Danfoss 100cc Service guide
Parts Manual
Series 90 100cc
Axial Piston Motor
www.danfoss.com
Parts Manual
Series 90 Motors, 100cc
Revision history Table of revisions
Date Changed Rev
January 2020 Removed obsolete option 0204
September 2018 Corrected o-ring quantities in the seal kit 0203
January 2018 Updated to Engineering Tomorrow 0202
2 | © Danfoss | January 2020 AX00000094en-000204
Parts Manual
Series 90 Motors, 100cc
Contents
General information
Service Parts Identification............................................................................................................................................................4
Nameplate...........................................................................................................................................................................................4
Date code............................................................................................................................................................................................ 5
About service bulletins...................................................................................................................................................................5
Procedure to identify a part..........................................................................................................................................................5
Regional part numbers............................................................................................................................................................. 5
Example of a part identification (S90 100cc motor)....................................................................................................... 5
Adobe Acrobat 2-page viewing..................................................................................................................................................6
Order code.......................................................................................................................................................................................... 7
Common parts and special hardware
Common parts and special hardware CAA, CBA...................................................................................................................8
Special hardware CBC, CBE.........................................................................................................................................................12
Special hardware EAA, EBA, EFT............................................................................................................................................... 14
Special hardware EBB-EEH..........................................................................................................................................................16
Special hardware EFA-EFM.........................................................................................................................................................20
Special hardware EGL-JAB.......................................................................................................................................................... 24
Special hardware JAE-JCB...........................................................................................................................................................28
Special hardware LAB-NNN........................................................................................................................................................32
Special hardware PAA, PAB........................................................................................................................................................34
End cap
End cap 1-8, D, E............................................................................................................................................................................. 36
End cap F-Q......................................................................................................................................................................................40
End cap T, U......................................................................................................................................................................................44
End cap V, W, X................................................................................................................................................................................46
Loop flushing
Loop flushing B-W......................................................................................................................................................................... 48
Charge pressure setting
Charge pressure setting 00-N6................................................................................................................................................. 50
Shaft
Shaft C6-TJ........................................................................................................................................................................................54
Overhaul seal kit
Seal kit................................................................................................................................................................................................56
Service bulletin
SB-1988-018.....................................................................................................................................................................................57
SB-1988-023.....................................................................................................................................................................................59
SB-1989-020.....................................................................................................................................................................................61
SB-1998-007.....................................................................................................................................................................................64
SB-1999-036.....................................................................................................................................................................................66
SB-2000-047.....................................................................................................................................................................................68
SB-2001-011.....................................................................................................................................................................................69
SB-2002-048.....................................................................................................................................................................................70
SB-2003-010.....................................................................................................................................................................................71
©
Danfoss | January 2020 AX00000094en-000204 | 3
MADE IN P. R. C.
Serial No. Fabr- Nr
C-01-16-23456
Model Code Typ
Model No.
90M100 NC 0 N 8 N 0
S1 W 00 EAA 00 00 N6
83023054
Ident-Nr
Parts Manual
Series 90 Motors, 100cc
General information
Service Parts Identification
Nameplate
The following information and procedure is used to identify the module group, item number,
manufacture date, part number, and part name of the parts included in the .
The parts listed include all parts which may be used when performing either “Minor Repairs”, “Major
Repairs” or “Conversions” on the .
Each unit will have a nameplate affixed to the housing. The nameplate will include the following
information:
Model Code
The Danfoss model code completely defines the specific unit and must be used when ordering parts to
service this product.
Model Number
The Danfoss model number is used by the factory in manufacturing. On repeat orders, a complete unit
can be ordered by the model number.
Serial Number
The Danfoss serial number is used to identify the manufacture date and the unit sequence in the build.
The serial number is also used to identify the units warranty time period.
The letter code indicates the location of original manufacture (assembly).
The first number (2 digits) indicates the year of manufacture. The second number (2 digits) indicates the
calendar week of manufacture.
The third number (5 digits) is a sequential number used to identify a specific unit.
4 | © Danfoss | January 2020 AX00000094en-000204
Parts Manual
Series 90 Motors, 100cc
General information
Date code
About service bulletins
The date code is defined as the year and week of manufacture. The same item number may list more than
one part number. This indicates that there is more than one configuration for that item number. You will
see that there are different date codes for the different part numbers. Find the date code of your unit
from the nameplate to determine which service part number you need to order.
Example: The service part desired is item G30
Order Code Item Date Begin Date End Part Number Part Name Qty. per
80 G30 89-17 8000243 End cap gasket 1
G30 89-16 8000151 End cap gasket
(SB-1995-006)
Model/Kit
1
All units using this order code with a date code prior to 89-17 must use part number “8000151.” All units
with a date code of 89-17 and newer must use part number “8000243.”
A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the “Part Name” of the part you desire. You must
read that Service Bulletin prior to ordering that part. The information contained in these Service Bulletins,
as of the print date of this bulletin, are included at the end of this manual. Service Bulletins contain more
detailed information such as interchangeability, what additional parts are involved, etc. It is suggested
that you add additional Service Bulletins to this manual as you receive them.
Procedure to identify a part
The modular design of this product results in a simplified service parts list and part number identification
procedure.
The same item numbers are used for same part names on all units within a product type. A part number
that has another number following it in parentheses is done to make this a world wide manual.
Regional part numbers
Some part numbers are region specific and should be ordered accordingly.
As an example, the part number (example: 314583 (9008000-0118) will be used. The first number is sold
in Germany. The number in parentheses is sold in the United States. Customers would order
9008000-0118 if ordering the part in the United States.
Example of a part identification (S90 100cc motor)
The nameplate on a Series 90 motor has an Order Code of 90M100 NC 0 N 8 N 0 S1 W 00 EAA 00 00 N6.
Use the following procedures to determine the part number of the drive shaft used on this motor.
1. Referring to the shaft module in the Order code on page 7, the shaft option for this motor is
identified by the code “S1”. (90M100 NC 0 N 8 N 0
S1W 00 EAA 00 00 N6)
2. Referring to the Service Parts List, find the shaft group. Next find the order code that relates to this
unit,which is “S1”. The shaft is found to be item L100 and part number 11012429.
©
Danfoss | January 2020 AX00000094en-000204 | 5
Parts Manual
Series 90 Motors, 100cc
General information
Adobe Acrobat 2-page viewing
While viewing manual in Adobe Acrobat, the following settings need to be applied to ensure proper
page display.
1. Select “View” → “Page Display” → “Two Page View”
2. Select “View” → “Page Display” → “Show Cover Page in Two Page View”
6 | © Danfoss | January 2020 AX00000094en-000204
9
0
M
0
1
0
N
C
0
N
8
S 1
0
N
0 0
W
2 4
0
N N
N
0 0
0
Series
Displacement
Not applicable
Not applicable
End cap
Not applicable
Not applicable
Not applicable
Shaft
Loop flushing
Not applicable
G L H W K
Special hardware features
Not applicable
Not applicable
Charge pressure setting
Type
Parts Manual
Series 90 Motors, 100cc
General information
Order code
©
Danfoss | January 2020 AX00000094en-000204 | 7
B83
L20
L10
B10
B50
*G30
B50
G96
G90
B81
L50
L40
*L25
G90
L70
L60
D50
C50
C80
C20
QC04
C30
C40
C45
C05
B80
Parts Manual
Series 90 Motors, 100cc
Common parts and special hardware
S90 100cc motor special hardware CAA, CBA
Parts configuration
Generic end cap used to show part location only
* Included in overhaul seal kit Q210
8 | © Danfoss | January 2020 AX00000094en-000204
Parts Manual
Series 90 Motors, 100cc
Common parts and special hardware
Common parts
Item Date Begin Date End Part Number Part Name Quantity per
B10 88-23 8200561 Housing (SB-1988-018 on page 57, SB-1999-036
on page 66, and SB-2003-010 on page 71)
B50 88-23 9004800-3708 Pin (SB-1988-018 on page 57) 2
B50 87-07 88-22 9004800-3116 Pin 2
B80 87-07 664524 (9005110-9000) Plug assembly 1
B81 87-07 664524 (9005110-9000) Plug assembly 1
C30 87-07 11067351 Slipper guide 1
C40 87-07 11057798 Slipper guide retainer 1
C45 87-07 11063829 Slipper guide retainer spacer 1
C50 87-07 8200237 Hold down tube 1
C80 88-23 324137 Valve plate (SB-2002-048 on page 70) 1
C80 87-07 88-22 8200103 Valve plate (SB-1988-018 on page 57) 1
D50 88-23 11136453 Thrust plate (SB-1988-018 on page 57) 1
G30 87-07 8200511 End cap gasket (SB-2001-011 on page 69) 1
G90 04-15 674424 (9007210-1617) Screw 6
G90 87-07 04-14 674424(9007210-1617) Screw (SB-2003-010 on page 71) 4
G95 87-07 04-14 675900 (9007210-1609) Screw (SB-2003-010 on page 71) 2
L10 87-07 5000506 Roller bearing 1
L20 87-07 9006300-0175 Retaining ring 1
L70 87-07 041160 (9007314-0605) Screw 4
Model/Kit
1
Order code: CAA
C05 94-14 519257 (11012434) Cylinder block assembly without speed ring 1
C20 94-14 8200031 Piston assembly, hollow (SB-1988-023 on page
59)
B83 94-14 140644 Plug assembly 1
G96 94-14 307686 (9007210-1017) Screw, M10 x 80 1
L25 94-14 521722 Seal carrier assembly 1
L40 94-14 519021 Lip seal 1
L50 94-14 327627 (9004104-1540) O-ring 1
L60 94-14 516768 Retainer plate 1
QC04 94-14 8510369 Cylinder block kit, without speed ring 1
Q210 94-14 11134055 Overhaul seal kit, standard 1
Parts continue to the next 2 pages.
9
©
Danfoss | January 2020 AX00000094en-000204 | 9
B83
L20
L10
B10
B50
*G30
B50
G96
G90
B81
L50
L40
*L25
G90
L70
L60
D50
C50
C80
C20
QC04
C30
C40
C45
C05
B80
Parts Manual
Series 90 Motors, 100cc
Common parts and special hardware
Parts configuration
Generic end cap used to show part location only
* Included in overhaul seal kit Q210
10 | © Danfoss | January 2020 AX00000094en-000204
Parts Manual
Series 90 Motors, 100cc
Common parts and special hardware
Order code: CBA
Item Date Begin Date End Part Number Part Name Quantity per
C05 94-14 519257 (11012434) Cylinder block assembly without speed ring 1
C20 94-14 508080 Piston assembly 9
B83 94-14 140644 Plug assembly 1
G96 94-14 307686 (9007210-1017) Screw, M10 x 80 1
L25 94-14 521722 Seal carrier assembly 1
L40 94-14 519021 Lip seal 1
L50 94-14 327627 (9004104-1540) O-ring 1
L60 94-14 516768 Retainer plate 1
QC04 94-14 11133858 Cylinder block kit, without speed ring 1
Q210 94-14 11134055 Overhaul seal kit, standard 1
Model/Kit
©
Danfoss | January 2020 AX00000094en-000204 | 11
B83
L60
C20
QC04
C05
L50
L40
*L25
B81
B80
*L25
L44
L42
L50
L60
C06
C20
QC04
G96
G96
B83
*QB83
Parts Manual
Series 90 Motors, 100cc
Common parts and special hardware
S90 100cc motor special hardware CBC, CBE
Parts configuration
Generic end cap used to show part location only
* Included in overhaul seal kit Q210
12 | © Danfoss | January 2020 AX00000094en-000204
Parts Manual
Series 90 Motors, 100cc
Common parts and special hardware
Order code: CBC
Item Date Begin Date End Part Number Part Name Quantity per
C05 94-14 519257 (11012434) Cylinder block assembly without speed ring 1
C20 94-14 508080 Piston assembly 9
B83 94-14 140644 Plug assembly 1
G96 94-14 509487 Screw, M10 x 100 1
L25 94-14 521722 Seal carrier assembly 1
L40 94-14 519021 Lip seal 1
L50 94-14 327627 (9004104-1540) O-ring 1
L60 94-14 516768 Retainer plate 1
QC04 94-14 11133858 Cylinder block kit, without speed ring 1
Q210 94-14 11134055 Overhaul seal kit, standard 1
Order code: CBE
C05 94-14 519257 (11012434) Cylinder block assembly without speed ring 1
C20 94-14 508080 Piston assembly 9
B83 94-14 140644 Plug assembly 1
G96 94-14 509487 Screw, M10 x 100 1
L25 94-14 521722 Seal carrier assembly 1
L40 94-14 519021 Lip seal 1
L50 94-14 327627 (9004104-1540) O-ring 1
L60 94-14 516768 Retainer plate 1
QC04 94-14 11133858 Cylinder block kit, without speed ring 1
Q210 94-14 11134055 Overhaul seal kit, standard 1
Model/Kit
©
Danfoss | January 2020 AX00000094en-000204 | 13
L60
L50
L40
*L25
B81
C06
C20
QC04
G96
B83
*QB83
B80
Parts Manual
Series 90 Motors, 100cc
Common parts and special hardware
S90 100cc motor special hardware EAA, EBA, EFT
Parts configuration
Generic end cap used to show part location only
* Included in overhaul seal kit Q210
14 | © Danfoss | January 2020 AX00000094en-000204
Parts Manual
Series 90 Motors, 100cc
Common parts and special hardware
Order code: EAA
Item Date Begin Date End Part Number Part Name Quantity per
C06 94-14 11093925 (11012435) Cylinder block assembly with speed ring 1
C20 94-14 364000 Piston assembly 9
B83 94-14 KPPG12508 Speed sensor assembly 1
G96 94-14 307686 (9007210-1017) Screw, M10 x 80 1
L25 94-14 521722 Seal carrier assembly 1
L40 94-14 519021 Lip seal 1
L50 94-14 327627 (9004104-1540) O-ring 1
L60 94-14 516768 Retainer plate 1
QB83 94-14 085043 (9004201-3700) O-ring 1
QC04 94-14 8510395 Cylinder block kit, with speed ring 1
Q210 94-14 11134055 Overhaul seal kit, standard 1
Order code: EBA
C06 94-14 11093925 (11012435) Cylinder block assembly with speed ring 1
C20 94-14 364000 Piston assembly 9
B83 94-14 KPPG13408 Speed sensor assembly 1
G96 94-14 307686 (9007210-1017) Screw, M10 x 80 1
L25 94-14 521722 Seal carrier assembly 1
L40 94-14 519021 Lip seal 1
L50 94-14 327627 (9004104-1540) O-ring 1
L60 94-14 516768 Retainer plate 1
QB83 94-14 085043 (9004201-3700) O-ring 1
QC04 94-14 8510395 Cylinder block kit with speed ring 1
Q210 94-14 11134055 Overhaul seal kit, standard 1
Model/Kit
Order code: EFT
C06 17-33 11093925 (11012435) Cylinder block assembly with speed ring 1
C20 17-33 364000 Piston assembly 9
B83 17-33 KPPG16708 Speed sensor assembly 1
G96 17-33 307686 (9007210-1017) Screw, M10 x 80 1
L25 17-33 521722 Seal carrier assembly 1
L40 17-33 519021 Lip seal 1
L50 17-33 327627 (9004104-1540) O-ring 1
L60 17-33 516768 Retainer plate 1
QB83 17-33 085043 (9004201-3700) O-ring 1
QC04 17-33 8510395 Cylinder block kit with speed ring 1
Q210 17-33 11134055 Overhaul seal kit, standard 1
©
Danfoss | January 2020 AX00000094en-000204 | 15
L60
L50
L40
*L25
B81
B80
C06
C20
QC04
G96
B83
*QB83
B83
Parts Manual
Series 90 Motors, 100cc
Common parts and special hardware
S90 100cc motor special hardware EBB-EEH
Parts configuration
Generic end cap used to show part location only
* Included in overhaul seal kit Q210
16 | © Danfoss | January 2020 AX00000094en-000204
Parts Manual
Series 90 Motors, 100cc
Common parts and special hardware
Order code: EBB
Item Date Begin Date End Part Number Part Name Quantity per
C06 94-14 11093925 (11012435) Cylinder block assembly with speed ring 1
C20 94-14 364000 Piston assembly 9
B83 94-14 KPPG14408 Speed sensor assembly 1
G96 94-14 307686 (9007210-1017) Screw, M10 x 80 1
L25 94-14 521722 Seal carrier assembly 1
L40 94-14 519021 Lip seal 1
L50 94-14 327627 (9004104-1540) O-ring 1
L60 94-14 516768 Retainer plate 1
QB83 94-14 085043 (9004201-3700) O-ring 1
QC04 94-14 8510395 Cylinder block kit with speed ring 1
Q210 94-14 11134055 Overhaul seal kit, standard 1
Order code: EBF
C06 15-30 11093925 (11012435) Cylinder block assembly with speed ring 1
C20 15-30 364000 Piston assembly 9
B83 15-30 KPPG1A408 Speed sensor assembly 1
G96 15-30 307686 (9007210-1017) Screw, M10 x 80 1
L25 15-30 521722 Seal carrier assembly 1
L40 15-30 519021 Lip seal 1
L50 15-30 327627 (9004104-1540) O-ring 1
L60 15-30 516768 Retainer plate 1
QB83 15-30 085043 (9004201-3700) O-ring 1
QC04 15-30 8510395 Cylinder block kit with speed ring 1
Q210 15-30 11134055 Overhaul seal kit, standard 1
Model/Kit
Order code: EEA
C06 94-14 11093925 (11012435) Cylinder block assembly with speed ring 1
C20 94-14 364000 Piston assembly 9
B83 94-14 140644 Plug assembly 1
G96 94-14 307686 (9007210-1017) Screw, M10 x 80 1
L25 94-14 521722 Seal carrier assembly 1
L40 94-14 519021 Lip seal 1
L50 94-14 327627 (9004104-1540) O-ring 1
L60 94-14 516768 Retainer plate 1
QC04 94-14 8510395 Cylinder block kit with speed ring 1
Q210 94-14 11134055 Overhaul seal kit, standard 1
Parts continue to the next 2 pages.
©
Danfoss | January 2020 AX00000094en-000204 | 17
L60
L50
L40
*L25
B81
B80
C06
C20
QC04
G96
B83
*QB83
B83
Parts Manual
Series 90 Motors, 100cc
Common parts and special hardware
Parts configuration
Generic end cap used to show part location only
* Included in overhaul seal kit Q210
18 | © Danfoss | January 2020 AX00000094en-000204
Parts Manual
Series 90 Motors, 100cc
Common parts and special hardware
Order code: EEH
Item Date Begin Date End Part Number Part Name Quantity per
C06 14-15 11093925 (11012435) Cylinder block assembly with speed ring 1
C20 14-15 364000 Piston assembly 9
B83 14-15 140644 Plug assembly 1
G96 14-15 307686 (9007210-1017) Screw, M10 x 80 1
L25 14-15 521722 Seal carrier assembly 1
L40 14-15 519021 Lip seal 1
L50 14-15 327627 (9004104-1540) O-ring 1
L60 14-15 516768 Retainer plate 1
QC04 14-15 8510395 Cylinder block kit with speed ring 1
Q210 14-15 11134055 Overhaul seal kit, standard 1
Model/Kit
©
Danfoss | January 2020 AX00000094en-000204 | 19
L60
L50
L40
*L25
B81
C06
C20
QC04
G96
B83
*QB83
B80
Parts Manual
Series 90 Motors, 100cc
Common parts and special hardware
S90 100cc motor special hardware EFA-EFM
Parts configuration
Generic end cap used to show part location only
* Included in overhaul seal kit Q210
20 | © Danfoss | January 2020 AX00000094en-000204
Parts Manual
Series 90 Motors, 100cc
Common parts and special hardware
Order code: EFA
Item Date Begin Date End Part Number Part Name Quantity per
C06 94-14 11093925 (11012435) Cylinder block assembly with speed ring 1
C20 94-14 364000 Piston assembly 9
B83 94-14 KPPG136 Speed sensor assembly 1
G96 94-14 307686 (9007210-1017) Screw, M10 x 80 1
L25 94-14 521722 Seal carrier assembly 1
L40 94-14 519021 Lip seal 1
L50 94-14 327627 (9004104-1540) O-ring 1
L60 94-14 516768 Retainer plate 1
QB83 94-14 085043 (9004201-3700) O-ring 1
QC04 94-14 8510395 Cylinder block kit with speed ring 1
Q210 94-14 11134055 Overhaul seal kit, standard 1
Order code: EFB
C06 94-14 11093925 (11012435) Cylinder block assembly with speed ring 1
C20 94-14 364000 Piston assembly 9
B83 94-14 KPPG136 Speed sensor assembly 1
G96 94-14 307686 (9007210-1017) Screw, M10 x 80 1
L25 94-14 521722 Seal carrier assembly 1
L40 94-14 519021 Lip seal 1
L50 94-14 327627 (9004104-1540) O-ring 1
L60 94-14 516768 Retainer plate 1
QB83 94-14 085043 (9004201-3700) O-ring 1
QC04 94-14 8510395 Cylinder block kit with speed ring 1
Q210 94-14 11134055 Overhaul seal kit, standard 1
Model/Kit
Order code: EFJ
C06 94-14 11093925 (11012435) Cylinder block assembly with speed ring 1
C20 94-14 364000 Piston assembly 9
B83 94-14 KPPG176 Speed sensor assembly 1
G96 94-14 307686 (9007210-1017) Screw, M10 x 80 1
L25 94-14 521722 Seal carrier assembly 1
L40 94-14 519021 Lip seal 1
L50 94-14 327627 (9004104-1540) O-ring 1
L60 94-14 516768 Retainer plate 1
QB83 94-14 085043 (9004201-3700) O-ring 1
QC04 94-14 8510395 Cylinder block kit with speed ring 1
Q210 94-14 11134055 Overhaul seal kit, standard 1
Parts continue to the next 2 pages.
©
Danfoss | January 2020 AX00000094en-000204 | 21
L60
L50
L40
*L25
B81
C06
C20
QC04
G96
B83
*QB83
B80
Parts Manual
Series 90 Motors, 100cc
Common parts and special hardware
Parts configuration
Generic end cap used to show part location only
* Included in overhaul seal kit Q210
22 | © Danfoss | January 2020 AX00000094en-000204
Loading...