The original instructions are written in English. All other languages
are translations of the original instructions.
CAREFULLY READ THESE INSTRUCTIONS BEFORE
INSTALLATION. THEY WILL TELL YOU HOW TO INSTALL
AND HOW TO CONFIGURE THE UNIT PROPERLY.
KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE
REFERENCE.
Installation manual
1
Unit for air to water heat pump system
E(D/B)(H/L)Q011~016BB
4PW67904-1 – 01.2011
1.DEFINITIONS
1.1. Meaning of warnings and symbols
Warnings in this manual are classified according to their severity and
probability of occurrence.
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It may also
be used to alert against unsafe practices.
NOTICE
Indicates situations that may result in equipment or
property-damage accidents only.
INFORMATION
This symbol identifies useful tips or additional information.
Some types of danger are represented by special symbols:
Optional equipment:
Equipment which can optionally be combined to the products as per
the subject of this manual.
Field supply:
Equipment which needs to be installed according to instructions in
this manual, but which are not supplied by Daikin.
2.GENERALSAFETYPRECAUTIONS
The precautions here, all cover very important topics, so be sure to
follow them carefully.
All activities described in this manual shall be carried out by an
installer and in accordance with the applicable legislation.
Be sure to wear adequate personal protection equipment (protection
gloves, safety glasses, …) when performing installation, maintenance
or service to the unit.
If not sure of installation procedures or operation of the unit, always
contact your local dealer for advice and information.
Improper installation or attachment of equipment or accessories
could result in electric shock, short-circuit, leaks, fire or other damage
to the equipment. Be sure only to use accessories and optional
equipment made by Daikin which are specially designed for use with
the products as of subject in this manual and have them installed by
an installer.
Electric current.
Danger of burning and scalding.
1.2. Meaning of used terms
Installation manual:
Instruction manual specified for a certain product or application,
explaining how to install, configure and maintain it.
Operation manual:
Instruction manual specified for a certain product or application,
explaining how to operate it.
Maintenance instructions:
Instruction manual specified for a certain product or application,
which explains (if relevant) how to install, configure, operate and/or
maintain the product or application.
Dealer:
Sales distributor for products as per the subject of this manual.
Installer:
Technical skilled person who is qualified to install products as per the
subject of this manual.
User:
Person who is owner of the product and/or operates the product.
Service company:
Qualified company which can perform or coordinate the required
service to the unit.
Applicable legislation:
All international, European, national and local directives, laws,
regulations and/or codes which are relevant and applicable for a
certain product or domain.
Accessories:
Equipment which is delivered with the unit and which needs to be
installed according to instructions in the documentation.
DANGER: ELECTRICAL SHOCK
Switch off all power supply before removing the switch box
service panel or before making any connections or
touching electrical parts.
Do not touch any switch with wet fingers. Touching a switch
with wet fingers can cause electrical shock. Before
touching electrical parts, turn off all applicable power
supply.
To avoid electric shock, be sure to disconnect the power
supply 1 minute or more before servicing the electrical
parts. Even after 1 minute, always measure the voltage at
the terminals of main circuit capacitors or electrical parts
and, before touching, be sure that those voltages are
50 V DC or less.
When service panels are removed, live parts can easily be
touched by accident. Never leave the unit unattended
during installation or servicing when the service panel is
removed.
DANGER: DO NOT TOUCH PIPING AND INTERNAL
PA RT S
Do not touch the refrigerant piping, water piping or internal
parts during and immediately after operation. The piping
and internal parts may be hot or cold depending on the
working condition of the unit.
Your hand may suffer burns or frostbite if you touch the
piping or internal parts. To avoid injury, give the piping and
internal parts time to return to normal temperature or, if
you must touch them, be sure to wear protective gloves.
E(D/B)(H/L)Q011~016BB
Unit for air to water heat pump system
4PW67904-1 – 01.2011
Installation manual
2
WARNING
■Never directly touch any accidental leaking
refrigerant. This could result in severe wounds caused
by frostbite.
■Do not touch the refrigerant pipes during and
immediately after operation as the refrigerant pipes
may be hot or cold, depending on the condition of the
refrigerant flowing through the refrigerant piping,
compressor, and other refrigerant cycle parts. Your
hands may suffer burns or frostbite if you touch the
refrigerant pipes. To avoid injury, give the pipes time to
return to normal temperature or, if you must touch
them, be sure to wear proper gloves.
CAUTION
Do not rinse the unit. This may cause electric shocks or
fire.
3.INTRODUCTION
3.1. General information
Thank you for purchasing this product.
This unit is used for both heating and cooling applications. The unit
can be combined with Daikin fan coil units, floor heating applications,
low temperature radiators, domestic hot water tank (option) and
Daikin solar kit (option).
A remote controller is standard supplied with the unit to control your
installation.
Heating/cooling units and heating only units
The unit range consists of two main versions: a heating/cooling (EB)
version and a heating only (ED) version.
Nordic units
EDL and EBL units include special equipment (insulation, heater
sheet,...) to ensure good operation in areas where low ambient
temperature can occur together with high humidity conditions. In
such conditions the EDH and EBH models may experience problems
with severe ice build up on the air-cooled coil. In case such
conditions are expected, the EDL or EBL must be installed instead.
These models contain countermeasures (insulation, heater sheet,...)
to prevent freeze up.
The units are delivered with an integrated backup heater for
additional heating capacity during low outdoor temperatures. The
backup heater also serves as a backup in case of malfunctioning of
the unit and for freeze protection of the outside water piping during
winter time. The backup heater factory set capacity is 6 kW, however,
depending on the installation, the installer can limit the backup heater
capacity to 3 kW/2 kW. The backup heater capacity decision is a
mode based on the equilibrium temperature, see scheme below.
(a)
Optional kit
(a)
P
H
43
1
2
T
1 Heat pump capacity
2 Required heating capacity (site dependent)
3 Additional heating capacity provided by the backup heater
4 Equilibriumtemperature (can be set through the user
interface, refer to "10.10. Field settings" on page 32)
T
Ambient (outdoor) temperature
A
P
Heating capacity
H
A
Operation range
Heating modeCooling mode
A
°C DB
35
0
–15
–20
–25
AOutdoor temperature
BLeaving water temperature
No heat pump operation, back up heater only (V3 and W1 models)
No heat pump operation, back up heater only (for V3 models only)
Operation possible, but no guarantee of capacity (for W1 models only)
(*)- E(D/B)L* units include special equipment (insulation, heater
sheet, ...) to ensure good operation in areas where low ambient
temperatures can occur together with high humidity conditions. In
such conditions the E(D/B)H* units may experience problems with
severe ice build-up on the air-cooled coil. In case such conditions
are expected, the E(D/B)L* units must be installed instead.
- Both E(D/B)L* and E(D/B)H* units have a freeze prevention
function using the pump and backup heater to keep the water
system safe from freezing in all conditions. In case accidental or
intentional power shutdown is likely to happen, we recommend to
use glycol.
(**) Only for E(D/B)L* units
(*)
(**)
°C51525 40 55
A
°C DB
46
10
B
°C522
B
Domestic hot water tank (option)
An optional domestic hot water tank can be connected to the unit.
The domestic hot water tank is available in 2 types:
■tank with built-in electrical booster heater (EKHW*) in 3 different
sizes: 150, 200 and 300 litre,
■tank without electrical booster heater (EKHTS) in 2 different
sizes: 200 and 260 litre.
Refer to the domestic hot water tank installation manual for further
details.
Solar kit for domestic hot water tank (option)
For information concerning the EKSOLHW solar kit, refer to the
installation manual of that kit.
INFORMATION
Use the EKSOLHW solar kit only in combination with the
EKHW* domestic hot water tank.
Connection between EKSOLHW and EKHTS domestic hot
water tank is NOT possible.
Installation manual
3
Unit for air to water heat pump system
E(D/B)(H/L)Q011~016BB
4PW67904-1 – 01.2011
Digital I/O PCB kit (option)
An optional EKRP1HB digital I/O PCB can be connected to the unit
and allows:
■remote alarm output
■heating/cooling ON/OFF output
■bivalent operation (permission signal for the auxiliary boiler) or
Refer to the operation manual of the unit and to the installation
manual of the digital I/O PCB for more information.
Refer to the wiring diagram or connection diagram for connecting this
PCB to the unit.
Bottom plate heater EKBPHTH16A
Connectable heaters
EKBPHTH16A
EDLQ, EBLQStandard
EDHQ, EBHQOption
Room thermostat kit (option)
An optional room thermostat EKRTW, EKRTWA, or EKRTR can be
connected to the unit. Refer to the installation manual of the room
thermostat for more information.
To obtain more information concerning these option kits, please refer
to dedicated installation manuals of the kits.
Connection to a benefit kWh rate power supply
This equipment allows for connection to benefit kWh rate power
supply delivery systems. Full control of the unit will remain possible
only in case the benefit kWh rate power supply is of the type that
power supply is not interrupted. Refer to "Connection to a benefit
kWh rate power supply" on page 26 for more details.
3.2. Scope of this manual
This manual does NOT include the selection procedure and the water
system design procedure. Only some precautions and tips and tricks
about the design of the water circuit are given in a separate chapter
of this manual.
Once the selection is done and the water system is designed, this
manual describes the procedures for handling, installing and
connecting the EDH, EBH, EDL and EBL units. This manual has
been prepared to ensure adequate maintenance of the unit, and it
will provide help if problems occur.
INFORMATION
The operation of the unit is described in the operation
manual.
3.4. Typical application examples
The application examples given below are for illustration purposes
only.
Application 1
Space heating only application with the room thermostat connected
to the unit.
When a room thermostat (T) is connected to the unit and when there
is a heating request from the room thermostat, the unit will start
operating to achieve the target leaving water temperature as set on
the user interface.
When the room temperature is above the thermostat set point, the
unit will stop operating.
NOTICE
Make sure to connect the thermostat wires to the correct
terminals (see "Connection of the thermostat cable" on
page 25) and to configure the DIP switch toggle switches
correctly (see "10.2. Room thermostat installation
configuration" on page 29).
6
FHL1
FHL2
FHL3
3.3. Model identification
EDHQ011BB6V3
Model changes
Indication of heating capacity (kW)
Refrigerant R410A
H = Low water temperature - ambient zone 3
L = Low water temperature - ambient zone 2
Space heating only application without room thermostat connected to
the unit. The temperature in each room is controlled by a valve on
each water circuit. Domestic hot water is provided through the
domestic hot water tank which is connected to the unit.
UI
548231
1 Unit
2 Heat exchanger
3 Backup heater
4 Pump
5 Shut-off valve
6 Collector (field supply)
7 Motorised 3-way valve (delivered with the domestic hot
water tank)
8 By-pass valve (field supply)
9 Booster heater
10 Heat exchanger coil
11 Domestic hot water tank (optional)
FHL1...3 Floor heating loop (field supply)
T1...3 Individual room thermostat (field supply)
M1...3 Individual motorised valve to control loop FHL1...3
(field supply)
UI User interface
7
M
(1)
(2)
Pump operation
With no thermostat connected to the unit (1), the pump (4) can be
configured to operate either as long as the unit is on, or until the
required water temperature is reached.
INFORMATION
Details on pump configuration can be found under
"10.3. Pump operation configuration" on page 29.
6
T1
M1
109
FHL1
11
T3
M2T2M3
FHL2
FHL3
Domestic water heating
When domestic water heating mode is enabled (either manually by
the user, or automatically through a schedule timer) the target
domestic hot water temperature will be achieved by a combination of
the heat exchanger coil and the electrical booster heater
(4)
heater
.
(3)
or backup
When the domestic hot water temperature is below the user
configured set point, the 3-way valve will be activated to heat the
domestic hot water by means of the heat pump. In case of large
domestic hot water demand or a high domestic hot water
temperature setting, the booster heater (9)
(5)
or backup heater (3)
can provide auxiliary heating.
INFORMATION
It is possible to connect either a 2-wire or a 3-wire 3-way
valve (7). Make sure to fit the 3-way valve correctly. For
more details, refer to "Procedure for wiring the 3-way
valve" on page 26.
Only for EKHW*:
■At low outdoor temperatures when space heating
demand is higher, the unit can be configured to have
the domestic hot water heated by the booster heater
exclusively. This assures that the full capacity of the
heat pump is available for space heating.
■Details on domestic hot water tank configuration for
low outdoor temperatures can be found under
"10.10. Field settings" on page 32, field settings
[5-02] to [5-04].
Only for EKHTS:
■At low outdoor temperatures when space heating
demand is higher, the unit can be configured to have
the domestic hot water heated by the heat pump and
backup heater at the same time. This assures that the
interruption of space heating is limited to a minimum.
■Details on domestic hot water tank configuration for
low outdoor temperatures can be found under
"10.10. Field settings" on page 32, field settings
[5-02] to [5-04].
NOTICE
Be sure that the correct field settings are active or selected
according to the applicable tank type. See field settings in
"[4] Backup/booster heater operation and space heating
off temperature" on page 34 for more details.
(6)
Space heating
The unit (1) will operate to achieve the target leaving water
temperature as set on the user interface.
NOTICE
When circulation in each floor heating loop (FHL1...3) is
controlled by remotely controlled valves (M1...3), it is
important to provide a by-pass valve (8) to avoid the flow
switch safety device from being activated.
The by-pass valve should be selected as such that at all
time the minimum water flow as mentioned under
"6.5. Water pipework" on page 16 is guaranteed.
It is recommended to select a pressure difference
controlled by-pass valve.
(1) For tank without electrical booster heater (EKHTS), the backup heater will
be used in domestic water heating mode.
(2) Only applicable for tank with built-in electrical booster heater (EKHW*).
Installation manual
5
(3) Only applicable for tank with built-in electrical booster heater (EKHW*).
(4) Only applicable for tank without electrical booster heater (EKHTS).
(5) Only applicable for tank with built-in electrical booster heater (EKHW*).
(6) Only applicable for tank without electrical booster heater (EKHTS).
Unit for air to water heat pump system
E(D/B)(H/L)Q011~016BB
4PW67904-1 – 01.2011
Application 3
Space heating and cooling application with the room thermostat set
for heating/cooling connected to the unit. Heating is provided
through floor heating loops and fan coil units. Cooling is provided
through the fan coil units only.
Domestic hot water is provided through the domestic hot water tank
which is connected to the unit.
6
UI
T
54231
711
M
FCU1
FCU2
M
98
FHL1
FCU3
FHL2
FHL3
The ON/OFF setting of the heating/cooling operation is done by the
room thermostat and cannot be done by the user interface.
Domestic water heating
Domestic water heating is as described under "Application 2" on
page 5.
Application 4
Space heating and cooling application without the room thermostat
connected to the unit, but with the heating only room thermostat
(set heating only) controlling the floor heating and the heating/cooling
thermostat (set heating/cooling) controlling the fan coil units. Heating
is provided through floor heating loops and fan coil units. Cooling is
provided through the fan coil units only.
6
UI
T4T5T6
542319M8
M
FCU1
T
FCU2
6
FCU3
7
10
1 Unit
2 Heat exchanger
3 Backup heater
4 Pump
5 Shut-off valve
6 Collector (field supply)
7 Motorised 3-way valve (delivered with the domestic hot
water tank)
8 Booster heater
9 Heat exchanger coil
10 Domestic hot water tank
11 Motorised 2-way valve (field supply)
FCU1...3 Fan coil unit (field supply)
FHL1...3 Floor heating loop (field supply)
T Room thermostat with heating/cooling switch (optional)
UI User interface
(1)
(2)
Pump operation and space heating and cooling
According to the season, the customer will select heating or cooling
on the room thermostat (T). This selection is not possible by
operating the user interface.
When space heating/cooling is requested by the room thermostat
(T), the pump will start operating and the unit (1) will switch to
"heating mode"/"cooling mode". The unit (1) will start operating to
achieve the target leaving hot/cold water temperature.
In case of cooling mode, the 2-way valve (11) will close as to prevent
cold water running through the floor heating loops (FHL).
NOTICE
■Make sure to connect the thermostat wires to the
correct terminals (see "Connection of the thermostat
cable" on page 25) and to configure the DIP switch
toggle switches correctly (see "10.2. Room
thermostat installation configuration" on page 29).
■Wiring of the 2-way valve (11) is different for a NC
(normal closed) valve and a NO (normal open) valve!
Make sure to connect to the correct terminal numbers
as detailed on the wiring diagram.
FHL1
FHL2
FHL3
1 Unit
2 Heat exchanger
3 Backup heater
4 Pump
5 Shut-off valve
6 Collector (field supply)
7 By-pass valve (field supply)
8 Motorised 2-way valve to shut off the floor heating loops
during cooling operation (field supply)
9 Motorised 2-way valve for activation of the room thermostat
(field supply)
FCU1...3 Fan coil unit with thermostat (field supply)
FHL1...3 Floor heating loop (field supply)
T Heating only room thermostat (optional)
T4...6 Individual room thermostat for fan coil heated/cooled room
(optional)
UI User interface
Pump operation
With no thermostat connected to the unit (1), the pump (4) can be
configured to operate either as long as the unit is on, or until the
required water temperature is reached.
INFORMATION
Details on pump configuration can be found under
"10.3. Pump operation configuration" on page 29.
Space heating and cooling
According to the season, the customer will select cooling or heating
through the user interface.
The unit (1) will operate in cooling mode or heating mode to achieve
the target leaving water temperature.
With the unit in heating mode, the 2-way valve (8) is open. Hot water
is provided to both the fan coil units and the floor heating loops.
With the unit in cooling mode, the motorised 2-way valve (8) is closed
to prevent cold water running through the floor heating loops (FHL).
(1) For tank without electrical booster heater (EKHTS), the backup heater will
be used in domestic water heating mode.
(2) Only applicable for tank with built-in electrical booster heater (EKHW*).
E(D/B)(H/L)Q011~016BB
Unit for air to water heat pump system
4PW67904-1 – 01.2011
Installation manual
6
NOTICE
■When closing several loops in the system by remotely
controlled valves, it might be required to install a bypass valve (7) to avoid the flow switch safety device
from being activated. See also "Application 2" on
page 5.
■Wiring of the 2-way valve (8) is different for a NC
(normal closed) valve and a NO (normal open) valve!
Make sure to connect to the correct terminal numbers
as detailed on the wiring diagram.
The ON/OFF setting of the heating/cooling operation is done by the
user interface.
Application 5
Space heating with an auxiliary boiler (alternating operation)
Space heating application by either the Daikin unit or by an auxiliary
boiler connected in the system. The decision whether either the
E(D/B)* unit or the boiler will operate can be achieved by an auxiliary
contact or an E(D/B)* indoor controlled contact.
The auxiliary contact can e.g. be an outdoor temperature thermostat,
an electricity tariff contact, a manually operated contact, etc. See
"Field wiring configuration A" on page 7.
The E(D/B)* unit controlled contact (also called 'permission signal for
the auxiliary boiler") is determined by the outdoor temperature
(thermistor located at the unit). See "Field wiring configuration B" on
page 8.
Bivalent operation is only possible for space heating operation, not
for the domestic water heating operation. Domestic hot water in such
an application is always provided by the domestic hot water tank
which is connected to the Daikin unit.
The auxiliary boiler must be integrated in the piping work and in the
field wiring according to the illustrations below.
CAUTION
■Be sure that the boiler and the integration of the boiler
in the system is in accordance with the applicable
legislation.
■Always install a 3-way valve, even if no domestic hot
water tank is installed. This to ensure that the freeze
protection function (see "Freeze protection function"
on page 35) can operate when the boiler is active.
UI
1
M
2
FHL1 FHL2 FHL3
1 Motorised 3-way valve
2 Boiler
UI User interface
■Daikin can not be put responsible for incorrect or
unsafe situations in the boiler system.
54231
1 Unit
2 Heat exchanger
3 Backup heater
4 Pump
5 Shut-off valve
6 Collector (field supply)
7 Motorised 3-way valve (delivered with the domestic hot
water tank)
8 Booster heater
9 Heat exchanger coil
10 Domestic hot water tank (optional)
11 Boiler (field supply)
12 Aquastat valve (field supply)
13 Shut-off valve (field supply)
14 Non-return valve (field supply)
FHL1...3 Floor heating loop (field supply)
UI User interface
Field wiring configuration A
L
Com
H
E(D/B)*/auto
/Boiler
A
K1A
N
BTIBoiler thermostat input
A Auxiliary contact (normal closed)
H Heating demand room thermostat (optional)
Com Common room thermostat (optional)
E(D/B)* Unit
auto Automatic
Boiler Boiler
K1A Auxiliary relay for activation of E(D/B)* unit (field supply)
K2A Auxiliary relay for activation of boiler (field supply)
K2A
UI
714
M
(1)
(2)
11
12
K1A
13
8
9
123 4
E(D/B)*
X2M
FHL1
10
613
K2A
FHL2
B
X
FHL3
TI
Y
Installation manual
7
(1) For tank without electrical booster heater (EKHTS), the backup heater will
be used in domestic water heating mode.
(2) Only applicable for tank with built-in electrical booster heater (EKHW*).
Unit for air to water heat pump system
E(D/B)(H/L)Q011~016BB
4PW67904-1 – 01.2011
Field wiring configuration B
E(D/B)*
X2M
123 4
K1A
Com
HC
EKRTR*
E(D/B)*
X2M
3 4
12
K1A
Com
H
C
EKRTW*
BTIBoiler thermostat input
C Cooling demand room thermostat (optional)
H Heating demand room thermostat (optional)
Com Common room thermostat (optional)
K1A Auxiliary relay for activation of E(D/B)* unit (field supply)
KCR Permission signal for the auxiliary boiler
E(D/B)* Unit
EKRP1HB
X1 X2
Y
X
B
TI
KCR
K1A
Operation
■Configuration A
When the room thermostat requests heating, either the E(D/B)*
unit or the boiler starts operating, depending on the position of
the auxiliary contact (A).
■Configuration B
When the room thermostat requests heating, either the E(D/B)*
unit or the boiler starts operating, depending on the outdoor
temperature (status of "permission signal for the auxiliary
boiler").
When the permission is given towards the boiler, the space
heating operation by the E(D/B)* unit will be automatically
switched off.
For more details see field setting [C-02~C-04].
NOTICE
■Configuration A
Make sure that auxiliary contact (A) has sufficient
differential or time delay so as to avoid frequent
changeover between the E(D/B)* unit and the boiler. If
the auxiliary contact (A) is an outdoor temperature
thermostat, make sure to install the thermostat in the
shade, so that it is not influenced or turned ON/OFF
by the sun.
Configuration B
Make sure that the bivalent hysteresis [C-04] has
sufficient differential to avoid frequent changeover
between the E(D/B)* unit and the boiler. As the
outdoor temperature is measured via the unit’s air
thermistor, make sure to install the unit in the shade,
so that it is not influenced by the sun.
Frequent switching may cause corrosion of the boiler
in an early stage. Contact the manufacturer of the
boiler.
■During heating operation of the E(D/B)* unit, the unit
will operate so as to achieve the target leaving water
temperature as set on the user interface. When
weather dependent operation is active, the water
temperature is determined automatically depending
on the outdoor temperature.
During heating operation of the boiler, the boiler will
operate so as to achieve the target leaving water
temperature as set on the boiler controller.
Never set the target leaving water temperature set
point on the boiler controller above 55°C.
■Make sure to only have 1 expansion vessel in the
water circuit. An expansion vessel is already
premounted in the Daikin unit.
NOTICE
Make sure to configure the DIP switch SS2-3 on the PCB
of the E(D/B)* switch box correctly. Refer to "10.2. Room
thermostat installation configuration" on page 29.
For configuration B: Make sure to configure the field
settings [C-02, C-03 and C-04] correctly. Refer to "Bivalent
operation" on page 41.
NOTICE
Make sure that return water to the E(D/B)* heat exchanger
never exceeds 55°C.
For this reason, never put the target leaving water
temperature set point on the boiler controller above 55°C
and install an aquastat
(a)
valve in the return water flow of
the E(D/B)* unit.
Make sure that the non-return valves (field supply) are
correctly installed in the system.
Make sure that the room thermostat EKRTR or EKRTW
are not frequently turned ON/OFF.
Daikin shall not be held liable for any damage resulting
from failure to observe this rule.
(a) The aquastat valve must be set for 55°C and must operate to close the return
water flow to the unit when the measured temperature exceeds 55°C. When the
temperature drops to a lower level, the aquastat valve must operate to open the
return water flow to the E(D/B)* unit again.
INFORMATION
Manual permission towards the E(D/B)* unit on the boiler.
In case only the E(D/B)* unit should operate in space
heating mode, disable the bivalent operation via setting
[C-02].
In case only the boiler should operate in space heating
mode, increase the bivalent ON temperature [C-03] to
25°C.
Domestic water heating
Domestic water heating is as described under "Application 2" on
page 5.
E(D/B)(H/L)Q011~016BB
Unit for air to water heat pump system
4PW67904-1 – 01.2011
Installation manual
8
Application 6
Space heating with room thermostat application through floor heating
loops and fan coil units. The floor heating loops and fan coil units
require different operating water temperatures.
The floor heating loops require a lower water temperature in heating
mode compared to fan coil units. To achieve these two set points, a
mixing station is used to adapt the water temperature according to
requirements of the floor heating loops. The fan coil units are directly
connected to the unit water circuit and the floor heating loops after
the mixing station. The control of this mixing station is not done by the
unit.
The operation and configuration of the field water circuit is the
responsibility of the installer.
Daikin only offers a dual set point control function. By this function
two set points can be generated. Depending on the required water
temperature (floor heating loops and/or fan coil units are required)
first set point or second set point can be activated.
T1
T2
54231
B
A
FCU1
7
6
FCU2
FCU3
Pump operation and space heating
When the room thermostat for the floor heating loop (T1) and the fan
coil units (T2) are connected to the unit, the pump (4) will operate
when there is a request for heating from T1 and/or T2. The unit will
start operating to achieve the target leaving water temperature. The
target leaving water temperature depends on which room thermostat
is requesting heating.
Set pointField settingThermo status
Zone AFirstUIONOFFONOFF
Zone BSecond[7-03]OFFONONOFF
Resulting water temperatureUI[7-03][7-03]—
Result pump operationONONONOFF
When the room temperature of both zones is above the thermostat
set point, the unit and pump will stop operating.
NOTICE
■Make sure to connect the thermostat wires to the
correct terminals (see "5. Overview of the unit" on
page 10).
■Make sure to configure the field settings [7-02], [7-03]
and [7-04] correctly. Refer to "Dual set point control"
on page 39.
■Make sure to configure the DIP switch SS2-3 on the
PCB of the switch box correctly. Refer to "10.2. Room
thermostat installation configuration" on page 29.
■It is the installers responsibility to make sure no
unwanted situations can occur (e.g. too high water
temperatures towards floor heating loops, etc.)
■Be aware that the actual water temperature through
the floor heating loops depends on the control and
setting of the mixing station.
8
1 Unit
2 Heat exchanger
3 Backup heater
4 Pump
5 Shut-off valve
6 Collector zone A (field supply)
7 Collector zone B (field supply)
8 Mixing station (field supply)
T1 Room thermostat for zone A (optional)
T2 Room thermostat for zone B (optional)
FCU1...3 Fan coil unit (optional)
FHL1...3 Floor heating loop (field supply)
FHL1
FHL2
FHL3
INFORMATION
■The advantage of the dual set point control is that the
heat pump will/can operate at the lowest required
leaving water temperature when only floor heating is
required. Higher leaving water temperatures are only
required in case fan coil units are operating.
This results in a better performance of the heat pump.
■The hydraulic balance is very important. (unit - mixing
station - FCU1...3)
INFORMATION
■The request signals for space heating can be
implemented in two different ways (installer choice).
- Thermo ON/OFF signal from room thermostat
- Status signal (active/not active) from the mixing
station
■Daikin does not offer any type of mixing station. Dual
set point control only provides the possibility to use
two set points.
■When only zone A request heating, zone B will be fed
with water at a temperature equal to the first set point.
This can lead to unwanted heating of zone B.
■When only zone B request heating, the mixing station
will be fed with water at a temperature equal to the
second set point.
Depending on the control of the mixing station, the
floor heating loop can still receive water at a
temperature equal to set point of the mixing station.
■At this type of application heating/cooling selection
always has to be done on the user interface. Refer to
"Dual set point control" on page 39 for more details.
Installation manual
9
Unit for air to water heat pump system
E(D/B)(H/L)Q011~016BB
4PW67904-1 – 01.2011
4.ACCESSORIES
5.2. Main components
4.1. Accessories supplied with the unit
12 34
1x1x2x1x
1 Installation manual
2 Operation manual
3 Wiring diagram sticker (inside unit cover doors 1 and 2)
4 User interface kit
(digital remote controller, 4 fixing screws and 2 plugs)
5.OVERVIEWOFTHEUNIT
5.1. Opening the unit
22
1
3
Hydraulic compartment (door 3)
1
18
13
17
16
15
8
10
3
9
8
14
12
3
11
2
3
4
3PW55762-1
5
7
6
3
Door 1 gives access to the compressor compartment and electrical parts
Door 2 gives access to the electrical parts of the hydraulic compartment
Door 3 gives access to the hydraulic compartment
DANGER: ELECTRICAL SHOCK
See "2. General safety precautions" on page 2.
DANGER: DO NOT TOUCH PIPING AND INTERNAL
PA RT S
See "2. General safety precautions" on page 2.
1.Air purge valve
Remaining air in the water circuit will be automatically removed
via the air purge valve.
2.Backup heater
The backup heater consists of an electrical heating element that
will provide additional heating capacity to the water circuit if the
heating capacity of the unit is insufficient due to low outdoor
temperatures, it also protects the external water piping from
freezing during cold periods.
3.Temperature sensors
Four temperature sensors determine the water and refrigerant
temperature at various points in the water circuit.
4.Heat exchanger
5.Expansion vessel (10 l)
6.Refrigerant liquid connection
7.Refrigerant gas connection
8.Shut-off valves
The shut-off valves on the water inlet connection and water
outlet connection allow isolation of the unit water circuit side
from the residential water circuit side. This facilitates draining
and filter replacement of the unit.
9.Water inlet connection
10. Water outlet connection
11. Drain and fill valve
12. Water filter
The water filter removes dirt from the water to prevent damage
to the pump or blockage of the evaporator. The water filter must
be cleaned on a regular base. See "12. Maintenance and
service" on page 50.
13. Manometer
The manometer allows readout of the water pressure in the
water circuit.
E(D/B)(H/L)Q011~016BB
Unit for air to water heat pump system
4PW67904-1 – 01.2011
Installation manual
10
14. Flow switch
O
>
3T
>
t >
t >
The flow switch checks the flow in the water circuit and protects
the heat exchanger against freezing and the pump against
damage.
15. Pump
The pump circulates the water in the water circuit.
16. Backup heater thermal protector
The backup heater is equipped with a thermal protector. The
thermal protector is activated when the temperature becomes
too high.
17. Backup heater thermal fuse
The backup heater is equipped with a thermal fuse. The thermal
fuse is blown when the temperature becomes too high (higher
than the backup heater thermal protector temperature).
18. Pressure relief valve
The pressure relief valve prevents excessive water pressure in
the water circuit by opening at 3 bar and discharging some
water.
Functional diagram of hydraulic compartment (door 3)
1267
34 5
Switch box main components (door 2)
ABDC
AC
9
9
8
B
15
3
1
24
1
5
4
2
14 FU2
10 FU1
16
17
12
X13A
SS2
11
13 X9A
R1
t
1 Expansion vessel
2 Manometer
3 Air purge valve
4 Pressure relief valve
5 Backup heater vessel with backup heater
6 Pump
7 Shut-off valve water outlet
8 Heat exchanger
9 Flow switch
10 Drain/fill valve
11 Filter
R11T~R14T Temperature sensors
12 Shut-off valve water inlet with drain valve
D
8
23
25
6
7
18
19
t
8
1.Backup heater contactors K1M and K5M
2.Main PCB
The main PCB (Printed Circuit Board) controls the functioning of
the unit.
3.Booster heater contactor K3M (only for installations with
1289 1011
domestic hot water tank)
4.Booster heater circuit breaker F2B (only for installations with
domestic hot water tank)
The circuit breaker protects the booster heater in the domestic
hot
water tank against overload or short circuit.
5.Backup heater circuit breaker F1B
The circuit breaker protects the backup heater electrical circuit
against overload or short circuit.
6.Te r minal blocks
The terminal blocks allow easy connection of field wiring.
7.Te r minal block for backup heater capacity limitation.
8.Cable tie mountings
The cable tie mountings allow to fix the field wiring with cable
ties to the switch box to ensure strain relief.
9.Te r minal blocks X3M, X4M (only for installations with domestic
hot water tank)
10. PCB fuse FU1
11. DIP switch SS2
The DIP switch SS2 provides 4 toggle switches to configure
certain installation parameters. See "10.1. DIP switch settings
overview" on page 28.
12. X13A socket
The X13A socket receives the K3M connector (only for
installations with domestic hot water tank).
6
8
21
20
22
Installation manual
11
Unit for air to water heat pump system
E(D/B)(H/L)Q011~016BB
4PW67904-1 – 01.2011
13. X9A socket
The X9A socket receives the thermistor connector (only for
installations with domestic hot water tank).
14. Pump fuse FU2 (in line fuse)
15. Pump relay K4M
16. Transformer TR1 for PCB power supply
17. A4P digital I/O PCB (only for installations with solar kit or digital
I/O PCB)
18. Conduit hole to pass through the booster heater power supply
cable.
19. Conduit hole to pass through the booster heater power supply
cable and the thermal protection cable.
20. Conduit hole to pass through the room thermostat cable and
2-way valve and 3-way valve control cables.
21. Conduit hole to pass through the thermistor cable and user
interface cable (and benefit kWh rate cable).
22. Conduit hole to pass through the backup heater power supply
wiring.
23. Conduit hole to pass through optional I/O PCB connection
wiring.
24. K7A relay for solar pump (optional)
This relay and its output on X2M can be activated when the solar
input on A4P becomes active.
25. Te rminal for expansion vessel heater and, only for EDL and EBL
units, plate heat exchanger heater and switch box heater.
NOTICE
The electrical wiring diagram can be found on the inside of
the switch box cover.
6.INSTALLATION
6.1. Selecting an installation location
WARNING
■Be sure to provide for adequate measures in order to
prevent that the unit be used as a shelter by small
animals.
Small animals making contact with electrical parts can
cause malfunctions, smoke or fire. Please instruct the
customer to keep the area around the unit clean and
clear.
■Carry out the specified installation work in
consideration of strong winds, typhoons, or
earthquakes.
Improper installation work may result in accidents due
to fall of equipment.
■The equipment is not intended for use in a potentially
explosive atmosphere.
■Be sure that sufficient precautions are taken, in
accordance with the applicable legislation, in case of
refrigerant leakage.
CAUTION
Do not install the unit in places such as the following:
■Where there is mist of mineral oil, oil spray or vapour.
Plastic parts may deteriorate, and cause them to fall
out or water to leak.
■Where corrosive gas, such as sulphurous acid gas, is
produced.
Corrosion of copper pipes or soldered parts may
cause the refrigerant to leak.
■Where there is machinery which emits
electromagnetic waves.
Electromagnetic waves may disturb the control
system, and cause malfunction of the equipment.
■Where flammable gases may leak, where carbon fibre
or ignitable dust is suspended in the air or where
volatile flammables, such as thinner or gasoline, are
handled.
Such gases may cause a fire.
■Where the air contains high levels of salt such as that
near the ocean.
■Where voltage fluctuates a lot, such as that in
factories.
■In vehicles or vessels.
■Where acidic or alkaline vapour is present.
■Install the unit, power wire and connecting wire at
least 1 meter away from televisions or radios to
prevent image interference or noise.
(Depending on the radio waves, a distance of 1 meter
may not be sufficient to eliminate the noise.)
E(D/B)(H/L)Q011~016BB
Unit for air to water heat pump system
4PW67904-1 – 01.2011
Installation manual
12
General
1Select an installation site where the following conditions are
satisfied and that meets with your customer's approval.
- Places which are well-ventilated.
- Places where the unit does not bother next-door neighbours.
- Safe places which can withstand the unit's weight and
vibration and where the unit can be installed level.
- Places where servicing space can be well ensured.
- Places where the units' piping and wiring lengths come within
the allowable ranges.
- Places where water leaking from the unit cannot cause
damage to the location (e.g. in case of a blocked drain pipe).
- Places where the rain can be avoided as much as possible.
- Do not install the unit in places often used as workplace.
In case of construction works (e.g. grinding works) where a
lot of dust is created, the unit must be covered.
- Do not place any objects or equipment on top of the unit (top
plate)
- Do not climb, sit or stand on top of the unit.
- All piping lengths and distances have been taken into
consideration.
Requirement Value
Maximum allowable distance between the domestic
hot water tank and the unit (only for installations with
domestic hot water tank). The thermistor cable
supplied with the domestic hot water tank is 12 m in
length.
In order to optimise efficiency Daikin recommends to
install the 3-way valve and the domestic hot water
tank as close as possible to the unit.
2When installing the unit in a place exposed to strong wind, pay
special attention to the following.
Strong winds of 5 m/sec or more blowing against the unit's air
outlet causes short circuit (suction of discharge air), and this
may have the following consequences:
- deterioration of the operational capacity,
- frequent frost acceleration in heating operation,
- disruption of operation due to rise of high pressure,
- when a strong wind blows continuously on the face of the
unit, the fan can start rotating very fast until it breaks.
Refer to the figures for installation of this unit in a place where
the wind direction can be foreseen.
■Tu rn the air outlet side toward the building's wall, fence or
screen.
10 m
3Prepare a water drainage channel around the foundation, to
drain waste water from around the unit.
4If the water drainage of the unit is not easy, please build up the
unit on a foundation of concrete blocks, etc. (the height of the
foundation should be maximum 150 mm).
5If you install the unit on a frame, please install a waterproof plate
within 150 mm of the underside of the unit in order to prevent the
invasion of water from the lower direction.
6When installing the unit in a place frequently exposed to snow,
pay special attention to elevate the foundation as high as
possible.
7If you install the unit on a building frame,
please install a waterproof plate (field
supply) (within 150 mm of the underside of
the unit) in order to avoid the drainwater
dripping. (See figure).
Selecting a location in cold climates
NOTICE
When operating the unit in a low outdoor ambient
temperature, be sure to follow the instructions described
below.
■To prevent exposure to wind, install the unit with its suction side
facing the wall.
■Never install the unit at a site where the suction side may be
exposed directly to wind.
■To prevent exposure to wind, install a baffle plate on the air
discharge side of the unit.
■In heavy snowfall areas it is very important to select an
installation site where the snow will not affect the unit and to set
the outlet side at a right angle to the direction of the wind:
1
Make sure there is enough room to do the installation
■Set the outlet side at a right angle to the direction of the wind.
Strong wind
Blown airStrong wind
Installation manual
13
3
4
2
3
1 Construct a large canopy.
2 Construct a pedestal. Install the unit high enough off the
ground to prevent burying in snow.
3 Strong wind
4 Discharge air
Unit for air to water heat pump system
E(D/B)(H/L)Q011~016BB
4PW67904-1 – 01.2011
■For E(D/B)L only. Follow the procedure as described below for
modifying the position of the air thermistor (R1T). The thermistor
fixture is delivered in the accessory bag.
INFORMATION
Spare thermistor fixing plate is delivered in the
accessory bag.
2
3
11
1
6.2. Installation servicing space
The numerical figures used in the figures represent the dimensions in
mm.
(Refer to "6.4. Precautions on installation" on page 16)
4
5
6
10
7
Precaution
(A) In case of non-stacked installation figure 1
Suction side obstacle
Discharge side obstacle
Left side obstacle
Right side obstacle
Top side obstacle
✓
1
2
NOTICE
Minimum distance B1 in figure 1mentions the space
required for correct operation of the unit. Required
space for servicing though is 300 mm.
Obstacle is present
In these cases, close the
bottom of the installation
frame to prevent the
discharged air from
being bypassed
In these cases, only
2 units can be installed.
This situation is not
allowed
8
E(D/B)(H/L)Q011~016BB
Unit for air to water heat pump system
4PW67904-1 – 01.2011
9
Installation manual
14
(B) In case of stacked installation
1.In case obstacles exist in front of the outlet side.
6.3. Before installation
Inspection
At delivery, the unit must be checked and any damage must be
reported immediately to the carrier claims agent.
A
≥100
≥1000
2.In case obstacles exist in front of the air inlet.
A
≥100
≥300
Do not stack more than one unit.
About 100 mm is required as the dimension for laying the upper unit's
drain pipe. Get the portion A sealed so that air from the outlet does
not bypass.
(C) In case of multiple-row installation (for roof top use, etc.)
1.In case of installing one unit per row.
≥100
≥2000
≥200
≥1000
2.In case of installing multiple units (2 units or more) in lateral
connection per row.
Handling
Bring the unit as close as possible to
its final installation position in its
original package in order to prevent
damage during transport. Due to
relatively large dimensions and high
weight, the handling of the unit is only
to be done by means of lifting tools
with slings. These slings can be fitted
into specially for this purpose foreseen
sleeves at the base frame.
CAUTION
■To avoid injury, do not touch the air inlet or aluminium
fins of the unit.
■Do not use the grips in the fan grills to avoid damage.
■Unit is top heavy!
Prevent the unit from falling due to inclination during
handling.
Centre of gravity is indicated on the unit.
WARNING
Tear apart and throw away plastic packaging bags so that
children will not play with them. Children playing with
plastic bags face danger of death by suffocation.
CAUTION
Safely dispose of packing materials. Packing materials,
such as nails and other metal or wooden parts, may cause
stabs or other injuries.
Opening/closing the unit
L
A
≥3000
H
≥600
≥1500
Relation of dimensions of H, A and L are shown in the table below.
LA
L≤H
H<LInstallation not allowed
Installation manual
0<L≤1/2H250
1/2H<L300
15
■Be sure to confirm the model name and the serial no. of the
outer (front) plates when attaching/detaching the plates to avoid
mistakes.
■When closing the service panels, take care that the tightening
torque does not exceed 4.1 N•m.
Accessory check
Check if all unit accessories are enclosed.
WARNING
Be sure to use only the specified accessories and parts for
installation work. Failure to use the specified parts may
result in water leakage, electric shocks, fire or the unit
falling.
Unit for air to water heat pump system
E(D/B)(H/L)Q011~016BB
4PW67904-1 – 01.2011
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