deklaruje na własną i wyłączną odpowiedzialność, że modele klimatyzatorów, których dotyczy niniejsza deklaracja:
declară pe proprie răspundere că aparatele de aer condiţionat la care se referă această declaraţie:
z vso odgovornostjo izjavlja, da so modeli klimatskih naprav, na katere se izjava nanaša:
kinnitab oma täielikul vastutusel, et käesoleva deklaratsiooni alla kuuluvad kliimaseadmete mudelid:
r
18
o
19
декларира на своя отговорност, че моделите климатична инсталация, за които се отнася тази декларация:
x
b
20
21
m
17
Direktive z vsemi spremembami.
Direktiivid koos muudatustega.
Директиви, с техните изменения.
Direktyvose su papildymais.
Direktīvās un to papildinājumos.
Smernice, v platnom znení.
19
20
документи, при условие, че се използват съгласно нашите
инструкции:
dokumentus su sąlyga, kad yra naudojami pagal mūsų
nurodymus:
standartiem un citiem normatīviem dokumentiem:
normatívnym(i) dokumentom(ami), za predpokladu, že sa
používajú v súlade s našim návodom:
21 съответстват на следните стандарти или други нормативни
22 atitinka žemiau nurodytus standartus ir (arba) kitus norminius
23 tad, ja lietoti atbilstoši ražotāja norādījumiem, atbilst sekojošiem
tamamen kendi sorumluluğunda olmak üzere bu bildirinin ilgili olduğu klima modellerinin aşağıdaki gibi olduğunu beyan eder:
visiška savo atsakomybe skelbia, kad oro kondicionavimo prietaisų modeliai, kuriems yra taikoma ši deklaracija:
ar pilnu atbildību apliecina, ka tālāk uzskaitīto modeĮu gaisa kondicionētāji, uz kuriem attiecas šī deklarācija:
vyhlasuje na vlastnú zodpovednosť, že tieto klimatizačné modely, na ktoré sa vzťahuje toto vyhlásenie:
w
t
v
k
22
23
24
25
dokumentum(ok)nak, ha azokat előírás szerint használják:
normalizacyjnych, pod warunkiem że używane są zgodnie z
naszymi instrukcjami:
16 megfelelnek az alábbi szabvány(ok)nak vagy egyéb irányadó
alt(e) document(e) normativ(e), cu condiţia ca acestea să fie
17 spełniają wymogi następujących norm i innych dokumentów
18 sunt în conformitate cu următorul (următoarele) standard(e) sau
standartlar ve norm belirten belgelerle uyumludur:
24 sú v zhode s nasledovnou(ými) normou(ami) alebo iným(i)
25 ürünün, talimatlarımıza göre kullanılması koşuluyla aşağıdaki
Direktiver, med senere ændringer.11Direktiv, med företagna ändringar.12Direktiver, med foretatte endringer.13Direktiivejä, sellaisina kuin ne ovat muutettuina.
10
utilizate în conformitate cu instrucţiunile noastre:
pogojem, da se uporabljajo v skladu z našimi navodili:
normatiivsete dokumentidega, kui neid kasutatakse vastavalt
meie juhenditele:
19 skladni z naslednjimi standardi in drugimi normativi, pod
20 on vastavuses järgmis(t)e standardi(te)ga või teiste
Değiştirilmiş halleriyle Yönetmelikler.
21
22
23
24
25
.
и оценено
<B>
<D>
.
<G>
v platném znění.
Smjernice, kako je izmijenjeno.
irányelv(ek) és módosításaik rendelkezéseit.
z późniejszymi poprawkami.
Directivelor, cu amendamentele respective.
14
15
16
17
18
).
<F>
.
и оценено положително от
Вижте също на следващата страница
<A>
.
(Приложен модул
<H>
<E>
Cертификата <C>
съгласно
както е изложено в
както е заложено в Акта за техническа конструкция
Категория риск
положително от
*
21
**
<E>
.
ir patvirtinta
<B>
<D>
pozitīvajam vērtējumam saskaņā
<B>
.
<G>
Taip pat žiūrėkite ir kitą puslapį
).
.
.
ir kaip teigiamai nuspręsta
<F>
<H>
<A>
kaip nustatyta
*
22
un atbilstoši
<A>
Sertifikatą <C>
pagal
Rizikos kategorija
kkā norādīts
(taikomas modulis
*
23
** kaip nurodyta Techninėje konstrukcijos byloje
.
<H>
pozitīvajam
v súlade
<E>
<B>
, atbilstoši
Riska kategorija
.
<D>
<G>
).
<F>
a pozitívne zistené
<A>
.
sertifikātu <C>
lēmumam (piekritīgā sadaĮa:
kā noteikts tehniskajā dokumentācijā
Skat. arī nākošo lappusi.
ako bolo uvedené v
ar
*
**
24
a kladne
.
.
<B>
<D>
.
osvedčením <C>
s
** ako je to stanovené v Súbore technickej konštrukcie
tarafından olumlu
<G>
göre
<E>
.
<G>
).
<F>
(Aplikovaný modul
<E>
posúdené
) değerlendirilmiştir.
Viď tiež nasledovnú stranu
<C> Sertifikasına
.
<F>
<H>
Kategória nebezpečia
. Ayrıca bir sonraki sayfaya bakın.
<H>
‘da belirtildiği gibi ve
Teknik Yapı Dosyasında belirtildiği gibi ve
A>
olarak (Uygulanan modül
tarafından olumlu olarak değerlendirildiği gibi.
<
<D>
Risk kategorisi
*
25
**
Daikin Europe N.V. je pooblaščen za sestavo datoteke s tehnično mapo.
Daikin Europe N.V. on volitatud koostama tehnilist dokumentatsiooni.
Daikin Europe N.V. е оторизирана да състави Акта за техническа конструкция.
Daikin Europe N.V. yra įgaliota sudaryti šį techninės konstrukcijos failą.
Daikin Europe N.V. ir autorizēts sastādīt tehnisko dokumentāciju.
Spoločnosť Daikin Europe N.V. je oprávnená vytvoriť súbor technickej konštrukcie.
***
21
***
22
***
23
***
24
Daikin Europe N.V. Teknik Yapı Dosyasını derlemeye yetkilidir.
***
25
***
19
***
20
IZJAVA-O-USKLAĐENOSTI
DEKLARACJA-ZGODNOŚCI
DECLARAŢIE-DE-CONFORMITATE
CE - MEGFELELŐSÉGI-NYILATKOZAT
CE -
CE -
CE -
PROHLÁŠENÍ-O-SHODĚ
CE - ERKLÆRING OM-SAMSVAR
CE - ILMOITUS-YHDENMUKAISUUDESTA
CE -
заявляет, исключительно под свою ответственность, что модели кондиционеров воздуха, к которым относится настоящее заявление:
erklærer under eneansvar, at klimaanlægmodellerne, som denne deklaration vedrører:
deklarerar i egenskap av huvudansvarig, att luftkonditioneringsmodellerna som berörs av denna deklaration innebär att:
erklærer et fullstendig ansvar for at de luftkondisjoneringsmodeller som berøres av denne deklarasjon innebærer at:
ilmoittaa yksinomaan omalla vastuullaan, että tämän ilmoituksen tarkoittamat ilmastointilaitteiden mallit:
prohlašuje ve své plné odpovědnosti, že modely klimatizace, k nimž se toto prohlášení vztahuje:
izjavljuje pod isključivo vlastitom odgovornošću da su modeli klima uređaja na koje se ova izjava odnosi:
u
q
s
n
11
12
09
10
CE - DECLARAÇÃO-DE-CONFORMIDADE
СЕ - ЗАЯВЛЕНИЕ-О-СООТВЕТСТВИИ
CE - OPFYLDELSESERKLÆRING
CE - FÖRSÄKRAN-OM-ÖVERENSTÄMMELSE
CE - ¢H§ø™H ™YMMOPºø™H™
CE - DECLARACION-DE-CONFORMIDAD
CE - DICHIARAZIONE-DI-CONFORMITA
declares under its sole responsibility that the air conditioning models to which this declaration relates:
erklärt auf seine alleinige Verantwortung daß die Modelle der Klimageräte für die diese Erklärung bestimmt ist:
déclare sous sa seule responsabilité que les appareils d'air conditionné visés par la présente déclaration:
verklaart hierbij op eigen exclusieve verantwoordelijkheid dat de airconditioning units waarop deze verklaring betrekking heeft:
a
d
f
l
CE - DECLARATION-OF-CONFORMITY
CE - KONFORMITÄTSERKLÄRUNG
CE - DECLARATION-DE-CONFORMITE
CE - CONFORMITEITSVERKLARING
Daikin Europe N.V.
01
02
03
04
teljes felelőssége tudatában kijelenti, hogy a klímaberendezés modellek, melyekre e nyilatkozat vonatkozik:
j
c
y
h
13
14
15
16
la declaración:
referencia
declara baja su única responsabilidad que los modelos de aire acondicionado a los cuales hace
dichiara sotto sua responsabilità che i condizionatori modello a cui è riferita questa dichiarazione:
Thank you for purchasing this product.
The original instructions are written in English. All other languages
are translations of the original instructions.
CAREFULLY READ THESE INSTRUCTIONS BEFORE
INSTALLATION. THEY WILL TELL YOU HOW TO INSTALL
AND HOW TO CONFIGURE THE UNIT PROPERLY.
KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE
REFERENCE.
Installation manual
1
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
1. DEFINITIONS
1.1. Meaning of warnings and symbols
Warnings in this manual are classified according to their severity and
probability of occurrence.
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also
be used to alert against unsafe practices.
NOTICE
Indicates situations that may result in equipment or
property-damage accidents only.
INFORMATION
This symbol identifies useful tips or additional information.
Some types of danger are represented by special symbols:
Electric current.
Danger of burning and scalding.
1.2. Meaning of used terms
Installation manual:
Instruction manual specified for a certain product or application,
explaining how to install, configure and maintain it.
Operation manual:
Instruction manual specified for a certain product or application,
explaining how to operate it.
Maintenance instructions:
Instruction manual specified for a certain product or application,
which explains (if relevant) how to install, configure, operate and/or
maintain the product or application.
Dealer:
Sales distributor for products as per the subject of this manual.
Installer:
Technical skilled person who is qualified to install products as per the
subject of this manual.
User:
Person who is owner of the product and/or operates the product.
Service company:
Qualified company which can perform or coordinate the required
service to the unit.
Applicable legislation:
All international, European, national and local directives, laws,
regulations and/or codes which are relevant and applicable for a
certain product or domain.
Accessories:
Equipment which is delivered with the unit and which needs to be
installed according to instructions in the documentation.
Optional equipment:
Equipment which can optionally be combined to the products as per
the subject of this manual.
Field supply:
Equipment which needs to be installed according to instructions in
this manual, but which are not supplied by Daikin.
2.GENERAL SAFETYPRECAUTIONS
The precautions listed here are divided into the following four types.
They all cover very important topics, so be sure to follow them
carefully.
DANGER: ELECTRICAL SHOCK
Switch off all power supply before removing the switchbox
service panel or before making any connections or
touching electrical parts.
Do not touch any switch with wet fingers. Touching a switch
with wet fingers can cause electrical shock. Before
touching electrical parts, turn off all applicable power
supply.
To avoid electric shock, be sure to disconnect the power
supply 1 minute or more before servicing the electrical
parts. Even after 1 minute, always measure the voltage at
the terminals of main circuit capacitors or electrical parts
and, before touching, be sure that those voltages are
50 V DC or less.
When service panels are removed, live parts can easily be
touched by accident. Never leave the unit unattended
during installation or servicing when the service panel is
removed.
DANGER: DO NOT TOUCH PIPING AND INTERNAL
PA RT S
Do not touch the refrigerant piping, water piping or internal
parts during and immediately after operation. The piping
and internal parts may be hot or cold depending on the
working condition of the unit.
Your hand may suffer burns or frostbite if you touch the
piping or internal parts. To avoid injury, give the piping and
internal parts time to return to normal temperature or, if
you must touch them, be sure to wear protective gloves.
3.INTRODUCTION
3.1. General information
This installation manual concerns VRV inverters of the REYAQ
series.
These units are intended for outdoor installation and aimed for
cooling and heat pump applications including the air to water heat
pump HXHD125 model.
Heat recovery operation is possible from the direct expansion indoor
units (cooling) to the heat pump (HXHD125).
These units have heating capacities ranging from 28 to 45 kW and
cooling capacities rating from 31.5 to 50 kW.
The outdoor unit is designed to work in heating mode at ambient
temperatures from –20°C to 20°C and in cooling mode at ambient
temperatures from –5°C to 43°C.
NOTICE
Design of the system must not be done at temperatures
below –15°C.
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
Installation manual
2
3.2. Combination and options
3.4. Model identification
The REYAQ outdoor units can only be combined with HXHD125
indoor units and VRV direct expansion indoor units.
To install the outdoor unit, the following optional parts are also
required.
For the selection of the optimal branching kit, please refer to
"9.3. Selection of refrigerant branch kits" on page 12.
To collect centrally the drain water from the bottom plate, following
option can be connected:
DescriptionModel name
Central drain pan kitKWC25C450
When there is a risk for freeze-up of this drain pan, the installer
should take enough measures to avoid ice accumulation.
■Branch selector
DescriptionModel name
Individual branch selector
(BSVQ box)
Multi branch selector
(BSVQ box)
BSVQ100P8
BSVQ160P8
BSVQ250P8
BSV4Q100
BSV6Q100
REYAQ10P7Y1B
Management
suffix
Power supply
3N~, 380-415 V, 50 Hz
Model identification
Identification of capacity (Hp)
Refrigerant type R410A
Possibility to connect to a HXHD indoor unit
Heat pump
Heat recovery
Air cooled split outdoor unit
3.5. Indoor capacity range
The indoor units can be installed in the following range.
■Always use appropriate indoor units compatible with R410A.
To learn which models of indoor units are compatible with
R410A, refer to the product catalogs.
If the total capacity of the connected indoor units exceeds
the nominal capacity of the outdoor unit, cooling and
heating performance may drop when running the indoor
units.
Maximum
capacity of
HXHD unit
x≤100%
Total capacity
of other
indoor units
50%≤x≤130%
Total capacity
of all indoor
units
80%≤x≤200%
INFORMATION
Branch selectors are not required for the HXHD indoor
units. For more details refer to "9. Refrigerant pipe size and
allowable pipe length" on page 11.
■Sound reduction kit for branch selector
DescriptionModel name
Sound reduction kit for individual
BSVQ box
EKBSVQLNP
3.3. Scope of the manual
This manual describes the procedures for handling, installing and
connecting REYAQ units. This manual has been prepared to ensure
adequate maintenance of the unit, and it will provide help if problems
occur.
INFORMATION
The installation of the indoor unit(s) is described in the
indoor unit installation manual.
Installation manual
3
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
4.ACCESSORIES
5.OVERVIEWOFUNIT
4.1. Accessories supplied with this unit
■See location 1 in the figure below for reference to where
following accessories are supplied with the unit.
■See location 2 in the figure above for reference to where
following accessories are supplied with the unit.
10121416
Liquid accessory pipe (1)1x1x1x1x
5.1. Opening the unit
To gain access to the unit, front plates need to be opened as follows:
13x
Once the front plates open, the electrical component box can be
accessed by removing the electrical component box cover as follows:
Liquid accessory pipe (2)1x1x1x1x
Ø22.2
Suction gas accessory pipe (1)
Suction gas accessory pipe (2)
HP/LP accessory pipe (1)
HP/LP accessory pipe (2)
Accessory joint (angle of 90°) (1)1x1x1x1x
Ø22.2
Ø28.6
Ø19.1
Ø22.2
Ø28.6
Ø15.9
Ø19.1
Ø19.1
Ø15.9
Ø19.1
Ø22.2
————
1x———
—1x1x1x
————
1x———
—1x1x1x
————
1x1x——
——1x1x
————
1x1x——
——1x1x
Ø25.4
8x
For service purposes, the push buttons on the switch box PCB need
to be accessed. To access these push buttons, the electrical
component box cover does not need to be opened. See "Field
settings by push buttons" on page 26.
Main terminal block which allows easy connection of field
1
wiring for power supply.
4 X1M on main PCB. Terminal block for transmission wiring.
5 Cable tie mountings.
The cable tie mountings allow to fix the field wiring with
cable ties to the switch box to ensure strain relief.
5
5
3
3
2
3
3333
1 Sub 2 PCB
2 Te r minal block X2M
3 Cable tie mountings.
The cable tie mountings allow to fix the field wiring with
cable ties to the switch box to ensure strain relief.
4 Magnetic contactor K2M
5 Current sensor PCB
3
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
Installation manual
6
6.SELECTINGANINSTALLATIONLOCATION
1500
WARNING
Be sure to provide for adequate measures in order to
prevent that the unit is used as a shelter by small animals.
Small animals making contact with electrical parts can
cause malfunctions, smoke or fire. Please instruct the
customer to keep the area around the unit clean and clear.
This is a class A product. In a domestic environment this
product may cause radio interference in which case the
user may be required to take adequate measures.
CAUTION
Appliance not accessible to the general public, install it in a
secured area, protected from easy access.
This unit, both indoor and outdoor, is suitable for installation
in a commercial and light industrial environment.
General precautions on installation location
Select an installation site that meets the following requirements:
■The foundation must be strong enough to support the weight of
the unit. The floor is flat to prevent vibrations and noise
generation and to have sufficient stability.
■The space around the unit is adequate for maintenance and
servicing (refer to "7.2. Service space" on page 9).
■The space around the unit allows for sufficient air circulation.
■There is no danger of fire due to leakage of inflammable gas.
■The equipment is not intended for use in a potentially explosive
atmosphere.
■Select the location of the unit in such a way that the sound
generated by the unit does not disturb anyone, and the location
is selected according the applicable legislation.
■All piping lengths and distances have been taken into
consideration (refer to "9.4. System piping limitations" on
page 12).
■Ta ke care that in the event of a water leak, water cannot cause
any damage to the installation space and surroundings.
■When installing the unit in a small room, take measures in order
to keep the refrigerant concentration from exceeding allowable
safety limits in the event of a refrigerant leak, refer to
"17. Caution for refrigerant leaks" on page 29.
CAUTION
Excessive refrigerant concentrations in a closed room
can lead to oxygen deficiency.
NOTICE
■The equipment described in this manual may cause
electronic noise generated from radio-frequency
energy. The equipment complies to specifications that
are designed to provide reasonable protection against
such interference. However, there is no guarantee that
interference will not occur in a particular installation.
It is therefore recommended to install the equipment
and electric wires keeping proper distances away from
stereo equipment, personal computers, etc....
3
3
2
2
5
4
≥1500
≥1000
≥1000
≥1500
≥1000
1
≥1500
≥1500
≥1500
4
5
2
3
1 Personal computer or radio
2 Fuse
3 Earth leakage protector
4 Remote controller
5 Indoor unit
(distances shown are in mm)
In places with weak reception, keep distances of 3 m
or more to avoid electromagnetic disturbance of other
equipment and use conduit tubes for power and
transmission lines.
■The refrigerant R410A itself is nontoxic, nonflammable
and is safe. If the refrigerant should leak however, its
concentration may exceed the allowable limit
depending on room size. Due to this, it could be
necessary to take measures against leakage. Refer to
"17. Caution for refrigerant leaks" on page 29.
■Do not install in the following locations.
Locations where sulphurous acids and other
■
corrosive gases may be present in the atmosphere.
Copper piping and soldered joints may corrode,
causing refrigerant to leak.
■ Locations where a mineral oil mist, spray or
vapour may be present in the atmosphere.
Plastic parts may deteriorate and fall off or cause
water leakage.
■ Locations where equipment that produces electro-
magnetic waves is found.
The electromagnetic waves may cause the control
system to malfunction, preventing normal
operation.
■ Locations where flammable gases may leak,
where thinner, gasoline and other volatile
substances are handled, or where carbon dust
and other incendiary substances are found in the
atmosphere.
Leaked gas may accumulate around the unit,
causing an explosion.
■When installing, take strong winds, typhoons or
earthquakes into account.
Improper installation may result in the unit turning
over.
Installation manual
7
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
Weather dependent precautions
■Select a place where the rain can be avoided as much as
possible.
■Be sure that the air inlet of the unit is not positioned towards the
main wind direction. Frontal wind will disturb the operation of the
unit. If necessary, use a screen to block the wind.
■Ensure that water cannot cause any damage to the location by
adding water drains to the foundation and prevent water traps in
the construction.
■Do not install the unit in areas where the air contains high levels
of salt such as that near the ocean.
Selecting a location in cold climates
NOTICE
When operating the unit in a low outdoor ambient
temperature, be sure to follow the instructions described
below.
■To prevent exposure to wind and snow, install a baffle plate on
the air side of the outdoor unit:
■In heavy snowfall areas it is very important to select an
installation site where the snow will not affect the unit. If lateral
snowfall is possible, make sure that the heat exchanger coil is
not affected by the snow (if necessary construct a lateral
canopy).
1
2
1 Construct a large canopy.
2 Construct a pedestal.
Install the unit high enough from the ground to prevent
burying in snow.
1 Baffle plate
7.DIMENSIONSANDSERVICESPACE
7.1. Dimensions of outdoor unit
A
1
177
129 160
100
1162
722~737
A
B
163
1032
1109
1300
(distances shown are in mm)
234
64
1680
577
6767
B
1570
765
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
Installation manual
8
7.2. Service space
■ In case of an installation site where sides A+B+C+D have
obstacles, the wall heights of sides A+C have no impact on
The space around the unit is adequate for servicing and the minimum
space for air inlet and air outlet is available. (Refer to the figure below
and choose one of the possibilities).
service space dimensions. Refer to the figure above for
impact of wall heights of sides B+D on service space
dimensions.
■ In case of an installation site where only the sides A+B have
b
ac
d
obstacles, the wall heights have no influence on any
indicated service space dimensions.
■ The installation space required on these drawings are for full
load heating operation without considering possible ice
accumulation.
If the location of the installation is in a cold climate, then all
dimensions above should be >500 mm to avoid accumulation
of ice in between the outdoor units.
b
ac
ee
d
8.INSPECTING, HANDLINGANDUNPACKING
THEUNIT
8.1. Inspection
At delivery, the unit must be checked and any damage must be
b
ac
e
f
d
reported immediately to the carrier’s claims agent.
8.2. Handling
When handling the unit, take into account the following:
1Fragile, handle the unit with care.
b
ac
e
d
b
a ≥10 mm
b ≥300 mm
c ≥10 mm
d ≥500 mm
a ≥10 mm
b ≥300 mm
c ≥10 mm
d ≥500 mm
e ≥20 mm
a ≥10 mm
b ≥300 mm
c ≥10 mm
d ≥500 mm
e ≥20 mm
f ≥600 mm
a ≥10 mm
b ≥300 mm
c ≥10 mm
d ≥500 mm
e ≥20 mm
a ≥50 mm
b ≥100 mm
c ≥50 mm
d ≥500 mm
a ≥50 mm
b ≥100 mm
c ≥50 mm
d ≥500 mm
e ≥100 mm
a ≥50 mm
b ≥100 mm
c ≥50 mm
d ≥500 mm
e ≥100 mm
f ≥500 mm
a ≥50 mm
b ≥100 mm
c ≥50 mm
d ≥500 mm
e ≥100 mm
a ≥200 mm
b ≥300 mm
a ≥200 mm
b ≥300 mm
e ≥400 mm
Keep the unit upright in order to avoid compressor
damage.
2Choose on beforehand the path along which the unit is to be
brought in.
3Bring the unit as close as possible to its final installation position
in its original package to prevent damage during transport.
4
2
2
4
2
1
3
4
1 Packaging material
2 Belt sling
3 Opening
4 Protector
34
4Lift the unit preferably with a crane and 2 belts of at least 8 m
long as shown in the figure above.
Always use protectors to prevent belt damage and pay attention
to the position of the unit's centre of gravity.
NOTICE
Use a belt sling of ≤20 mm wide that adequately
bears the weight of the unit.
h
2
1500
A B C D Sides along the installation site with obstacles
Installation manual
9
h
1
500
Suction side
A forklift can only be used for transport as long as the unit
remains on its pallet as shown above.
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
8.3. Unpacking
8.4. Installing the unit
CAUTION
To avoid injury, do not touch the air inlet or aluminium fins
of the unit.
■Relief the unit from its packing material:
■Make sure the unit is installed level on a sufficiently strong base
to prevent vibration and noise.
NOTICE
When the installation height of the unit needs to be
increased, do not use stands to only support the corners:
≥100
X Not allowed
O Allowed (units: mm)
≥100
■The height of the foundation must at least be 150 mm from the
floor.
In heavy snowfall areas, this height should be increased
dependant on the installation place and condition.
■The unit must be installed on a solid longitudinal foundation
(steelbeam frame or concrete) and make sure the base under
the unit is larger than the grey marked area:
123456 7
1300
1162
Ta ke care not to damage the unit when removing the shrink foil with a
cutter.
WARNING
Tear apart and throw away plastic packaging bags so that
children will not play with them. Children playing with
plastic bags face danger of death by suffocation.
■Remove the 4 bolts fixing the unit to its pallet.
■Make sure that all accessories as mentioned in
"4.1. Accessories supplied with this unit" on page 4 are available
in the unit.
631
1 Hole for foundation bolt
2 Inner dimension of the base
3 Distance between foundation bolt holes
4 Depth of unit
5 Outher dimension of the base
6 Longitudinal foundation dimension
7 Distance between foundation bolt holes
(distances shown are in mm)
■Fasten the unit in place using four
foundation bolts M12. It is best to screw in
the foundation bolts until their length
remains 20 mm above the foundation
surface.
NOTICE
■Prepare a water drainage channel around the
foundation to drain waste water from around the unit.
During heating operation and when the outdoor
temperatures are negative, the drained water from the
outdoor unit will freeze up. If the water drainage is not
taken care of, the area around the unit might be very
slippery.
■When installed in a corrosive
environment, use a nut with
plastic washer (1) to protect the
nut tightening part from rust.
729
765
≥765
20 mm
1
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
Installation manual
10
9.REFRIGERANTPIPESIZEANDALLOWABLE
PIPELENGTH
9.1. Selection of piping material
NOTICE
Piping and other pressure containing parts shall comply
with the applicable legislation and shall be suitable for
refrigerant. Use phosphoric acid deoxidised seamless
copper for refrigerant.
NOTICE
Installation shall be done by a licensed installer, the choice
of materials and installation shall completely within the
applicable national and international codes.
In Europe the EN 378 is the applicable standard that shall
be used.
■Foreign materials inside pipes (including oils for fabrication)
must be ≤30 mg/10 m.
■Temper grade: use piping with temper grade in function of the
pipe diameter as listed in table below.
Pipe ØTemper grade of piping material
≤15.9O
≥19.11/2H
O = Annealed
1/2H = Half hard
9.2. Selection of piping size
NOTICE
■HXHD indoor units do not require a branch selector
box (BS box). They only require HP/LP gas and liquid
pipe connections.
■Other indoor units need to be connected to a branch
selector box (BS box)(need 3 pipes).
A. Piping between outdoor unit and first branch pipe
Outdoor unit
capacity type
(Hp)
1022.219.19.5
1228.619.112.7
14+1628.622.212.7
Piping outer diameter size (mm)
Suction gas
pipe
HP/LP gas pipeLiquid pipe
B. Piping between refrigerant branch kits and branch
selector box (BS box)
Choose from the following table in accordance with the indoor
unit total capacity type, connected downstream:
Example:
Total capacity connected downstream for B1 = capacity index
indoor 2 + capacity index indoor 3 + capacity index indoor 4
= 225
Total capacity connected downstream for B2 = capacity index
indoor 3 + capacity index indoor 4 = 145
Total capacity connected downstream for B3/B4 = capacity index
indoor 1/2 = 80
Total capacity connected downstream for B5 = capacity index
indoor 3 = 20
C. Piping between refrigerant branch kit or branch selector
box and indoor unit
Pipe size for direct connection to indoor unit must be the same
as the connection size of the indoor unit.
■ For HXHD indoor unit:
Indoor unit
capacity type
12512.79.5
Piping outer diameter size (mm)
HP/LP gas pipeLiquid pipe
■Size: determine the proper size referring to following table:
■The pipe thickness of the refrigerant piping shall comply with the
applicable legislation. The minimal pipe thickness for R410A
piping must be in accordance with the table below.
Pipe Ø
6.40.80
9.50.80
12.70.80
15.90.99
19.10.80
22.20.80
28.60.99
34.91.21
Minimal thickness t (mm)
■In case the required pipe sizes (inch sizes) are not available, it is
also allowed to use other diameters (mm sizes), taken the
following into account:
■ select the pipe size nearest to the required size.
■ use the suitable adapters for the change-over from inch to
mm pipes (field supply).
9.3. Selection of refrigerant branch kits
Refrigerant refnets
■When using refnet joints at the first branch counted from the
outdoor unit side, choose from the following table in accordance
with the capacity of the outdoor unit (example: refnet joint a)
Outdoor unit
capacity type (Hp)
10KHRQ23M29TKHRQ22M29T
12~16KHRQ23M64TKHRQ22M64T
■For refnets joints other than the first branch (example refnet
joint b and c), select the proper branch kit model based on the
total capacity index of all indoor units connected after the
refrigerant branch.
■Concerning refnet headers, choose from the following table in
accordance with the total capacity of all the indoor units
connected below the refnet header:
Refrigerant branch kits can only be used with R410A.
Refrigerant branch kit name
3 pipes2 pipes
Refrigerant branch kit name
3 pipes2 pipes
Refrigerant branch kit name
3 pipes2 pipes
9.4. System piping limitations
Piping length restrictions
Make sure to perform the piping installation within the range of the
maximum allowable pipe length, allowable level difference and
allowable length after branching as indicated below ("8"=HXHD125):
Example 1: Branch with refnet joint
ab c d e f
ABCDEFG
hijklmn
BS
BSBSBSBSBSBS
qrstuvw
1234567
g
H1
p
H2
8
Example 2: Branch with refnet joint and refnet header
a
H1
cde f
BSBSBSBSBSBS
npqrst
123456
A
i
B
b
g
h
k
j
BS
8
m
H2
7
Example 3: Branch with refnet header
a
H1
cde
b
BSBSBSBSBSBSBS
jkmnpq
123456
g
f
hi
r
H2
7
8
Maximum allowable lengths
Actual pipe length between outdoor and indoor unit ≤100 m
Example 1: a+b+c+d+e+f+g+p≤100 m a+b+c+d+k+t≤100 m
Example 2: a+i+k≤100 ma+b+e+q≤100 m
Example 3: a+i≤100 ma+d+m≤100 m
Equivalent piping length between indoor and outdoor unit ≤120 m
equivalent pipe length of refnet to be taken 0.5 m and for header
1.0 m.
Equivalent pipe length of BSVQ100 = 4 m
Equivalent pipe length of BSVQ160 = 4 m
Equivalent pipe length of BSVQ250 = 6 m
Total piping length from outdoor to all indoor units ≤300 m
Pipe length from first branch kit (either refnet joint or refnet header) to
indoor unit ≤40 m
[Example 1]: unit 8: b+c+d+e+f+g+p≤40 m
[Example 2]: unit 6: b+h+t≤40 m, unit 8: i+k≤40 m
[Example 3]: unit 8: i≤40 m, unit 2: c+k≤40 m
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
Installation manual
12
Maximum allowable height difference
Difference in height between outdoor and indoor units
H1≤40 m
Difference in height between lowest and heighest
indoor unit H2≤15 m
NOTICE
When the equivalent pipe length between outdoor and
indoor units is 90 m or more, the size of the main liquid
pipe must be increased. Never increase suction gas pipe
and HP/LP gas pipe sizes.
Depending on the length of the piping, the capacity may
drop, but even in such a case it is possible to increase the
size of the main liquid pipe.
HPLiquid Ø (mm)
10
12~16
Make sure to perform the piping installation within the
range of the maximum allowable pipe length, allowable
level difference and allowable length after branching as
indicated above.
1
2543
9.5
12.7
67
→ 12.7
→ 15.9
■Protection against contamination when installing pipes
-Take measures to prevent foreign materials like moisture and
contamination from mixing into the system.
Installation periodProtection method
H1
H2
More than a monthPinch the pipe
Less than a month
Regardless of the period
Pinch or tape the pipe
- Block all gaps in the holes for passing out piping and wiring
using sealing material (field supply). (The capacity of the unit
will drop and small animals may enter the machine.)
Example: passing piping out through the front
1
1Plug the areas marked with
"".
(When the piping is routed
from the front panel.)
- Use clean pipes only
- Hold the pipe end downwards when removing burrs
-Cover the pipe end when inserting it through a wall so that no
dust or dirt enters the pipe.
NOTICE
After all the piping has been connected, make sure there is
no gas leak. Use nitrogen to perform a gas leak check.
1 Outdoor unit
2 Main pipes
3 Increase only liquid pipe size
4 First refrigerant branch kit
5 Branch selector box
6 Indoor unit
7 HXHD125 indoor unit
10. PRECAUTIONSONREFRIGERANTPIPING
■Do not allow anything other than the designated refrigerant to
get mixed into the freezing cycle, such as air, etc. If any
refrigerant gas leaks while working on the unit, ventilate the
room thoroughly right away.
■Use R410A only when adding refrigerant
■Installation tools:
Make sure to use installation tools (gauge manifold charge hose,
etc.) that are exclusively used for R410A installations to
withstand the pressure and to prevent foreign materials (e.g.
mineral oils and moisture) from mixing into the system.
■Vacuum pump:
Use a 2-stage vacuum pump with a non-return valve.
Make sure the pump oil does not flow oppositely into the system
while the pump is not working.
Use a vacuum pump which can evacuate to –100.7 kPa (5 Torr,
–755 mm Hg).
10.1. Caution for brazing
■Make sure to blow through with nitrogen when brazing.
Blowing through with nitrogen prevents the creation of large
quantities of oxidized film on the inside of the piping. An oxidized
film adversely affects valves and compressors in the
refrigerating system and prevents proper operation.
■The nitrogen pressure should be set to 0.02 MPa (i.e., just
enough so it can be felt on the skin) with a pressure-reducing
valve.
12345
6
1 Refrigerant piping
2 Part to be brazed
3 Taping
4 Hands valve
5 Pressure-reducing valve
6 Nitrogen
■Do not use anti-oxidants when brazing the pipe joints.
Residue can clog pipes and break equipment.
■Do not use flux when brazing copper-to-copper refrigerant
piping. Use phosphor copper brazing filler alloy (BCuP) which
does not require flux.
■Flux has an extremely harmful influence on refrigerant piping
systems. For instance, if chlorine based flux is used, it will cause
pipe corrosion or, in particular, if the flux contains fluorine, it will
deteriorate the refrigerant oil.
6
Installation manual
13
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
10.2. Connecting the refrigerant piping
4.Remove the pinched pipes
NOTICE
■Installation shall be done by an installer, the choice of
materials and installation shall comply with the
applicable legislation. In Europe the EN378 is the
applicable standard that shall be used.
■Ensure that the field piping and connections are not
subjected to stress.
1.Decide front or side connection.
Installation of refrigerant piping is possible as front connection or
side connection (when taken out from the bottom) as shown in
the figure below:
1 Left-side connection
2 Front connection
3 Right-side connection
3
2
1
For front connection, please remove the front cover as follows:
WARNING
Any gas or oil remaining inside the stop valve may
blow off the pinched piping. Failure to observe the
instructions in procedure below properly may result in
property damage or personal injury, which may be
serious depending on the circumstances.
Use the following procedure to remove the pinched piping:
1Remove the valve cover and make sure that the stop valves
2Connect the vacuuming/recovery unit to service ports of all
stop valves.
6
11
12
1
13
14
10
7
9
8
16
17
3x
For side connections, the knockout hole on the bottom plate
should be removed:
1 23
NOTICE
Precautions when knocking out knockout holes
■Be sure to avoid damaging the casing
■After knocking out the knockout holes, we
recommend you remove the burrs and paint the
edges and areas around the edges using repair paint
to prevent rusting.
■When passing electrical wiring through the knockout
holes, wrap the wiring with protective tape to prevent
damage as shown above.
1 Large knockout hole
2 Drill
3 Points for drilling
18
19
4
35
2
1 Gauge manifold
2 Nitrogen
3 Measuring instrument
4 Refrigerant R410A tank (siphon system)
5 Vacuum pump
6 Charge hose
7 Refrigerant charge port
8 HP/LP gas pipe stop valve
9 Suction gas pipe stop valve
10 Liquid pipe stop valve
11 Valve A
12 Valve B
13 Valve C
14 Outdoor unit
15 To indoor unit
16 Stop valve
17 Service port
18 Field piping
19 Gas flow
15
3Recover gas and oil from the pinched piping by using a
recovery unit.
CAUTION
Do not vent gases into the atmosphere.
4When all gas and oil is recovered from the pinched piping,
disconnect the charge hose and close the service ports.
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
Installation manual
14
5In case the pinched piping lower part looks like detail A in
the figure below, follow instructions as per procedure steps
7-8.
In case the pinched piping lower part looks like detail B in
the figure below, follow instructions as per procedure steps
6-7-8.
3
2
B
A
1
1 Pinched piping
2 Stop valve
3 Service port
4 Point of melting the
brazing metal; cut pipe off
just above this brazing or
marking point
4
6For HP/LP gas and suction gas stop
valves, cut off the lower part of the
smaller pinched piping with an
appropriate tool (e.g. pipe cutter, a pair of
nippers, …).
Let the remaining oil drip out in case the
recovery was not complete:
Wait until all oil is dripped out.
7Cut the pinched piping off with a pipe cutter just above the
brazing point or marking if there is no brazing point.
CAUTION
Never remove the pinched piping by brazing.
8Wait until all oil is dripped out before continuing with the
connection of the field piping in case the recovery was not
complete.
5.Connecting refrigerant piping to the outdoor unit.
INFORMATION
All local interunit piping are field supplied except the
accessory pipes.
Connection from the stop valves to the field piping using accessory
pipes should be as below:
Make sure that the onsite piping does not come in contact
with other piping, the bottom frame or side panels of the
unit.
The connections to the branch kits as shown above, are the
responsibility of the installer (field piping).
10
11
3
2
1
4
12
NOTICE
Precautions when connecting field piping.
Add brazing material as shown in the figure.
NOTICE
■Be sure to use the supplied accessory pipes when
■Be sure that the field installed piping does not touch
Installation manual
15
carrying out piping work in the field.
other pipes, the bottom panel or side panel.
Especially for the bottom and side connection, be
sure to protect the piping with suitable insulation, to
prevent it from coming into contact with the casing.
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
14. Branching the refrigerant piping
For installation of the refrigerant branching kit, refer to the
installation manual delivered with the kit.
±
3
0
1
A
B
1 Horizontal surface
°
1
Follow the conditions listed below:
■Mount the refnet joint so that it branches either horizontally or
vertically.
■Mount the refnet header so that it branches horizontally.
10.3. Guidelines for handling stop valve
Cautions on handling the stop valve
Cautions on handling the stop valve cover
■The stop valve cover is sealed
where indicated by the arrow. Take
care not to damage it.
■After handling the stop valve, make
sure to tighten the stop valve cover
securely. For the tightening torque,
refer to the table below.
■Check for refrigerant leaks after tightening the stop valve cover.
Cautions on handling the service port
■Always use a charge hose equipped with a valve depressor pin,
since the service port is a Schrader type valve.
■After handling the service port, make sure to tighten the service
port cover securely. For the tightening torque, refer to the table
below.
■Check for refrigerant leaks after tightening the service port
cover.
Tightening torques
Tightening torque (N•m)
Item
Stop valve cover, liquid side13.5~16.518~22
Stop valve cover, suction side
Stop valve cover, HP/LP side
Service port cover11.5~13.9
10121416
22.5~27.5
■Make sure to keep both stop valves open during operation.
■The figure below shows the name of each part required in
2.Insert a hexagon wrench (liquid side: 4 mm, suction and HP/LP
gas side: 8 mm) into the stop valve and turn the stop valve
counterclockwise.
3.When the stop valve cannot be turned any further, stop turning.
The valve is now open.
Closing the stop valve
1.Remove the valve cover.
2.Insert a hexagon wrench (liquid side: 4 mm, suction and HP/LP
gas side: 8 mm) into the stop valve and turn the stop valve
clockwise.
3.When the stop valve cannot be turned any further, stop turning.
The valve is now closed.
Closing direction
Liquid sideGas side
10.4. Leak test and vacuum drying
It is very important that all refrigerant piping work is done before the
units (outdoor or indoor) are powered on.
When the units are powered on, the expansion valves will initialize.
This means that they will close. Leak test and vacuuming drying of
field piping and indoor units is impossible when this happens.
Therefore, there will be explained 2 methods for initial installation,
leak test and vacuuming drying.
Refrigerant piping works are
finished?
Ye s
The indoor units and/or
outdoor unit were already
powered on?
Ye s
Use procedure "Installation of
refrigerant piping, leak test,
vacuuming after electrical
installation is done on any
indoor or outdoor unit" on
page 17
No
NoUse procedure "Installation of
Finish piping work
refrigerant piping, leak test,
vacuuming before electrical
installation is done (regular
installation method)" on
page 17
General guidelines
■Use a 2-stage vacuum pump with a non-return valve which can
evacuate to a gauge pressure of –100.7 kPa
(5 Torr absolute, –755 mm Hg).
■Connect the vacuum pump to the service port of all 3 stop
valves to increase efficiency (refer to "Set-up" on page 17).
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
NOTICE
Do not purge the air with refrigerants. Use a vacuum pump
to evacuate the installation.
Installation manual
16
Installation of refrigerant piping, leak test, vacuuming before
electrical installation is done (regular installation method)
Set-up
When all piping work is complete, it is necessary to:
■check for any leakages in the refrigerant piping and
■to perform vacuum drying to remove all moisture in the
refrigerant piping.
If there is a possibility of moisture being present in the refrigerant
piping (for example, rainwater may have entered the piping), carry
out the vacuum drying procedure below until all moisture has been
removed and consider the installation of a liquid dryer.
All piping inside the unit has been factory tested for leaks.
Only field installed refrigerant piping needs to be checked. Therefore,
make sure that all the outdoor unit stop valves are firmly closed
before performing leak test or vacuum drying.
NOTICE
Make sure that ALL indoor unit stop valves are OPEN (no
outdoor unit stop valves!) before you start leak test and
vacuuming.
See "Set-up" on page 17, "Leak test" on page 17, and "Vacuum
drying" on page 18.
Installation of refrigerant piping, leak test, vacuuming after
electrical installation is done on any indoor or outdoor unit
Apply outdoor unit setting 2-21=1 (see page 29) before starting leak
test and vacuuming. This setting will open all field expansion valves
and solenoid valves to guarantee a R410A piping pathway.
NOTICE
■Make sure that ALL indoor unit stop valves are OPEN
(no outdoor unit stop valves!) before you start leak
test and vacuuming.
■Make sure that ALL indoor units connected to the
outdoor unit are powered on.
■Wait untill the outdoor unit has finished the
initialisation.
9 Indoor unit HXHD125
10 Charge hose
11 Refrigerant charge port
12 HP/LP gas pipe stop valve
13 Other indoor unit
BS Branch selector box
Valve
Stop valve service port
NOTICE
The connections to the indoor units and all indoor units
should also be leak and vacuum tested. Keep the stop
valves of the indoor units open as well.
Refer to the indoor unit installation manual for more
details.
Leak test and vacuum drying should be done before the
power supply is set to the unit. See also the flow chart
earlier described in this chapter.
1313
BSBS
When all piping work is complete, it is necessary to:
■check for any leakages in the refrigerant piping and
■to perform vacuum drying to remove all moisture in the
refrigerant piping.
If there is a possibility of moisture being present in the refrigerant
piping (for example, rainwater may have entered the piping), first
carry out the vacuum drying procedure below until all moisture has
been removed and consider the installation of a liquid dryer.
All piping inside the unit has been factory tested for leaks.
Only field installed refrigerant piping needs to be checked. Therefore,
make sure that all the stop valves are firmly closed before performing
leak test or vacuum drying.
See "Set-up" on page 17, "Leak test" on page 17, and "Vacuum
drying" on page 18.
Leak test
The leak test must satisfy specification EN 378-2.
1Vacuum leak test
1.1 Evacuate the system from the liquid, gas and high pressure
piping to –100.7 kPa (5 Torr) for more than 2 hours.
1.2 Once reached, turn off the vacuum pump and check that
the pressure does not rise for at least 1 minute.
1.3 Should the pressure rise, the system may either contain
moisture (see vacuum drying below) or have leaks.
2Pressure leak test
2.1 Break the vacuum by pressurizing with nitrogen gas to a
minimum gauge pressure of 0.2 MPa (2 bar).
Never set the gauge pressure higher than the maximum
operation pressure of the unit, i.e. 4.0 MPa (40 bar).
2.2 Test for leaks by applying a bubble test solution to all piping
connections.
NOTICE
Make sure to use a recommended bubble test
solution from your wholesaler.
Do not use soap water, which may cause cracking of
flare nuts (soap water may contain salt, which
absorbs moisture that will freeze when the piping gets
cold), and/or lead to corrosion of flared joints (soap
water may contain ammonia which causes a corrosive
effect between the brass flare nut and the copper
flare).
Installation manual
17
2.3 Discharge all nitrogen gas.
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
Vacuum drying
11. PIPEINSULATION
To remove all moisture from the system, proceed as follows:
1Evacuate the system for at least 2 hours to a target vacuum of
–100.7 kPa.
2Check that, with the vacuum pump turned off, the target vacuum
is maintained for at least 1 hour.
3Should you fail to reach the target vacuum within 2 hours or
maintain the vacuum for 1 hour, the system may contain too
much moisture.
4In that case, break the vacuum by pressurizing with nitrogen gas
to a gauge pressure of 0.05 MPa (0.5 bar) and repeat steps 1 to
3 until all moisture has been removed.
5The outdoor stop valves can now be opened, and/or additional
refrigerant can be charged (see "13.4. Method for adding
refrigerant" on page 23).
INFORMATION
After opening the stop valve, it is possible that the pressure
in the refrigerant piping does not rise. This might be
caused by e.g. the closed state of the expansion valve in
the outdoor unit circuit, but does not present any problem
for correct operation of the unit.
NOTICE
The connections to the indoor units and all indoor units
should also be leak and vacuum tested. Keep the stop
valves of the indoor units open as well.
Refer to the indoor unit installation manual for more
details.
Leak test and vacuum drying should be done before the
power supply is set to the unit. If not, see "10.4. Leak test
and vacuum drying" on page 16 for more information.
After finishing the leak test and vacuum drying, the piping must be
insulated. Take into account the following points:
■Make sure to insulate the connection piping and refrigerant
branch kits entirely.
■Be sure to insulate liquid, suction, and HP/LP piping (for all
units).
■Use heat resistant polyethylene foam which can withstand a
temperature of 70°C for liquid piping and polyethylene foam
which can withstand a temperature of 120°C for gas piping.
■Reinforce the insulation on the refrigerant piping according to
the installation environment.
Ambient temperatureHumidityMinimum thickness
≤30°C75% to 80% RH15 mm
>30°C≥80% RH20 mm
Condensation might form on the surface of the insulation.
■If there is a possibility that condensation on the stop valve might
drip down into the indoor unit through gaps in the insulation and
piping because the outdoor unit is located higher than the indoor
unit, this must be prevented by sealing up the connections. See
below.
2
1
1 Insulation material
2 Caulking, etc.
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
Installation manual
18
12. ELECTRICALWIRINGWORK
12.1. Precautions on electrical wiring work
WARNING: Electrical installation
All field wiring and components must be installed by an
installer and must comply with the applicable legislation
NOTICE
Electrical wiring work recommendations.
To persons in charge of electrical wiring work:
Do not operate the unit until the refrigerant piping is
complete. See "10.4. Leak test and vacuum drying" on
page 16.
Running the unit before the piping is ready will break the
compressor.
DANGER: ELECTRICAL SHOCK
See "2. General Safety precautions" on page 2.
WARNING
■ A main switch or other means for disconnection, having a
contact separation in all poles, must be incorporated in
the fixed wiring in accordance with the applicable
legislation.
■ Use only copper wires.
■ All field wiring must be carried out in accordance with the
wiring diagram supplied with the unit and the instructions
given below.
■ Never squeeze bundled cables and be sure that it does
not come in contact with the non-insulated piping and
sharp edges. Be sure no external pressure is applied to
the terminal connections.
■ Power supply wires must be attached securely.
■ If the power supply has a missing or wrong N-phase,
equipment will break down.
■ Be sure to establish an earth. Do not earth the unit to a
utility pipe, surge absorber, or telephone earth.
Incomplete earth may cause electrical shock.
■ Be sure to install an earth leakage protector in
accordance with the applicable legislation. Failure to do
so may cause electric shock or fire.
■ Be sure to use a dedicated power circuit, never use a
power supply shared by another appliance.
■ When installing the earth leakage protector be sure that
it is compatible with the inverter (resistant to high
frequency electric noise) to avoid unnecessary opening
of the earth leakage protector.
■ As this unit is equipped with an inverter, installing a
phase advancing capacitor not only will deteriorate
power factor improvement effect, but also may cause a
capacitor abnormal heating accident due to highfrequency waves. Therefore, never install a phase
advancing capacitor.
■ Be sure to install the required fuses or circuit breakers.
■ Do not operate until refrigerant piping work is completed.
(If operated before completion of the piping work, the
compressor may break down.)
■ Never remove a thermistor, sensor, etc., when
connecting power wiring and transmission wiring.
(If operated without thermistor, sensor, etc., the
compressor may break down.)
Installation manual
19
■ The reversed phase protection detector of this product
only functions when the product starts up. Consequently
reversed phase detection consequently is not performed
during normal operation of the product.
■ The reversed phase protection detector is designed to
stop the product in the event of an abnormality when the
product is started up.
■ Replace two of the three phases (L1, L2, and L3) during
reverse-phase protection circuit operation.
■ If there exists the possibility of reversed phase after a
momentary black out and the power goes on and off
while the product is operating, attach a reversed phase
protection circuit locally. Running the product in reversed
phase can break the compressor and other parts.
Point of attention regarding quality of the public electric power
supply.
This equipment complies with respectively:
■EN/IEC 61000-3-11
is less then or equal to Z
■EN/IEC 61000-3-12
(1)
provided that the system impedance Z
.
max
(2)
provided that the short-circuit power S
sys
is greater than or equal to the minimum Ssc value
at the interface point between the user's supply and the public
system. It is the responsibility of the installer or user of the equipment
to ensure, by consultation with the distribution network operator if
necessary, that the equipment is connected only to a supply with
respectively:
■Z
less than or equal to Z
sys
max
■Ssc greater than or equal to the minimum Ssc value.
Z
(Ω)Minimum Ssc value
max
REYAQ100.27843 kVA
REYAQ120.27850 kVA
REYAQ14—2045 kVA
REYAQ16—2035 kVA
12.2. Internal wiring – Parts table
Refer to the wiring diagram sticker on the unit. The abbreviations
used are listed below:
A1P~A8P............... Printed circuit board (main, sub 1, sub 2, noise
The wiring diagram on the outdoor unit is only for the
outdoor unit.
For the indoor unit or optional electrical components, refer
to the wiring diagram of the indoor unit.
12.3. System overview of field wiring
Field wiring consists out of power supply (always including earth) and
indoor-outdoor communication (=transmission) wiring.
12.4. Requirements
The power supply must be protected with the required safety devices,
i.e. a main switch, a slow blow fuse on each phase and an earth
leakage protector in accordance with the applicable legislation.
Selection and sizing of the wiring should be done in accordance with
the applicable legislation based on the information mentioned in the
table below:
Phase and
frequency
REYAQ103N~ 50 Hz380~415 V22.1 A25 A
REYAQ123N~ 50 Hz380~415 V22.3 A25 A
REYAQ143N~ 50 Hz380~415 V32.8 A40 A
REYAQ163N~ 50 Hz380~415 V33.0 A40 A
Vol tage
Maximum
current
Recommended
fuses
Tr ansmission wiring should have a line section of 0.75~1.25 mm
For the transmission wiring, the maximum wiring length is 1000 m.
If the total transmission wiring exceeds these limits, it may result in
communication error.
12.5. Routing
It is important to keep the power supply and the transmission wiring
separated from each other. In order to avoid any electrical
interference the distance between both wiring should always be at
least 25 mm.
Tr ansmission wiring routing
The transmission wiring should be wrapped and routed together with
the field piping as follows:
3
2
6
6
4
1
6
5
Field piping can be routed from left, right or front. Refer to
"10.2. Connecting the refrigerant piping" on page 14.
Installation manual
20
2
.
Power supply routing
0
8
6
55555
5
6
6
6
6
6
5
555
66666
5
The power supply can be routed from the front, left and right side.
1Left and right side. The plastic conduit hole on the left and right
side can be opened as follows:
45
1
3
2
1 Power supply inside a conduit
2 Conduit
3 Power supply
4 Cut off the shaded zones before usage
5 Through hole cover
2Front side.
In order to route the power supply from the front side, the
available knockout holes can be used:
12.6. Connection
This chapter gives an explanation how to route and connect the
wiring within the unit.
1Routing inside the unit
For routing of the wiring inside the unit, please follow the figure
below:
4
6
1 Power supply
2 Tr ansmission wiring
3 Routing out power supply through the right side of the unit.
4Secure a clearance of 25 mm or more between
power supply and transmission wiring.
5 Clamp the wiring with field supplied clamps.
6 Routing out transmission wiring through the front of the
unit.
7 Routing out the power supply through the front of the unit.
8 Routing out the power supply through the left side of the
unit.
9 Earth wire from power supply.
10 When wiring, pay attention not to detach the acoustic
insulators from the compressor.
2Connection of wiring to terminals.
2.1 Tr ansmission wiring
665
6
6
7
1
1 Knockout hole
2 Burr
3 If there are any possibilities that small animals enter the
2
system through the knockout holes, plug the holes with
packing materials (to be prepared on-site).
3
Precautions when knocking out knockout holes
■To punch a knockout hole, hit on it with a hammer.
■After knocking out the holes, we recommend removing any burrs
and paint the edges and areas around the holes using repair
paint to prevent rusting.
■When passing electrical wiring through the knockout holes,
prevent damage to the wires by wrapping the wiring with
protective tape, putting the wires through field supplied
protective wire conduits at that location, or install suitable field
supplied wire nipples or rubber bushings into the knockout
holes.
3
2
1
4
4
1 Fix to the indicated plastic brackets using field supplied
clamping material.
2 Wiring between the units (Indoor - outdoor) (F1+F2 left)
3 Internal transmission wiring (Q1+Q2)
4 Plastic bracket
5 Field supplied clamps
5
5
Care should be taken for connecting the wires to the terminal block.
Installation manual
21
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
See the table below for the tightening torque of the transmission
wiring terminals.
Screw sizeTightening torque (N•m)
M3.5 (A1P)0.80~0.96
■Never connect the power supply to transmission wiring terminal
block. Otherwise the entire system may break down.
■Be careful about polarity of the transmission wiring.
2.2 Power supply
The power supply must be clamped to the plastic bracket using field
supplied clamp material.
The green and yellow striped wire must be used for earthing only.
(refer to the figure below)
12
1
13
2
3
L1 L2 L3 N
5
6
7
8
4
9
10
11
1 Power supply (380~415 V, 3N~ 50 Hz)
2 Earth leakage protector
3 Fuse
4 Earth wire
5 Power supply terminal block
6 Connect each power wire
RED to L1, WHT to L2, BLK to L3 and BLU to N
7 Earth wire (GRN/YLW)
8 Clamp the power supply to the plastic bracket using a field
supplied clamp to prevent external force being applied to
the terminal.
9 Clamp (field supply)
10 Cup washer
11 When connecting the earth wire, it is recommended to
perform curling.
12 Electric component box (1)
13 Electric component box (2)
It is not required to open electric component box (2) for
installation.
NOTICE
■When routing earth wires, secure clearance of 25 mm
or more away from compressor lead wires. Failure to
observe this instruction properly may adversely effect
correct operation of other units connected to the
same earth.
■When connecting the power supply, the earth
connection must be made before the current-carrying
connections are established. When disconnecting the
power supply, the current-carrying connections must
be separated before the earth connection is. The
length of the conductors between the power supply
stress relief and the terminal block itself must be such
that the current-carrying wires are tautened before
the earth wire is in case the power supply is pulled
loose from the stress relief.
NOTICE
Precautions when laying power wiring
■For wiring, use the designated power wire and
connect firmly, then secure to prevent outside
pressure being exerted on the terminal board.
■Use an appropriate screwdriver for tightening the
terminal screws. A screwdriver with a small head will
damage the head and make proper tightening
impossible.
■Over-tightening the terminal screws may break them.
■See the table below for tightening torque for the
terminal screws.
Tightening torque (N•m)
M8 (Power terminal block)
M8 (Earth)
5.5~7.3
NOTICE
Recommendations when connecting the earth wire
Wire it so that it comes through the cut out section of the
cup washer. (An improper earth connection may prevent a
good earthing from being achieved.)
13. CHARGINGREFRIGERANT
13.1. Precautions
NOTICE
■Refrigerant cannot be charged until field wiring has
been completed.
■Refrigerant may only be charged after performing the
leak test and the vacuum drying.
■When charging a system, care shall be taken that its
maximum permissible charge is never exceeded, in
view of the danger of liquid hammer.
■Charging with an unsuitable substance may cause
explosions and accidents, so always ensure that the
appropriate refrigerant R410A is charged.
■Refrigerant containers shall be opened slowly.
■Always use protective gloves and protect your eyes
when charging refrigerant.
■When the refrigerant system is to be opened,
refrigerant must be treated according to the
applicable legislation.
DANGER: ELECTRICAL SHOCK
See "2. General Safety precautions" on page 2.
■To avoid compressor breakdown. Do not charge the refrigerant
more than the specified amount.
■This outdoor unit is factory charged with refrigerant and
depending on pipe sizes and pipe lengths some systems require
additional charging of refrigerant. See "13.3. Calculating the
additional refrigerant charge" on page 23.
■In case re-charge is required, refer to the nameplate of the unit.
It states the type of refrigerant and necessary amount.
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
Installation manual
22
13.2. Important information regarding the refrigerant
used
This product contains fluorinated greenhouse gases covered by the
Kyoto Protocol. Do not vent gases into the atmosphere.
Refrigerant type:R410A
(1)
GWP
value:1975
(1)
GWP = global warming potential
Please fill in with indelible ink,
■➀ the factory refrigerant charge of the product,
■➁ the additional refrigerant amount charged in the field and
■➀+➁ the total refrigerant charge
on the fluorinated greenhouse gases label supplied with the product.
The filled out label must be adhered on the inside of the product and
in the proximity of the product charging port (e.g. on the inside of the
service cover).
4
1
2
13.3. Calculating the additional refrigerant charge
How to calculate the additional refrigerant to be charged
Additional refrigerant to be charged R (kg)
R should be rounded off in units of 0.1 kg
R= [(X1 x Ø22.2) x0.37] + [(X2 x Ø19.1) x0.26] +
3 x Ø15.9) x0.18] + [(X4 x Ø12.7) x0.12] +
[(X
[(X
5 x Ø9.5) x0.059] + [(X6 x Ø6.4) x0.022]
=Total length (m) of liquid piping size at Øa
X
1...6
Refrigerant amount in function of connection capacity
<100%100<X≤115%115<X≤130%
Additional
amount
010 Hp0.410 Hp1.2
A (kg)
Connection capacity ratio of HXHD indoor unit can never exceed
100%.
1 Factory refrigerant charge of the product: see unit name
plate
2 Additional refrigerant amount charged in the field
3 Total refrigerant charge
4 Contains fluorinated greenhouse gases covered by the
Kyoto Protocol
5 Outdoor unit
6 Refrigerant cylinder and manifold for charging
INFORMATION
National implementation of EU regulation on certain
fluorinated greenhouse gases may require to provide the
appropriate official national language on the unit.
Therefore, an additional multilingual fluorinated greenhouse gases label is supplied with the unit.
Sticking instructions are illustrated on the backside of that
label.
13.4. Method for adding refrigerant
Precautions when adding refrigerant
Be sure to charge the specified amount of refrigerant in liquid state.
Since this refrigerant is a mixed refrigerant, adding it in gas form may
cause the refrigerant composition to change, preventing normal
operation.
■Before charging, check whether the refrigerant cylinder is
equipped with a siphon tube or not.
Charge the liquid
refrigerant with the
cylinder in upright
position.
■Be sure to use tools exclusively for R410A to ensure required
pressure resistance and to prevent foreign materials from mixing
into the system.
NOTICE
Charging with an unsuitable substance may cause
explosions and accidents, so always make sure that the
appropriate refrigerant (R410A) is charged.
Refrigerant containers must be opened slowly.
WARNING
■When charging a system, charging over the
permissible quantity can cause liquid hammer.
■Always use protective gloves and protect your eyes
when charging refrigerant.
Charge the liquid
refrigerant with the
cylinder in up-side-down
position.
Installation manual
23
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
Charging method
As explained during vacuum drying method, once vacuum drying is
finished, additional refrigerant charging can start.
Follow the steps as described below.
1Calculate the amount of refrigerant to be added using the
formula mentioned in "13.3. Calculating the additional
refrigerant charge" on page 23.
The first 10 kg of refrigerant can be charged without outdoor unit
operation. If the additional refrigerant amount is smaller than
10 kg, perform the precharging procedure as explained in step 2
below. If the additional refrigerant charge is larger than 10 kg,
perform step 2 and perform step 3 till the end of the procedure.
2Precharging can be done without compressor running by
connecting the refrigerant bottle only to the liquid stop valve.
Make sure that the stop valves are closed:
9Push the BS2 SET button to change the charge mode from OFF
(OFF) to ON (ON). LED indication should change as follows
H1P H2P H3P H4P H5P H6P H7P
(a)
OFF
ON
wxxxxxc
wxxxxcx
(a) This setting = factory setting
10 Push the BS3 RETURN button and the setting is defined.
11 Push the BS3 RETURN button again, and the refrigerant
charging operation will start.
12 After charging the specified quantity of refrigerant, press the
BS3 RETURN button to stop the operation.
INFORMATION
The operation will automatically stop within 30 minutes. If
charging is not completed after 30 minutes, perform the
additional refrigerant charging operation again.
9 Indoor unit HXHD125
10 Charge hose
11 Refrigerant charge port
12 HP/LP gas pipe stop valve
13 Other indoor unit
BS Branch selector box
Valve
Stop valve service port
3If the total amount of refrigerant could not be charged by
precharging, then connect the refrigerant bottle to the refrigerant
charging port as described in the figure above.
4Make sure to open all 3 stop valves of the outdoor unit (refer to
"How to use the stop valve" on page 16).
5Tu rn on the power of the indoor units and outdoor unit.
Ta ke all the precautions mentioned in "14. Start-up and
configuration" on page 25 into account.
To be able to do this operation, the outdoor unit should be set in
mode 2. Refer to "Field settings by push buttons" on page 26 for
further explanation on how to do the necessary settings.
Checks after adding refrigerant
■Are the stop valves for liquid, HP/LP, and suction open?
■Is the amount of refrigerant, that has been added, recorded on
the refrigerant charge label?
NOTICE
■Make sure to open the stop valves after charging the
refrigerant.
■Operating with the stop valves closed will damage the
compressor.
6Push the BS1 MODE button for 5 sec, the H1P LED is on
w.
7Push the BS2 SET button 20 times until following LED
combination is reached:
H1P H2P H3P H4P H5P H6P H7P
wxwxwxx
8Push the BS3 RETURN button to confirm setting 2-20 above.
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
Installation manual
24
14. START-UPANDCONFIGURATION
INFORMATION
It is important that all information in this chapter is read
sequentially by the installer and that the system is
configured as applicable.
DANGER: ELECTRICAL SHOCK
See "2. General Safety precautions" on page 2.
13 Air inlet/outlet
Check that the air inlet and outlet of the unit is not obstructed by
paper sheets, cardboard, or any other material.
14 Additional refrigerant charge
The amount of refrigerant to be added to the unit shall be written
on the included "Added refrigerant" plate and attached to the
rear side of the front cover.
14.2. Field settings
14.1. Checks before initial start up
After the installation of the unit, first check the following items. Once
all below checks are fulfilled, the unit must be closed, only then can
the unit be powered up.
1Installation
Check that the unit is properly installed, to avoid abnormal
noises and vibrations when starting up the unit.
2Field wiring
Be sure that the field wiring has been carried out according to
the instructions described in the chapter "12. Electrical wiring
work" on page 19, according to the wiring diagrams and
according to the applicable legislation.
3Power supply voltage
Check the power supply voltage on the local supply panel. The
voltage must correspond to the voltage on the identification label
of the unit.
4Earth wiring
Be sure that the earth wires have been connected properly and
that the earth terminals are tightened.
5Insulation test of the main power circuit
Using a mega tester for 500 V, check that the insulation
resistance of 2 MΩ or more is attained by applying a voltage of
500 V DC between power terminals and earth. Never use the
mega tester for the transmission wiring.
6Fuses, circuit breakers, or protection devices
Check that the fuses, circuit breakers, or the locally installed
protection devices are of the size and type specified in the
chapter "12. Electrical wiring work" on page 19. Be sure that
neither a fuse nor a protection device has been bypassed.
7Internal wiring
Visually check the switch box and the inside of the unit on loose
connections or damaged electrical components.
8Pipe size and pipe insulation
Be sure that correct pipe sizes are installed and that the
insulation work is properly executed.
9Stop valves
Be sure that the stop valves are open on both liquid, suction,
and HP/LP side.
10 Damaged equipment
Check the inside of the unit on damaged components or
squeezed pipes.
11 Refrigerant leak
Check the inside of the unit on refrigerant leakage. If there is a
refrigerant leak, try to repair the leak. If the repair is
unsuccessfull, call your local dealer. Do not touch any refrigerant
which has leaked out of refrigerant piping connections. This may
result in frostbite.
12 Oil leak
Check the compressor for oil leakage. If there is an oil leak, try
to repair the leak. If the repairing is unsuccessfull, call your local
dealer.
The operation of the outdoor unit can further be defined by changing
some settings.
This can be done through push buttons on the outdoor unit PCB as
described below.
How to operate the push buttons
1Open the front plate of the outdoor unit and access the switch
box on the right side.
1
6x
1 Push buttons
When carrying out field settings,
remove the inspection cover (1).
Operate the push buttons with an
insulated stick (such as a ball-point
pen) to avoid touching live parts.
Make sure to re-attach the inspection cover (1) into the switch box
cover (2) after the job is finished.
WARNING
Make sure that all outside panels, except for the panel on
the electric component box (1), are closed while working.
Close the lid of the electric component box firmly before
turning on the power.
1
2
Installation manual
25
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
When opening the inspection cover (1), following LEDs and push
buttons are visible:
1 LED H1P~H8P
2 Push buttons
BS1~BS5
1
2
Different modes as explained below are set by pushing on the push
buttons BS1~BS5.
By pushing the push buttons, the LEDs will display the different
modes.
Throughout the manual, the status of the LEDs is indicated as
follows:
x OFF
w ON
c Blinking
The functions of the push buttons are as follows:
TEST:
MODE
HWL:INDMASTER SLAVE
H1PH2PH3PH4PH5PH6PH7P
BS1
MODE
BS1 MODE For changing the set mode
BS2 SET For field setting
BS3 RETURN For field setting
BS4 TEST For test operation
BS5 RESET For resetting the address when the wiring is changed or
Tu rn on the power supply of the outdoor unit and all indoor units.
If the communication between indoor units and outdoor unit is
normal, the LED state will be as above.
Make sure the power supply of the outdoor unit is set 6 hours before
actual operation of the system to power the cranckcase heater.
Once the above is confirmed, the mode 2 can be set using
BS1 MODE button as explained below.
■For setting mode 2: Press the BS1 MODE button for
5 seconds, the H1P LED is on w.
INFORMATION
If you get confused in the middle of the setting process,
push the BS1 MODE button. This returns to setting mode 1
(H1P LED is off).
C/H SELECT
BS2
BS3
SET
RETURN
when an additional indoor unit is installed
+
BS4
TEST
L.N.O.P DEMAND
BS5
RESET
MULTI
H8P
Field settings by push buttons
The following setting can be set with push buttons as explained in
"How to operate the push buttons" on page 25.
■High static pressure setting (2-18).
If the outdoor unit is installed indoors and the outdoor unit fan is
ducted, to guarantee enough airflow, the outdoor unit fan rpm
must be increased.
Once in mode 2 as explained above (H1P LED is on), push 18 times
on the BS2 SET button until following LED state is shown:
H1P H2P H3P H4P H5P H6P H7P
wxwxxwx
Push the BS3 RETURN button to define the required setting.
The setting can then be changed by pushing on the BS2 SET button.
The above mentioned setting can be set ON (ON) or OFF (OFF).
Following LED state is shown for the different settings:
H1P H2P H3P H4P H5P H6P H7P
ON
OFF
wxxxxcx
(a)
wxxxxxc
(a) This setting = factory setting
Pushing the BS3 RETURN button defines the setting.
Finally, when pushing the BS3 RETURN button again the operation
starts according to the setting.
Pushing BS1 MODE button will get you back to the initial led start
point:
H1P H2P H3P H4P H5P H6P H7P
xxwxxxx
NOTICE
Only use settings explained in this manual!
Settings which are familiar for other VRV series may NOT
be applied to this REYAQ outdoor unit.
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
Installation manual
26
14.3. Test operation
After installation and once the field settings are defined, the installer
is obliged to verify correct operation. Therefore a test run must be
performed according to the procedures described below.
Precautions before starting test operation
During test operation, the outdoor unit and the indoor units will start
up.
■Make sure that the preparations of all indoor units are finished
(field piping, electrical wiring, air purge,...). See installation
manual of the indoor units.
CAUTION
Do not insert fingers, rods or other objects into the air
inlet or outlet. When the fan is rotating at high speed, it
will cause injury.
CAUTION
Do not perform the test operation while working on the
indoor units.
WARNING
■During tests never pressurize the appliances with a
pressure higher than the maximum allowable
pressure (as indicated on the nameplate of the unit).
■If refrigerant gas leaks, ventilate the area immediately.
To xic gas may be produced if refrigerant gas comes
into contact with fire.
■Never directly touch any accidental leaking
refrigerant. This could result in severe wounds caused
by frostbite.
■Test run is possible for ambient temperatures between
–20°C and 35°C.
DANGER: DO NOT TOUCH PIPING AND INTERNAL
PA RT S
See "2. General Safety precautions" on page 2.
DANGER: ELECTRICAL SHOCK
See "2. General Safety precautions" on page 2.
Provide a logbook and machine card.
In accordance with the applicable legislation, it may be necessary to
provide a logbook with the equipment containing at least: info on
maintenance, repair work, results of tests, stand-by periods, ….
Also, at least, following information shall be provided at an accessible
place of the system:
■instructions for shutting down the system in case of an
emergency
■name and address of fire department, police and hospital
■name, address and day and night telephone numbers for
obtaining service.
In Europe, EN378 provides the necessary guidance for this logbook.
INFORMATION
Note that during the first running period of the unit,
required power input may be higher. This phenomenon
originates from the compressor that requires a 50 hour run
elapse before reaching smooth operation and stable power
consumption. Reason is that the scroll is made out of iron
and that it takes some time to smooth the surfaces that
make contact.
Test operation
The procedure below describes the test operation of the complete
system. This operation checks and judges following items:
■Check of the stop valves opening
■Check of wrong wiring
■Check of refrigerant overcharge
■Check of indoor unit operation
On top of this test operation, the HXHD125 indoor unit operation can
also be checked separately. Refer to the indoor unit installation
manual for more details.
■Make sure to carry out the test operation after the first
installation. Otherwise, the malfunction code U3 will be displayed
on the remote controller and normal operation can not be
carried out.
■Abnormalities on indoor units can not be checked for each unit
separately. After the test operation is finished, check the indoor
units one by one by performing a normal operation using the
remote controller.
1Close all front panels except the front panel of the electric
component box.
2Tu rn ON the power to the outdoor unit and the connected indoor
units.
Be sure to turn on the power 6 hours before operation in order to
have power running to the crankcase heater and to protect the
compressor.
3Push BS4 TEST button for 5 seconds or more. The unit will start
test operation.
■ The test operation is automatically carried out in heating
mode, the H2P LED will blink and the messages "Test
operation" and "Under centralized control" will display on the
remote controller.
■ It may take 10 minutes to bring the state of the refrigerant
uniform before the compressor starts.
■ During the test operation, the refrigerant running sound or
the magnetic sound of a solenoid valve may become loud
and the LED display may change, but these are not malfunctions.
■ During the test operation, it is not possible to stop the unit
operation from a remote controller. To abort the operation,
press the BS3 RETURN button. The unit will stop after
±30 seconds.
Test run may take up to 1 hour or more.
4Close the front panel in order to let it not be the cause of
misjudgement.
5Check the test operation results by the LED display on the
outdoor unit.
H1P H2P H3P H4P H5P H6P H7P
Normal completion
Abnormal completion
6When the test operation is fully completed, normal operation will
be possible after 5 minutes.
Otherwise, refer to "Correcting after abnormal completion of the
test operation" on page 28 to take actions for correcting the
abnormality.
xxwxxxx
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NOTICE
To protect the compressor, be sure to turn on the power
supply 6 hours before starting operation.
Installation manual
27
REYAQ10~16P7Y1B
VRVIII system outdoor unit
4PW62582-1A – 08.2011
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