Danfoss AK-PC 572 Installation guide

Installation Guide

AK-PC 572

080R9330

AN29572719924701-000201

Identification | Identificação | Identificatie | Identification | Identificación

1.5 m: 080G0075

3.0 m: 080G0076

<![if ! IE]>

<![endif]>Danfoss 80G393

AK-PC 572 EKE 1P MMIGRS2

Power supply | Fonte de energia | Stroomvoorziening

Dimension | Dimensão | Dimensie | Dimension | Dimensión

Source de courant | Fuente de alimentación

 

 

 

 

 

 

 

AK-PC 572

24 V AC / DC 17 VA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EKE 1P

24 V AC / DC 7 – 20 VA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IP 20

-20 – 60 °C (0 – 140 °F)

RH max. 90% non condensing

Principle | Princípio | Beginsel | Principe | Principio

© Danfoss | DCS (vt) | 2019.12

AN29572719924701-000201 | 1

 

 

 

 

 

ENGLISH

 

 

 

 

 

 

 

 

 

 

 

 

Connections

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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<![endif]>CAN RJ

 

 

 

 

 

NC

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC

1

C1

 

 

 

DO3AUX

 

 

 

 

 

 

 

 

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<![endif]>RJ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>CAN

 

 

C1

 

NO1

 

 

 

 

 

 

 

 

 

 

 

COM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1AI

COM

 

 

NO

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2AI

AI1

 

 

 

 

B2

 

 

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<![endif]>M Vrec

 

 

 

 

 

 

 

2AI

 

 

 

 

 

 

 

 

 

 

 

 

4AI

 

A2

 

A2

 

 

 

 

 

 

 

 

 

3AI

3AI

 

B2

 

B1

 

 

 

 

 

 

 

 

 

 

 

 

B1

 

 

 

 

 

 

 

 

 

 

 

 

 

4AI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COM

COM

 

 

A1

 

A1

 

 

 

 

 

 

 

 

 

 

HR3/DIAux

1DI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DI1

2DI

 

Bat

+

 

 

 

 

 

 

 

 

 

 

 

 

DI2

+5V

 

 

 

Bat+

 

 

 

 

 

 

 

 

 

 

 

COM

 

 

DGN

 

 

 

Batteryback-up

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+5V

RGND

 

 

~+/

DGN

 

 

 

 

 

 

 

 

 

COM

D+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

~/–

 

 

 

 

 

 

 

 

 

 

 

 

 

 

~+/

 

 

 

 

 

 

 

 

 

 

RGND

 

 

 

 

 

 

 

Power

 

 

 

 

 

 

 

D+

 

 

 

 

 

~/–

 

 

 

 

 

 

 

 

 

D–

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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NC

1

 

 

 

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<![if ! IE]>

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C1

 

C1

 

 

 

DO2AUX

 

 

 

 

 

 

 

 

 

NC

1

 

 

 

 

 

 

 

 

 

 

 

COM

 

 

 

 

 

NO1

 

 

 

 

 

 

 

 

 

 

LT-SS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1AI

COM

 

 

NO

1

 

 

 

 

 

 

 

 

 

 

 

 

2AI

AI1

 

 

 

 

B2

 

 

 

 

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3AI

2AI

 

B2

 

 

 

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<![endif]>A6

<![if ! IE]>

<![endif]>(4)

 

 

 

 

 

 

A2

 

 

 

 

 

LT-Sd

3AI

 

 

B1

 

 

 

 

 

 

 

 

 

 

 

B1

 

 

 

 

 

 

 

 

 

 

 

4AI

4AI

 

A2

 

 

 

 

 

 

 

 

 

 

 

 

 

COM

COM

 

 

A1

 

 

 

 

 

 

 

 

 

 

 

 

 

1DI

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<![endif]>1P

 

A1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DI1

 

 

 

 

 

 

 

 

 

 

 

 

 

2DI

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Bat

+

 

 

 

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DI2

+5V

 

 

Bat+

 

 

 

 

 

 

Oil2/DIAux

COM

 

 

DGN

 

 

 

 

 

 

 

 

 

 

+5V

RGND

 

 

~+/

 

 

 

 

Batteryback-up

 

 

 

 

 

 

 

COM

D+

 

 

~/–

DGN

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

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RGND

 

 

 

 

 

~+/

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D+

 

 

 

 

 

 

 

 

Power

 

 

 

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~/–

 

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D–

 

 

 

 

 

 

 

 

 

 

 

 

 

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2 | AN29572719924701-000201

© Danfoss | DCS (vt) | 2019.12

MAIN MODULE

AO - Analogue output, 3 pcs. AO1, AO3, AO4

Must be used if using frequency converters or EC motors. Connect 24 V on N and L (separate power supply) Avoid earth fault current.

- Use double-insulated transformer. The secondary side must not be earthed.

Obtain 0-10 volts from terminals Com-AO1, N-AO3 and N-AO4. PAY ATTENTION TO THE POLARITY of N.

(AO3 and AO4 are galvanically isolated. AO1 is not).

AI - Analogue inputs

Pressure transmitters, 4 pcs. AI1 - AI4

AKS 32R /

AKS 2050 /

MBS 8250 10 – 90% ratiometric

Temperature sensors, 4 pcs. AI5 - AI8

• Pt 1000 ohm, AKS 11 or AKS 21.

DI - Digital switch inputs, 8 pcs. DI1 - DI8

The connection may be a shut-down or interruption function. Select what is to be activated during configuration.

(DI3 can be used as an AUX1 input, but only if regulated with 2 MT compressors).

Supply

24 V AC or DC Class II is required.

AK-PC 572

17 VA

EKE 1P

20 VA

CANBUS

Communication to the high pressure module and to the receiver module

"L" to "L" and "H" to "H"

A jumper must be connected between "H" and "R". Terminate on the AK-PC with a resistance of 120 ohm.

If mounting an external display, the termination must also be done at the display. See next page.

Important!

In order to establish communication with the extension modules, you must follow the recommended procedure. See next page.

MODBUS

It is important that the installation of the data communication cable is carried out correctly. See separate literature no. RC8AC...

Remember termination at the termination points.

DO - Digital outputs, 8 pcs. DO1-DO8

DO5 and DO6 are solid state relays. The outputs are used for connecting a Bitzer CRII. If a Bitzer CRII is not being connected, output DO6 can be used for activation of an oil valve.

The relays are de-rated to the specified values.

The alarm relay will be driven under normal operation and will drop in the event of alarms and insufficient voltage to the controller.

(DO3 can be used as an AUX1 output, but only if regulated with 2 MT compressors).

HIGH PRESSURE MODULE

Supply voltage to high pressure module

The power supply can be taken from the main module.

Battery

Ensure that the valve closes if there is no supply voltage.

Stepper valve

FX ventil type CCMT.

Connector:

A1 5: WHITE

A2 6: BLACK

B1 7: RED

B2 8: GREEN

CANBUS

Data communication to the main module.

Sensor inputs

• Pt 1000 ohm, AKS 11 or AKS 21.

Contact input AUX 2

Signal from oil level,

or input for fan alarm or another alarm.

Relay output AUX 2

Activation of de-superheating or hot gas dump.

MODBUS

Data communication with other devices.

It is important that the installation of the data communication cable is performed correctly.

See separate literature no. RC8AC...

Remember termination at the termination points. Use a twisted pair shielded cable, but do not connect the shield to the EKE 1P.

RECEIVER MODULE

Supply voltage to high pressure module

The power supply can be taken from the main module.

Battery

Ensure that the valve closes if there is no supply voltage.

Stepper valve

FX valve type CCMT.

Connector:

A1 5: WHITE

A2 6: BLACK

B1 7: RED

B2 8: GREEN

CANBUS

Data communication to the main module.

The section must be terminated using a 120 ohm resistor.

Contact input AUX 3

Signal from heat recovery,

or input for fan alarm or another alarm.

Relay output AUX 3

Activation of heat recovery,

or AUX 3 output for de-superheating or hot gas dump.

© Danfoss | DCS (vt) | 2019.12

AN29572719924701-000201 | 3

External display

 

Extension modules

 

R = 1200Ω

MODBUS master

 

L→H

 

 

H - R

 

 

 

 

0 V / Open

 

R120

Bridge - CAN H

RS-485

ANALOGUE / DIGITAL INPUT CAN-RJ

 

 

 

 

CAN H

Red

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CAN RJ

CAN L

Green

 

 

 

 

 

C GND

Yellow

 

 

 

 

<![if ! IE]>

<![endif]>Yellow Green Red

 

 

 

 

 

High pressure

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5 V

RS-485

ANALOGUE / DIGITAL INPUT

CAN-RJ

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CAN RJ

 

Receiver

Bitzer CRII

The pulse signal can also be used to control one of the CRII with 2 unloaders (4 cylinders' version). Compressor capacity can be controlled from 10 to 100% depending on the pulsation of the unloaders. The unloaders are connected to DO5 and DO6.

Connect compressor relay to DO-MT1.

Unloader 1

Unloader 2

Unloader 2 follows unloader 1 but is offset a ½ period.

Important

Read the following before you connect the controller and the two valve modules to the supply voltage.

The EKE 1P is pre-configured to determine the extension module mode based on the AI4 status of the EKE 1P:

AI4 Open circuit: high pressure module

AI4 short circuit to 5V: receiver module

Alternatively the EKE 1P configuration may be set by connecting a graphical display to the EKE 1P. See separate EKE 1P documentation.

If you wish to check the addresses of the two valve modules, you should carry out the following:

1.Connect all modules to the power supply.

2.Immediately press on both the "X" and "Enter" buttons while the controller is starting up.

3.Find the display "CAN SETTINGS" > "ACTIVE NODES"

The two 1-digits represent the addresses 96 (HP module) and 97 (Receiver module) respectively.

If you remove the connection to a valve module, the display of the address will also disappear.

4 | AN29572719924701-000201

© Danfoss | DCS (vt) | 2019.12

Danfoss AK-PC 572 Installation guide

 

 

 

 

 

 

 

 

 

 

PORTUGUÊS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Conexões

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Danfoss

 

 

 

 

 

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<![endif]>CAN RJ

 

 

 

 

 

NC

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC

1

C1

 

 

 

DO3AUX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>RJ

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>CAN

 

C1

 

NO1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1AI

COM

 

NO

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2AI

AI1

 

 

 

B2

 

 

<![if ! IE]>

<![endif]>M Vrec

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2AI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4AI

 

A2

 

A2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3AI

3AI

 

B2

 

B1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4AI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COM

 

COM

 

A1

 

A1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HR3/DIAux

 

 

 

 

1DI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DI1

 

2DI

 

Bat

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DI2

 

+5V

 

 

 

Bat+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COM

 

DGN

 

 

 

Suportedabateria

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+5V

RGND

 

~+/

DGN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COM

 

D+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

–D

 

~/–

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

~+/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RGND

 

 

 

 

 

 

 

Consumo

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D+

 

 

 

 

 

~/–

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D–

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>RJ

 

<![if ! IE]>

<![endif]>RJCAN

 

 

 

NC

1

 

 

 

 

<![if ! IE]>

<![endif]>Σ1-8

 

<![if ! IE]>

<![endif]>32A

 

 

 

 

 

 

 

 

 

 

<![if ! IE]>

<![endif]>CAN

 

 

 

 

NO1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1

 

 

 

DO2AUX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NC

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LT-SS

 

 

 

COM

 

 

 

C1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1AI

COM

 

NO

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2AI

AI1

 

 

 

A2

 

 

<![if ! IE]>

<![endif]>M Vhp

 

<![if ! IE]>

<![endif]>DO8

 

<![if ! IE]>

<![endif]>A6

<![if ! IE]>

<![endif]>(4)

 

 

 

 

 

 

 

 

 

3AI

2AI

 

B2

 

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© Danfoss | DCS (vt) | 2019.12

AN29572719924701-000201 | 5

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