Daktronics GalaxyPro GP3 User Manual

Rear-Ventilated GalaxyPro® GP3 Series
Installation and Operation Manual
DD1931807 Rev 7 – 14 February 2013
201 Daktronics Dr. PO Box 5128 Brookings SD 57006 Tel 866-343-3122 Fax 605-697-4700 www.daktronics.com
Product 1630
Rev 7 – 14 February 2013
DAKTRONICS, INC.
Copyright 2011 – 2013
All rights reserved. While every precaution has been taken in the preparation of this manual, the publisher assumes no responsibility for errors or omissions. No part of this book covered by the copyrights hereon may be reproduced or copied in any form or by any means – graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems – without written permission of the publisher.
GalaxyPro®, and Venus® are trademarks of Daktronics, Inc. Windows®, Explorer®, and Silverlight™ are trademarks of Microsoft® Corporation. Java™ is a trademark of Oracle Corporation. All other trademarks are the property of their respective companies
Table of Contents
Section 1: Introduction .......................................................................................................................1
1.1 Limitation of Liability .....................................................................................................................1
1.2 Contact Information ........................................................................................................................1
1.3 Model Number Guide ...................................................................................................................1
Section 2: Installation Preparation ....................................................................................................3
2.1 Pre-Installation Checklist ...............................................................................................................3
2.2 Structure Requirements ..................................................................................................................3
2.3 Electrical Requirements ..................................................................................................................3
Main Disconnect .......................................................................................................................4
2.4 Required Tools .................................................................................................................................4
Section 3: Display Installation ..........................................................................................................5
3.1 Display Installation .........................................................................................................................5
Section 4: Section Splicing ................................................................................................................7
4.1 Display Section Numbering...........................................................................................................7
4.2 Section Splicing Instructions..........................................................................................................7
Section 5: Electrical Installation ........................................................................................................9
5.1 Power Connection ...........................................................................................................................9
5.2 Earth Ground Installation ............................................................................................................10
Section 6: System Start-Up Procedure ...........................................................................................11
6.1 Boot Sequence ................................................................................................................................11
6.2 Start-Up Checklist .........................................................................................................................11
Section 7: Signal Cable Installation ................................................................................................13
7.1 Primary-Mirror Signal Connection .............................................................................................13
7.2 Sectional Display Signal Connections ........................................................................................13
Section 8: Network and Communication Installation ....................................................................15
8.1 Network and Communication Installation Dos .......................................................................15
8.2 Requirements For Communication Through A Network ......................................................15
8.3 Connecting To A Network And Using A DHCP Name ..........................................................15
Network Requirements .........................................................................................................15
Installation/Start-up Steps ...................................................................................................15
Table of Contents
i
8.4 Connecting To A DHCP Network And Using A Static IP Address ......................................16
Network Requirements .........................................................................................................16
Conguration Steps ...............................................................................................................16
8.5 Connecting To A Network And Using A Static IP Address ...................................................16
Network Requirements .........................................................................................................17
Conguration Steps ...............................................................................................................17
8.6 Connecting To A Computer Using A Static IP Address..........................................................17
Requirements ..........................................................................................................................17
Conguration Steps ...............................................................................................................18
8.7 Standard Communication Options .............................................................................................18
Section 9: Venus
®
1500 Software Conguration ............................................................................19
9.1 Software Installation .....................................................................................................................19
9.2 System Requirements ...................................................................................................................19
9.3 Software Conguration ................................................................................................................19
Section 10: Display Maintenance ......................................................................................................21
10.1 Internal Display Access ................................................................................................................21
10.2 Ventilation System ........................................................................................................................22
Filter Inspection, Cleaning, and Replacement ...................................................................22
Fans ..........................................................................................................................................22
10.3 Display Face Cleaning ..................................................................................................................22
Wet Cleaning Process ............................................................................................................22
Dry Cleaning Process ............................................................................................................23
Section 11: Display Troubleshooting ................................................................................................25
11.1 Power and Signal Routing ...........................................................................................................25
Power Routing ........................................................................................................................25
Signal Routing ........................................................................................................................26
11.2 Player Diagnostics .........................................................................................................................27
11.3 PLR Diagnostics ............................................................................................................................27
PLR Self-Test ...........................................................................................................................27
11.4 Module and Power Supply Diagnostics ....................................................................................28
Module Self-Test ....................................................................................................................28
Section 12: Replacement Parts List .................................................................................................29
Section 13: Replacing Parts ..............................................................................................................31
13.1 Module and Power Supply Replacement ..................................................................................31
13.2 Player Replacement.......................................................................................................................31
13.3 PLR Replacement ..........................................................................................................................32
ii
Table of Contents
Section 14: Daktronics Exchange and Repair & Return Programs ...............................................33
14.1 Exchange Program ........................................................................................................................33
Before Contacting Daktronics ..............................................................................................33
14.2 Repair & Return Program ............................................................................................................34
Shipping Address...................................................................................................................34
14.3 Daktronics Warranty and Limitation of Liability .....................................................................34
Appendix A: Reference Drawings .......................................................................................................35
Appendix B: Daktronics Warranty and Limitation of Liability ..........................................................37
Table of Contents
iii
Section 1: Introduction
This manual provides the necessary information to install and service a GalaxyPro® GP3 series display.
Please read and understand all steps in this manual before beginning the installation process.
For a smooth installation, complete the steps in this manual in order. Contact Daktronics Technical Support with any questions before or during the installation process.
1.1 Limitation of Liability
The factory warranty will be nullied if:
• The display is not installed according to the steps in this manual
• Proper electrical service is not provided or the display is not grounded properly
• Unauthorized modications are made to the display, display cabinet, or the control
system
Refer to AppendixB at the end of this manual for the full Daktronics Warranty and Limitation of Liability.
1.2 Contact Information
For assistance before, during, or after display installation, please contact Daktronics Technical
Support: 800-DAKTRONICS (800-325-8766).
1.3 Model Number Guide
GalaxyPro® GP3 model numbers are dened as follows:
GP3-RxC-M-RGB-F
GP3
R
C
M
RGB
F
Figure1 shows a label on the display’s back where the model number and power requirements are located.
Displays are either single face (SF) or two view (2V). In 2V units, the rst
display is referred to as the primary
and the second is called the mirror. If the second display is mounted more than 15 feet (4.5 m)
from the primary display, two primary displays are used.
= Outdoor GalaxyPro® display
= Number of pixel rows high
= Number of pixel columns long
= Pixel pitch in millimeters
= LED Color: R (Red), G (Green), B (blue)
= Face setup: SF – Single Face or 2V – Primary/Mirror
Figure 1: Display Label
Introduction
1
A typical display system consists of a Windows
®
-based computer running Venus® 1500 software and one or more displays. The Venus® 1500 software package runs on an IBM®-compatible computer. Refer to the Venus®1500softwarehelple for operation instructions.
2
Introduction
Section 2: Installation Preparation
This section explains what to consider before installing a Daktronics GalaxyPro® GP3 display.
Follow all guidelines and safety precautions in this manual when installing the display. Do not modify the display or control system in any manner without the written permission of Daktronics’ engineering staff.
Any unauthorized modications will nullify the display warranty.
2.1 Pre-Installation Checklist
• The display was not damaged during shipping
• The mounting structure will provide a straight and square mounting frame for the display
• The support structure can carry the weight of the display and meets local and national codes
• There is clearance at the back of the display to allow unobstructed airow – refer to shop
drawing for ventilation specications
• Ensure proper power is available at sign structure – refer to shop drawing for display power
requirements
• The display cabinet has no holes (accidental or intentional) that will allow water to enter the
display
• All display modules are fully latched into the display cabinet
2.2 Structure Requirements
Support structure design depends on mounting method, installation height, display size, and weight. Because every installation site is unique, Daktronics approves no single procedure for mounting displays.
Things to consider prior to installation:
• Display structure and mounting must not obstruct airow - refer to shop drawing for
ventilation space requirements
• All T-clips must be used for mounting to structure
• Light sensor must not be obstructed to maintain proper display dimming
For additional questions about display mounting requirements and specications, refer to the display shop drawing or contact Daktronics Technical Support at 800-DAKTRONICS (800-325-
8766).
2.3 Electrical Requirements
ImportantNote: Size circuits according to local and national codes so the power distribution system delivers full-load power to the display while maintaining a voltage within 5 percent of the nominal voltage.
Installation Preparation
3
Main Disconnect
Daktronics requires installation of a power disconnect switch with the display so all ungrounded conductors can be disconnected near the point of power connection.
2.4 Required Tools
The following table lists the minimum tools Daktronics recommends having on site for each installation. Daktronics only provides the specialized tools needed to complete the installation.
Daktronics Provided Customer Provided
Splice Wrench Hex Head Wrenches – 1/8” and 3/16”
Flathead and Phillips Head Screw Drivers
Crane or Lift Truck
Step Ladders
®
Computer with Venus
Ratchet and/or Impact Wrench –
Socket Set – Sizes up to 1
Tape Measure
Utility Knife
1500 Software and Internet Explorer® Installed
11
/16”
1
/16” Needed
4 Installation Preparation
Section 3: Display Installation
This section explains the steps necessary for proper lifting and installation of the display to the sign structure.
Follow all guidelines and safety precautions in this manual when installing the display.
Do not modify the display or control system in any manner without the written permission of Daktronics’
engineering staff. Any unauthorized modications will nullify the warranty.
Display Installation Dos
• Inspect the display for damage prior to installation
• Use all T-clips for mounting
• Provide an adequate support structure that is straight and level
• Provide adequate ventilation that meets or exceeds display specications.
Note: Shrouding may be used, but proper ventilation must be placed into the shrouding.
• Use all lift eyes when lifting the display
• Install all splice plates and splice T-clips when applicable
Display Installation Don’ts
• Drill holes into the display
• Block display ventilation system
• Use the lift eyes for display mounting
• Move clip angles outside the designated zones indicated by label
3.1 Display Installation
1. Use a utility knife to
carefully cut away all of the white packaging material from the display. Be careful not to damage the face of the display or LEDs.
2. If the display is multi-
sectional, refer to Section 4 before continuing.
3. Attach a crane or lift
truck to the lift eyes on the display’s top. Note: Lift eye spacing is set at Daktronics and should not be moved. Lift eyes should also remain in place after installation is complete.
Angle must be greater than 55°
Lift-Eye Bolts
From Back
Tag Line Tie Off
Set Bolts
Figure 2: Proper Display Lifting
Display Installation
5
Note: Ensure the angle between the top of the display and the lifting strap is greater than 55 degrees, as shown in Figure2.
4. Apply tension to the lift lines.
5. Attach tag lines to the bracket shown in
Figure3.
6. Unbolt the display from the shipping braces.
7. Lift the display off the truck to the display structure.
Note: Do not lift displays in wind speeds greater than 20 mph.
8. Mount the display to the structure by welding or bolting all
T-Clips to horizontal stringers.
Note: Use all T-Clips when mounting the display. Note: The T-Clips are installed in the recommended locations
at Daktronics, but can be moved 12 inches either way to avoid obstructions. Refer to the label on the display for limitations.
9. Remove crane support and tag lines from the display once
mounting is complete.
Figure 3: Tag Line Bracket
10. Locate the top border caps and install over lift eyes using
provided Tek screws.
6 Display Installation
Section 4: Section Splicing
4.1 Display Section Numbering
For multiple-section displays, each section is numbered for
easy identication. In a two-section display, shown in Figure
4, the top section is 101 and the bottom section is 201.
In four-section displays, shown in Figure5, the upper-left display section is 101 and the section to the right is 102; the second row of sections is 201 on the left and 202 on the right. Note: Left and Right sections are pre-assembled prior to shipping for displays up to 48 feet wide.
4.2 Section Splicing Instructions
1. Ensure the splice key is
inserted in the channel of the bottom section, as shown in
Figure6.
2. Attach a crane or lift truck
to the lift eyes of the top section and apply tension.
3. Unbolt the top section of the
display from the truck bed and unbolt A-frame.
Figure 5: Four-Section Display Section Numbers
Section 101
Section 201
Section 101
Section 201
Figure 4: Two-Section Display Section Numbers
Section 102
Section 202
4. Lift the display top section off the truck high
enough to spin around 180 degrees.
Section Splicing
Top Section
Splice Key
Bottom Section
Figure 6: Splice Key In Channel
7
5. Slowly lower the top section until it rests on the bottom section with the splice key engaged.
Top Section
Bottom Section
Splice
6. Starting at one end of
the display, use the splice tool to draw the top section into the bottom until the splice key is fully engaged, as shown in Figure7.
7. Ensure display
sections are aligned and that LEDs are also in alignment.
8. Attach the splice plates
and splice T-clips along the section splice, as shown in Figure8. Use an
11
/16”impact wrench or ratchet to tighten all nuts on the splice plates and splice T-clips.
Figure 7: Pull Display Sections Flush
Top
Display Face
Section
Bottom Section
Figure 8: Attach Splice Plates and T-clips.
Plate
Washer
Bolt
Nut
8
Section Splicing
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