AK-PC 710 is a complete regulating unit for capacity control of
compressors and condensers in refrigeration systems.
In addition to capacity control the controllers can give signals to
other controllers about the operating condition, e.g. forced closing of expansion valves, alarm signals and alarm messages.
Function overview
AK-PC 710
Application
Regulation of a compressor groupx
Both compressor group and condenser groupx
Regulation of compressor capacity
Regulation sensorP0
PI-regulation x
Max. number of compressor steps6
Identical compressor capacitiesx
Dierent compressor capacitiesx
Sequential operation (rst in / last out)x
Speed regulation of 1 compressorx
Run time equalisationx
Min. restart timex
Min. On-time/ Min O timex
Suction pressure reference
Override via P0 optimizationx
Override via “night setback”x
The controller’s main function is to control compressors and
condensers so that operation all the time takes place at the
energy-optimum pressure conditions. Both suction pressure
and condensing pressure are controlled by signals from pressure
transmitters.
Capacity control can be carried out by suction pressure P0.
Among the dierent functions are:
- Capacity control of up to 6 compressors
- Speed control of one compressor
- One safety input for each compressor
- Option for capacity limitation to minimize consumption peaks
- When the compressor stops, signals can be transmitted to appliance controllers so that the electronic expansion valves will be
closed (signal via data communication)
- Safety monitoring of high pressure / low pressure / discharge
temperature
- Capacity control of up to 6 fans
- Step coupling, speed regulation or a combination
- Floating reference with regard to outside temperature
- Safety monitoring of fans
- The status of the outputs and inputs is shown by means of lightemitting diodes on the front panel
- Alarm signals can be generated directly from the controller and
via data communication
- Alarms are shown with texts so that the cause of the alarm is
easy to see.
- Plus some completely separate functions that are totally independent of the regulation – such monitoring of liquid level and
room temperature.
The great advantage of this series of controllers is that it can
be extended as the size of the plant is increased. It has been
developed for refrigeration control systems, but not for any
specic application – variation is created through the read-in
software and extension with up to 3 modules.
It is the same modules that are used for each regulation and the
composition can be changed, as required. With these modules
(building blocks) there is up to 40 various kinds of regulations.
But it is you who must help adjusting the regulation to the actual
needs – these instructions will assist you to nd your way through
all the questions so that the regulation can be dened and the
connections made.
Controller
Top part
Advantages
• The controller’s size can “grow” as systems grow
• The software can be set for one or more regulations
• Several regulations with the same components
• Extension-friendly when systems requirements are changed
• Flexible concept:
- Controller series with common construction
- One principle – many regulation uses
- modules are selected for the actual connection requirements
- The same modules are used from regulation to regulation
Extension modules
Bottom part
The controller is the cornerstone of the regulation. The module has inputs and
outputs capable of handling small systems.
• The bottom part – and hence the terminals – are the same for all controller types.
• The top part contains the intelligence with software. This unit will vary according
to controller type. But it will always be supplied together with the bottom part.
• In addition to the software the top part is provided with connections for data
communication and address setting.
Examples
A regulation with few connections can
be performed with the controller module
alone
If the system grows and more functions have to be controlled, the regulation can be
extended.
With extra modules more signals can be received and more relays cut in and out
– how many of them – and which – is determined by the relevant application.
If there are many connections one or more
extension modules must be mounted
Setup and operation of an AK controller must be accomplished via
the “AK-Service Tool” software program.
The programme is installed on a PC, and setup and operation of
the various functions are carried out via the controller’s menu
displays.
Displays
The menu displays are dynamic, so that dierent settings in one
menu will result in dierent setting possibilities in other menus.
A simple application with few connections will give a setup with
few settings.
A corresponding application with many connections will give a
setup with many settings.
From the overview display there is access to further displays for
the compressor regulation and the condenser regulation.
At the bottom of the display there is access to a number of general
functions, such as “time table”, “manual operation”, “log function”,
“alarms”, and “service” (conguration).
Network linking
The controller can be linked up into a network together with other
controllers in an ADAP-KOOL® refrigeration control system. After
the setup operation can be performed at a distance with, say, our
software program type AKM.
Users
The controller comes supplied with several languages, one of
which can be selected and employed by the user. If there are
several users, they may each have their choice of language. All
users must be assigned a user prole which either gives access to
full operation or gradually limits the operation to the lowest level
that only allows you “to see”.
External display
An external display can be tted in order for P0 (Suction) and Pc
(Condensing) readings to be displayed.
The setup can be carried out on a display with control buttons.
The various functions are selected via a menu system.
If display of operational compressors, fans and functions is required, display type EKA 166 can be tted.
Med det graske display AK-MMI kan der både foretages opsætning og udlæsning.
A number of light-emitting diodes makes it possible to follow the
signals that are received and transmitted by the controller.
Log
From the log function you can dene the measurements you wish
to be shown.
The collected values can be printed, or you may export them to a
le. You can open the le in Excel.
If you are in a service situation you can show measurements in a
trend function. The measurements are then made real-time and
displayed instantly.
■ Power
■ Comm
■ DO1 ■ Status
■ DO2 ■ Service Tool
■ DO3 ■ LON
■ DO4
■ DO5 ■ Alarm
■ DO6
■ DO7
■ DO8 ■ Service Pin
Slow ash = OK
Quick ash = answer from gateway
Constantly ON = error
Constantly OFF = error
Flash = active alarm/not cancelled
Constant ON = Active alarm/cancelled
Alarm
The display gives you an overview of all active alarms. If you wish
to conrm that you have seen the alarm you can cross it o in the
acknowledge eld.
If you want to know more about a current alarm you can click on it
and obtain an information display on the screen.
A corresponding display exists for all earlier alarms. Here you can
upload information if you need further details about the alarm
history.
• Controller module – capable of handling minor plant requirements.
• Extension modules. When the complexity becomes greater
and additional inputs or outputs are required, modules can be
attached to the controller. A plug on the side of the module will
transmit the supply voltage and data communication between
the modules.
• Top part
The upper part of the controller module contains the
intelligence. This is the unit where the regulation is dened and
where data communication is connected to other controllers in a
bigger network.
Extension module with
additional analog inputs
External display for
suction pressure etc.
• Connection types
There are various types of inputs and outputs. One type may, for
example, receive signals from sensors and switches, another may
receive a voltage signal, and a third type may be outputs with
relays etc. The individual types are shown in the table below.
• Fixed connection
When a regulation is planned (set up) it will generate a need
for a number of connections distributed on the mentioned
types. This connection must be made as shown in the following
diagrams.
Extension module with additional
relay outputs and additional
analog inputs.
Controller with analog inputs and
relay outputs.
Top part
Extension module with
2x analog output signals
The module with additional relay outputs is
also available in a version where the top part
is provided with change-over switches so
that the relays can be overridden.
Pressure transmitter type AKS 32R /
AKS 32 (1-5 V)
Voltage signal 0-10 V
Contact function (On/O)On at R < 20 ohm
On/o supply voltage inputsLow voltage
Relay outputs
SPDT
Solid state outputsUsed for control of compressor relayMax. 240 V a.c. , Min. 48 V a.c.
Ambient temperatureDuring transport-40 to 70°C
0 / 80 V a.c./d.c.
High voltage
0 / 260 V a.c.
AC-1 (ohmic)4 A
AC-15 (inductive)3 A
UMin. 24 V
Accuracy: +/- 0.5°C
Resolution:1 mV
Accuracy +/- 10 mV
Max. connection of 5 pressure transmitters on one module
O at R > 2K ohm
(Gold -plated contacts not necessary)
O: U < 2 V
On: U > 10 V
O: U < 24 V
On: U > 80 V
Max. 230 V
Low and high voltage must not be connected to the same
output group
Max. 0.5 A,
Leak < 1 mA
During operation-20 to 55°C ,
0 to 95% RH (non condensing)
No shock inuences / vibrations
EnclosureMaterialPC / ABS
ClassIP10 , VBG 4
MountingFor mounting on panel wall or DIN rail
Weight with screw terminalsmodules in100- / 200- / controller-seriesCa. 200 g / 500 g / 600 g
ApprovalsEU low voltage directive and EMC require-
ments are complied with
UL 873,
The mentioned data applies to all modules.
If data is specic, this is mentioned together with the module in question.
Capacitive load
The relays cannot be used for the direct connection of capacitive loads such as LEDs
and on/o control of EC motors.
All loads with a switch mode power supply must be connected with a suitable contactor or similar.
LVD tested according to EN 60730
EMC tested
Immunity according to EN 61000-6-2
Emission according to EN 61000-6-3
UL le number: E166834 for XM
UL le number: E31024 for PC
There are several controllers in the series. The function is
determined by the programmed software, but outwardly the
controllers are identical – they all have the same connection
possibilities:
11 analog inputs for sensors, pressure transmitters, voltage signals
and contact signals.
8 digital outputs, with 4 Solid state outputs and 4 relay outputs
Supply voltage
24 V a.c. or d.c. to be connected to the controller.
The 24 V must not be retransmitted and used by other controllers
as it is not galvanically separated from inputs and outputs. In
other words, you must use a transformer for each controller. Class
II is required. The terminals must not be earthed.
The supply voltage to any extension modules is transmitted via
the plug on the right-hand side.
The size of the transformer is determined by the power
requirement of the total number of modules.
The supply voltage to a pressure transmitter can be taken either
from the 5 V output or from the 12 V output depending on
transmitter type.
PIN
Data communication
If the controller is to be included in a system, communication
must take place via the LON connection.
The installation has to be made as mentioned in the separate
instructions for LON communication.
Address setting
When the controller is connected to a gateway type AKA 245,
the controller’s address must be set between 1 and 119. (If it is a
system manager AK-SM .., then 1-999).
Service PIN
When the controller is connected to the data communication
cable the gateway must have knowledge of the new controller.
This is obtained by pushing the key PIN. The LED “Status” will ash
when the gateway sends an acceptance message.
Operation
The conguration operation of the controller must take place from
the software programme “Service Tool”. The program must be
installed on a PC, and the PC must be connected to the controller
via the network plug on the front of the unit.
Light-emitting diodes
There are two rows with LED’s. They mean:
Left row:
• Voltage supply to the controller
• Communication active with the bottom PC board (red = error)
• Status of outputs DO1 to DO8
Right row:
• Software status (slow ash = OK)
• Communication with Service Tool
• Communication on LON
• Alarm when LED ashes
- 3 LED’s that are not used
• “Service Pin” switch has been activated
Address
Keep the safety
distance!
Low and high
voltage must not
be connected to
the same output
group
■ Power
■ Comm
■ DO1 ■ Status
■ DO2 ■ Service Tool
■ DO3 ■ LON
■ DO4
■ DO5 ■ Alarm
■ DO6
■ DO7
■ DO8 ■ Service Pin
Slow ash = OK
Quick ash = answer from gateway
Constantly ON = error
Constantly OFF = error
Flash = active alarm/not cancelled
Constant ON = Active alarm/cancelled
A small module (option board) can be placed on the bottom part
of the controller. The module is described later in the document.
The supply voltage to the module comes from the previous
module in the row.
AK-XM 204B only
Override of relay
Eight change-over switches at the front make it possible to
override the relay’s function.
Either to position OFF or ON.
In position Auto the controller carries out the control.
Light-emitting diodes
There are two rows with LED’s. They indicate the following:
Left row:
• Voltage supply to the controller
• Communication active with the bottom PC board (red = error)
• Status of outputs DO1 to DO8
Right row: (AK-XM 204B only):
• Override of relays
ON = override
OFF = no override
AK-XM 204A AK-XM 204B
Fuses
Behind the upper part there is a fuse for each output.
Max. 230 V
AC-1: max. 4 A (ohmic)
AC-15: max. 3 A (Inductive)
AK-XM 204B
Override of relay
Keep the safety distance!
Low and high voltage
must not be connected to
the same output group
The module is a real time clock module with battery backup.
The module can be used in controllers that are not linked up in
a data communication unit together with other controllers. The
module is used here if the controller needs battery backup for the
following functions
• Clock function
• Fixed times for day/night change-over
• Saving of alarm log in case of power failure
• Saving of temperature log in case of power failure
Connection
The module is provided with plug connection.
Placing
The module is placed on the PC board inside the top part.
Point
No point for a clock module to be dened – just connect it.
Working life of the battery
The working life of the battery is several years – even if there are
frequent power failures.
An alarm is generated when the battery has to be replaced.
After the alarm there are still several months of operating hours
left in the battery.
Display of important measurements from the controller, e.g.
suction pressure or condensing pressure.
Setting of the individual functions can be performed by using the
display with control buttons.
Connection
The extension module is connected to the controller module via
a cable with plug connections. You have to use one cable per
module. The cable is supplied in various lengths.
Both types of display (with or without control buttons) can be
connected to either display output A, and B.
A = P0 . Suction pressure in °C
B = Pc. Condensing pressure in °C
EKA 166 further includes a number of LEDs to make it possible to
follow individual functions.
When the controller starts up, the display will show which output
is connected. - - 1 = output A, - - 2 = output B, etc.
Placing
The extension module can be placed at a distance of up to 15 m
from the controller module.
EKA 163B EKA 164B
EKA 166
Module
Point--
Type--
1
Point
No point has to be dened for a display module – you simply
connect it.
Graphic display AK-MMI
Function
Setting and display of values in the controller.
Connection
The display connects to the controller via a cable with plug connections. Use plug RJ45 to connect to the controller; the same
plug is also used for service tool AK-ST 500.
Supply voltage
24 V a.c. / d.c. 1.5 VA.
Placing
The display can be placed at a distance of up to 3 m from the
controller.
Point
No point has to be dened for a display – you simply connect it.
Clock function and change-over between summer time and
winter time are contained in the controller.
The clock is zeroset when there is power failure.
The clock’s setting is maintained if the controller is linked up in a
network with a gateway, a system manager or a clock module can
be mounted in the controller.
Start/stop of regulation
Regulation can be started and stopped via the software or via an
input on the controller module
Application
40 examples of application are shown in the following: Select the
one that ts your system.
Wiring should be done as shown, and the controller should be
set for this application.
Regarding speed regulation
An option board has 2 outputs:
No. 1 is dedicated to the compressor
No. 2 is dedicated to the condenser fans
If you do not use speed control, disregard the shown 0-10 V
outputs.
It is only the compressor connection that is shown in all examples,
but output 2 can be used for condenser fans at will.
If the speed control needs a start/stop signal, this should be taken
from output "Compressor 1" or from "Fan 1".
Forced control
The software contains a forced control option. If an extension
module with relay outputs is used, the module’s top part can
be with change-over switches – switches that can override the
individual relays into either OFF or ON position.
Data communication
The controller module has terminals for LON data communication.
The requirements to the installation are described in a separate
document.