Danfoss 103E5 Installation guide

103E5
Electronic Timeswitch
for Controlling Hot Water and Heating
(Including Factory Replacement Units FRU)
Danfoss Heating
Installation and User Guide
Installation
Product speci cation 3
Installation 4-6
Wiring 6-9
Replacement 10-11
User
What is a timeswitch 12
Your timeswitch 13
Setting the clock 14
Factory preset programmes 15
Setting the programme - 24 hour 16
Setting the programme - 5/2 day 17
Running the programme 18
Temporary user overrides 19
Battery backup 20
INDEX
Contact details 24
2
®
Certification Mark
Danfoss can accept no responsibility for possible errors in catalogues, brochures, and other printed material. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
Installation Instructions
Please Note:
This product should only be installed by a quali ed
electrician or competent heating installer, and should be in accordance with the current edition of the IEEE wiring
regulations.
Product speci cation
Speci cation
Power supply 230 Vac ± 15%, 50 Hz
Switching action 1 x SPST, Type 1B
Switch rating 264 Vac, 50/60Hz, 3(1)A
Timing Accuracy ±1 min./month
Power Reserve Minimum 14 days
Enclosure Rating IP30
Max. Ambient Temperature 45°C
Dimensions, mm (W, H, D) 102 x 136 x 47
Speci cation
Design standard EN 60730-2-7
Control Pollution Situation Degree 2
Rated Impulse Voltage 2.5kV
Ball Pressure Test 75°C
3
Installation
NB. For FRU units - go straight to point 6.
1. Loosen the  xing screw in the base of the unit to release the Wiring Cover.
2. Holding the unit face downwards, press  rmly in the centre of the wallplate and slide it apart and lift it from the module.
3. Fix the wallplate and terminal block to the wall, or plaster box, as required. Ensure that the screw heads do not protrude beyond the vertical centre rib of the wallplate,
Installation
or this will prevent the module correctly locating onto the wallplate.
Screw  xing holes (screwheads MUST NOT protrude above centre rib)
Vertical centre rib
4
Wallplate & Terminals
4. Surface cables can only enter from below the unit. Cut an appropriate cable aperture in the wiring cover. If the wallplate is mounted on a plaster box, cables can enter from the rear below the terminal block.
5. Electrical connections are simpli ed by using a Wiring Centre. However, if this is not used, the wallplate terminal identi cation is as shown.
LOAD
ON SPARE COM N L
123 5 6
Mains Supply
(via 3 amp. fuse)
If the system being controlled is 230 Vac then terminals
3 and L must be linked with insulated cable capable of carrying full load current. Whilst the unit does not require an earth connection, a terminal is provided on the wallplate for earth continuity purposes.
6. Referring to the wiring diagrams on page 6-9, connect the unit as shown.
7. Find out from the user whether the unit is required to operate in 24-hour mode (factory preset) or weekday/ weekend mode (5/2 day). To convert to 5/2 day mode remove the small two-way connector from the pins towards the left of the recess on the rear of the module, then press the SELECT/ADVANCE/+/- buttons all at the same time to RESET the unit.
8. Ensure all dust and debris are cleared from the area. Plug the module into the wallplate by locating it onto the wallplate and, when  ush with it, sliding it down, ensure the hook at the top of the wallplate engages with the slot at the back of the module.
Installation
9. Before setting the programme, check the unit and circuit. Press the SELECT button until the bar in the display lines up with the word ON. Adjust the remote thermostats to check the system operates correctly.
5
10. Then press the SELECT button until the bar lines up with the word OFF and check the system does not operate.
11. When the circuit check has been completed, replace the wiring cover and tighten the  xing screw. Cut any cable aperture in the wiring cover which may be necessary to accommodate surface mounted cables.
12. Finally set time of day and programmes required, noting that the unit is supplied with a pre-set programme, as stated on Page 14.
Wiring
Wiring
6
103, 103E5
Typical Gravity DHW with pumped heating
COM
L N
1
ROOM ' STAT
23
LINK
CALL
N
BOILER TERMINALS
56
L N
103E5 TERMINALS
L
MAINS SUPPLY
N
FUSED 3 AMP
PUMP TERMINALS
Typical control of Pump for Central Heating on a Solid Fuel System
3
LINK
5
6
103E5 TERMINALS
L
MAINS SUPPLY
N
FUSED 3 AMP
COM
1
ROOM ' STAT
2
CALL
N
Wiring
L N
PUMP TERMINALS
7
Typical Heating Only system, Boiler and Pump control
1
COM
L N
ROOM ' STAT
23
LINK
CALL
N
BOILER TERMINALS
56
L N
103E5 TERMINALS
L
MAINS SUPPLY
N
FUSED 3 AMP
PUMP TERMINALS
Typical control of Low Voltage System requiring voltage free contacts
1
2
3
56
103E5 TERMINALS
Wiring
COM
LOW
VOLTAGE
ROOM
' STAT
CALL
L
N
MAINS SUPPLY FUSED 3 AMP
8
LOAD
LOW VOLTAGE SUPPLY
Typical control of Heating when provided by Combination type Boiler
COM
1
ROOM ' STAT
23
CALL
N
INPUT
OUTPUT
56
103E5 TERMINALS
NL
COMBI BOILER TERMINALS
L
N
MAINS SUPPLY FUSED 3 AMP
Typical Heating & Hot Water control system using 3 port mid-position valve
ROOM ' STAT
WHITE OR BROWN
1
BLUE
23
CYL. ' STAT
N
SAT
GREY
LINK
COM
CALL
RED OR ORANGE
56
103E5 TERMINALS
BOILER & PUMP TERMINALS
L
N
MAINS SUPPLY FUSED 3 AMP
Wiring
MID-POSITION VALVE
L N
9
should be terminated
required where these discon-
An additional terminal block is
nected leads (or pairs of leads)
MAINS SUPPLY
(via 3 amp fuse)
MO-
TOR
N
SWITCH
LIVE
LIVE
10
LOAD
Replacement
ON SPARE COM
DANFOSS RANDALL
103E5
1 2 3 5 (N) 6 (L) A B C D
RANDALL 103, 103E, 103E7 1 2 3 5 6
RANDALL 3020 4 2 - 1,7 6 3 5
RANDALL TSR2 4 5 - 3 1,2 6 7
GRASSLIN 45, 45A, 45E 4 - 3 2 1
4 2 3 N L,1 5
HORSTMANN 424 EMERALD
& PEARL AUTO RANGE
413 NL256
LOAD - - N L
HORSTMANN 423 PEARL,
EMERALD & TOPAZ
SANGAMO S254 Form 2S408
LOAD -
SANGAMO S409 Form 8 2 1 6 3,N 5,L
Form 5, S251 Form 2
SANGAMO S610 F2, S611 F2,
S612 F2, S408 F4, S408 F6,
S253 F2, S255 F2
SANGAMO/RANDALL SET 1 4 2 5 N L
SMITHS IND. MKI, MKII P3 P1 P2 N L
4,5 3 - 1 2 6
SMITHS IND.
CENTROLLER 30
4,5 3 - 1 2
SMITHS IND.
CENTROLLER 40
734 21891011
LOAD - LINE N L
SWITCHMASTER 300 1 2 4 N L 3
TOWERCHRON TC
VENNER
VENNERETTE MKIIA
1-4 23
VENNER
VENNERETTE MKIVA
VENNER VENNERON VEN-
4-1 32
NERON P
Replacement
11
The text below has been edited and approved by the Plain
English Campaign, who has issued a Crystal Mark to be
displayed with it.
What is a programmer?
... an explanation for householders. Programmers allow you to set ‘On’ and ‘O ’ time periods. Some models switch the central heating and domestic hot water on and o at the same time, while others allow the domestic hot water and heating to come on and go o at di erent times. Set the ‘On’ and ‘O ’ time periods to suit your own lifestyle. On some programmers you must also set whether you want the heating and hot water to run continuously, run under the chosen ‘On’ and ‘O ’ heating periods, or be permanently o . The time on the programmer must be correct. Some types have to be adjusted in spring and autumn at the changes
What is a programmer?
between Greenwich Mean Time and British Summer Time. You may be able to temporarily adjust the heating programme, for example, ‘Override’, ‘Advance’ or ‘Boost’. These are explained in the manufacturer’s instructions. The heating will not work if the room thermostat has switched the heating o . And, if you have a hot-water cylinder, the water heating will not work if the cylinder thermostat detects that the hot water has reached the correct temperature.
Please note: A timeswitch is a single channel programmer. It will allow you to set your system’s On and O periods.
12
User Instructions
Your timeswitch
Your 103E5 timeswitch controls your hot water and heating
together, turning them on and o at the same times
.
The 103E5 can provide 3 ON periods and 3 OFF periods each day and can o er either 24 hour control (same programme for each day of the week) or 5/2 day control (one set of programmes for weekdays and a di erent set for weekends)
-
+
PROGRAMME
Overview
13
Before you start
 Open the  ap on the front of
the unit.
 Press all four buttons
(SELECT / ADVANCE / + / -) at the same time
This will reset the unit, reinstate the preset programmes and set the time to 12:00pm on Monday.
-
+
PROGRAMME
Setting the clock
 Press PROGRAMME once
 Use + and – buttons to set the
correct time
 When time is correct press
PROGRAMME again.
Setting the time & the programme
In 24 hour mode this will take you straight to programming mode, where you can select your own ON
-
+
+
PROGRAMME
-
PROGRAMME
14
and OFF times.
In 5/2 day mode this will  rst allow you to programme the correct DAY. To do this:
use the + or – buttons to select the correct day
press PROGRAMME again to enter RUN mode
Factory Presets
The unit is supplied with the following preset programme which will be active after the unit has been reset.
Mon-Fri or All
days in 24hr mode
1st ON 6.30am 7.30am
1st OFF 8.30am 10.00am
2nd ON 12.00pm 12.00pm
2nd OFF 12.00pm 12.00pm
3rd ON 5.00pm 5.00pm
3rd OFF 10.30pm 10.30pm
N.B. 2nd ON and 2nd OFF are set to the same time. These 2
(5/2day mode only*)
Sat-Sun*
times are ignored by the programme therefore the heating will just come on once in the morning and once in the evening. If you want the heating to come on in the middle of the day set the 2nd ON and 2nd OFF to the times you require.
Accepting the preset times
If you are happy to use the settings above, you don’t need to do anything else.
To accept the presets press the PROGRAMME button until the colon in the display begins to  ash.
Factory preset programmes
Your unit is now in RUN mode.
15
Programming event times in 24 hour mode
You can programme your timeswitch to come on and go o up to 3 times each day, to suit your requirements.
Press PROGRAMME until 1 (Event
1
1) shows along the top of the display.
Use the + and - buttons to set the
time you want your system to  rst come on in the morning
Press PROGRAMME again to move to the next step (Event
2)
Use the + and - buttons to set the time you want your
system to  rst go o .
Continue using the PROGRAMME and +/- buttons in this
way to set the ON/OFF times for events 3-6 (2nd ON/OFF & 3rd ON/OFF).
N.B. It is not possible to programme times out of sequence.
If you do not press a button at all for 3 or 4 minutes the unit will automatically return to RUN mode.
Programming the unit - 24 hour mode
16
Programming event times in 5/2 day mode
You can programme your timeswitch to come on and go of up to 3 times each day, to suit your requirements, with one set of programmes for weekdays and a di erent set of programmes for the weekend.
Weekdays (MOTUWETHFR)
Press PROGRAMME until 1 (Event 1)
1
shows along the top of the display and MOTUWETHFR shows along the bottom.
Use the + and - buttons to set the time you want your
system to  rst come on in the morning.
Press PROGRAMME again to move to Event 2
Use the + and - buttons to set the time you want your
system to  rst go o .
Continue using the PROGRAMME and +/- buttons in this
way to set the ON/OFF times for events 3-6 for weekdays.
Weekend (SASU)
Press PROGRAMME again until 1
(Event 1) shows along the top of the display and SASU shows along the bottom of the display.
Use the PROGRAMME and +/- buttons to set the ON/
OFF times for the weekend.
If at any time you wish to return to the factory preset programme, press SELECT / ADVANCE / + / - buttons together at the same time to reset the unit.
N.B. It is not possible to programme times out of sequence.
Programming the unit - 5/2 day mode
17
Running your programme
ON
y
O
n
AUTO
s
The 103E5 controls your hot water and heating together, turning them on and o at the same times.
To run the central heating and hot water programme press the SELECT button.
As you press SELECT a bar on the display will move between ON, OFF, ALLDAY and AUTO

OFF = the hot water/heating will not come on
AUTO = the hot water/heating will come on and
ALLDAY = the unit will come on at the  rst
RUN mode
ON = the hot water/heating will remain on
= the hot water/heating will remain on
constantly
constantl
FF = the hot water/heating will not come o
= the hot water/heating will come on and
o o according to the programmed time
go o according to the programmed times
LLDAY = the unit will come on at the  rst
programmed ON and will remain on until the last
programmed ON and will remain on until the last programmed OFF
programmed OFF
18
Select the option you require, depending on your circumstances, time of year, etc.
Temporary User Overrides
Sometimes you may need to change the way you use your timeswitch temporarily, i.e due to unusually cold weather. The 103E5 has two convenient overrides which can be selected without a ecting the set programme.
Override buttons
+1HOUR
Press +1HOUR once if you need an extra hour of
operation
If the system is o it will come on for an hour. If it is already
on it will add an extra hour so the system stays on for an extra hour.
To cancel the override press +1HOUR again.
ADVANCE (only during AUTO mode)
Press the ADVANCE button once to advance to the next
programmed event.
Override buttons
If the system is on it will go o . If it is o it will come on. The
set programme will resume at the next programmed ON/ OFF time.
To cancel the override press ADVANCE again.
19
Battery backup
In the event of a power cut, the built-in lithium battery will keep your time and programme settings for up to 15 days.
After 15 days without mains power the unit will switch o and two dots will show in the display. However all your programmed on/o times will be remembered.
When the mains power is restored, the unit will need to be reactivated by pressing the PROGRAMME button, and the time and day will need to be set (see page 14).
Battery backup
20
212223
Still having problems?
Call your local heating engineer:
Name:
Tel:
For problems relating to your heating controls ...
Visit our website:
www.heating.danfoss.co.uk
Email our technical department:
ukheating.technical@danfoss.com
Call our technical department
01234 320 256
(9:00-5:00 Mon-Thurs, 9:00-4:30 Fri)
For a large print version of these instructions
please contact the Marketing Services
Department on 01234 364 621.
24
Danfoss Randall Ltd
Ampthill Road Bedford MK42 9ER Tel: 01234 364621 Fax: 01234 219705
Part No 2468v05 Issue 5 01/15
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