DAIKIN RWEYQ72PTJU, RWEYQ84PTJU, RWEYQ144PTJU, RWEYQ168PTJU, RWEYQ216PTJU INSTALLATION MANUAL

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INSTALLATION MANUAL
System air conditioner
MODEL
RWEYQ72PTJU RWEYQ84PTJU RWEYQ144PTJU RWEYQ168PTJU RWEYQ216PTJU RWEYQ252PTJU
Lire soigneusement ces instructions avant I’installation. Concerver ce manuel à portée de main pour référence ultérieure. Ce manuel doit être donné au propriétaire de l’équipement.
English
Français
Español
Lea cuidadosamente estas instrucciones antes de instalar. Guarde este manual en un lugar a mano para leer en caso de tener alguna duda. Este manual debe permanecer con el propietario del equipo.
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[Heat recovery system][Heat pump system]
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A1P
ABCF1F2F1F2Q1Q2
A B C F1 F1F2 F2 Q1 Q2
C/H SELECTOR
TO IN/D UNIT
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C/H SELECTOR
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ABCF1F2F1F2Q1Q2
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ABCF1 F1F2 F2 Q1 Q2
TO OUT/D UNIT TO MULTI UNIT
TO IN/D UNIT
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A1P
TO IN/D
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F1 F2
F1 F2 P1 P2
ON OFF
O U T
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DS1
P1 P2
O
ON OFF
U T
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RWEYQ72PTJU RWEYQ168PTJU RWEYQ84PTJU RWEYQ216PTJU RWEYQ144PTJU RWEYQ252PTJU
VRV-WIII System air conditioner
Installation manual
CONTENTS
1. SAFETY CONSIDERATIONS...................................................... 1
2. INTRODUCTION.......................................................................... 3
2-1. Combination.......................................................................... 3
2-2. Standard operation limit........................................................ 3
2-3. Standard supplied accessories............................................. 3
2-4. Option accessory .................................................................. 3
2-5. Technical specifications (1)................................................... 4
2-6. Electrical specifications......................................................... 4
3. SELECTION OF LOCATION ....................................................... 5
4. INSPECTING AND HANDLING THE UNIT ................................. 5
5. UNPACKING AND PLACING THE UNIT..................................... 5
6. WATER PIPING WORK............................................................... 6
7. HANDLING OF THE BRAZED PLATE TYPE HEAT
EXCHANGER .............................................................................. 6
7-1. When designing the equipment ............................................ 6
7-2. Before starting a test run....................................................... 6
7-3. Daily service and maintenance............................................. 7
7-4. Water quality......................................................................... 7
7-5. Maintenance of plate type heat exchanger ........................... 7
8. FIELD WIRING............................................................................. 8
8-1. Optional parts........................................................................ 8
8-2. Power circuit and cable requirements................................... 8
8-3. General ................................................................................. 8
8-4. Examples .............................................................................. 8
8-5. In case of a local setting ..................................................... 10
9. REFRIGERANT PIPING ............................................................ 11
9-1. Selection of piping material................................................. 11
9-2.
Protection against contamination when installing pipes
9-3. Pipe connection .................................................................. 11
9-4. Connecting the refrigerant piping........................................ 12
9-5. Example of connection........................................................ 13
9-6. Air tight test and vacuum drying.......................................... 14
9-7. Pipe insulation..................................................................... 14
9-8. Checking of device and installation conditions.................... 14
9-9. Additional refrigerant charge............................................... 14
9-10.Stop valve operation procedure......................................... 15
10. CHECKS AFTER INSTALLATION............................................. 16
11. TEST RUN ................................................................................. 16
11-1.Air discharge...................................................................... 16
11-2.Before turn on the power supply........................................ 16
11-3.Check operation................................................................. 16
11-4.Check of normal operation................................................. 17
12. CAUTION FOR REFRIGERANT LEAKS................................... 17
........ 11

1. SAFETY CONSIDERATIONS

Read these SAFETY CONSIDERATIONS for Installation carefully before installing air conditioning equipment. After completing the instal­lation, make sure that the unit operates properly during the startup oper­ation. Instruct the customer on how to operate and maintain the unit. Inform customers that they should store this Installation Manual with the Oper­ation Manual for future reference. Always use a licensed installer or contractor to install this product. Improper installation can result in water or refrigerant leakage, electrical shock, fire, or explosion. Meanings of DANGER, WARNING, CAUTION, and NOTE Symbols:
DANGER .................... Indicates an imminently hazardous situa-
tion which, if not avoided, will result in death or serious injury.
WARNING................... Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION....................Indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
NOTE...........................Indicates situations that may result in
equipment or property-damage accidents only.
DANGER
• Refrigerant gas is heavier than air and replaces oxygen. A massive leak can lead to oxygen depletion, especially in base­ments, and an asphyxiation hazard could occur leading to se­rious injury or death.
• Do not ground units to water pipes, gas pipes, telephone wires, or lightning rods as incomplete grounding can cause a severe shock hazard resulting in severe injury or death. Addi­tionally, grounding to gas pipes could cause a gas leak and potential explosion causing severe injury or death.
• If refrigerant gas leaks during installation, ventilate the area immediately. Refrigerant gas may produce toxic gas if it comes in contact with fire. Exposure to this gas could cause severe injury or death.
• After completing the installation work, check that the refriger­ant gas does not leak throughout the system.
• Do not install unit in an area where flammable materials are present due to risk of explosions that can cause serious injury or death.
• Safely dispose all packing and transportation materials in ac­cordance with federal/state/local laws or ordinances. Packing materials such as nails and other metal or wood parts, includ­ing plastic packing materials used for transportation may cause injuries or death by suffocation.
WARNING
• Only qualified personnel must carry out the installation work. Installation must be done in accordance with this installation manual. Improper installation may result in water leakage, electric shock, or fire.
• When installing the unit in a small room, take measures to keep the refrigerant concentration from exceeding allowable safety limits. Excessive refrigerant leaks, in the event of an accident in a closed ambient space, can lead to oxygen deficiency.
• Use only specified accessories and parts for installation work. Failure to use specified parts may result in water leakage, electric shocks, fire, or the unit falling.
• Install the air conditioner on a foundation strong enough that it can withstand the weight of the unit. A foundation of insuffi­cient strength may result in the unit falling and causing injuries.
• Take into account strong winds, typhoons, or earthquakes when installing. Improper installation may result in the unit falling and causing accidents.
• Make sure that a separate power supply circuit is provided for this unit and that all electrical work is carried out by qualified personnel according to local state, and national regulations. An insufficient power supply capacity or improper electrical construction may lead to electric shocks or fire.
• Make sure that all wiring is secured, that specified wires are used, and that no external forces act on the terminal connec­tions or wires. Improper connections or installation may re­sult in fire.
1 English
• When wiring, position the wires so that the terminal box lid can be securely fastened. Improper positioning of the terminal box lid may result in electric shocks, fire, or the terminals overheating.
• Before touching electrical parts, turn off the unit.
• Be sure to install a ground fault circuit interrupter if one is not already available. This helps prevent electrical shocks or fire.
• Securely fasten the outside unit terminal cover (panel). If the terminal cover/panel is not installed properly, dust or water may enter the outside unit causing fire or electric shock.
• When installing or relocating the system, keep the refrigerant circuit free from substances other than the specified refriger­ant (R-410A) such as air. Any presence of air or other foreign substance in the refrigerant circuit can cause an abnormal pressure rise or rupture, resulting in injury.
• Do not change the setting of the protection devices. If the pressure switch, thermal switch, or other protection device is shorted and operated forcibly, or parts other than those spec­ified by Daikin are used, fire or explosion may occur.
• Do not install the air conditioner in the following locations: (a) Where a mineral oil mist or oil spray or vapor is produced,
for example, in a kitchen. Plastic parts may deteriorate and fall off or result in water leakage.
(b) Where corrosive gas, such as sulfurous acid gas, is pro-
duced. Corroding copper pipes or soldered parts may result in refrigerant leakage.
(c) Near machinery emitting electromagnetic waves.
Electromagnetic waves may disturb the operation of the control system and cause the unit to malfunction.
(d) Where flammable gas may leak, where there is carbon fiber,
or ignitable dust suspension in the air, or where volatile flammables such as thinner or gasoline are handled. Operat­ing the unit in such conditions can cause a fire.
• Take adequate measures to prevent the outside unit from be-
ing used as a shelter by small animals. Small animals making contact with electrical parts can cause malfunctions, smoke, or fire. Instruct the customer to keep the area around the unit clean.
CAUTION
• Do not touch the switch with wet fingers. Touching a switch with wet fingers can cause electric shock.
• Do not allow children to play on or around the unit to prevent injury.
• Do not touch the refrigerant pipes during and immediately af­ter operation as the refrigerant pipes may be hot or cold, de­pending on the condition of the refrigerant flowing through the refrigerant piping, compressor, and other refrigerant cycle parts. Your hands may suffer burns or frostbite if you touch the refrigerant pipes. To avoid injury, give the pipes time to re­turn to normal temperature or, if you must touch them, be sure to wear proper gloves.
• Heat exchanger fins are sharp enough to cut. To avoid injury wear glove or cover the fins when working around them.
• Install drain piping to proper drainage. Improper drain piping may result in water leakage and property damage.
• Insulate piping to prevent condensation.
• Be careful when transporting the product.
• Do not turn off the power immediately after stopping opera­tion. Always wait for at least 5 minutes before turning off the power. Otherwise, water leakage may occur.
• Do not use a charging cylinder. Using a charging cylinder may cause the refrigerant to deteriorate.
• Refrigerant R-410A in the system must be kept clean, dry, and tight.
(a) Clean and Dry -- Foreign materials (including mineral oils
such as SUNISO oil or moisture) should be prevented from getting into the system.
(b) Tight -- R-410A does not contain any chlorine, does not
destroy the ozone layer, and does not reduce the earth’s pro­tection again harmful ultraviolet radiation. R-410A can con­tribute to the greenhouse effect if it is released. Therefore take proper measures to check for the tightness of the refrig­erant piping installation. Read the chapter Refrigerant Pip­ing and follow the procedures.
• Since R-410A is a blend, the required additional refrigerant must be charged in its liquid state. If the refrigerant is charged in a state of gas, its composition can change and the system will not work properly.
• The indoor unit is for R-410A. See the catalog for indoor mod­els that can be connected. Normal operation is not possible when connected to other units.
• Remote controller (wireless kit) transmitting distance can be shorter than expected in rooms with electronic fluorescent lamps (inverter or rapid start types). Install the indoor unit far away from fluorescent lamps as much as possible.
• Indoor units are for indoor installation only. Outdoor units can be installed either outdoors or indoors.
NOTE
• Install the power supply and control wires for the indoor and outdoor units at least 3.5 feet away from televisions or radios to prevent image interference or noise. Depending on the radio waves, a distance of 3.5 feet may not be sufficient to eliminate the noise.
• Dismantling the unit, treatment of the refrigerant, oil and addi­tional parts must be done in accordance with the relevant lo­cal, state, and national regulations.
• Do not use the following tools that are used with conventional refrigerants: gauge manifold, charge hose, gas leak detector, reverse flow check valve, refrigerant charge base, vacuum gauge, or refrigerant recovery equipment.
• If the conventional refrigerant and refrigerator oil are mixed in R-410A, the refrigerant may deteriorate.
• This air conditioner is an appliance that should not be acces­sible to the general public.
• The wall thickness of field-installed pipes should be selected in accordance with the relevant local, state, and national reg­ulations.
English 2

2. INTRODUCTION

This installation manual concerns VRV inverters of the Daikin RWEYQ-P series. These units are designed for indoor installation and used for cooling and heatpump applications.
The RWEYQ-P units can be combined with Daikin VRV series indoor units for air conditioning purposes. The present installation manual describes the procedures for unpack­ing, installing and connecting the RWEYQ-P units. Installation of the indoor units is not described in this manual. Always refer to the installa­tion manual supplied with these units for their installation.

2-1 Combination

The indoor units can be installed in the following range.
Always use appropriate indoor units compatible with R410A.
To lean which models of indoor units are compatible with R410A, refer to the product catalogs.
• Total capacity/quantity of indoor units
Outside unit RWEYQ72PTJU RWEYQ84PTJU RWEYQ144PTJU RWEYQ168PTJU RWEYQ216PTJU RWEYQ252PTJU

2-2 Standard operation limit

The figures below assume following operating conditions for indoor and outside units:
Equivalent pipe length......................................................25 ft
Level difference..................................................................0 ft
Cooling Heating
A Inlet water temperature (°F) B Indoor temperature (°FWB)
C Indoor temperature (°FDB)
• Operation range of water volume is 13.5~39.5 gpm
The unit is designed for the following operation range:
Water temperature: 67~95°F Water volume: 16 gpm or more
• During cooling operation when the outside temperature is very low, it is possible that the thermostat switches off automatically in order to protect the unit from freezing.
• Hold ambient temperature at 35~95°F Heat-release from the unit: 0.64 kW / hour (Model 72, 84). It is therefore recommended to always ventilate the room.
〉〈
Total capacity index of indoor units
〉〈
................36 ~ 93.5 12 units
................42 ~ 109 14 units
..............72 ~ 187 20 units
..............84 ~ 218 20 units
............108 ~ 280 22 units
............126 ~ 327.5 32 units
120
110
100
90
80
70
60
50
6050 70 80 90 6050 70 80 90
AA
120
110
100
90
80
70
60
50
Range for continuous operation Range for operation Range for pull down operation Range for warming up operation
Total quantity of indoor units
CB

2-3 Standard supplied accessories

• Make sure that the following accessories are included. (Check by removing the front panel.)
Name
For discharge
gas
Quantity 1 pc. 1 pc. 1 pc. 7 pcs. 2 pcs.
Shape
Name Strainer Conduit mounting plate
Quantity 1 pc. 2 pcs. 2 pcs.
For suction
(Note)
Shape
gas (1)
Accessory pipes
For suction
gas (2)
Clamp (A) Clamp (B)
White
[Others]
Installation manual
Operation manual
(Refer to figure 1)
1. • Operation manual
• Installation manual
•Clamp (A)
•Clamp (B)
• Conduit mounting plate
2. Accessory pipes
• For discharge gas
• For suction gas (1)
• For suction gas (2)
3. Strainer
NOTE
The accessory pipe for discharge gas is used for the heat recovery sys­tem. (Not used for the heat pump system.)

2-4 Option accessory

To install the above outside units, the following optional parts are also required.
• Refrigerant branching kit (For R410A only: Always use an appropriate kit dedicated for your system.)
Heat pump system
REFNET header REFNET joint
Heat recovery system......For 3-tube piping
REFNET header REFNET joint
Heat recovery system......For 2-tube piping
REFNET header REFNET joint
• Outside unit multi connection piping kit (For R410A only: Always use an appropriate kit dedicated for your system.)
Number of outside units connected
Heat pump system BHFP22MA56U BHFP22MA84U Heat recovery system BHFP26MA56U BHFP26MA84U
To select an optimum kit, refer to “9. REFRIGERANT PIPING
KHRP26M22H KHRP26M33H KHRP26M72H KHRP26M73HU KHRP26M22T KHRP26M33T KHRP26M72TU KHRP26M73TU
KHRP25M33H KHRP25M72H KHRP25M73HU
KHRP25M22T KHRP25M33T KHRP25M72TU KHRP25M73TU
KHRP26M22H KHRP26M33H KHRP26M72H KHRP26M73HU KHRP26M22T KHRP26M33T KHRP26M72TU KHRP26M73TU
2 units 3 units
Black
3 English
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