Danfoss AK-CC55 Fact sheet

Fact Sheet
AK-CC55
Case controller compatibility
Replacing AK-CC 5XX case controller series with a AK-CC55 in an ADAP-KOOL® system
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Fact Sheet | AK-CC55 case controller compatibility
Contents
1. AK-CC55 Introduction
1. AK-CC55 Introduction .................................................................................................................................................... 2
2. Product overview and comparison with AK-CC 5xx ...........................................................................................3
3. AK-CC55 applications .....................................................................................................................................................8
4.
Front-end support and backwards compatibility .................................................................................................
The AK-CC55 is designed to replace AK-CC 4xx / 5xx. The document describes important details to be aware of when replacing an AK-CC 450, 525 and 550, and compatibility with Danfoss System Managers.
AK-CC55 Multi Coil
AK-CC55 Compact
8
AK-CC55 Single Coil UI
AK-CC55 Connect – Mobile Service APP
• Efficient installation and service
AK-UI55 Info, Set, Bluetooth
AK-CC55 Connect
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Fact Sheet | AK-CC55 case controller compatibility
Visible upgrade on displays
• Plastic parts in grey
• White LED light
AK-UI55 Bluetooth AK-UI55 Set AK-UI55 Info
A number of new value-adding features have been introduced.
New features:
• 115/230VAC SMPS = Reduced complexity
• Bigger Plugs Modbus/Transmitter = Easy mounting
• Individual plugs for input/outputs = Easy service
• RJ12 connector display connector = Fast connection
• Different connector colors = Less installation faults
• Connector on option board = Intuitive installation
• White LED = Modern design
• 4 menu buttons = Improved user interface
• Bluetooth display = Cable free access
2. Product overview and comparison with
AK-CC 5xx
• AK-CC55 Connect app = Time saving setup/service – 24 hour History log = Faster root cause analysis – Intuitive Quick Setup = No need for manual
AK-CC55 Case controller – Product program
AK-CC55 Compact
Valve 1 x TEV or AKV 1 x AKV 1 x AKV 3 x AKV
Digital Output (+) 3 5 5 4
Digital Input 1 3 (2) 3 (2) 3 (2)
Analog Output 1 1 1 1
Analog Input 5 6 (7) 6 (7) 6 (7)
Display 1 remote 2 remote 1 remote + 1 Integrated 2 remote
Modbus Build-in Build-in Build-in Build-in
LON - Option Option Option
IP (release 2) - Option Option Option
AK-CC55
Single Coil
AK-CC55
Single Coil UI
AK-CC55
Multi Coil
Cross reference list for AK-CC55 vs AK-CC 4/5xx
AK-CC55 Compact AK-CC55 Single Coil AK-CC55 Single Coil UI
AK-CC 450 (TXV)
AK-CC 550 (2 temp SH (S1))
AK-CC 525A
AK-CC 550A/(F)
AK-CC 550B X
() Less I/O’s
(X) No S1/s2 Control,
Less I/O’s
() Less I/O’s
() Less I/O’s () No build in display
(X) No S1/S2 control (X) No S1/S2 control
() 2 remote displays () 1 remote display
X X
Note: AK-CC55 does not substitute AK-CC 750A.
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Fact Sheet | AK-CC55 case controller compatibility
84B3234
2.1 AK-CC550A vs AK-CC55 Single Coil – application mapping
Main remarks regarding compatibility of AK-CC 550A and AK-CC55 are highlighted in the table. Furthermore important differences are marked with red in the application overviews.
AK-CC 550A AK-CC55 Single Coil AK-CC55 remarks
Application: 1,2,3,4 Use application 1,2,3,4
Application: 5, 7, 8 Use Application 9
Application 6 Use application 5
Application 9 Use application 7
Identical functions (be aware of differences in electrical connections)
Use custom setup where relay 2 to 6 can be custom defined for 2’nd compressor, blinds, heat etc.
A separate output has been defined for Drain valve - use Suction relay also for drain heater.
Alarm output included. PWM (0/10 Volt) output and external SSR relay used for smooth control of rail heat. DI1 configured for S5b
Application 10 Use application 6 Two remote displays can be connected via RJ 12 connectors.
NA Application 8
New application to activate an external humidifier via DO3. DI1 configured for 0 – 10 V input for HR% sensor.
AK-CC 550A
Application DO1 DO2 DO3 DO4 DO5 DO6 DI1 DI2 DI3 AI1 AI2 AI3 AI4 AI5 AI6
1
2
3
4
5
6
7
8
9
10
suction
Blinds
heat
2 1
hotgas
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S5B
P0 S2 S3 S4 S5 S3B
AK-CC55 Single Coil
51
40
41
42
s
5V
AI1
115 - 230V AC
L
N
1
2
3
Application DO1 DO2 DO3 DO4 DO5 DO6 AO1 AI1 AI2 AI3 AI4 AI5 AI6
1
2
3
4
5
6
7
8
9
45
47
46
AI3
AI4
7
8
9
suction drain hotgas
48
43
44
AI2
•))•)•)•
49
AI5
10
50
DO2
humidity
AI6
12
11
B A
52
53
60
54
61
70
71 DI1/ AI7*
DO3
13
AO1*
DI2
PWM
DO4
14
15
16
DO5
18
17
20
19
)
83
84
85
A
B MODBUS
DO6
21
22
Pe S2 S3 S4 S5 S6
Pe S2 S3 S4 S5 S6
Pe S2 S3 S4 S5 S6
Pe S2 S3 S4 S5 S6
Pe S2 S3 S4 S5 S6
Pe S2 S3 S4 S5 S3B
Pe S2 S3 S4 S5 S3B S5B
Pe S2 S3 S4 S5 S6 RH%
Pe S2 S3 S4 S5 S6
DI3
115-230V AC
30
31
Danfoss
AI7/
DI2 DI3
DI1
• • •
• • •
• • •
• • •
• • •
• • •
• •
• •
• • •
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Fact Sheet | AK-CC55 case controller compatibility
84B3234
2.2 AK-CC550B vs AK-CC55 Single Coil – Application mapping
Main remarks regarding compatibility of AK-CC 550B and AK-CC55 are highlighted in the table. Furthermore important differences are marked with red in the application overviews.
AK-CC 550B AK-CC55 Single Coil AK-CC55 remarks
Application: 1,2,3,4 Use application 1,2,3,4
Application: 5, 7, 8 Use Application 9
Application 6 Use application 5
Application 9 Use application 7
Application 10 Use application 6
NA Application 8
Identical functions (be aware of differences in electrical connections)
Use custom setup where relay 2 to 6 can be custom defined for 2nd compressor, blinds, heat etc.
A separate output has been defined for Drain valve - use Suction relay also for drain heater.
Alarm output included. PWM (0/10 Volt) output and external SSR relay used for smooth control of rail heat. DI1 configured for S5b
Two remote displays can be connected via RJ 12 connectors. No S6 sensor.
New application to activate an external humidifier via DO3. DI1 configured for 0 – 10 V input for HR% sensor.
AK-CC 550B
Application DO1 DO2 DO3 DO4 DO5 DO6 DI1 DI2 DI3 AI1 AI2 AI3 AI4 AI5 AI6 AI7
1
2
3
4
5
6
7
8
9
10
suction
Blinds
heat
2 1
hotgas
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
• • •
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S6
P0 S2 S3 S4 S5 S3B S5B
P0 S2 S3 S4 S5 S3B S6
AK-CC55 Single Coil
51
40
41
42
s
5V
AI1
115 - 230V AC
L
N
1
2
3
Application DO1 DO2 DO3 DO4 DO5 DO6 AO1 AI1 AI2 AI3 AI4 AI5 AI6
1
2
3
4
5
6
7
8
9
45
47
46
AI3
AI4
7
8
9
suction drain hotgas
48
43
44
AI2
•))•)•)•
49
AI5
10
50
DO2
humidity
AI6
12
11
B A
52
53
60
54
61
70
71 DI1/ AI7*
DO3
13
AO1*
DI2
PWM
DO4
14
15
16
DO5
18
17
20
19
)
83
84
85
A
B MODBUS
DO6
21
22
Pe S2 S3 S4 S5 S6
Pe S2 S3 S4 S5 S6
Pe S2 S3 S4 S5 S6
Pe S2 S3 S4 S5 S6
Pe S2 S3 S4 S5 S6
Pe S2 S3 S4 S5 S3B
Pe S2 S3 S4 S5 S3B S5B
Pe S2 S3 S4 S5 S6 RH%
Pe S2 S3 S4 S5 S6
DI3
115-230V AC
30
31
AI7/
DI1
• • •
• • •
• • •
• • •
• • •
• • •
• • •
Danfoss
DI2 DI3
• •
• •
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Fact Sheet | AK-CC55 case controller compatibility
2.3 Attention when replacing AK-CC 550 with AK-CC55!
Be aware when exchanging an AK-CC550 controller with a new AK-CC55 controller - new wiring principles!
AK-CC 550 AK-CC 55
• Pressure sensor has new connection – signal and ground are switched
• SPDT relays have a new wiring scheme – NO and NC terminals are switched (e.g. defrost heater on when should be off)
C NC NO
C NC NO
• Modbus has new connection scheme (A,B and screen)
2.4 AK-CC55 Case Controllers
2.5 AK-CC55 Accessories
AK-CC55 does not support two EEC coils connected to one AKV output. Pressure transmitter can be shared between AK-CC 550 and AK-CC55. DI2 defrost coordination can be wired between AK-CC 550 and AK-CC55.
EKA displays and cables can not be used for AK-CC55.
Type Function Packing Qty. Code no.
AK-CC55 Compact Case controller with one AKV or solenoid valve S/M-Pack 10 084B4081
AK-CC55 Single Coil Case controller with one AKV valve S/M-Pack 10 084B4082
AK-CC55 Single Coil UI
AK-CC55 Multi Coil Case controller with one, two or three AKV valves S/M-Pack 10 084B4084
Case controller with one AKV valve integrated display with control buttons
S/M-Pack 10 084B4083
User Interface, option board and connection bags.
Type Function Packing Qty. Code no.
AK-UI55 Bluetooth Bluetooth Display S/M-Pack 30 084B4075
AK-UI55 Set Set Display S/M-Pack 30 084B4076
AK-UI55 Info Info Display S/M-Pack 30 084B4077
AK-OB55 LON LON Com. Module S/M-Pack 20 084B4070
Accessory UI 3 M cable S/M-Pack 24 084B4078
Accessory UI 6 M cable S/M-Pack 24 084B4079
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Fact Sheet | AK-CC55 case controller compatibility
3. AK-CC55 Applications
3.1 AK-CC55 Compact – Applications
3.2 AK-CC55 Single Coil – Applications
Flexible DO options:
• Fan
• Fan Eco
• Defrost
• Rail heat
• Alarm
• Light
• Blinds
• Compressor
• Compressor 2
• Heating element
DI1 options:
• Status
• Door function
• Door alarm
• Defrost start
• Main switch
• Night
• Thermostat band
• Alarm at open
• Alarm at closed
• Case cleaning
• Forced cooling
• Night blinds opening
• Forced closing
• Case shutdown
• Light control
Leak detection
Adaptive liquid control (ALC)
AO option:
• 0: Not used
• 1: PWM railheat
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Flexible DO options:
• Fan
• Fan Eco
• Defrost
• Rail heat
• Alarm
• Light
• Blinds
• Compressor
• Compressor 2
• Heating element
DI1 options:
• Status
• Door function
• Door alarm
• Defrost start
• Main switch
• Night
• Thermostat band
• Alarm at open
• Alarm at closed
• Case cleaning
• Forced cooling
• Night blinds opening
• Co-ordinated defrost
• Forced closing
• Case shutdown
• Light control
Leak detection
Adaptive liquid control (ALC)
AO option:
• 0: Not used
• 1: PWM railheat
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Fact Sheet | AK-CC55 case controller compatibility
3.3 AK-CC55 Multi Coil – Applications
4. Front-end support and backwards compatibility
4.1 AK-CC55 Connectivity
KoolProg
Compact
Multi Coil
Single Coil UI
System Manager
Modbus
Modbus
LON/ TCP/IP (SNMP)
Case Controller
AKA 245: LON units only and max 250 controller parameters
Connect
Bluetooth
AK-UI Bluetooth
Modbus
LON/ TCP/IP (SNMP)
AK-UI Set
Display Bus
AK-UI Info
Remote Display
AK-CC55
Smart Device (IOS or
Android)
Service App
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Fact Sheet | AK-CC55 case controller compatibility
4.2 AK-SM 8xxA
AK-CC55 version Device description file AK-CC55 remarks
Compact EPK Supported via built in Modbus only. No option for LON.
4.3 AK-SM 800 Series
SW 08.091
Single Coil EPK
Single Coil UI EPK
Multi Coil EPK
Supported via built in RS485 Modbus or RS 485 Lon via optional module.
Supported via built in RS485 Modbus or RS 485 Lon via optional module.
Supported via built in RS485 Modbus or RS 485 Lon via optional module.
CO Adaptive Liquid Management (CALM) (activation of ALC in AK-CC55 via bus communication) supported by Custom schedule only.
Only most resent EPK files can be used: AK-SM 800A Series
AK-CC55 version Device description file AK-CC55 remarks
Compact ED3 for AK-SM 8xx Supported via built in Modbus only. No option for LON.
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Single Coil
Single Coil UI ED3 for AK-SM 8xx
Multi Coil ED3 for AK-SM 8xx
ED3 for AK-SM 8xx ED4 for AK-SM 8xx - SW 08.091
Supported via built in RS485 Modbus or RS 485 Lon via optional module.
Supported via built in RS485 Modbus or RS 485 Lon via optional module.
Supported via built in RS485 Modbus or RS 485 Lon via optional module.
CO Adaptive Liquid Management (CALM) (activation of ALC in AK-CC55 via bus communication) supported by Custom schedule only.
Only most resent ED3/ED4 files can be used: https://www.danfoss.com/en/service-and-support/ downloads/dcs/adap-kool-software/ak-sm-800/#tab-overview
Note: ED4 files are only to be used for SW 08.091 for Single Coil (084B4082/084B4182).
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Fact Sheet | AK-CC55 case controller compatibility
Compact
Single Coil
Single Coil UI
Multi Coil
Compact
Single Coil
Single Coil UI
Multi Coil
Compact
Single Coil
Multi Coil
4.4 AK-SC 355
RS 485 Lon
RS 485 Modbus
4.5 AK-SC 255
AK-CC55 version
Device description file
AK-CC55 remarks
Compact EDF Type 2 Supported via built in RS485 Modbus only. No option for LON.
Single Coil EDF Type 2
Single Coil UI EDF Type 2
Multi Coil EDF Type 2
RS 485 Lon
RS 485 Modbus
AK-CC55 version
Device description file
Supported via built in RS485 Modbus or RS 485 Lon via optional module.
Supported via built in RS485 Modbus or RS 485 Lon via optional module.
Supported via built in RS485 Modbus or RS 485 Lon via optional module.
Single Coil UI
AK-CC55 remarks
Compact Not supported
Single Coil EDF Type 1
Single Coil UI EDF Type 1
Supported via built in RS485 Modbus or RS 485 Lon via optional module.
Supported via built in RS485 Modbus or RS 485 Lon via optional module.
Multi Coil Not supported
4.6 AK-SM 720
SW 2.73 (released 2013)
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RS 485 Lon
RS 485 Modbus
AK-CC55 version AK-CC55 remarks
Compact Supported via built in Modbus only. No option for LON
Single Coil Supported via built in RS485 Modbus or RS 485 Lon via optional module.
Single Coil UI Supported via built in RS485 Modbus or RS 485 Lon via optional module.
Multi Coil Supported via built in RS485 Modbus or RS 485 Lon via optional module.
• Newest versions of AK-SM 720 support 300 parameters and 60 alarms per controller.
• AK-SM 720 with H8 processor, max. 15 different controller applications.
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Fact Sheet | AK-CC55 case controller compatibility
Single Coil Single Coil UI
Multi Coil
RS 485 Lon
Compact
Single Coil
Single Coil UI
Multi Coil
4.7 AK-SM 350
SW 1.5 and 2.50
4.8 AKA 245
SW 6.23 (released 2008)
080Z8508 SW 1.5 (Coop) & 080Z8500 SW 2.50 or newer (standard version).
RS 485 Lon
RS 485 Modbus
AK-CC55 version AK-CC55 remarks
Compact Supported via built in Modbus only. No option for LON
Single Coil Supported via built in RS485 Modbus or RS 485 Lon via optional module.
Single Coil UI Supported via built in RS485 Modbus or RS 485 Lon via optional module.
Multi Coil Supported via built in RS485 Modbus or RS 485 Lon via optional module.
• Newest versions of AK-SM 350 support max 300 parameters and 60 alarms per controller
• Use template editor to create local views
RS 485 Danbuss
AK-CC55 version AK-CC55 remarks
Compact Not supported - No option for LON
Single Coil RS 485 Lon support only via optional module.
Single Coil UI RS 485 Lon support only via optional module.
Multi Coil RS 485 Lon support only via optional module.
• Max. 250 parameters are supported (if more than 250 controller parameters or 50 alarms the last parameters/alarms will not be vissible in AKA 245 / AKM)
• Po optimization not supported in AK-CC55 by AKM
No support for Danbuss in new AK-CC55 platform
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ADAP-KOOL®
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