Daikin EKHHE200CV3, EKHHE200PCV3, EKHHE260CV3, EKHHE260PCV3 Operation manuals

User, Installations
and Maintenance Manual
Domestic Hot Water Heat Pump
Monobloc type
EKHHE200CV3 EKHHE200PCV3 EKHHE260CV3 EKHHE260PCV3
2. INTRODUCTION ..............................................................................................................................................7
2.1 Products ............................................................................................................................................................................ 7
2.2 Disclaimer .......................................................................................................................................................................... 7
2.3 Copyright ........................................................................................................................................................................... 8
2.4 Available versions and congurations ............................................................................................................................... 8
3. HANDLING AND TRANSPORT .....................................................................................................................8
3.1 Receipt............................................................................................................................................................................... 8
4. CONSTRUCTION CHARACTERISTICS .....................................................................................................10
4.1 Dimensional data ............................................................................................................................................................. 11
4.2 Technical characteristics .................................................................................................................................................. 12
5. IMPORTANT INFORMATION .......................................................................................................................13
5.1 Compliance with European regulations ........................................................................................................................... 13
5.2 Casing protection rating .................................................................................................................................................. 13
5.3 Operating limits ................................................................................................................................................................ 13
5.4 Operating limits ............................................................................................................................................................... 13
5.5 Basic safety rules............................................................................................................................................................. 14
5.6 Information on the refrigerant used ................................................................................................................................. 14
6. INSTALLATION AND CONNECTIONS ........................................................................................................14
6.1 Preparation of place of installation .................................................................................................................................. 14
6.2 Securing to the oor......................................................................................................................................................... 15
6.3 Aeraulic connections........................................................................................................................................................ 15
6.4 Securing and connections of this appliance .................................................................................................................... 17
6.5 Hydraulic connections ..................................................................................................................................................... 17
6.6 Integration with solar thermal system (only for models EKHHE200PCV3, EKHHE260PCV3) ..................................... 18
6.7 Electrical connections ..................................................................................................................................................... 19
6.8 Wiring diagram................................................................................................................................................................. 21
7. DESCRIPTION OF USER INTERFACE AND OPERATION OF EQUIPMENT .........................................22
7.1 Turning the water heater on and o󰀨 and unlocking the buttons ....................................................................................... 23
7.2 Setting the clock .............................................................................................................................................................. 23
7.3 Setting time bands ........................................................................................................................................................... 23
7.4 Setting the hot water set-point ......................................................................................................................................... 23
7.5 Operating mode ............................................................................................................................................................... 24
7.6 Additional functions.......................................................................................................................................................... 25
7.7 Faults/protection .............................................................................................................................................................. 26
8. COMMISSIONING ..........................................................................................................................................27
8.1 Query, editing operating parameters ............................................................................................................................... 27
9. TROUBLESHOOTING ...................................................................................................................................30
9.1 Power board fuse replacement ........................................................................................................................................ 31
9.2 Heating element safety thermostat reset ......................................................................................................................... 31
10. MAINTENANCE .............................................................................................................................................32
10.1 Sacricial anode check/replacement ............................................................................................................................... 32
10.2 Boiler emptying ............................................................................................................................................................... 32
11. DISPOSAL ......................................................................................................................................................33
12. PRODUCT SHEET .........................................................................................................................................33
Page 2 User, Installations and Maintenance Manual

1. GENERAL SAFETY PRECAUTIONS

CAUTION:
• This manual is an integral part of the product. Keep it with care with the appliance, and hand it on to the next user/owner in case of change of property.
• These instructions are also available from the manufacturer’s customer service and its website.
• Read the instructions and warnings in this manual carefully, they contain important information regarding safe installation, use and maintenance.
SAFETY WARNINGS
Do not use the appliance for any other than its specied use. The manufacturer is not liable for damage
resulting from improper or incorrect use or failure to observe the instructions given in this manual.
This appliance is not intended for use by persons (including children) whose physical, sensory or
mental capacities are reduced, or persons without experience or knowledge, unless they have been
given instructions and monitored previously when using the appliance by a person responsible for their safety.
Children must be supervised to ensure they do not play with the appliance.
This appliance may be used by children 8 years of age or older, and those with reduced physical,
sensory or mental capacity or lack of experience or knowledge, if they are properly supervised or if instructions for the safe use of the appliance have been given to them and the risks involved are
clear to them.
Children are not permitted to play with the appliance.
Water heated to over 50°C can cause immediate serious burns if delivered directly to the taps.
Children, disabled persons and the elderly are particularly at risk. It is recommended to install
a thermostatic mixer valve on the water delivery line.
This appliance must not be cleaned or maintained by children without supervision.
Do not touch the appliance when barefoot or if any part of your body is wet.
Do not leave ammable materials in contact with or in the vicinity of the appliance.
The appliance must be emptied when it is out of service in an area subject to subzero temperatures. Drain as described in the appropriate chapter.
INSTALLATION CAUTION
The appliance must be installed and commissioned by a qualied technician in accordance with local legislation and health and safety regulations. All power circuits must be shut o󰀨 before you open the terminal block.
Page 3User, Installations and Maintenance Manual
Incorrect installation can result in damage to property and injury to persons and animals; the manufacturer is not liable for the consequences.
This product is heavy, handle with care and install the product in a frost-free room.
Ensure that the bulkhead can support the weight of the water lled appliance.
The destruction of the appliance by overpressure due to the blocking of the safety device
inactivates the warranty.
INSTALLATION WARNINGS
When installing this product in a bathroom do not use the “Prohibited space” and respect, at least, the “Protected space” listed as shown below:
Prohibited space Protected space
This product must be placed in an accessible location.
The water heater must be xed to the ground using the xing bracket provided for this purpose and adhesives are not considered to be a reliable xing means.
This product is designed to be used at a maximum altitude of 2000 m.
Refer to description and illustrations in paragraphs 6.1, 6.2 and 6.4.
AERAULIC CONNECTIONS WARNINGS
The simultaneous operation of an open-chamber hearth (e.g. open replace) and the heat pump
causes a dangerous negative pressure in the room. The negative pressure can cause the return of exhaust gases into the room. Do not operate the heat pump together with an open-chamber hearth. Only use sealed-chamber hearths (approved) with separate combustion air supply.
Seal the doors of boiler rooms that do not have the inow of combustion air in common with living
areas.
A suitable protection grille must be installed both at the air intake and outtake connections to
prevent any foreign bodies from going inside the equipment.
Refer to description and illustrations in the “Aeraulic connections.” paragraph 6.3.
Page 4 User, Installations and Maintenance Manual
HYDRAULIC CONNECTIONS WARNINGS
It is mandatory to screw on to the appliance’s water intake pipe a suitable device against overpressure (not supplied). In countries which acknowledge EN 1487, the appliance’s water intake
pipe must be equipped with a safety device compliant with previously mentioned standard. It must be new, with 3/4” dimensions and calibrated to a maximum pressure of 0.7 MPa, including
at least a cock, check valve, safety valve and hydraulic load cut-out.
This safety device must not be tampered with and must be made to operate frequently in order to
check that it is not blocked and to remove any limescale.
The water may drip from the discharge pipe of the pressure-relief device and the pipe must be left open to the atmosphere. The discharge pipe connected to the pressure-relief device is to be installed in a continuously downward direction and in a frost-free environment.
A pressure reducer (not supplied) is required when the inlet water pressure is greater than 0.5 MPa (5 bar), which must be attached to the water mains.
The minimum inlet water pressure for the correct operation of the appliance is 0.15 MPa (1.5 bar).
For models that incorporate a heat exchanger (solar coil), the circuit must not exceed 1.0 MPa (10 bar) and its temperature must not exceed 80°C.
Refer to description and illustrations in the “Hydraulic connections” paragraph 6.5 and “Integration with solar thermal system” paragraph 6.6.
ELECTRICAL CONNECTIONS WARNINGS
The appliance shall be installed in accordance with national wiring regulations.
The electrical installation must include an all-pole disconnection device (circuit-breaker, fuse) upstream of the appliance, complying with local installation rules in force (30 mA di󰀨erential circuit breaker).
Earth connection is mandatory. The manufacturer of the appliance shall not be held liable for any damage caused by failure to earth the system or due to anomalies in the electric power supply.
It is strictly forbidden to connect the appliance at the AC mains through extensions or by a power strip.
Before taking o󰀨 the cover, make sure that the power is turned o󰀨 to prevent injury or electric shock.
Refer to description and illustrations, respectively, in the “Electrical connections” paragraph 6.7 and “Wiring diagram“ paragraph 6.8.
Page 5User, Installations and Maintenance Manual
SERVICING - MAINTENANCE - TROUBLESHOOTING WARNINGS
Any repairs, maintenance, plumbing and electrical connections must be done by qualied technicians using original spare parts only. Failure to observe the above instructions can compromise the safety of the appliance and relieves the manufacturer of any liability for the consequences.
To empty the appliance: turn o󰀨 the power supply and cold water, open the hot water taps and then
operate the drain valve of the safety device.
The pressure relief valve must be operated regularly to remove scale deposits and to ensure that
it is not blocked.
The appliance is equipped with a supply cord that if damaged, must be replaced by the
manufacturer, its service agent or similarly qualied persons in order to avoid a hazard.
The appliance incorporates a time-Iag miniature fuse-link that if broken, it must be replaced with
a fuse model “T5AL250V” in accordance with IEC 60127.
Refer to description and illustrations, respectively, in the “TROUBLESHOOTING” chapter 9 and “MAINTENANCE” chapter 10.
Page 6 User, Installations and Maintenance Manual

2. INTRODUCTION

2.1 Products

This installation and maintenance manual is an integral part of the heat pump (hereinafter equipment).
The manual must be kept for future reference until dismantling.
It is intended for the specialist installer (installers - maintenance technicians) and the end user. The manual describes the instal­lation procedures to be observed for correct and safe operation of the equipment, and the methods of use and maintenance. In case of sale or transfer to another user, the manual must stay with the unit. Before installing and/or using the equipment, read this instruc­tion manual carefully and in particular chapter 5 on safety.
The manual must be kept with the unit and always be available
to qualified installation and maintenance personnel. The following symbols are used in the manual to highlight the most important information:
Caution
Procedures to be followed
Dear Customer,
Thank you for purchasing this product.
Our company, always attentive to environmental issues, uses low environmental impact technologies and materials for its products, in compliance with EU WEEE standards (2012/19/EU – RoHS 2011/65/EU).

2.2 Disclaimer

The conformity of these operating instructions with the hard­ware and the software has been carefully checked. Neverthe­less there may be differences; and no responsibility is assumed for total conformity. In the interest of technical improvement, we reserve the right to
make construction or technical data changes at any time. Any
claim based on indications, figures, drawings or descriptions is therefore excluded. They are subject to possible errors. The supplier declines any liability for damage due to command errors, improper or inappropriate use, or due to unauthorized repairs or modifications.
Information / Suggestions
Page 7User, Installations and Maintenance Manual

2.3 Copyright

3. HANDLING AND TRANSPORT

These operating instructions contain information protected by copyright. No part of these operating instructions may be pho­tocopied, duplicated, translated or recorded on storage media without prior permission from the supplier. Any violations will be subject to compensation for damage. All rights, including those resulting from the granting of patents or registration of utility models, are reserved.
The equipment comes in a cardboard box(*). It is secured to a pallet by means of three screws.
For unloading operations use a forklift or an adequate pallet truck. The packed equipment can be placed horizontally and back
down to facilitate undoing the anchoring screws.
Unpacking must done carefully so as not to damage the equip­ment casing if using knives or cutters to open the cardboard packaging.
2.4 Available versions and congurations
This appliance incorporates a 1.9 kW heat-pump unit and can
be set up in different configurations, according to possible inte­gration with additional heating sources (e.g. solar heating) or depending on boiler capacity.
After removing the packaging, check the integrity of the unit. If
in doubt, do not use the unit; contact authorized technical per­sonnel.
Before eliminating the packaging, according to the applicable environmental protection regulations, make sure all the acces-
sories supplied have been removed.
Version Configuration description
EKHHE200CV3
EKHHE260CV3
Air heat pump for domestic hot water (DHW) pro­duction
(*) Note: The type of packaging may undergo variations at the
discretion of the manufacturer. For the entire period the equipment remains idle, awaiting com­missioning, it is advisable to put it in a place protected from
EKHHE200PCV3
EKHHE260PCV3
Air heat pump for DHW production prearranged for the solar thermal system.
atmospheric agents

3.1 Receipt

In addition to the units, the packages contain accessories and technical documentation for use and installation. Check that the
following are present:
• 1x user, installation and maintenance manual;
3x fastening brackets plus screws;
• 1x thermal cut-out (only for EKHHE200PCV3 and EKHHE260PCV3).
For the entire period the equipment remains idle, awaiting com­missioning, it is advisable to put it in a place protected from atmospheric agents.
Page 8 User, Installations and Maintenance Manual
Positions allowed for transport and handling
Position allowed only for the last km
Positions not allowed for transport and handling
fig. 1
ATTENTION! During the product handling and installation phases the upper part must not be stressed in any way, as it is not structural.
ATTENTION! Horizontal transport is allowed only for the last km according to that indicated (see "Positions not allowed for transport and han­dling"), making sure supports are positioned in such a way at the bottom of the boiler so as not to stress the upper part, as it is not structural. During horizontal transport the display must face upwards.
fig. 2
Page 9User, Installations and Maintenance Manual

4. CONSTRUCTION CHARACTERISTICS


















1 Heat pump 2 User interface 3 Steel casing 4 Heating element 5 Magnesium anode 6 Ventilation air inlet (Ø 160 mm) 7 Ventilation air outlet (Ø 160 mm) 8 Cold water inlet connection 9 Hot water outlet connection
fig. 3
10 Prearrangement for recirculation 11 Condensate drain 12 Prearrangement for solar coil Inlet Only for models EKHHE200PCV3 EKHHE260PCV3 13 Prearrangement for solar coil outlet Only for models EKHHE200PCV3 EKHHE260PCV3 14 Steel tank with vitreous enamel coating according to DIN 4753-3 15 Condenser 16 Rotary compressor 17 Finned pack evaporator 18 Electronic fan 19 Boiler probes 20 Probe holder pocket for solar - Only for models EKHHE200PCV3 EKHHE260PCV3 21 Polyurethane insulation 22 Carrying handles 23 Tube for safety thermostat bulb 24 Power board 26 Compartment for accessing heating element and safety
thermostat bulb
Page 10 User, Installations and Maintenance Manual

4.1 Dimensional data




fig. 4

Ø
620
MODEL Ø


fig. 5
EKHHE200PCV3 EKHHE260PCV3 EKHHE200CV3 EKHHE260CV3
UM
A 1”G 250 250 250 250 mm B - 490 493 / / mm
Ø
Ø
160
8 2 6
160
C 1/2”G 600 600 600 600 mm D - 705 785 705 785 mm E 1”G 876.5 1162 876.5 1162 mm G - 1142 1427 1142 1427 mm H - 1607 1892 1607 1892 mm
I 3/4”G 250 250 / / mm
L 3/4”G 599 600 / / mm
380
M 3/4”G 705 735 705 735 mm N 3/4”G 877 1162 877 1162 mm
O* 1/2”G 976 1261 976 1261 mm
fig. 6
P - 1073 1358 1073 1358 mm
*O - Outlet connection in plastic material
Page 11User, Installations and Maintenance Manual
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