Daikin BSV4Q100PV1, BSV6Q100PV1 Installation manuals

INSTALLATION MANUAL
English
III
MODELS
BS unit
SYSTEM Air Conditioners
BSV4Q100PV1 BSV6Q100PV1
READ THESE INSTRUCTIONS CAREFULLY BEFORE INSTALLATION. KEEP THIS MANUAL IN A HANDY PLACE FOR FUTURE REFERENCE.
LESEN SIE DIESE ANWEISUNGEN VOR DER INSTALLATION SORGFÄLTIG DURCH. BEWAHREN SIE DIESE ANLEITUNG FÜR SPÄTERE BEZUGNAHME GRIFFBEREIT AUF.
LIRE SOIGNEUSEMENT CES INSTRUCTIONS AVANT L’INSTALLATION. CONSERVER CE MANUEL A PORTEE DE MAIN POUR REFERENCE ULTERIEURE.
LEA CUIDADOSAMENTE ESTAS INSTRUCCIONES ANTES DE INSTALAR. GUARDE ESTE MANUAL EN UN LUGAR A MANO PARA LEER EN CASO DE TENER ALGUNA DUDA.
PRIMA DELL’INSTALLAZIONE LEGGERE ATTENTAMENTE QUESTE ISTRUZIONI. TENERE QUESTO MANUALE A PORTATA DI MANO PER RIFERIMENTI FUTURI.
ÄΙΑΒΑΣΤΕ ΠΡΟΣΕΚΤΙΚΑ ΑΥΤΕΣ ΤΙΣ ΟÄΗΓΙΕΣ ΠΡΙΝ ΑΠΟ ΤΗΝ ΕΓΚΑΤΑΣΤΑΣΗ ΕΧΕΤΕ ΑΥΤΟ ΤΟ ΕΓΧΕΙΡΙÄΙΟ ΕΥΚΑΙΡΟ ΓΙΑ ΝΑ ΤΟ ΣΥΜΒΟΥΛΕΥΕΣΤΕ ΣΤΟ ΜΕΛΛΟΝ.
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LEES DEZE INSTRUCTIES ZORGVULDIG DOOR VOOR INSTALLATIE. BEWAAR DEZE HAN­DLEINDING WAAR U HEM KUNT TERUGVINDEN VOOR LATERE NASLAG.
LEIA COM ATENÇÃO ESTAS INSTRUÇÕES ANTES DE REALIZAR A INSTALAÇÃO. MANTENHA ESTE MANUAL AO SEU ALCANCE PARA FUTURAS CONSULTAS.
ПЕРЕД НАЧАЛОМ МОНТАЖА ВНИМАТЕЛЬНО ОЗНАКОМЬТЕСЬ С ДАННЫМИ ИНСТРУКЦИЯМИ. СОХРАНИТЕ ДАННОЕ РУКОВОДСТВО В МЕСТЕ, УДОБНОМ ДЛЯ ОБРАЩЕНИЯ В БУДУЩЕМ.
MONTAJDAN ÖNCE BU TALÝMATLARI DÝKKATLÝ BÝR BÝÇÝMDE OKUYUN. GELECEKTE BAÞVURMAK ÜZERE BU ELKÝTABINI KOLAY ULAÞABÝLECEÐÝNÝZ BÝR YERDE MUHAFAZA EDÝN.
DAIKIN.TCF.024D11/02-2009
TÜV Rheinlard EPS B.V.
0510260101
Umeda Center Bldg., 2-4-12, Nakazaki-Nishi,
Kita-Ku, Osaka, 530-8323 Japan
Low Voltage 2006/95/EC
Machinery Safety 98/37/EC
REYQ8PY1, REYQ10PY1, REYQ12PY1, REYQ14PY1, REYQ16PY1,
REYQ18PY1, REYQ20PY1, REYQ22PY1, REYQ24PY1, REYQ26PY1, REYQ28PY1, REYQ30PY1, REYQ32PY1,
REYQ34PY1, REYQ36PY1, REYQ38PY1, REYQ40PY1, REYQ42PY1, REYQ44PY1, REYQ46PY1, REYQ48PY1,
REYQ8PY1B, REYQ10PY1B, REYQ12PY1B, REYQ14PY1B, REYQ16PY1B,
REMQ8PY1, REMQ10PY1, REMQ12PY1, REMQ14PY1, REMQ16PY1,
BSVQ100PV1, BSVQ160PV1, BSVQ250PV1, BSV4Q100PV1, BSV6Q100PV1,
REYQ8P8Y1B, REYQ10P8Y1B, REYQ12P8Y1B, REYQ14P8Y1B, REYQ16P8Y1B,
RWEYQ8PY1, RWEYQ10PY1, RWEYQ16PY1, RWEYQ18PY1, RWEYQ20PY1, RWEYQ24PY1, RWEYQ26PY1, RWEYQ28PY1, RWEYQ30PY1,
Electromagnetic Compatibility 2004/108/EC
Shinri Sada
Manager Quality Control Department
1st of Mar. 2009
DAIKIN INDUSTRIES, LTD.
RXYQ5PY1(E), RXYQ8PY1(E), RXYQ10PY1(E), RXYQ12PY1(E), RXYQ14PY1(E), RXYQ16PY1(E), RXYQ18PY1(E),
RXYQ20PY1(E), RXYQ22PY1(E), RXYQ24PY1(E), RXYQ26PY1(E), RXYQ28PY1(E),
RXYQ30PY1(E), RXYQ32PY1(E), RXYQ34PY1(E), RXYQ36PY1(E), RXYQ38PY1(E),
RXYQ40PY1(E), RXYQ42PY1(E), RXYQ44PY1(E), RXYQ46PY1(E), RXYQ48PY1(E),
RXYQ50PY1(E), RXYQ52PY1(E), RXYQ54PY1(E),
RTSYQ10PY1, RTSYQ14PY1, RTSYQ16PY1, RTSYQ20PY1,
RTSQ8PY1, RTSQ10PY1, RTSQ12PY1, RTSQ14PY1, RTSQ16PY1,
BTSQ20PY1,
EN60335-2-40,
3P216950-1D
BSV4Q100PV1 BSV6Q100PV1
1 SAFETY PRECAUTIONS...............................................................................................1
2 BEFORE INSTALLATION ..............................................................................................3
3 SELECTING INSTALLATION SITE................................................................................5
4 PREPARATIONS BEFORE INSTALLATION .................................................................5
5 BS UNIT INSTALLATION...............................................................................................6
6 REFRIGERANT PIPING WORK ....................................................................................7
7 ELECTRIC WIRING WORK .........................................................................................11
8 INITIAL SETTING.........................................................................................................15
9 CHECK OPERATION AND TEST OPERATION..........................................................15

1. SAFETY PRECAUTIONS

SYSTEM Air Conditioners
III
VRV
CONTENTS
Installation manual
Please read these “SAFETY PRECAUTIONS” carefully before installing air conditioning unit and be sure to install it correctly. After completing the installation, make sure that the unit operates properly during the start­up operation. After completing installation, conduct a trial operation to check for faults. Inform customers that they should store this installation manual for future reference. This air conditioner comes under the term “appliances not accessible to the general public”.
BS unit is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.
Meaning of WARNING and CAUTION notices
WARNING .........Failure to follow these instructions properly may result in personal injury or loss of life.
CAUTION ..........Failure to observe these instructions properly may result in property damage or per-
sonal injury, which may be serious depending on the circumstances.
WARNING
Ask your dealer or qualified personnel to carry out installation work.
Do not attempt to install the air conditioner yourself. Improper installation may result in water leakage, electric shocks or fire.
Install the air conditioner in accordance with the instructions in this installation manual. Improper installation may result in water leakage, electric shocks or fire.
Consult your local dealer regarding what to do in case of refrigerant leakage. When the air conditioner is to be installed in a small room, it is necessary to take proper measures so that the amount of any leaked refrigerant does not exceed the concentration limit in the event of a leakage. Oth­erwise, this may lead to an accident due to oxygen depletion.
Be sure to use only the specified accessories and parts for installation work. Failure to use the specified parts may result in the unit falling, water leakage, electric shocks or fire.
Install the air conditioner on a foundation strong enough to withstand the weight of the unit. A foundation of insufficient strength may result in the equipment falling and causing injury.
Carry out the specified installation work after taking into account earthquakes. Failure to do so during installation work may result in the unit falling and causing accidents.
English 1
Make sure that a separate power supply circuit is provided for this unit and that all electrical work is carried out by qualified personnel according to local laws and regulations and this installation manual. An insufficient power supply capacity or improper electrical construction may lead to electric shocks or fire.
Be sure to earth the air conditioner. Do not earth the unit to a utility pipe, lightning conductor or telephone earth lead. Imperfect earthing may result in electric shocks or fire. A high surge current from lightning or other sources may cause damage to the air conditioner.
Be sure to install an earth leakage breaker. Failure to install an earth leakage breaker may result in electric shocks or fire.
Be sure to switch off the unit before touching any electrical parts.
Make sure that all wiring is secured, the specified wires are used, and that there is no strain on the terminal
connections or wires. Improper connections or securing of wires may result in abnormal heat build-up or fire.
When wiring the power supply and connecting the wiring between the indoor and outdoor units, position the wires so that the EL. COMPO. BOX lid can be securely fastened. Improper positioning of the EL. COMPO. BOX lid may result in electric shocks, fire or overheating terminals.
If refrigerant gas leaks during installation, ventilate the area immediately. Toxic gas may be produced if the refrigerant gas comes into contact with fire.
After completing installation, check for refrigerant gas leakage. Toxic gas may be produced if the refrigerant gas leaks into the room and comes into contact with a source of fire, such as a fan heater, stove or cooker.
Do not directly touch refrigerant that has leaked from refrigerant pipes or other areas, as there is a danger of frostbite.
CAUTION
Install the BS units, power cord and connecting wires at least 1 meter away from televisions or radios to pre-
vent picture interference and noise. (Depending on the incoming signal strength, a distance of 1 meter may not be sufficient to eliminate noise.)
Remote controller (wireless kit) transmitting distance can be shorter than expected in rooms with electronic fluorescent lamps (inverter or rapid start types). Install the BS unit as far away from fluorescent lamps as possible.
Make sure to provide for adequate measures in order to prevent that the outdoor unit be used as a shelter by small animals. Small animals making contact with electrical parts can cause malfunctions, smoke or fire. Please instruct the customer to keep the area around the unit clean.
Do not install the air conditioner in the following locations:
1. Where there is a high concentration of mineral oil spray or vapour (e.g. a kitchen).
Plastic parts will deteriorate, parts may fall off and water leakage could result.
2. Where corrosive gas, such as sulphurous acid gas, is produced.
Corroding of copper pipes or soldered parts may result in refrigerant leakage.
3. Near machinery emitting electromagnetic radiation.
Electromagnetic radiation may disturb the operation of the control system and result in a malfunction of the unit.
4. Where flammable gas may leak, where there is carbon fibre or ignitable dust suspensions in the air, or
where volatile flammables such as paint thinner or gasoline are handled. Operating the unit in such conditions may result in fire.
5. Do not use in areas where the air is salty, such as along seacoasts, in factories or other areas with sig-
nificant voltage fluctuations, or in automobiles and watercraft. Doing so could result in a malfunction.
The BS unit is not intended for use in a potentially explosive atmosphere.
2 English
CAUTION
The refrigerant R410A requires that strict precautions be observed for keeping the system clean, dry and tightly sealed. Clean and dry Strict measures must be taken to keep impurities (including SUNISO oil and other mineral oils as well as moisture) out of the system. Tightly sealed R410A contains no chlorine, does not destroy the ozone layer and so does not reduce the earth’s pro­tection against harmful ultraviolet radiation. R410A will contribute only slightly to the greenhouse effect if released into the atmosphere. Therefore, sealing tightness is particularly important in installation. Carefully read the chapter “REFRIGERANT PIPING WORK” and strictly observe the correct proce­dures. Disposal requirements Dismantling of the unit, treatment of the refrigerant, of oil and of other parts must be done in accordance with relevant local and national legislation.

2. BEFORE INSTALLATION

2-1 CAUTION CONCERNING NEW REFRIGERANT SERIES
Since design pressure is 4.0 MPa or 40 bar (for R407C units: 3.3 MPa or 33 bar), the thickness of pipes
must be greater than previously. Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its liquid state. (If the system is charged with refrigerant in its gaseous state, due to com­position change, the system will not function normally.) The indoor/outdoor unit is designed for R410A use. See the catalogue for indoor/outdoor unit models that can be connected. (Normal operation is not possible when connecting units that are originally designed for other refrigerants.)
2-2 PRECAUTIONS
Hold the unit by the Hanging brackets (4 points) when opening the box and moving it, and do not lift it hold-
ing on to any other part especially the refrigerant piping.
About installation of outdoor and indoor unit, refer to the installation manual provided with the outdoor and the indoor unit. This unit, both indoor and outdoor, is suitable for installation in a commercial and light industrial environment.
If installed as a household appliance it could cause electromagnetic interference.
2-3 ACCESSORIES
Check the following accessories are included with your unit.
NOTE
Do not throw away any of the accessories until installation is complete.
BSV4Q100PV1
Name 1) Accessory pipes 2) Clamp 3) Insulation tube
Quantity 4 pcs. 4 pcs. 12 pcs. 16 pcs. 4 pcs. 4 pcs. 1 copy
1)-1
Shape
1)-2
9.5
φ
φ
15.9
2)-1
(Small)
2)-2
(Large)
3)-1
(Small)
3)-2
(Large)
Explanation
Document
Installation manual
English 3
BSV6Q100PV1
Name 1) Accessory pipes 2) Clamp 3) Insulation tube
Quantity 6 pcs. 6 pcs. 16 pcs. 24 pcs. 6 pcs. 6 pcs. 1 copy
1)-1
1)-2
2)-1
2)-2
3)-1
3)-2
Explanation
Document
Shape
9.5
φ
φ
15.9
(Small)
(Large)
(Small)
(Large)
Installation manual
*•A reducing joint (field supply) will be required if the on-site piping diameter specified in the installation
manual for the outdoor unit or in the relevant Engineering data book differs from the piping diameter on the outdoor unit side of the BS unit.
*•The insulation material on the outdoor unit side is a field supply.
2-4 COMBINATION
This BS unit is only for systems for Models REYQ-P and RWEYQ-P.
It cannot be connected to systems for Models REYQ-M.
For series of applicable indoor units, refer to the catalog or other literature.
Select the BS unit to fit the total capacity (sum of unit’s capacity) and max. number of the indoor units to be
connected downstream, refer to the Table 1. About indoor unit’s capacity, refer to the Table 2.
Table 1
Model Total capacity of all downstreem indoor units Max. number of all downstreem indoor units
BSV4Q100PV1 A ≤ 400 (*) 20 (*)
BSV6Q100PV1 A ≤ 600 (*) 30 (*)
* The total capacity and number of indoor units connectable to each branch connector are up to 100 and 5,
respectively.
Table 2
Capacity expressed as indoor unit’s model No. 20 25 32 40 50 63 80 100
Indoor unit’s capacity (for use in computation) 20 25 31.25 40 50 62.5 80 100
* About indoor unit’s capacity for HRV type (VKM), refer to the Engineering data book.
<Example> In case of the BS unit witch connect a FXCQ32M and a FXSQ40M.
Total capacity = 31.25+40 = 71.25
2-5 CHECK ITEM
For the following items, take special care during construction and check after installation is finished.
Completion check items
Check items Problems Check
Are the BS units installed securely? Falling, vibration, and operating noise
Have you performed a gas leak test? Does not cool or heat
Is the insulation complete? (Refrigerant piping and pipe connection part) Water leaking
Is the voltage the same as that listed on the unit’s nameplate? Does not operate/burnt out
Are all the wiring and piping correct? Does not operate/burnt out
Is the unit grounded? Dangers during electrical leak
Is the thickness of the power cord as specified? Does not operate/burnt out
Hand-over check items
Check items Check
Did you close the EL. COMPO. BOX lid?
Did you hand the operating manual and warranty card to the customer?
Are the transmission wiring and piping lines of each unit not connected in reverse?
4 English
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