Daikin EKHHP300AA2V3, EKHHP500AA2V3 Operation manuals

Installation and operating
instructions
Hot water heat pump
(indoor unit)
Installation and operating instructions
Hot water heat pump
(indoor unit)
EKHHP300A*2V3 EKHHP500A*2V3
List of contents
1 Particular instructions for safe operation . 3
1.1 Particular safety instructions . . . . . . . . . . . . . . . 3
1.2 Observing instructions . . . . . . . . . . . . . . . . . . . . 3
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Warning signs and explanation of symbols . . . . 4
2.1.1 Meaning of the warnings. . . . . . . . . . . . . . . . . . . . .4
2.1.2 Validity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.1.3 Handling instructions. . . . . . . . . . . . . . . . . . . . . . . .4
2.2 Avoid danger . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.4 Instructions for operating safety. . . . . . . . . . . . . 5
2.4.1 Before working on the hydraulic system . . . . . . . . .5
2.4.2 Electrical installation . . . . . . . . . . . . . . . . . . . . . . . .5
2.4.3 Working on cooling systems (heat pump). . . . . . . .5
2.4.4 Site of installation . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.4.5 Sanitary connection. . . . . . . . . . . . . . . . . . . . . . . . .6
2.4.6 Requirements for the depressurised storage tank
water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.4.7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.4.8 Instructing the user/owner. . . . . . . . . . . . . . . . . . . .6
3 Product description. . . . . . . . . . . . . . . . . . . 7
4 Set-up and installation . . . . . . . . . . . . . . . . 9
4.1 Tightening torque . . . . . . . . . . . . . . . . . . . . . . . 9
4.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . 9
4.3 Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.4 Hydraulic connection . . . . . . . . . . . . . . . . . . . . 11
4.4.1 Optional: Connection of an external heat
generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
4.5 Laying coolant lines . . . . . . . . . . . . . . . . . . . . . 13
4.6 Pressure test and filling the coolant circuit. . . . 13
4.7 Filling the system with water . . . . . . . . . . . . . . 14
4.7.1 Filling the hot water heat exchanger . . . . . . . . . . .14
4.7.2 Filling the storage tank . . . . . . . . . . . . . . . . . . . . .14
4.8 Electrical connection . . . . . . . . . . . . . . . . . . . . 14
4.8.1 Connection EKHHP on heat pump external unit,
mains connection Booster-Heater (BSH) . . . . . . .15
4.8.2 High/low tariff mains connection (HT/NT) . . . . . . .16
4.8.3 Connection EVU receiver (intelligent regulator
Smart Grid - SG) . . . . . . . . . . . . . . . . . . . . . . . . . .16
4.8.4 Optional: Connection of an external heat
generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
7.3 Operating modes. . . . . . . . . . . . . . . . . . . . . . . 24
7.3.1 ECO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.3.2 AUTOMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.3.3 Low Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.3.4 High Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.4 Setting the timer programme. . . . . . . . . . . . . . 24
7.4.1 Display switching times . . . . . . . . . . . . . . . . . . . . 25
7.4.2 Programming switching times . . . . . . . . . . . . . . . 25
7.4.3 Delete switching time . . . . . . . . . . . . . . . . . . . . . 25
7.5 Parameter settings . . . . . . . . . . . . . . . . . . . . . 26
7.5.1 Setting parameters . . . . . . . . . . . . . . . . . . . . . . . 26
7.5.2 Parameter description . . . . . . . . . . . . . . . . . . . . . 27
7.5.3 Parameter factory settings. . . . . . . . . . . . . . . . . . 29
7.5.4 Individual parameter settings. . . . . . . . . . . . . . . . 30
7.5.5 Individual switching time settings . . . . . . . . . . . . 30
8 Malfunctions and fault codes . . . . . . . . . . 31
8.1 Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.2 Fault code . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
9 Service and maintenance . . . . . . . . . . . . . 34
9.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
9.2 Periodic Checks . . . . . . . . . . . . . . . . . . . . . . . 34
9.2.1 Filling, topping up storage tank - without installed
solar system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
9.2.2 Filling, topping up storage tank - with optional KFE filling connection or with installed DrainBack
solar system DrainBack . . . . . . . . . . . . . . . . . . . 35
10 Technical data . . . . . . . . . . . . . . . . . . . . . . 36
10.1 Information on the type plate. . . . . . . . . . . . . . 37
11 Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
12 List of keywords . . . . . . . . . . . . . . . . . . . . 39
5 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1.1 Requirements:. . . . . . . . . . . . . . . . . . . . . . . . . . . .17
5.1.2 Start the system . . . . . . . . . . . . . . . . . . . . . . . . . .17
6 Decommissioning . . . . . . . . . . . . . . . . . . . 19
6.1 Temporary shutdown . . . . . . . . . . . . . . . . . . . . 19
6.1.1 Draining the storage tank . . . . . . . . . . . . . . . . . . .19
6.1.2 Draining the hot water circuit. . . . . . . . . . . . . . . . .20
6.2 Final shutdown. . . . . . . . . . . . . . . . . . . . . . . . . 20
7 Operation, Parameters . . . . . . . . . . . . . . . 22
7.1 Displays and function of the operating
elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.2 Basic functions. . . . . . . . . . . . . . . . . . . . . . . . . 23
7.2.1 Switching the system on and off . . . . . . . . . . . . . .23
7.2.2 Setting the clock . . . . . . . . . . . . . . . . . . . . . . . . . .23
7.2.3 Display of the current Temperature. . . . . . . . . . . .23
7.2.4 Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Installation and operating instructions
2
DAIKIN Hot water heat pump
008.1423499_07 – 06/2019 – EN
DAIKIN EKHHP
1 x Particular instructions for safe operation
1 Particular instructions for safe operation
1.1 Particular safety instructions
WARNING!
Disregarding the following safety instructions may result in serious physical injury or death.
This equipment must only be used by children aged 8 and above and by persons with restricted physical, sensory or mental capabilities or with a lack of experience and knowledge, if they are under supervision or if they have been instructed in the safe use of the equipment and under­stand the dangers arising therefrom. Children must not play with the equipment. Cleaning and user maintenance must not be carried out by children without supervision.
Make up the power supply in accordance with IEC 60335-1, via a separator device which exhibits contact separation in all poles with a contact opening distance that provide full disconnection in accordance with overvoltage category III.
All the electrical work must only be carried out by electrically qualified experts and with consider­ation of the local and national regulations, and the instructions in this manual. Check that a suitable electrical circuit is being used. Inadequate capacity of the power circuit or improperly executed connections can cause electro­cution or fire.
The customer must install a pressure relief device with rated over-pressure less than 0.6 MPa (6 bar). The connected drain line must have a continuous gradient and a free outlet in a frost-free environment (see chap. 2.4.1, 2.4.5 and 4.4 (fig. 4-5)).
Water may drip out of the drain line of the pressure relief device. The drain opening must be left free to atmosphere.
The pressure relief device must be operated regularly in order to remove scale deposits and to make sure it is not blocked.
The storage tank and hot water circuit can be drained. The instructions in chap. 6.1.1 and 6.1.2 must be observed.
All the work on the refrigerant circuit must only be carried out by refrigeration qualified experts and with consideration of the local and national regulations, and the instructions in this manual.
Improperly executed work on the refrigeration circuit of the heat pump can endanger life and health of persons and can impair the function of the heat pump (see chap. 6.2).
1.2 Observing instructions
These instructions are a >> translation of the original version << in your language.
This manual describes all the necessary activities for installation, start-up and maintenance, as well as for operation and settings. All parameters needed for trouble-free operation have been con­figured at the factory. Please see the attached documents for a detailed description of operation and control.
Please read this manual carefully and thoroughly before proceeding with the installation or modification of the heating system, operation of the heating system and making settings.
Make a note of the preset values before you make any changes to the unit configuration.
Comply strictly with warning instructions.
Relevant documents
– External unit for DAIKIN EKHHP: the associated installation
and operating instructions.
– When connecting to a DAIKIN solar system: the associated
installation and operating instructions.
The guides are included in the scope of supply for the individual units.
DAIKIN EKHHP DAIKIN Hot water heat pump
008.1423499_07 – 06/2019 – EN
Installation and operating instructions
3
2 x Safety
2 Safety
2.1 Warning signs and explanation of symbols
2.1.1 Meaning of the warnings
Warnings in this manual are classified according into their severity and probability of occurrence.
DANGER!
Draws attention to imminent danger.
Disregarding this warning can lead to serious injury or death.
WARNING!
Indicates a potentially dangerous situation.
Disregarding this warning may result in serious physical injury or death.
CAUTION!
Indicates a situation which may cause possible damage.
Disregarding this warning can lead to damage to property and the environment.
Heat pump indoor unit
Pay attention to the stipulated tightening torque (see chap. 4.1).
Applies only to the depressurised solar system (DrainBack).
Applies only to the solar pressure system.
2.1.3 Handling instructions
Instructions on actions are shown as a list. Actions of which the sequential order must be maintained are numbered.
Results of actions are identified with an arrow.
2.2 Avoid danger
The DAIKIN EKHHP is state-of-the-art and is built to meet all recognised technical require­ments. However, improper use can lead to se­rious injuries or death, as well as causing ma­terial damage.
To prevent such risks, install and operate DAIKIN EKHHP only: – as stipulated and in perfect condition, – with an awareness of the safety and hazards
involved.
This symbol identifies user tips and par­ticularly useful information, but not warnings or hazards.
Special warning signs
Some types of danger are represented by special symbols:
Electric power
Risk of burning or scalding
Risk of environmental damage
2.1.2 Validity
Some information in this manual has limited va­lidity. The validity is highlighted by a symbol.
Exterior heat pump unit
This assumes knowledge and use of the con­tents of this manual, the relevant accident pre­vention regulations and the recognised safety­related and occupational medical rules.
2.3 Intended use
The DAIKIN EKHHP system may only be used for the generation of hot water and only set up, connected and operated in accordance with the specifications in this manual.
Only use of a suitable external unit approved by DAIKIN is permitted. The following combinations are permissible in this respect:
External unit Internal unit
EKHHP300A*2V3
ERWQ02AAV3
EKHHP500A*2V3
Tab. 2-1 Permissible combinations of DAIKIN EKHHP internal units and
DAIKIN heat pump external units
Installation and operating instructions
4
DAIKIN Hot water heat pump
008.1423499_07 – 06/2019 – EN
DAIKIN EKHHP
2 x Safety
Any other use outside the intended use is con­sidered as improper. The operator alone shall bear responsibility for any resulting damage.
Intended use also includes compliance with the maintenance and service conditions. Spare parts must at least satisfy the technical require­ments defined by the manufacturer. This is the case, for example, with original spare parts.
2.4 Instructions for operating safety
2.4.1 Before working on the hydraulic system
Work on the DAIKIN EKHHP (such as setup, servicing, connection and initial start-up) is only to be carried out by persons who are authorised and who have successfully completed qualifying technical or vocational training and who have taken part in advanced training sessions recognised by the appro­priate responsible authorities for the specific activity. This, in particular, includes heating specialists and climate control technicians who have experience, as a result of their technical training and their knowledge of the subject, of proper and appropriate installation and maintenance of heating, climate control and cooling installations and heat pumps. Switch off the external main switch before starting any work on the DAIKIN EKHHP and secure it against unintentional switch-on.
Seals must not be damaged or removed.
The domestic water connection must comply
with the requirements of EN 12897.
Only original DAIKIN replacement parts may be used.
2.4.2 Electrical installation
Electrical installation must be carried out only by qualified electrical experts and in compliance with the valid electro-technical guidelines as well as the regulations of the relevant energy supply company (EVU).
Make up the power supply in accordance with IEC 60335-1, overvoltage category III. Means with contact separation in all poles that provide full disconnection must be incorpo­rated in the fixed wiring in accordance with the wiring rules.
Compare the mains voltage (~230 V, 50 Hz) indicated on the nameplate with the supply voltage before connecting to the mains.
Before beginning work on live parts, disconnect all of the systems circuits from the power supply (switch off main switch, disconnect fuse) and secure against uninten­tional restart.
Equipment covers and service panels must be replaced as soon as the work is completed.
2.4.3 Working on cooling systems (heat
pump)
The DAIKIN EKHHP requires fluorinated green­house gas for its function.
For work on stationary refrigeration sys­tems (heat pumps) and air conditioning systems, proof of expertise is required in the European Community according to the F-Gases Directive (EC) No. 303/2008.
– up to 3 kg coolant fill quantity: Expert certifi-
cate category II
– 3 kg coolant fill quantity or over: Expert cer-
tificate category I
Always wear safety goggles and protective gloves.
When working on the refrigerant circuit, ensure that the workplace is well ventilated.
Never carry out work on the refrigerant circuit in closed rooms or work pits.
Do not let coolant come into contact with open fire, embers or hot objects.
Never allow coolant to escape into the atmos­phere (high pressure at the point of the leak).
When removing the service pipes from the filling connections, never hold the connections in the direction of your body. Residual refrig­erant could escape.
If you suspect leaks in the refrigerant circuit: Never pump the refrigerant back into the heat pump external unit with the internal compressor - always extract with a suitable recycling unit and recycle it.
Components and spare parts must at least satisfy the technical requirements defined by the manufacturer.
2.4.4 Site of installation
For safe and fault-free operation, it is necessary that the installation location of the DAIKIN EKHHP fulfils the safety-relevant criteria de­scribed exactly in chap. 4.3.
DAIKIN EKHHP DAIKIN Hot water heat pump
008.1423499_07 – 06/2019 – EN
Installation and operating instructions
5
2 x Safety
Information on the installation site of other com­ponents can be found in the associated docu­mentation supplied with them.
2.4.5 Sanitary connection
You must comply with: – EN 1717 – Protection against pollution of
potable water installations and general requirements of devices to prevent pollu­tion by backflow
– EN 806 – Specifications for installations
inside buildings conveying water for human consumption
– and, as a supplement, the country-specific
legal requirements.
A safety valve must be fitted in the domestic water feed to the DAIKIN EKHHP. There should be no isolating fitting between the safety valve and the DAIKIN EKHHP.
Any steam or heating water which may escape must be diverted by a suitable blow-off line with constant gradient in a frost-protected, safe and observable manner.
The storage tank temperature can exceed 60 °C if you connect a solar system.
For this reason you should fit scalding protection (e.g. VTA32 + screw set 1") during installation.
The domestic water quality must comply with the EU Guideline 98/83 EC and the regionaly-applicable regulations.
2.4.6 Requirements for the depressurised
storage tank water
Observe the current technological regulations to prevent corrosion products and deposits.
Measures for desalination, softening or hardness stabilisation are necessary if the filling and top-up water have a high total hardness (>3 mmol/l - total of the calcium and magnesium concentrations, calculated as calcium car­bonate). We recommend the use of Fernox KSK limescale and corrosion protector. For other properties deviating from the minimum require­ments, suitable conditioning measures are nec­essary to maintain the required water quality.
Using filling water and top-up water which does not meet the stated quality requirements can cause a considerably reduced service life of the equipment. The responsibility for this lies solely with the operator.
If an optional external heat generator is connected via the corrugated pipe heat
exchanger of the EKHHP500A*2V3, these minimum requirements also apply for the filling and topping-up water of this heating circuit.
2.4.7 Operation
The DAIKIN EKHHP
Do not operate until all installation and connection work is completed.
Only operate with a completely full storage tank (level indicator).
Only connect with a pressure reducer on the external water supply (supply line).
Only operate the with the specified quantity of coolant and the type of coolant specified.
Only operate if the protective cover is installed.
The specified servicing intervals should be ad­hered to and inspection work must be carried out.
Minimum requirements regarding the quality of filling and supplementary water: – Water hardness (calcium and magnesium,
calculated as calcium carbonate):
3 mmol/l – Conductivity: 1500 (ideal: 100) μS/cm – Chloride: 250 mg/l – Sulphate: 250 mg/l – pH value: 6,5 - 8,5
Installation and operating instructions
6
2.4.8 Instructing the user/owner
Before you hand over the DAIKIN EKHHP, explain to the user/owner how to operate and check the system.
Provide the operator with the technical documentation (this documentation and all its references) and indicate that these documents must be available in the immediate vicinity of the unit at all times.
Document the hand-over.
DAIKIN Hot water heat pump
008.1423499_07 – 06/2019 – EN
DAIKIN EKHHP
3 Product description
3 x Product description
DAIKIN EKHHP DAIKIN Hot water heat pump
008.1423499_07 – 06/2019 – EN
Fig. 3-1 Structure of the DAIKIN EKHHP – legend see Tab. 3-1
Installation and operating instructions
7
3 x Product description
33 Display operating mode "Hot Water Heating" active
43 Display operating mode "Start-up", "Defrost Mode" active
Brief push: Display last error code
Push for 5 sec: Enter parameter settings
47 Display of hot water temperature or oher temperature values (in combination with Items 44 / 46)
DHW
54 Key programming
1 Flow Solar or flow for additional heat source (1" female thread) 30 Key "On / Off"
2 Cold water connection (1“ male thread) 31 Operating Display LED
3 Hot water (1“ male thread)* 32 Display operating mode "Low Noise Mode" active
Item Name (EKHHP) Item Name (Controller)
Installation and operating instructions
4 Flow Solar or for additional heat source (3/4" female thread + 1“ male thread) (only
8
EKHHP500A*2V3)
5 Return Solar for additional heat source (3/4" female thread + 1“ male thread) (only EKHHP500A*2V3) 34 Display of sensor number (see Tab. 7.1)
6 Connection refrigerant gas line Cu Ø 3/8" (9.5 mm) 35 Display time
7 Connection refrigerant liquid line Cu Ø 1/4" (6.4 mm) 36 Display weekday
7a Recommended accessory:non-return valves(2 pcs.) 37 Display refrigerant compressor active
ator
(only EKHHP500A*2V3)
9 Storage tank ( polypropylene double walled jacket with PUR hard foam heat insulation) 38 Display switching timer programme switched on
10 Filling and draining connection or return Solar or return for additional heat source 39 Display active switching times
11 Mount for solar controller or handle 40 Display off status in timer programme
12 Heat exchanger (stainless steel) for domestic hot water heating 41 Display Booster-Heater (BSH) switched on
13 Heat exchanger (stainless steel) for storage tank charging by hot water heat pump (liquifier) 42 Display external signal (HT/NT / Smart Grid)
14 Heat exchanger (stainless steel) for storage tank charging by pressurised solar or alternative heat gener-
20 Pressure-free storage tank water 48 Display "Function not available"
23 Connection safety overflow 49 Display parameter setting mode active
24 Mount for handle 50 Display service technician required
25 Silencer hood 51 Display Parameter code or Fault code
26 Type plate 52 Keys setting hot water temperature
15 Connection for integrated electrical Booster-Heater BSH (R 1½" female thread) 44 Display external temperature or temperature in hot water storage tank
17 Fill level indicator (tank water) 45 Display operating mode "Automatic" active
18 Integrated electrical Booster-Heater (BSH) 46 Display external temperature active
19 Sensor pocket for tank temperature sensor t
27 Regulator hot water heat pump 53 Key "Automatic" operating mode
outer thread 55 Key "High Output" operating mode
internal thread 56 Key activation/deactivation of timer programme
Storage tank temperature sensor 57 Key "Low Noise" operating mode
Safety devices 58 Keys Time setting
Observe tightening torque! 59 Key error code / parameter setting
nal
DHW
inter-
t
thread
DAIKIN Hot water heat pump
008.1423499_07 – 06/2019 – EN
Tab. 3-1 Legend for fig. 3-1
DAIKIN EKHHP
outer
thread
4 Set-up and installation
4 x Set-up and installation
4.1 Tightening torque
WARNING!
If you operate the DAIKIN EKHHP when the storage tank is not completely full, damage to the equipment may occur.
Fill the DAIKIN EKHHP only after all the hydraulic installation work has been completed.
Observe the sequence during the filling process.
Commissioning only after all the installation work has been completed and only after filling the storage tank completely.
WARNING!
Cooling systems (heating pumps), climate control systems and heating devices that have been set up and installed incorrectly can both endanger life and health of people and be im­paired in their function.
Component Thread
size
Hydraulic line connections (water) 1" 25 to 30 Nm
Liquid line connections (Coolant)
Gas line connections (Coolant)
Booster-Heater 1.5" max. 10 Nm
Tab. 4-1 Tightening torque
1/4" 15 to 17 Nm
3/8" 33 to 40 Nm
Tightening
torque
(hand-tight)
4.2 Scope of delivery
– DAIKIN EKHHP – Bag of accessories (see fig. 4-1)
C (1x)
D (1x)
A (2x)
B (3x)
Work on the DAIKIN EKHHP (such as setup, servicing, connection and initial start-up) is only to be carried out by persons who are authorised and who have successfully completed qualifying technical or vocational training and who have taken part in advanced training sessions recognised by the relevant responsible authorities for the specific activity. These include in particular
certified heating engineers, qualified electricians and HVAC specialists, who because of their professional training and expert knowledge, have experience in the
professional installation and maintenance of heating, cooling and air conditioning systems and heat pumps.
A Handles (only required for
transport)
B Cover screen
Fig. 4-1 Contents of bag of accessories
C Hose connection piece for
D Spanner
safety overflow
DAIKIN EKHHP DAIKIN Hot water heat pump
008.1423499_07 – 06/2019 – EN
Installation and operating instructions
9
4 x Set-up and installation
4.3 Set-up
CAUTION!
Only erect the DAIKIN EKHHP when a suffi­cient ground load-bearing capacity, of 1050 kg/m² plus safety margin, has been assured. The ground must be flat and level.
Outdoor installation is not permitted.
Erection in explosion-risk environments is
not permitted.
The DAIKIN EKHHP must only be set up in non-hermetically closed rooms.
The electronic control system must not be subjected to atmospheric factors under any circumstances.
The storage tank must not be exposed to continuous direct sunlight, as the UV
radiation and the effects of the weather will damage the plastic.
The DAIKIN EKHHP must be installed in a manner protected from frost.
Make sure that the supply company does not provide corrosive domestic water.
– Suitable water treatment may be
required.
Remove packing and dispose of it in an environment-friendly manner.
Remove the cover plates on the storage tank (fig. 4-2, item B) and unscrew the threaded pieces (fig. 4-2, item F) from the apertures on which the handles are to be mounted.
Screw handles (fig. 4-2, item A) into the threaded holes that are now free.
WARNING!
The plastic wall of the storage tank of the DAIKIN EKHHP can melt under the effects of external heat (>80 °C) and, in the extreme case, can catch fire.
Erect the DAIKIN EKHHP only at a minimum distance of 1 m to other heat sources (>80 °C) (e.g. electric heater, gas heater, chimney) and flammable materials.
CAUTION!
If the DAIKIN EKHHP is not erected ade-
quately lower the flat solar panels (the top
edge of the of the storage tank is higher than the bottom edge of the solar panels), the unpres­surised solar system in the outdoor area will be unable to drain completely.
Erect the DAIKIN EKHHP with a DrainBack solar connection at a sufficient depth to the flat solar panels (observe the minimum gradient in the solar connecting lines).
A Handle B Cover screen
Fig. 4-2 Attach handles
Install the DAIKIN EKHHP at the installation site. – Recommended distances:
To the wall (rear): 200 mm.
To the ceiling: 200 mm. – Observe the tilt dimension (see chap. 10). – Carefully transport the DAIKIN EKHHP, use the handles. – When setting up the unit in a cabinet, behind panels or in
other restricted conditions, sufficient ventilation (e.g.,
using ventilation gratings) must be ensured. – To avoid a circulation line, install DAIKIN EKHHP close to
the draw-off location.
F Threaded piece
Installation and operating instructions
10
DAIKIN Hot water heat pump
008.1423499_07 – 06/2019 – EN
DAIKIN EKHHP
4 x Set-up and installation
4.4 Hydraulic connection
CAUTION!
If the DAIKIN EKHHP is connected to a cold water line, where steel pipes are used, chips can enter the special steel corrugated pipe heat exchanger and remain there. This can lead to contact corrosion damage and subsequently to leakage.
Flush the feed pipes before filling the heat exchanger.
Install contamination filter in the cold water feed (see chap. 2.4.5).
ONLY DAIKIN EKHHP500A*2V3
CAUTION!
If the heat exchanger for charging the pres­surised solar system (see overview image on fig. 3-1, items 4+5) has an external heating unit (e.g. wood-burning boiler) connected to it,
an excessive flow temperature at these connec­tions can damage or destroy the DAIKIN EKHHP.
The feed flow temperature of the external heater should be limited to max. 95 °C.
Requirement: Optional accessories (e.g. Solar) mounted on the DAIKIN EKHHP according to the specifications in the instructions included with the delivery.
Check the cold water connection pressure (maximum 6 bar). – At higher pressure in the drinking water line, a pressure
reducer must be installed.
Remove the cover on the DAIKIN EKHHP.
If the installation conditions require the hydraulic connection to be directly upwards, the cover hood can be cut out along the broken line.
Fig. 4-4 Creating the hood cut-out
Pay attention to the stipulated tightening torque (see
chap. 4.1).
– Design the lines as such that the sound attenuation cowl
can be applied without any problem following assembly.
WARNING!
There is a danger of scalding at hot water temperatures over 60 °C. This is possible, when solar energy is used, with a con­nected external heating device, when the Legionella protection is activated or when the domestic hot water target temperature is set higher than 60 °C.
Install scald protection (hot water mixer (e.g. VTA32).
Water shortage protection: The temperature monitoring
of the controller safely switches off the DAIKIN EKHHP in the event of a water shortage. No additional water short­age protection is needed in the construction. Neverthe­less, regular checking of the fill level is necessary in order to ensure function as intended.
Avoid damages caused by deposits and corrosion:
Observe the requirements for storage tank water (see chap. 2.4.6).
Fig. 4-3 Remove the protective
cover.
When using circulation brakes, fit them into the pipe connections on the DAIKIN EKHHP.
Create hydraulic connections on the DAIKIN EKHHP (see fig. 4-5). – Fig. 3-1 and tab. 3-1 give the position and dimensions of
the connections.
DAIKIN EKHHP DAIKIN Hot water heat pump
008.1423499_07 – 06/2019 – EN
Installation and operating instructions
11
4 x Set-up and installation
Connect the drain hose to the connector for the safety overflow (fig. 4-6 to fig. 3-1, item 23). – Use transparent drain hose (draining water must be visi-
ble).
– Connect the drain hose to an adequately dimensioned
waste water installation.
– Drain should not be lockable.
Fig. 4-5 Hydraulic connection - legend see tab. 4-2
(Example EKHHP500A*2V3 with Solar and optional ex­ternal heat generator)
1 Cold water connection 2 Hot water distribution network 3 Feed Solar or for other heat source* 4 Return Solar or for other heat source* 6 Circulation 7 Customer's side: Check valve, return valve 7a Circulation brakes (2 in number) Recommended accessory 8a Feed Solar or for other heat source* 8b Return Solar or for other heat source* 9 Gas line (refrigerant) 10 Liquid line (refrigerant)
CW Cold water DHW
Hot water
EKHHP
DAIKIN heat pump internal unit
EKSRPS4A
DAIKIN solar regulation and pump unit* FLG FlowGuard - solar regulating valve with flow indicator* ERWQ
DAIKIN Heat pump external unit FLS FlowSensor - solar flow and feed temperature measurement PKBoiler circulation pump* PZCirculation pump* SK Solar panel field* SV Customer's side: Safety over-pressure valve WEXExternal heat generator*
Fig. 4-6 Installation of drain hose at safety overflow
4.4.1 Optional: Connection of an external heat generator
For support or as an alternative for heating by the heat pump you can connect external heat generators (e.g. Solar, gas or oil boiler) to the DAIKIN EKHHP.
The heat supplied by the external heat generator must be added to the unpressurised storage tank water in the DAIKIN EKHHP hot water storage tank.
Carry out hydraulic connection in accordance with one of the
two following possibilities: a) DAIKIN EKHHP: unpressurised via connections
(solar infeed and solar return) of the hot water tank or
b) Only EKHHP500A*2V3: via the integrated
pressurised solar heat exchanger.
– Fig. 3-1 and tab. 3-1 give the position and dimensions of
the connections.
– Carry out hydraulic system incorporation in accordance
with fig. 4-5.
Pay attention to the stipulated tightening torque (see
chap. 4.1).
– Design the lines as such that the sound attenuation cowl
can be applied without any problem following assembly.
* Optional
Tab. 4-2 Legend for fig. 4-5
Carefully insulate pipe lines against heat loss and so as to avoid the formation of condensation (insulation thickness at least 20 mm).
Installation and operating instructions
12
DAIKIN Hot water heat pump
008.1423499_07 – 06/2019 – EN
DAIKIN EKHHP
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