Daikin BSVQ36PVJU, BSVQ96PVJU, BSVQ60PVJU Installation Manual

MODELS
BS unit
BSVQ36PVJU BSVQ60PVJU BSVQ96PVJU
INSTALLATION MANUAL
III SYSTEM Air Conditioners
English
Français
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Lire soigneusement ces instructions avant I’installation. Concerver ce manuel à portée de main pour référence ultérieure. Ce manuel doit être donné au propriétaire de l’équipement.
Lea cuidadosamente estas instrucciones antes de instalar. Guarde este manual en un lugar a mano para leer en caso de tener alguna duda. Este manual debe permanecer con el propietario del equipo.
BSVQ36PVJU BSVQ60PVJU BSVQ96PVJU
VRVIII SYSTEM Air Conditioners
Installation manual
CONTENTS
1 SAFETY CONSIDERATIONS........................................................................................1
2 BEFORE INSTALLATION..............................................................................................4
3 SELECTING INSTALLATION SITE ............................................................................... 5
4 PREPARATIONS BEFORE INSTALLATION.................................................................6
5 BS UNIT INSTALLATION...............................................................................................7
6 REFRIGERANT PIPING WORK ....................................................................................8
7 ELECTRIC WIRING WORK.........................................................................................13
8 INITIAL SETTING.........................................................................................................16
9 TEST OPERATION......................................................................................................17

1. SAFETY CONSIDERATIONS

Read these SAFETY CONSIDERATIONS for Installation carefully before installing air conditioning equip- ment. After completing the installation, make sure that the unit operates properly during the startup operation. Instruct the customer on how to operate and maintain the unit. Inform customers that they should store this Installation Manual with the Operation Manual for future reference. Always use a licensed installer or contractor to install this product. Improper installation can result in water or refrigerant leakage, electrical shock, fire, or explosion. Meanings of DANGER, WARNING, CAUTION, and NOTE Symbols:
DANGER .......... Indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING ........ Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION ......... Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury. It may also be used to alert against unsafe practices.
NOTE ................ Indicates situation that may result in equipment or property-damage accidents only.
DANGER
• Refrigerant gas is heavier than air and replaces oxygen. A massive leak could led to oxygen deple­tion, especially in basements, and an asphyxiation hazard could occur leading to serious injury or death.
• Do not ground units to water pipes, gas pipes, telephone wires, or lightning rods as incomplete grounding can cause a severe shock hazard resulting in severe injury or death. Additionally, grounding to gas pipes could cause a gas leak and potential explosion causing severe injury or death.
• If refrigerant gas leaks during installation, ventilate the area immediately. Refrigerant gas may pro­duce toxic gas if it comes in contact with fire. Exposure to this gas could cause severe injury or death.
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• After completing the installation work, check that the refrigerant gas does not leak throughout the system.
• Do not install unit in an area where flammable materials are present due to risk of explosions that can cause serious injury or death.
• Safely dispose all packing and transportation materials in accordance with federal/state/local laws or ordinances. Packing materials such as nails and other metal or wood parts, including plastic packing materials used for transportation may cause injuries or death by suffocation.
WARNING
• Only qualified personnel must carry out the installation work. Installation must be done in accor­dance with this installation manual. Improper installation may result in water leakage, electric shock, or fire.
• When installing the unit in a small room, take measures to keep the refrigerant concentration from exceeding allowable safety limits. Excessive refrigerant leaks, in the event of an accident in a closed ambient space, can lead to oxygen deficiency.
• Use only specified accessories and parts for installation work. Failure to use specified parts may result in water leakage, electric shocks, fire, or the unit falling.
• Install the air conditioner on a foundation strong enough that it can withstand the weight of the unit. A foundation of insufficient strength may result in the unit falling and causing injuries.
• Take into account strong winds, typhoons, or earthquakes when installing. Improper installation may result in the unit falling and causing accidents.
• Make sure that a separate power supply circuit is provided for this unit and that all electrical work is carried out by qualified personnel according to local state, and national regulations. An insuffi­cient power supply capacity or improper electrical construction may lead to electric shocks or fire.
• Make sure that all wiring is secured, that specified wires are used, and that no external forces act on the terminal connections or wires. Improper connections or installation may result in fire.
• When wiring, position the wires so that the electrical componets box lid can be securely fastened. Improper positioning of the electrical componets box lid may result in electric shocks, fire, or the terminals overheating.
• Before touching electrical parts, turn off the unit.
• Be sure to install a ground fault circuit interrupter if one is not already available. This helps prevent electrical shocks or fire.
• Securely fasten the outside unit terminal cover (panel). If the terminal cover/panel is not installed properly, dust or water may enter the outside unit causing fire or electric shock.
• When installing or relocating the system, keep the refrigerant circuit free from substances other than the specified refrigerant (R-410A) such as air. Any presence of air or other foreign substance in the refrigerant circuit can cause an abnormal pressure rise or rupture, resulting in injury.
• Do not change the setting of the protection devices. If the pressure switch, thermal switch, or other protection device is shorted and operated forcibly, or parts other than those specified by Daikin are used, fire or explosion may occur.
CAUTION
• Do not touch the switch with wet fingers. Touching a switch with wet fingers can cause electric shock.
• Do not allow children to play on or around the unit to prevent injury.
• Do not touch the refrigerant pipes during and immediately after operation as the refrigerant pipes may be hot or cold, depending on the condition of the refrigerant flowing through the refrigerant piping, compressor, and other refrigerant cycle parts. Your hands may suffer burns or frostbite if you touch the refrigerant pipes. To avoid injury, give the pipes time to return to normal temperature or, if you must touch them, be sure to wear proper gloves.
• Heat exchanger fins are sharp enough to cut. To avoid injury wear gloves or cover the fins when working around them.
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• Install drain piping to proper drainage. Improper drain piping may result in water leakage and prop­erty damage.
• Insulate piping to prevent condensation.
• Be careful when transporting the product.
• Do not turn off the power immediately after stopping operation. Always wait for at least 5 minutes before turning off the power. Otherwise, water leakage may occur.
• Do not use a charging cylinder. Using a charging cylinder may cause the refrigerant to deteriorate.
• Refrigerant R-410A in the system must be kept clean, dry, and tight. (a) Clean and Dry -- Foreign materials (including mineral oils such as SUNISO oil or moisture)
should be prevented from getting into the system.
(b) Tight -- R-410A does not contain any chlorine, does not destroy the ozone layer, and does not
reduce the earth’s protection again harmful ultraviolet radiation. R-410A can contribute to the greenhouse effect if it is released. Therefore take proper measures to check for the tightness of the refrigerant piping installation. Read the chapter Refrigerant Piping and follow the proce­dures.
• Since R-410A is a blend, the required additional refrigerant must be charged in its liquid state. If the refrigerant is charged in a state of gas, its composition can change and the system will not work properly.
• The indoor unit is for R-410A. See the catalog for indoor models that can be connected. Normal operation is not possible when connected to other units.
• Remote controller (wireless kit) transmitting distance can be shorter than expected in rooms with electronic fluorescent lamps (inverter or rapid start types). Install the indoor unit far away from flu­orescent lamps as much as possible.
• Indoor units are for indoor installation only. Outdoor units can be installed either outdoors or indoors.
• Do not install the air conditioner in the following locations: (a) Where a mineral oil mist or oil spray or vapor is produced, for example, in a kitchen.
Plastic parts may deteriorate and fall off or result in water leakage.
(b) Where corrosive gas, such as sulfurous acid gas, is produced.
Corroding copper pipes or soldered parts may result in refrigerant leakage.
(c) Near machinery emitting electromagnetic waves. Electromagnetic waves may disturb the oper-
ation of the control system and cause the unit to malfunction.
(d) Where flammable gas may leak, where there is carbon fiber, or ignitable dust suspension in the
air, or where volatile flammables such as thinner or gasoline are handled. Operating the unit in such conditions can cause a fire.
• Take adequate measures to prevent the outside unit from being used as a shelter by small animals. Small animals making contact with electrical parts can cause malfunctions, smoke, or fire. Instruct the customer to keep the area around the unit clean.
NOTE
• Install the power supply and control wires for the indoor and outdoor units at least 3.5 feet away from televisions or radios to prevent image interference or noise. Depending on the radio waves, a distance of 3.5 feet may not be sufficient to eliminate the noise.
• Dismantling the unit, treatment of the refrigerant, oil and additional parts must be done in accor­dance with the relevant local, state, and national regulations.
• Do not use the following tools that are used with conventional refrigerants: gauge manifold, charge hose, gas leak detector, reverse flow check valve, refrigerant charge base, vacuum gauge, or refrig­erant recovery equipment.
• If the conventional refrigerant and refrigerator oil are mixed in R-410A, the refrigerant may deterio­rate.
• This air conditioner is an appliance that should not be accessible to the general public.
• The wall thickness of field-installed pipes should be selected in accordance with the relevant local, state, and national regulations.
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NOTE
The refrigerant R410A requires strict cautions for keeping the system clean, dry and tight. A. Clean and dry
Foreign materials (including mineral oils such as SUNISO oil or moisture) should be prevented from getting mixed into the system.
B. Tight
R410A does not contain any chlorine, does not destroy the ozone layer, and does not reduce the earth’s protection against harmful ultraviolet radiation. R410A can contribute slightly to the greenhouse effect if it is released. Therefore we should take spe­cial attention to check the tightness of the installation. Read the chapter “Refrigerant piping work” carefully and follow these procedures correctly.

2. BEFORE INSTALLATION

2-1 CAUTION CONCERNING NEW REFRIGERANT SERIES

Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state. (If
the refrigerant is charged in a state of gas, its composition changes and the system will not work properly.) The indoor/outside unit is for R410A. See the catalog for indoor/outside unit models which can be connected. (Normal operation is not possible when connected to other units.)

2-2 PRECAUTIONS

Hold the unit by the Hanging brackets (4 points) when opening the box and moving it, and do not lift it hold-
ing on to any other part especially the refrigerant piping.
About installation of outside and indoor unit, refer to the installation manual provided with the outside and the indoor unit.
This unit, both indoor and outside, is suitable for installation in a commercial and light industrial environment. If installed as a household appliance it could cause electromagnetic interference.

2-3 ACCESSORIES

Check the following accessories are included with your unit.
NOTE
Do not throw away any of the accessories until installation is complete.
BSVQ36 · 60PVJU
Name
Quantity 1 pc. 1 pc. 1 pc. 2 pcs. 6 pcs. 10 pcs. 2 pcs. 3 pcs. 1 copy
Shape
1) Accessory pipes 1) Accessory pipes
(BSVQ36 only) (BSVQ60 only)
1)-1
φ3/8
1)-2
φ5/8
1)-1
φ1/2
1)-2
φ5/8
2)-1
2) Clamp 3) Insulation tube
(Small)
2)-2
(Large)
3)-1
(Small)
3)-2
(Large)
BSVQ96PVJU
Name 1) Accessory pipes 2) Clamp 3) Insulation tube
Quantity 1 pc. 2 pcs. 6 pcs. 10 pcs. 2 pcs. 2 pcs. 1 pc. 1 copy
1)-1
Shape
φ3/4
1)-2
φ3/4
2)-1
(Small)
2)-2
(Large)
3)-1
(Small)
3)-2
(Medium)
3)-3
(Large)
Explanation
Installation manual
Explanation
Document
Installation manual
Document
English 4

2-4 COMBINATION

This BS unit is only for systems for Models P series.
It cannot be connected to systems for Models M series.
For series of applicable indoor units, refer to the catalog or other literature.
Select the BS unit to fit the total capacity (sum of unit’s capacity) and max. number of the indoor units to be
connected downstream. About indoor unit’s capacity, refer to the Table 2.
Table 1
Model Total capacity of all downstreem indoor units Max. number of all downstreem indoor units
BSVQ36PVJU A 36 5
BSVQ60PVJU 36 < A 60 8
BSVQ96PVJU 60 < A 96 8
Table 2
Capacity expressed as indoor unit’s model No. 07 09 12 18 24 30 36 48 72 96
Indoor unit’s capacity (for use in computation) 7 9 12 18 24 30 36 48 72 96
<Example> In case of the BS unit which connect two FXFQ12M and two FXSQ18M.
Total capacity = 12×2+18×2 = 60 Select BSVQ60PVJU

2-5 CHECK ITEM

For the following items, take special care during construction and check after installation is finished.
Completion check items
Check items Problems Check
Are the BS units installed securely? Falling, vibration, and operating noise
Have you performed a gas leak test? Does not cool or heat
Is the insulation complete? (Refrigerant piping and pipe connection part) Water leaking
Is the voltage the same as that listed on the unit’s nameplate? Does not operate/burnt out
Are all the wiring and piping correct? Does not operate/burnt out
Is the unit grounded? Dangers during electrical leak
Is the thickness of the power cord as specified? Does not operate/burnt out
Hand-over check items
Check items Check
Did you close the Electrical Components Box lid?
Did you hand the operating manual and warranty card to the customer?

3. SELECTING INSTALLATION SITE

Select an installation site where the following conditions are satisfied and that meets with your customer’s approval.
Where is resistible against weight of BS unit.
Locations where the wall is not significantly tilted.
Where sufficient clearance for maintenance and service can be ensured. (Refer to Fig. 1)
Locations where an inspection hole (Refer to Fig. 2) can be installed to Electrical Components Box side
(See Note).
Where the total piping length involving indoor unit and outside unit is below the allowable piping length. (See installation manual attached to outside unit.)
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