Danfoss AK-PC 560 Installation guide

Instructions
AK-PC 560
Identification
Principle
084B8013
Dimensions
Danfoss
RI8PM102    09-2011
NZ control PI or P control
ENGLISH
Connections
Necessary connections
Terminals: 1-2  Supply voltage 24 V a.c. 4-5  Relay outputs for  digital scroll compressor 6-7  Solid state relay for digital scroll compressor's unloader 8- 19  Relay outputs for either compressors or fan motors 22-24   Alarm relay *
There is connection between 22 and 24 in alarm situa tions  and when the controller is dead
27-28  4 V signal to start / stop of regulation 27-29  24 V signal from the safety circuit Digital scroll 30  No function 27-31  24 V signal from the safety circuit DO 3 27-32  24 V signal from the safety circuit DO 4 27-33  24 V signal from the safety circuit DO 5 27-34  24 V signal from the safety circuit DO 6 27-35  24 V signal from the safety circuit DO 7 27-36  24 V signal from the safety circuit DO 8 57-59  Suction pressure. Voltage signal from AKS 32R ** 60-62  Condenser pressure. Voltage signal from  AKS 32R **
P0/Pc: AKS 32R: 1 = Black  = + 2 = Blue  = ­3 = Brown = s
(R=1680 ohm)
All inputs are low-voltage.  Relay output  1-8 are low volt­age. Relay output 9 and 10 may be  high voltage.
Data communication
Application dependent connections
20-21  AKD start/stop *
The relay cutin when the frequency converter have to  start.
37-38  Voltage signal to external condenser control
  (see settings page 12)
39-41  Possibility of connecting an external display type EKA 163 
or display of Pc
42-44  Possibility of connecting an external display type EKA 163 
for display of P0, or EKA 165 for operation and display of 
P0 45-46  DI1 - Contact function for alarm signal 45-47  DI2 - Contact function for alarm signal 48-49  DI3 - Contact function for alarm signal 48-50  DI4 - Contact function for displacement of the suction 
pressure reference or for alarm signal.
51-52  DI5 - Contact function for displacement of the condenser 
pressure reference or for alarm signal.
51-53  Separate sensor Saux. Discharge gas temperature. 
Sensor signal from Pt 1000 (AKS 21) or Copeland-NTC and  with supplied resistor mounted.
54-55  Outdoor ambient temperature (Sc3). Sensor signal from Pt 
1000, AKS 11 or AKS 21 (mounted if r33 = 2 or 4).
54-56  Air temperature at  condenser outlet. Sensor signal from a 
Pt 1000, AKS 11 or AKS 21. 
Data communication
25-26   Mount only, if a data communication module has been 
fitted. For ethernet communication the plug connection RJ45  must be used. (LON FTT10 can also be connected in this  way. It is important that the installation of the data communi­cation cable be done correctly. Cf. separate literature No.  RC8AC.
*) Relays DO9 and DO10 may in special cases be reconfigurated so that they can be  used as fan relays.
**)  If the controller has to control only the compressor or the fans, respectively Pc and P0  sensor can be dispensed
2  Instructions  RI8PM102  ©  Danfoss  09/2011     AK-PC 560
Compressor configuration when o61 =1 or 2 (This is where you can choose between the options  shown.) Setting "c16" will define the configuration. Setting "c08" will define coupling mode.
Compressor connections
Coupling  mode
Capacity step All capacity steps are presumed to be identi-
cal. 
Relay no.
Set 
"c16"
to
Set 
"c08"
to
Coupling mode
Coupling mode 1 = sequential operation.
Compressor 1 will be the first to start. Then  compressor 2 and so on.
Coupling mode 2 = cyclic operation.
Compressor 1 will always be in operation  when cooling is required. After this the com­pressor with the lowest number of operating  hours will be started.
The capacity from the digital scroll compressor
The capacity is divided into period times as "PWM per". 100% capacity is delivered when cooling takes place for the whole period. An off time is required by the by-pass valve within the period and an on time is also permitted. There is "no cooling" when the  valve is on. The controller itself calculates the capacity needed and will then vary it according to the cut-in time of the by-pass valve. A limit is introduced if low capacity is needed so that the cooling does not go below 10%. This is because the compressor can  cool itself. This value can be increased if necessary. The capacity can similarly be limited so that the compressor cannot deliver 100% capacity. It is not normally necessary to limit  this max. capacity.
Refrigeration No refrigeration
 AK-PC 560  Instructions  RI8PM102  ©  Danfoss  09/2011  3
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