All rights reserved. While every precaution has been taken in the preparation of this manual, the publisher assumes no responsibility for errors or omissions. No part of this book covered by the copyrights hereon may be reproduced or copied in any form or byany means – graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems – without written permission of the publisher.
Daktronics
n
331 32
Ave PO Box 5128 Brookings SD 57006
tel 605-697-4036 or 877-605-1115 fax 605-697-4444
www.daktronics.com e-mail sales@daktronics.com
®
, DataMaster®, DataMaster™, and All Sport® are trademarks of Daktronics, Inc. All other
DataMaster® Outdoor LED
Lottery Displays
rmation below for your display; use it for reference w
ance.
Model DF-1060
trademarks used in this manual are the property of their respective owners.
ED-14305
ED-14305
Product 1279
Rev 2 – 20 March 2006
Please fill in the information below for your display; use it for reference when
calling Daktronics for assistance.
Display Serial No. _____________________________________________
Display Model No. _____________________________________________
Date Installed _________________________________________________
All rights reserved. While every precaution has been taken in the preparation of this manual,
the publisher assumes no responsibility for errors or omissions. No part of this book covered
by the copyrights hereon may be reproduced or copied in any form or by any means – graphic,
electronic, or mechanical, including photocopying, taping, or information storage and retrieval
systems – without written permission of the publisher.
Daktronics
trademarks used in this manual are the property of their respective owners.
®
, DataMaster®, DataMaster™, and All Sport® are trademarks of Daktronics, Inc. All other
This manual explains the installation of Daktronics® DataMaster® LED Lottery Displays and
provides details for display maintenance and operation. If you have questions regarding the
safety, installation, operation, or service of this system, contact Daktronics. Customer Service
Help Desk telephone numbers are listed on the cover page of this manual.
1.1 How To Use This Manual
Important Safeguards:
Read and understand these instructions before installing the d isplay.
Do not drop the control console or allow it to get wet.
Properly ground the display with a ground ing electrode at the sign location.
Disconnect power when the display is not in use.
Disconnect power when servicing the display.
Do not modify the display structure or attach any panels or coverings to the
scoreboard without the express written consent of Daktronics, Inc.
Listed below are a number of drawing types commonly used by Daktronics, along
with the information that each is likely to provide. This manual might not contain all
these drawings.
System Riser Diagrams: overall system layout from control room to the
display, power and phase requirements.
Shop Drawings: fan locations, mounting information, power and signal
entrance points and access method (front or rear).
Schematics: power and signal wiring for various components.
Component Placement Diagrams: locations of critical internal display
components such dual line controllers, line filters and power supplies.
Layout, Load Center and Signal Drawings: load center power
assignments and dual line controller signal assignments. These drawings
illustrate the origin of each module’s power and signal.
Figure 1 illustrates a Daktronics drawing label. The drawing number is located in
the lower-right corner of a drawing. This manual refers to drawings by the last set of
digits and the letter preceding them. In the example below, the drawing would be
referred to as Drawing A-69945.
Figure 1: Daktronics Drawing Label
Introduction 1-1
All references to drawing numbers, appendices, figures, or other manuals are
resented in bold typeface, as in this example: “Refer to the Component Placement
p
Diagram, Drawing A-69945, in Appendix A for the power supply location.”
In addition, any drawings referenced within a p
beginning of that section. Drawings may be referenced by title or by title and
drawing number as in the following example:
Reference Drawing:
Component Placement Diagram, A-69945
Daktronics identifies manuals by the engineering document (ED) number located on
the cove
ED-14305.
Daktronics displays are built for long life and
from time to time, certain display components will need to be replaced. The
Replacement Parts List in Section 3.8 provides the names and part numbers of
components that may need to be ordered during the life of this display. Most display
components have a white label that lists the part number. The component part
number is in the following format: 0P-XXXX-XXXX (circuit board) or 0A-XXXXXXXX (multi-component assembly).
Following the Replacement Parts List is the
Section 3.9. Refer to these instructions if any display component needs repair or
replacement.
Please list the model number, display serial
operational in the spaces provided on the second page of this manual. When calling
Daktronics customer service, have this information available to ensure that your
request is serviced as quickly as possible.
r page of each manual. For example, this manual would be referred to as
articular section are listed at the
...................... Appendix A
require little maintenance. However,
Exchange/Replacement Procedure in
number and the date this display became
1.2 Manual Overview
This manual details large-size outdoor digit sets. It is divided into the following
sections:
Section I Intr
Section II
1-2 Introduction
oduction covers the basic information needed to make the
most of the rest of this manual. Take time to read the entire
introduction, because it defines terms and explains concepts
used throughout the manual. This section contains an
overview of the product, display specifications, product safety
information, and labeling and numbering descriptions.
Mechanical and Electrical Installation provides general
guidance on display mounting and terminating power and
signal cable at the display.
Section III Maintenance and Troubleshooting addresses such things as
removing basic display components, troubleshooting the
display, performing general maintenance, and exchanging
display components.
Section IVControl System Overview describes the DataMaster
for programming and operating the Lottery display.
Appendix A Reference Drawings contains all engineering drawings called
out in this manual.
Appendix B Supplementary Manuals contains additional information that
may be helpful in the operation and maintenance of the
display.
Daktronics recommends that you read all general sections before beginning
installation or operation.
1.3 Product Overview
™
100
The DataMaster Lottery models detailed in this manual are part of a family of
outdoor displays designed to offer simple installation, easy readability, and
reliability. Solid-state components and microprocessor control assure consistent
operation and accuracy. The three-digit Lottery sign is illustrated in Figure 2 below.
Figure 2: DF-1060-60
Intended for use in highway and city signs and billboards, the Lottery displays
include several models: DF-1060-60, DF-106 0-48, DF-1060-36 and DF-1060-24. All
have the same layout: three LED digits separated by LED decimals. They are
distinguished from one another by their overall size and by the height of their digits.
Introduction 1-3
The displays use red or amber LEDs – light emitting diodes – to illuminate the digits.
Ds are tiny, solid-state components that use a semiconductor chip to transform
(LE
electrical current into light. They are high-intensity, low-energy lighting units.)
Because of their LED technology, the Lottery displays consume little power – barely
more than a household lamp. Maximum power usage for all three models in this
series is 300 W.
Cabinets for the displays are constructed of heavy-gauge aluminum. Cabinets are
typically black to m
Digit faceplates are black, and they are set directly into the cabinet surface.
Refer to Sec
specifications.
The Lottery displays have been designed for use with the Daktronics DataMaster
100 hand-held controller. The device uses a keypad overlay (called an insert) for
display control, and the Data Master displays themselves operate without
modification on All Sport
Daktronics software and the appropriate interface. Refer to Section 5 for complete
operating information.
tion 1.6 for a complete listing of weights, dimensions, and power
aximize LED contrast, but other cabinet colors are available.
®
5000 signal protocol. Other controllers may be used with
1.4 Model Identification
™
Daktronics displays are differentiated by their model numbers: For example, with
Model DF-1060, the two-letter prefix DF- identifies it as a Data Master Lottery
display. The next four numbers, 1060, identify the specific model.
DF- se
ries displays are further identified with a suffix of -36, -48, or -60, indicating
nominal digit size in inches: DF-1060-48 describes a Data Master Lottery display
with 48" digits.
Finally, the DF-
amber LED digits: DF-1060-36-R.
model names may include the letters “R” or “A”, indicating red or
1.5 Product Safety Approval
Daktronics outdoor LED displays are ETL-listed and tested to CSA standards.
ontact Daktronics with any questions regarding the testing procedures.
Note: Each display requires a dedicated 15 A, 120 V AC line.
Model Dimensions
Height, Width, Depth
DF-1060-60 H6’-0", W12'-0", D8"
(1829 mm, 3658 mm, 203 mm)
DF-1060-48 H4’-6", W10’-0", D8"
(1372 mm, 3048 mm, 203 mm)
DF-1060-36 H3’-6", W7’-6", D8"
(1067 mm, 2286 mm, 203 mm)
DF-1060-24 H5’-0”, W2’-6”, D6 1/8”
(1524mm, 720mm, 155mm)
Weight
Uncrated
Crated
350 lb
(160 kg)
560 lb
(254 kg)
200 lb
(91 kg)
320 lb
(145 kg)
140 lb
(64 kg)
224 lb
(102 kg)
60 lb
(27 kg)
100 lb
(45 kg)
Digit Size
Digit Color
Maximum
Wattage
Power
Amps
per
Line
(Single
Phase)
60" (1524 mm)
Red or amber
48" (1219 mm)
Red or amber
36" (914 mm)
Red or amber
24” (610 mm)
Red or Amber
300 W
300 W
300 W
150 W 120 V AC 1.3 A
120 V AC
120 V AC
120 V AC
2.5 A
2.5 A
2.5 A
Introduction 1-5
Section 2: Mechanical and Electrical
Installation
Mechanical installation typically consists of installing concrete footings and steel beams and
mounting the display and any accompanying panels to the beams.
Electrical installation consists of the following processes:
Providing power and ground to a disconnect near the display.
Routing power and ground from the main disconnect to the display driver/power
enclosure.
Connecting the display ground to a grounding electrode at the sign location.
Routing the control signal cable from the control location to the sign location.
2.1 Mechanical Installation
Reference Drawings:
Mounting Method, Flag Style, One Pole
Mounting Method, Single Li
While Data Master outdoor digit displays are designed for wall or pole mounting, every
installation wil
method. Most DataMaster models have finished exteriors, for example, but other
models are designed to be inserted into an existing sign cabinet and require a custom
installation. Lottery displays have a fully finished cabinet, but they are designed to be
used as part of larger sign or billboard.
The engineering drawings referenced above describe several mounting methods, from a
si
ngle display on a single column support to multiple displays stacked above one
another in a two-pole installation. The drawings include welding and hardware notes
that will be applicable for most installations.
Note: T
specifications for construction. The actual mounting hardware and structural design
must be specified by a qualified engineer.
l be different. Actual site demands will dictate the appropriate mounting
he drawings suggest mounting methods and are not to be considered as
ne on One Pole................Drawing A-166142
......................Drawing A-166139
Lifting the Display
DataMaster Lottery displays are shipped equipped with 1/2" eyebolts that are used for
lifting and positioning the modules. Eyebolts are located along the top outer edges of
the cabinet.
Daktronics strongly recommends using a spreader bar, or lifting bar, to lift the
display. Using a
minimizing lifting stress.
Mechanical and Electrical 2-1
Specifications
spreader bar ensures that the force on the eyebolts is straight up,
Figure 3, below, illustrates two lifting methods. The illustration shows both the
preferred method (left example) and an alternative method (right example) for lifting
a display. Be sure to use every lifting point provided.
Figure 3: Lifting the Display
Eyebolts are intended for lifting during installation only. Do not attempt to
permanently support the display by the eyebolts.
Note: Daktronics assumes no liability for display damage resulting from incorrect
setup or incorrect lifting methods.
In installations in which an ad panel or some other display section may be added to
the base display, the lower section is installed first and secured to the support beams,
and then the upper section is placed atop or above the lower sign section and
attached to the beams. There may be cables extending from the top of the lower
section. Guide these cables into the hole in the bottom of the upper section for later
connection.
Installers may remove the lift eyebolts once the display is in place. Inspect the top
and sides of the display for any holes or openings that may allow moisture to enter
the display, and plug and seal those openings with silicone or another waterproofing
sealant.
2.2 Electrical installation
Electrical installation consists of the following processes:
Providing power and ground to a disconnect near the display.
Routing power and ground from the main disconnect to the display
driver/power enclosure.
Connecting the display ground to a grounding electrode at the sign location.
Routing the control signal cable from the control location to the sign
location.
Note: Only qualified individuals should perform power routing and termination to
the display. It is the responsibility of the electrical contractor to ensure that all
electrical work meets or exceeds local and national codes.
2-2 Mechanical and Electrical
Specifications
Power
Reference Drawing:
Schematic; 16 Col Multipurpose LED Drvr..................Dra
Daktronics DataMaster displays have been designed for easy access to components,
and the power and control signal hookup has been simplified. Front panels are
hinged to allow access to the digits, cabling, and other electronic components.
Correct power installation is imperative fo
r proper display operation. The
subsections that follow give details of display power installation. Only qualified
individuals should attempt to complete the electrical installation; untrained personnel
should not attempt to install these displays or any of the electrical components.
Improper installation could result in serious damage to the equipment and could be
hazardous to personnel.
DataMaster outdoor displays require a dedicated, 120 V circuit for incoming power.
Th
e display itself has no breakers or fuses.
WARNING: It is critical th
at the display circuit be fused at 15 A, and that all
conductors used must be designed to pass a 15 A current in normal operation. Failure
to meet wiring and overcurrent protection device requirements is a violation of the
National Electrical Code
®
and will void the display warranty.
Refer to the DataMaster display schematic listed above and to the chart in Section 2
t
o determine circuit specifications and maximum power requirements for the models
described in this manual.
wing A-179599
Grounding
Reference Drawings:
Schematic; 16 Col Multipurpose LED Drvr..................Dra
Reference, Driver Enc
Displays MUST be grounded according to the provisions outlined in Article 250 of
the National Electrical Code and according to the specifications in this manual.
Daktronics recommends a resistance-to-ground of 10 ohms or less.
The contractor performing the electrical installation can verify ground resistance.
Tech
nicians from Daktronics Sales and Service offices can also provide this service.
The display system must be
Proper grounding is necessary for reliable equipment operation. It also protects the
equipment from damaging electrical disturbances and lightning. The display must be
properly grounded, or the warranty will be void.Refer to the schematic, Drawing
A-179599, for information on connecting the grounding wire. The driver enclosure terminal block, the location of the grounding connector, is illustrated in Drawing A-
connected to an earth electrode installed at the display.
Mechanical and Electrical 2-3
Specifications
The material for an earth-ground electrode diffe
rs from region to region and may
vary according to conditions present at the site. Consult the National Electrical Code
and any local electrical codes that may apply. The support structure of the display
cannot be used as an earth-ground electrode. The support is generally embedded in
concrete, and if it is in earth, the structural steel is usually primed or it corrodes,
making it a poor ground in either case.
Power Installation
There are two considerations for power installatio
n: installation with ground and
neutral conductors provided, and installation with only a neutral conductor provided.
These two power installations differ slightly, as described in the following
paragraphs:
Installation with Ground and Neutral Conductors Provided. For this type of
in
stallation, the power circuit must contain an isolated earth-ground cond uctor. In
this circumstance, do not connect neutral to ground at the disconnect or at the
display. This would violate electrical codes and void the warranty. Use a disconnect
so that all hot lines and neutral can be disconnected. The National Electrical Code
requires the use of a lockable power disconnect within sight of or at the display.
Installation with Only a Neutral Conductor Provided. Installatio
ns where no
grounding conductor is provided must comply with Article 250-32 of the National
Electrical Code. If the installation in question meets all of the requirements of Article
250-32, the following guidelines must be observed:
• Connect the
grounding electrode cable at the local disconnect, never at the
display driver/power enclosur e.
• Use a
disconnect that opens all of the ungrounded phase conductors.
2.3 Power and Signal Connection
Reference Drawings
Quick Install, DF-1060 Lottery Displays
Schematic; 16 Col Multipurpose LED Drvr.................. Dra
Route power and signal cables into the displ
knockouts for
1
/2" conduit fittings on the sides of all DataMaster cabinets and on the
back panels. All power and signal wiring terminates at the driver enclosure.
Refer to Drawing A-198033
for a complete review of power and signal connections
for DataMaster Rate displays. Drawing A-184475 illustrates and provides
connection specifications for the 16-column driver used in all DataMaster Lottery
displays. The schematic for the driver details both the wiring in the enclosure and
external connections to the display. Power and signal connections are illustrated in
Figure 4.
2-4 Mechanical and Electrical
Specifications
...................... Drawing A-198033
wing A-179599
ay from the side or rear. There are
7
/8"
Figure 4: DataMaster Driver Enclosure with 16-Column Driver
To gain access to the driver enclosure, open the access door and remove the cover
from the enclosure. Refer to the electrical specifications drawings for the access
location for your sign.
Connect the power and signal cables at the appropriate locations on the driver
enclosure panel, shown in Figure 4 and in Drawing A-198033.
The power feeder circuit connects directly to a terminal block in the driver enclosure.
The block is located in the bottom center of both types of driver enclosure. Refer to
the driver illustrations and the schematics, Drawings A-184475 and A-179599, for
wiring details.
Route signal cabling to the terminal block on the lower left edge of the enclosure
(see Figure 4). The connections are labeled to permit easy installation. (In the 16column enclosure, the signal block is at bottom center.) For signal cable, Daktronics
recommends 2-pair shielded cable, 22 AWG (Daktronics part number W-1234).
Mechanical and Electrical 2-5
Specifications
Host/Client Definitions and Address Settings
Reference Drawings:
Host/Client Definitions
16 Col. MASC Driver Spec
In sign systems with multiple displays, one driver at each sign installation is
designated as the “host driver.” This driver receives its signal directly from the
controller on the Signal In terminals, and it is the only driver that is connected to the
photo/temp sensor. The Signal Out terminals are used to connect to “client drivers.”
Refer to Drawing A-185236 for an illustration of the client/host driver display
setups.
Select the host driver by inserting the Protocol 4 plug into the 5-pin protocol jack
(J2
0.) Refer to Drawing A-184475.
The 12 V DC terminals connected to the host driver (see
Figure 4) run to the controller junction box. This output is used to power the
DataMaster 100 controller.
All other drivers in the display system are client drivers.
from the host driver on the Signal In terminals and can re-drive this signal to other
“client drivers” on the Signal Out terminals.
The address of each driver is set using t
is based on that driver's position in the sign or display system. If a single-line sign is
used, the address will typically be address “1.” This is the default address plug that is
shipped with each display. In a multiple-sign display, the address plug determines
which line of information is shown on the drivers' digits. The address plug for each
line is included in the address plug kit, if applicable.
In most instances, DataMaster Lottery displays will be controlled by modem.
Typ
ically, modems and cabling will be factory-installed and ready to operate.
In the event that a modem must be field installed, refer to the 16
Drawing A-194873, and follow these steps:
1. Mak
e sure the power to the display is off.
2. Th
e modem mounts on four standoffs to the left of the driver. Position the
card on the standoffs and secure it with the hardware provided.Plug in the
RJ-45 end of the modem cable to the J6 connector as shown in Figure 5.
Plug the RJ-11 end of the cable into the J24 jack on the driver.
3. Pl
ug in the 12-volt power source, P3, to the J3 connector on the modem
card.
2-6 Mechanical and Electrical
Specifications
wing A-194873
-Col Driver detail on
4. Connect the incoming phone line to the modem on J5, or wire the line to
TB2, Tip and Ring inputs.
5. Turn the display power on, and test the installation.
Figure 5: Modem-to-Driver Connection
2.5 Radio Installation
The Data Master radio permits control of any DataMaster display without the use of
a direct-wired connection between the DataMaster 100 and the display. Because the
radio is optional with DataMaster displays, the receivers and transmitters must be
field-installed. Please refer to the DataMaster Radio Installation Manual, ED-13894, for complete details on installation and setup for a bidirectional radio
system.
Displays in the DataMaster series use a photosensor to regulate sign dimming
functions. (Dimming involves decreasing overall display intensity, both for better
display viewing and to prolong LED life. The brightness level should be highest
during the day to compete with daylight, and lower at night.)
The light sensor is typically installed at the factory. However, if field installation is
necessary, use Drawing A-183775 and the following instructions to mount the photo
sensor in your DataMaster Rate display. If the sign or sign system has more than one
display, install the light sensor in the host display only.
1. Unfasten the latch screws on
the middle digit and open the
hinged access door. The light
sensor will be mounted to the
panel between the first and
second digits. The exact
location will be shown on each
of the electrical specifications
drawings listed above.
2. Locate and remove the
plastic plug from front panel of
the display, as shown in
Figure 6. The location of the
plug varies by model. Refer to
the mechanical specifications
drawings for model-specific
information.
3. There are two 6-32 studs above
and below the plughole.
Position the internal light
sensor assembly on the studs,
with the clear lens toward the
front of the cabinet and the
cable at the bottom. Secure the
sensor with the plastic wing
nuts provided with the
assembly kit.
5
/8"
Figure 6: Light Sensor Installation
2-8Mechanical and Electrical
Specifications
ute the signal cable to the driver and insert the 6-postion plug into the
4. Ro
mating jack on the driver, TB1.
5. Close the
hinged access doors and tighten the latch screws.
Mechanical and Electrical 2-9
Specifications
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