Daikin DCM601A51 Installation manual

intelligent Touch Manager

Model

DCM601A51

Installation Manual

DAIKIN.TCF.008 L6/03-2012

DEKRA Certification B.V. (NB0344)

59277-KRQ/ECM95-4301

Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,

Kita-ku, Osaka, 530-8323 Japan

Low Voltage 2006/95/EC

Electromagnetic Compatibility 2004/108/EC

Shinri Sada

Manager Quality Control Department

23th. of Mar. 2012

DAIKIN INDUSTRIES, LTD.

DCM601A51

DCM601A52

DCM601A53

3P316608-1

Safety Precautions

Also see installation manual attached to equipment you connect.

Please read these “SAFETY PRECAUTIONS” carefully before installing air conditioning unit and be sure to install it correctly.

• They both contain important information regarding safety. Be sure to observe all precau- tions without fail.

WARNING

CAUTION

• After completing installation, conduct a trial operation to check for faults and explain to the customer how to operate the air conditioner and take care of it with the aid of the operation manual. Ask the customer to store the installation manual along with the operation manual for future reference.

Failure to follow these instructions properly may result in personal injury or loss of life.

Failure to observe these instructions properly may result in property damage or personal injury, which may be serious depending on the circumstances.

WARNING

• Ask your dealer or other qualied personnel to carry out installation work. Do not attempt to install the unit yourself. Improper installation may result in an elec-

tric shock or re.

• Do not relocate or reinstall the unit yourself. Improper installation work may result in an electric shock or re.

Ask your local dealer to carry out relocation and reinstallation of the unit.

• Install the unit in accordance with the instructions in this installation manual.

Improper installation may result in an electric shock or re.

• Be sure to use only the specied accessories and parts for installation work. Failure to use the specied parts may result in the unit falling, an electric shock, or re.

• Install the unit on a foundation strong enough to withstand the weight of the

unit.

A foundation of insufcient strength may result in the equipment falling and causing

injury.

• Always perform installation work with the power supply shut off. Touching energized electric parts causes an electric shock.

• Do not disassemble, modify or repair the unit.

An electric shock or re may be caused.

• Make sure that all wiring is secured, that the specied wires are used, and that there is no strain on the terminal connections or wires.

Improper connection or securing of wires may result in abnormal heat build-up or re.

• The choice of materials and installations must comply with the applicable

national and international standards.

• Carry out installation work taking earthquakes into account. Failure to do so during installation work may result in the unit falling and causing accidents.

• Make sure that a separate power supply circuit is provided for this unit and that

all electrical work is carried out by qualied personnel according to local laws and regulations and this installation manual.

An insufcient power supply capacity or improper electrical construction may lead to an electric shock or re.

• When wiring the power supply and connecting the remote controller wiring and transmission wiring, position the wires so that the electric parts box lid can be

securely fastened.

Improper positioning of the electric parts box lid may result in an abnormal heat build-

up, an electric shock, or re.

Installation Manual 3P291714-1

DCM601A51 intelligent Touch Manager

3English

WARNING

• Be sure to earth the unit. Do not earth the unit to a utility pipe, lightning conductor or telephone earth lead.

Imperfect earthing may result in an electric shock or re.

• Do not change the protective equipment settings. Otherwise, a short-circuit may occur in a pressure switch, temperature switch, or other protective equipment, forcing the unit to operate unexpectedly.

In addition, use of parts other than those specied by DAIKIN may result in ring.

• Install an earth leakage breaker, as required. Failure to install an earth leakage breaker may result in an electric shock or re.

• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

•

Children should be supervised to ensure that they do not play with the appliance.

CAUTION

• Be very careful about product transportation.

• Safely dispose of the packing materials. Tear apart and throw away plastic packaging bags so that children will not play with them. If children play with a plastic bag which was not torn apart, they face the risk of suffocation.

• This unit is a class B product.

• In a domestic environment, this product may cause radio interference. In such case, the user may be required to take adequate measures.

•

Disposal requirements Dismantling of the unit, treatment of the refrigerant, of oil and of other parts must be done in accordance with relevant local and national

legislation.

• Fill the wiring through hole with putty. Entry of water or insects may result in electric leakage or malfunction.

• Do not operate with wet hands. An electric shock and malfunction may be caused.

• Do not wash this unit with water.

An electric shock or re may be caused.

• Install the indoor and outdoor units, power cord, and connecting wires at least 1 meter away from televisions or radios.

This is to prevent picture interference and noise. (Depending on the incoming signal

strength, a distance of 1 meter may not be sufcient to eliminate noise.)

• Do not install the unit in the following places.

1. Where there is a high concentration of mineral oil spray or vapor (e.g. a kitchen).

Plastic parts will deteriorate, parts may fall off and water leakage could result.

2. Near machinery emitting electromagnetic radiation.

Electromagnetic radiation may disturb the operation of the control system and result in a malfunction of the unit.

3. Where ammable gas may leak, where there is carbon bre or ignitable dust suspensions in the air, or where volatile ammables such as paint thinner or

gasoline are handled.

Operating the unit in such conditions may result in re.

4. High temperature area or directly amed point.

Abnormal heat build-up or ring may be caused.

5. Moist area, or place that may be exposed to water.

If water enters inside the unit, an electric shock and malfunction may be caused.

4 Installation Manual 3P291714-1

DCM601A51 intelligent Touch Manager

English

Contents

1 Before Installation ................................................................................................... 7

1.1 Checking that all accessories are included ................................................................................ 7

1.2 Understanding external dimensions .......................................................................................... 8

1.3 Understanding where terminals and switches are located ...................................................... 10

1.3.1 Rear face ....................................................................................................................... 10

1.3.2 Front panel .................................................................................................................... 11

1.3.3 Side face ........................................................................................................................ 12

1.3.4 Routing of cables ........................................................................................................... 12

1.4 Determining installation place .................................................................................................. 13

1.4.1 Installation place and mounting direction ...................................................................... 13

1.4.2 Environmental conditions .............................................................................................. 13

1.4.3 Required space ............................................................................................................. 13

2 Connection ............................................................................................................. 14

2.1 Removing terminal cover from rear face .................................................................................. 14

2.2 Connecting DIII-NET-compatible air conditioning equipment ................................................... 14

2.2.1 Terminals location and conceptual connection diagram ................................................ 15

2.2.2 Requirements that must be met .................................................................................... 16

2.2.3 Precautions for using multiple centralized controllers .................................................... 16

2.3 Connecting a LAN cable .......................................................................................................... 17

2.3.1 Terminals location and conceptual connection diagram ................................................ 18

2.3.2 Requirements that must be met .................................................................................... 18

2.4 Connecting I/O module ............................................................................................................ 19

2.4.1 Terminals location and conceptual connection diagram ................................................ 19

2.4.2 Requirements that must be met .................................................................................... 19

2.4.3 Address setup ................................................................................................................ 20

2.5 Connecting an emergency stop input device or electric energy meters .................................. 20

2.5.1 Terminals location and conceptual connection diagram ................................................ 21

2.5.2 Requirements that must be met .................................................................................... 21

2.6 Connecting iTM plus adaptors ................................................................................................. 22

2.6.1 Terminals location and conceptual connection diagram ................................................ 22

2.6.2 Requirements that must be met .................................................................................... 23

2.7 Connecting power supply ........................................................................................................ 23

2.7.1 Terminals location and conceptual connection diagram ................................................ 23

2.7.2 Requirements that must be met .................................................................................... 24

3 Installation .............................................................................................................. 25

3.1 Wall mounting .......................................................................................................................... 25

3.1.1 Parts to be used ............................................................................................................ 25

3.1.2 Installation procedure .................................................................................................... 25

Installation Manual 3P291714-1

DCM601A51 intelligent Touch Manager

5English

3.2 Flush wall mounting ................................................................................................................. 26

3.2.1 Parts to be used ............................................................................................................ 26

3.2.2 Wall opening dimensions ............................................................................................... 27

3.2.3 Installation procedure .................................................................................................... 27

3.3 Direct mounting to control enclosure ....................................................................................... 30

3.3.1 Parts to be used ............................................................................................................ 30

3.3.2 Wall opening dimensions ............................................................................................... 30

3.3.3 Installation procedure .................................................................................................... 30

4 Basic Setup ............................................................................................................ 32

4.1 Powering on data backup battery ............................................................................................ 32

4.2 Powering on intelligent Touch Manager and air conditioners ................................................... 32

4.3 Setting up display language ..................................................................................................... 33

4.4 Setting up locale ...................................................................................................................... 33

4.5 Setting time zone ..................................................................................................................... 34

4.6 Setting current time and daylight saving time .......................................................................... 34

4.7 Conrming air conditioner auto registration results ................................................................. 35

4.8 Assigning a DIII-NET address for each air conditioner ............................................................ 35

4.8.1 Remote controller buttons and areas ............................................................................ 35

4.8.2 Procedure for a wired remote controller ........................................................................ 36

4.8.3 Procedure for a navigation remote controller ................................................................. 38

4.8.4 Setting an unique address to each unit (when power distribution is enabled) ............... 40

5 Outdoor Unit Address Setup ................................................................................ 41

5.1 Procedure ................................................................................................................................ 41

6 Quick Operation Guide ......................................................................................... 42

6.1 Viewing target area and management point information in list format ..................................... 42

6.2 Viewing target areas and management points ........................................................................ 42

6.3 Starting/stopping an area or management point ..................................................................... 43

6 Installation Manual 3P291714-1

DCM601A51 intelligent Touch Manager

English

1 Before Installation

Before you start installing the intelligent Touch Manager, complete the following preparations.

• Check that the intelligent Touch Manager comes with all accessories.

• Conrm where the terminals and switches of the intelligent Touch Manager are located.

• Check that an appropriate space for installing the intelligent Touch Manager is available.

1.1 Checking that all accessories are included

Based on the following accessory list, check that all accessories for the intelligent Touch Manager are included. Should there be any missing or defective parts, contact your dealer.

A B

c-2c-1

b-1a-1 b-2 b-3

c-4c-3

d-1 d-2

e-1

e-2

f-1

f-2

f-3

A (a-1) intelligent Touch Manager body (1 pc.)

B Wall mounting parts

(b-1) Round-head wood screw (φ4.1×25), 4 pcs. (b-2) P-tight screw (φ3×8), 1 pc. (b-3) Wall mounting metal plate, 1 pc.

C Flush wall mounting parts

(c-1) Flat-head screw (M4×40), 4 pcs. (c-2) Pan-head screw (M4×14, with spring washer and plain washer), 4 pcs.

(c-3) Frame bracket, 1 pc. (c-4) Angle bracket, 2 pcs.

D Control enclosure parts

(d-1) Pan-head screw (M4×40, with spring washer and plain washer), 4 pcs. (d-2) Nut (φ4), 4 pcs.

E (e-1) Cable tie, 1 pc. (e-2) Push mount tie, 3 pcs.

F (f-1) Installation manual (This manual), 1 pc. (f-2) Manual CD, 1 pc.

(f-3) Paper template, 2 pcs.

Installation Manual 3P291714-1

DCM601A51 intelligent Touch Manager

7English

1.2 Understanding external dimensions

• intelligent Touch Manager body

256.6mm

8mm8mm

4.5mm

243mm

• Wall mounting metal plate

272mm

290mm

8mm8mm

4.5mm

234.2mm

29.5mm

151.5mm

25mm

207mm

191mm

60mm

40mm

Thickness 0.8mm

8 Installation Manual 3P291714-1

DCM601A51 intelligent Touch Manager

English

• Frame bracket

281.4mm

241mm

61.6mm

224mm

• Angle bracket

7.5mm

224.6mm

28.2mm

Φ38.5

234.4mm

11.6mm

207.7mm

Thickness 1.6mm

20mm

43.7mm

112.15mm

211.5mm

224mm

251.5mm

Thickness 1.6mm

Installation Manual 3P291714-1

DCM601A51 intelligent Touch Manager

9English

1.3 Understanding where terminals and switches are located

Understand the arrangement of terminals and the location of openings on the unit and plan how to route the cable and in which order to connect its wires to facilitate the installation procedure. For connection details including the cable type and terminal size, refer to “2. Connection”.

1.3.1 Rear face

Most terminals are located on the rear face of the intelligent Touch Manager. However, they are covered with a terminal cover for safety reasons. Removing 2 screws to detach this cover reveals various types of terminals as shown below.

A [POWER] The power line connection terminals. A power supply voltage of 100 to 240

VAC (at 50/60 Hz) is required. Near this terminal block, there is a blue resin cable

mount used for securing the power supply cables with cable ties.

B [DIII] The communication line connection terminals for “DIII-NET”, which enables

communications with DAIKIN’s air conditioning equipment.

C [LINE, PHONE] The sockets used when subscribing to the DAIKIN “Air Conditioning

Network Service System” online monitoring service for air-conditioning systems. To use the “Air Conditioning Network Service System” service, you need to sign a sepa-

rate maintenance contact.

D [RESERVE] No Use.

E [RS-485] The terminals for connecting serial equipment.

F [plus ADP IF] The terminals for connecting one or more iTM plus adaptors when the

intelligent Touch Manager is used to control more air conditioning devices.

G [Di (1-4), COM] The terminals for connecting an external signal input device for stop-

ping air conditioners in an emergency, or for connecting electric energy meters for calculating the electricity usage of individual air conditioners.

H [LAN] The socket for connecting the intelligent Touch Manager to an Ethernet net-

work.

10 Installation Manual 3P291714-1

DCM601A51 intelligent Touch Manager

English

1.3.2 Front panel

Located below the monitor display on the front panel are four LEDs that indicate the operating status of the intelligent Touch Manager. Sliding the front slide cover down and then removing a screwed cover reveals terminals used during the setup after installation or during maintenance work.

A [SERVICE LAN] The socket for temporarily connecting the intelligent Touch Manager

to a LAN from its front face, instead of its rear face, during installation or maintenance.

B [LAN SW] The switch for selecting which Service LAN socket, one on the front face

or one on the rear face, is to be activated.

You cannot close the cover when the switch set to “FRONT”. To close the cover, select “BACK”.

C [BACKUP] The switch for turning on/off the backup power supply for retaining the

current settings.

D [DIII MASTER] The switch used when there are two or more DIII-NET centralized

controllers to select the “MASTER” or “SLAVE” controllers.

E [CPU ALIVE] LED (Green) The LED that indicates that the CPU is operating nor-

mally. The CPU is operating normally when this LED is blinking and malfunctioning when it is on or off. (It takes about 10 seconds for detection of the abnormality.) On: Installation failure Off: A hardware failure occurred.

F [LAN LINK] LED (Green) The LED that indicates whether or not the hardware con-

nection is established normally between the intelligent Touch Manager and the equip-

ment connected to the LAN port. It lights green when the LAN port is linked normally.

G [DIII MONITOR] LED (Yellow) This LED blinks when data is being sent or received

on DIII-NET.

H [MONITOR] key and LED (Orange/Green) Each time you press this key, the monitor

display turns on/off. The color of the LED also changes accordingly to the condition of the monitor display. Off: The monitor is powered off.

On (Orange): The monitor display is off. On (Green): The monitor display is on.

I [RESET//] The switch for restarting the intelligent Touch Manager.

Installation Manual 3P291714-1

DCM601A51 intelligent Touch Manager

11English

1.3.3 Side face

On the left side face of the intelligent Touch Manager, a USB port cover is provided. You use this cover during setup after installation or during maintenance. You also see an attached label, bearing the model, weight, power ratings and the serial number of the intelligent Touch Manager.

[ ] Pulling up the rubber cover reveals a USB socket. This socket can be raised 90 degrees, so you can plug in a USB device to it from the front direction when there is no clearance from the side edge of the unit.

1.3.4 Routing of cables

To ush-mount the intelligent Touch Manager to the wall, you need to route in advance the

cables through the cable hole of the frame bracket.

An example of cables routed to the rear face of the intelligent Touch Manager is shown below.

A To conduit tube Make sure that each wiring is secured with supplied cable ties.

Secure the power supply cables to the blue resin cable mount with white cable ties and secure them to the other wiring with black cable ties as shown on the wiring diagram

(example).

To secure the wiring with black cable ties, insert the cable tie head into the provided hole.

12 Installation Manual 3P291714-1

DCM601A51 intelligent Touch Manager

English

1.4 Determining installation place

Be sure to install the intelligent Touch Manager in a place that meets the conditions described in 1.4.1 through 1.4.3 below.

1.4.1 Installation place and mounting direction

Below are the description of the installation place and mounting direction. Be sure to

conrm.

• Installation place: Indoor, free from dust and water splashes

• Mounting direction: Vertical

1.4.2 Environmental conditions

Make sure that the installation environment meets the following conditions.

• The ambient temperature must be 0 to 40 °C.

• The ambient humidity must be 85% RH or less (without condensation).

• There must be no electromagnetic disturbance.

1.4.3 Required space

To install the intelligent Touch Manager, the following space is required. Make sure that there is a minimum clearance of 30 mm from the top edge, 100 mm from the left side edge, 30 mm from the right side edge, and 60 mm from the bottom edge of the unit.

Required installation space

30mm

243mm

290mm

60mm

MONITOR MONITOR

100mm

30mm100mm

A To p

B Wall

Installation Manual 3P291714-1

DCM601A51 intelligent Touch Manager

13English

2 Connection

This chapter describes the procedure for connecting the intelligent Touch Manager with

DAIKIN air conditioning devices and other equipment.

In addition to air conditioners, the intelligent Touch Manager can monitor and control a wide range of equipment. However, the required connection procedures vary depending on the equipment to be connected.

Required procedures

Equipment-spe-

cic procedures

• 2.2 Connecting DIII-NET-compatible air conditioning equipment

• 2.7 Connecting power supply

• 2.3 Connecting a LAN cable

• 2.4 Connecting I/O module

• 2.5 Connecting an emergency stop input device or electric energy meters

• 2.6 Connecting iTM plus adaptors

WARNING

• Do not turn the power supply on until all connections are made. Also, make

sure that the local circuit breaker, if available, is turned off. Not doing so may

cause an electric shock.

• After completing connections, check again that all wires are connected cor-

rectly before turning on the power supply.

•

All eld supplied parts and materials, electric works must conform to local codes.

• All wiring must be performed by an authorized electrician.

2.1 Removing terminal cover from rear face

Before you start any of these connection procedures, remove the terminal cover from the rear face. To do so, remove two screws using a Phillips screwdriver.

2.2 Connecting DIII-NET-compatible air conditioning equipment

DIII-NET is a unique air conditioning equipment communication capability developed by DAIKIN. Using DIII-NET, you can centrally control multiple DAIKIN DIII-NET-compatible air

conditioning devices by connecting them to your intelligent Touch Manager.

WARNING

• Be sure to perform this procedure with the power supply turned off. Not doing

so may cause an electric shock.

•

The maximum length of adhered wiring of high current electrical line of power wires and weak current line of communication wires must be kept to 20 meters or less.

14 Installation Manual 3P291714-1

DCM601A51 intelligent Touch Manager

English

+ 30 hidden pages