Danfoss Air Flex duct systems Installation guide

Danfoss heating solutions
Installation manual for Danfoss Air Flex duct systems
air.danfoss.com
Index
1 Before you start........................................................................... 3
2 Legislation................................................................................ 3
3 Dimensioning ............................................................................3
5 Mounting manifold .......................................................................4
6 Mounting inspection hatch ...............................................................5
7 Positioning supply air box on the oor ....................................................5
8 Mounting supply air box on the oor ......................................................6
9 Before casting ............................................................................ 8
10 Positioning of valves on wall and ceiling ..................................................10
11 Mounting valves on wall and ceiling......................................................10
12 Mounting Flex pipes ..................................................................... 11
13 Insulation................................................................................14
14 Sound-damping the system..............................................................14
15 Positioning roof terminals and wall grills..................................................14
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VI.FY.A2.02_Sep2014 Instructions - Danfoss Air Flex
1 Before you start
In the following pages we will take you through the steps needed to properly install the duct system and ttings. If you follow these instruc­tions, you can rest assured that your house will have a well-functioning and energy-ecient ventilation system.
The installation manual for Danfoss Air units can be found in separate material.
Please check the packing list to ensure that the shipment is complete, and inspect to ensure that no parts or components have been damaged.
2 Legislation
3 Dimensioning
Please be aware that Danfoss Air Flex systems are covered by applicable Danish legislation, and reference is made to:
• Danish Standard DS 428: Code of practice for technical measures for re protection in ventila­tion systems
When dimensioning Danfoss Air Flex there are few, but very important guidelines that must be followed:
1) We recommend that the combined pressure
loss for fresh air intake + supply does not exceed 100 Pa.
+ = 100 Pa
Fresh air intake Supply air
2) We also recommend that the pressure loss for
extract + outlet does not exceed 100 Pa.
+
Extra ct Outlet
= 100 Pa
• Danish Standard DS 447: Code of Practice for mechanical ventilation installations.
3) Main rules when dimensioning:
Flow per pipe Max. pipe length
3
/h 16 m
≤ 25 m
3
25 - 30 m
/h 13 m
4) There should be no more than a 10 m dier-
ence between the shortest and longest pipes connected to the same manifold.
5) Min. pipe length is 5 m.
Pressure loss values for the individual compo­nents can be found in the Danfoss Air Flex product catalogue.
4 Positioning manifold
Position the manifold (if possible) in the immedi­ate proximity of the Danfoss Air ventilation unit, or determine its position based on an accompa­nying assembly drawing (if available).
An assembly drawing should be considered to be a guide only; if the manifold in the drawing is positioned unsuitably in relation to the construc­tion or to other technical installations, move the
Manifold placed in insulating material on the oor before casting.
manifold so that the installation is not unneces­sarily hindered.
The manifold can be mounted on walls or the ceiling, or cast in concrete slabs depending on what is most appropriate in relation to routing.
Manifold positioned beneath ceiling inside climate shield.
VI.FY.A2.02_Sep2014Instructions - Danfoss Air Flex
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5 Mounting manifold
A silencer must be placed between ventila­tion unit and manifold - for supply as well as for extract (only supply is illustrated). The silencer should have the same diameter as the connecting pipe on the ventilation unit , and have a length of 600 mm.
Fasten the manifold using the two brackets mounted beneath the base. Turn the brackets and fasten them to the substrate. If it is not possible to use the mounting brackets, the manifold can be fastened with metal strapping. To prevent possible nuisance, place a soft material (e.g. 2-3 mm of oor underlay) between the metal strapping and manifold.
Close all unused spigots on the manifold with a plastic plug, type DEC-77 (item no. 089 F0615).
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VI.FY.A2.02_Sep2014 Instructions - Danfoss Air Flex
6 Mounting inspection hatch
When mounting the inspection hatch, cut a hole in the manifold where the inspection is to be performed:
max. diameter 150 mm
max 150 x 150 mm
Place the inspection hatch, type DCH-150x150 (item no. 089F0643) over the hole and fasten with 4 self-tapping screws.
7 Positioning supply air box on the oor
Supply air box and grill should ideally be positioned against the wall at the following locations:
• beneath a window
• beneath a radiator
• beside a replace/stove
To the extent possible, avoid placing the grill in the following places:
• underneath furniture
• near places where people relax for longer periods of time
If an assembly drawing is enclosed, use it for guidance in positioning the box and grill.
Note!
Installing oor air extract is highly discouraged.
VI.FY.A2.02_Sep2014Instructions - Danfoss Air Flex
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