must always be looped from device to device.
The screen must not be connected to anything else.
AK-SM
32
32
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Quick Setup Guide | System Manager, AK-SM 800
Remote Management Tool (RMT)
The Remote Management Tool (RMT) is a PC software application
tool that is designed to support the AK-SM, both in commissioning and service. The RMT is a powerful tool that allows full oine
programming and simulation of AK-SM databases, providing the
opportunity to save considerable on site commissioning times.
In addition, the RMT tool has various remote management
features, facilitating complete system management. Creating
custom images for the AK-SM web browser is also another
function of the RMT tool. The following features can be seen in
th e RMT;
• Oine web Programming
Launch oine web simulator(s) to allow full oine AK-SM
database programming, with controller simulation you can
fully pre-program your application and save the resulting
database to USB for on site install.
• Program simulation
From within the web browser session simulate board and
point variables to test calculations and system behaviour
• Custom Graphics
Use your own Jpeg or bitmap le to crate custom images,
mapped with any congured system data point
• F TP (File Transfer Protocol)
Remotely connect, load and access system les (html web &
EDF device les) Retrieve data points
• Address Book
Save your most commonly connected site details to allow
for one click connection
• Tools
Download System software, backup (save) & load database
les.
• Language
Compatible in multi- languages
The RMT tool is available from your Danfoss sales oce with
associated supporting documentation.
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Quick Setup Guide | System Manager, AK-SM 800
Required IP ports
As the AK-SM uses IP networking standards to create remote
access it may be necessary to congure any site routers to allow
incoming connections, either from a LAN or WAN view. The gure
below shows a simple IP connection with the AK-SM connected to
a standard network router with a typical factory IP address range.
From within the LAN any remote connections should ‘point’ to
the master IP address of the AK-SM, in this example
http://192.168.1.100. If however the remote connection is on a
WAN then the LAN router may need to be congured to allow this
inbound connection, with the addition of the web port added tot
he end of the http sting.
Please refer to the port allocation table below for remote IP
connections
Ma ste r IP 192 .168.1.10 0
De fault Gatew ay 192.16 8.1.1
Network Mask 255.255.255.0
(AK-SM factory set http port = 80)
LAN Network Router
IP 192 .168.1.1
LAN Network Router
AK-SM
WAN IP 172.28.6.108
For WAN access port
forwarding is required
1. The port number is required to be typed
into the URL address ONLY if the web port is
NOT congured as 80. For example, if the port
number is congured as 8080, then Computer
A needs to type in ht tp: //192.168.1.100:8 080,
while Computer B needs to type in
http://172.68.6.108:8080 to access the website
of the unit.
2. If the port number is dened as default
number 80, then it is not necessary to type in
“:80” in the URL address, this is because the
HTTP protocol uses 80 as default port. If the
router port forwarding is correctly congured,
it is not required in WAN access either.
Computer A
type ‘http://192.168.1.100’ to access AK-SM
Computer B
type ‘http://172.28.6.108 to access AK-SM
Port allocation table
IP Port Use Notes
- LAN side -
80 web browser This port is user congurable but factory set to 80
21 RMT tool This port is user congurable but factory set to 21
25 e-mail e-mail output
3001 XML Used for XML communications
Notes for FTP port forwarding in AK-SM units
In AK-SM units, FTP service is a convenient way to download/
upload les and updating database/code. Open FTP server
ports to the public internet is not considered as a safe network
practice. To avoid these issues, Danfoss strongly suggests FTP
functionality in LAN network only . This would reduce the risk
of open FTP ports and enhance network security. However, to
make the FTP work on WAN side, it must have configured FTP
server port opened and forwarded to the public internet.
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Quick Setup Guide | System Manager, AK-SM 800
Initial Conguration - language
The following section describes the recommended actions
to get your AK-SM up and running.
Local keypad - button layout
Home
(System View)
Menu
Escape
Back Shift
Previous
Next
Setting language for local SM display
Your AK-SM can display several different languages. The
factory default the unit will display English, in addition your
required language can also be enabled. Follow the simple
steps below to display your preferred language in the local
screen;
1/ Press the Configuration button, and if required enter the
factory default user name and password (Supervisor, 12345)
Page Up
Page Down
Alarms Configuration
Numeric keypad
Menu Navigation
2/ Using the arrow keys, navigate to the ‘System’ memu.
3/ Using the down arrow, navigate to the Language line and
select your required language
4/ Select your language for ‘Display’. The unit will then request
a re-set.
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Select language
Display language
© Danfoss | ADAP-KOOL® | 2015.10
Quick Setup Guide | System Manager, AK-SM 800
Initial Conguration - Wizard
The following section describes the current Web Wizards, used
for simplifying initial settings and Refrigeration layout. The Web
Wizards can be used in an oine or online conguration.
Danfoss recommends using the AK-SM web environment for
commission tasks.
Establish a web connection to your AK-SM (if working online,
enter the valid IP address of the AK-SM and apply the factory user
name and password). Navigate to the Configuration menu
Preferences Wizard (Language, store names, units, preferences,
time, date, daylight savings)
1/ To easily congure your units preferences, launch the Prefer-
ences wizard. Use the Wizard navigation controls to move
thought the Wizard screens.
2/ To make changes, double click on the relevant line and
continue until the nal screen.
3/ Press the nish button to complete and close the wizard
(return to main wizard screen)
Web Wizard Navigation
Back Close Progress Forward
Users Wizard (Create, modify users, user groups, authorization
levels)
1/ Enter number of users required (max 22), set password and
browser language for each user
2/ Enter the number of authorization types (max 7), against the
settings line double click to modify the scope of system access
3/ Press the Finish button to complete the Web Wizard
Licensing Wizard (Enter new license functionality)
Not currently used
Refrigeration layout Wizard (used to dene your refrigeration
layout, grouping case with packs, forming associations)
One of the main features of the refrigeration layout wizard allows
the user to make use of a network scan. The principle is that the
wizard is initially used to initiate a network scan, discover and list
what is found. This discovery is then used to easily dene the
Pack and Case controller relationships (suction groups). The
wizard allows for easy drag and drop association, the net result is
that once completed the refrigeration layout is built in the AK-SM.
The Refrigeration layout Wizard can be used during a live connection to your AK-SM or can be used when programming oine.
limitations: Whilst the wizard will layout the Pack and Case
relationships, further controller conguration may be required.
Refer to section
any remaining conguration areas required. Currently the wizard
is intended for Pack and Case devices, any controls not designated as such will have to be congured using traditional cong
methods (see Conguration section).
6
under ‘ Conguration’ for guidance on
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Quick Setup Guide | System Manager, AK-SM 800
Open the Refrigeration layout wizard and follow the described
steps, each step has some description for the available actions.
The following wizard screens are available in sequential order;
Network (select and perform network scan)
Discovery (list scanned devices)
Compressors (Input Pack controller name, view address, model,
add, copy, remove)
Circuits (Input Evaporator controller name, view address, model,
add, copy, remove)
Suction Group mapping (Drag and drop your evap controllers
under each pack)
Summary (view your groupings before nishing wizard and thus
processing your selections to the AK-SM)
After the relevant networks have been selected an scanned the
‘Discovery’ screen will show all detected devices. Once satised
with the correct content press the forward button to continue
the wizard.
The ‘Compressors’ screen allows for custom text input. If working
oine (programming a database not being connected to a
AK-SM) the Add, Copy and Remove buttons can be used.
Double click the ‘Name’ line to enter a custom description for the
device. Pressing return will automatically focus on the next
device name in the list.
If your scanned list has known devices that are standalone (not associated with a Pack) these must be
mapped under ‘No Compressor’. Manually add a new
compressor and double click the model line and select
‘No Compressor’. When the nal wizard screen is
presented any standalone controls can be mapped under
this ‘No Compressor’ group.
The ‘Circuits’ screen follows the same principle as the Compressors screen.
Use the Add button when creating oine nodes. Double
click the ‘model’ line to bring up a selection of nodes
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