Daikin 2FDY200EXY1 user guide manual

INSTALLATION MANUAL
AIR COOLED, DUCTED SPLIT TYPE AIR-CONDITIONERS (D & E SERIES)
MODELS
R22 Cooling only
FDM75DXV1 RC75D(G)XY1 FDM100DXV1 RC100D(G)XY1 FD125DXY1 RC125D(G)XY1 FD150DXY1 RC150D(G)XY1 2FD150DXY1 RC75D(G)XY1 x 2 2FD200DXY1 RC100D(G)XY1 x 2 2FG250DXY1 RC125D(G)XY1 x 2 2FG300DXY1 RC150D(G)XY1 x 2 4FG400DXY1 RC100D(G)XY1 x 4 4FG500DXY1 RC125D(G)XY1 x 4
R22 Heatpump
FDYM75DXV1 RCY75E(G)XY1 FDYM100DXV1 RCY100E(G)XY1 FDY125EXY1 RCY125E(G)XY1 FDY150EXY1 RCY150E(G)XY1 2FDY150EXY1 RCY75E(G)XY1 x 2 2FDY200EXY1 RCY100E(G)XY1 x 2 2FGY250EXY1 RCY125E(G)XY1 x 2 2FGY300EXY1 RCY150E(G)XY1 x 2 3FGY300EXY1 RCY100E(G)XY1 x 3
3FGY350EXY1
4FGY400EXY1 RCY100E(G)XY1 x 4 3FGY450EXY1 RCY150E(G)XY1 x 3 4FGY500EXY1 RCY125E(G)XY1 x 4 4FGY600EXY1 RCY150E(G)XY1 x 4
RCY100E(G)XY1 RCY125E(G)XY1 x 2
R407C Cooling only
FDMP75DXV1 RCP75D(G)XY1 FDMP100DXV1 RCP100D(G)XY1 FDP125DXY1 RCP125D(G)XY1 FDP150DXY1 RCP150D(G)XY1 2FDP150DXY1 RCP75D(G)XY1 x 2 2FDP200DXY1 RCP100D(G)XY1 x 2 2FGP250DXY1 RCP125D(G)XY1 x 2 2FGP300DXY1 RCP150D(G)XY1 x 2 4FGP400DXY1 RCP100D(G)XY1 x 4 4FGP500DXY1 RCP125D(G)XY1 x 4
R407C Heatpump
FDYMP75DXV1 RCYP75E(G)XY1 FDYMP100DXV1 RCYP100E(G)XY1 FDYP125EXY1 RCYP125E(G)XY1 FDYP150EXY1 RCYP150E(G)XY1 2FDYP150EXY1 RCYP75E(G)XY1 x 2 2FDYP200EXY1 RCYP100E(G)XY1 x 2 2FGYP250EXY1 RCYP125E(G)XY1 x 2 2FGYP300EXY1 RCYP150E(G)XY1 x 2 3FGYP300EXY1 RCYP100E(G)XY1 x 3
3FGYP350EXY1
4FGYP400EXY1 RCYP100E(G)XY1 x 4 3FGYP450EXY1 RCYP150E(G)XY1 x 3 4FGYP500EXY1 RCYP125E(G)XY1 x 4 4FGYP600EXY1 RCYP150E(G)XY1 x 4
RCYP100E(G)XY1 RCYP125E(G)XY1 x 2
Installation Manual
Split Type Air Conditioner
Manuel D’installation
Climatiseurs Split System
Installationshandbuch
Doppelfunktions-Klimagerät
Manuale Di Installazione
Condizionatore Split A
Manual De Instalación
Equipo de air Acondicionado
de tipo Dividido de
Руководство по установке
разделить Кондиционер
воздуха типа
Kurulum kılavuzu
Split Tipi Klima
IM-CC&SB-D/ER-0412(0)-Daikin
Part No.: R08019037636
English
Deutsch
Italiano
Español
Русский
Türkçe
FD(Y)M(P) 75/100D
OUTLINE AND DIMENSIONS
I
J
K
G
L
NOQ
P
C
AM
BJ
H
D
F
E
R
TS
All dimensions are in mm
U
V
W
English
Original Instruction
X
Dimension
Model
ABCDE FGHI JKL
75D 1120 1264 336 699 336 1370 710 746 103 53 63 56 100D 1349 1493 331 940 328 1599 710 746 103 53 60 56
Dimension
Model
MNO P QR S TU VWX
75D 147 201 198 430 32 76 100 241 710 234 50 83 100D 147 201 198 430 32 76 100 237 710 234 50 83
1-1
FD(P) 125/150D FDY(P) 125/150E
FA G
HHJ
I
P
MNO
L
BI
C KD
E
D
I
I
X
Y
L
All dimensions are in mm
Q
R
TS
VU
W
Dimension
Model
ABCDE FGHI JKLM
125D/125E 1526 1754 1654 590 1794 54 114 48 20 680 474 70 89 150D/150E 1805 2033 1933 730 2073 54 114 48 20 680 474 70 89
Dimension
Model
NOPQRS TUVWXY
125D/125E 408 213 25 1009 104 130 215 89 35 710 125 305 150D/150E 408 213 25 1009 104 130 215 89 35 710 125 305
1-2
2FD(P) 150D/2FDY(P) 150E
IA J
GGH
FB F
C
F
OMN
P
L
DE D
K
F
YX
X
Z
L
R
All dimensions are in mm
English
Q
ST
WV
U
Dimension
Model
ABCDE FGHI JKLM
150D/150E 1805 2033 1933 730 474 20 48 680 54 114 2073 70 408
Dimension
Model
NOPQRS TUVWXYZ
150D/150E 89 213 25 1014 109 215 130 710 89 35 60 245 187
1-3
2FG(P) 200/250/300D
All dimensions are in mm
TAT
R
Model
B
C
D
R
G
RS
J
Dimension
HI
K
L
MU
ABCDE FGHI
NN
F
E
O
Q
VRP
JK
200D 1064 1209 1169 1089 967 1260 1113 408 623 881 922 250D 1226 1298 1258 1178 1129 1349 1202 482 638 982 1011 300D 1226 1501 1461 1381 1129 1552 1405 482 841 982 1214
Dimension
Model
LMNO P QR S TU V
200D 678 301 295 474 796 1324 60 22 130 150 25 250D 779 353 333 560 897 1486 60 22 130 150 25 300D 779 353 353 560 897 1486 60 22 130 150 25
1-4
4FG(P) 400/500D
All dimensions are in mm
J
K
J
English
Model
LUEFX
G
W
V
Dimension
ABCDE FGHI JKL
ABC
LL
QP
HIT
I
S
M
Q
R
D
OLN
400D 1691 1651 1571 1742 1596 816 1405 185 150 130 1462 60 500D 2047 2007 1927 2098 1952 1172 1760 185 150 130 1462 60
Dimension
Model
MNO P QR S TU VWX
400D 1367 25 1090 695 384 1722 273 358 698 972 1175 22 500D 1367 25 1090 695 384 1722 273 358 698 972 1175 22
1-5
2FGY(P) 200E
All dimensions are in mm
GAH
Model
NOTE: FOR HORIZONTAL AIR DISCHARGE
D
R
Q
W
V
Dimension
S
U
ABCDE FGHI JKL
I
FEE
B X
T
KKL
Q
C
I
JJ
OMN
P
200E 1624 1834 1794 1040 48 754 117 53 50 20 660 474
Dimension
Model
MNO P QR S TU VWX
200E 257 408 220 885 35 130 850 60 193 103 747 1894
1-6
2FGY(P) 250/300E 3FGY(P) 300/350/450E 4FGY(P) 400/500E
FMM
BNZB
COO
P
I
D
KJL
AP
G
HI
All dimensions are in mm
NOTE: FOR VERTICAL AIR DISCHARGE
E
U
UR
Q
W
T
S
V
X
ZA
English
RZ
Y
Dimension
Model
ABCDE FGHI JKLMNO
250/300E 1826 1636 973 1231 1259 1766 1866 560 603 542 444 245 50 35 48 350E 2082 1852 973 1451 1259 2022 2122 560 731 542 407 286 50 55 48 400/450/500E 2234 2004 1271 1451 1556 2174 2274 694 740 758 407 286 50 55 48
Dimension
Model
PQRS TUVWXYZZAZB
250/300E 20 1196 35 528 482 60 129 1069 130 123 1073 73 95 350E 20 1451 35 528 482 60 129 1069 130 123 1326 73 115 400/450/500E 20 1451 35 578 698 60 129 1366 130 123 1326 73 115
1-7
4FGY(P) 600E
K
CGG
B
J
L
J
All dimensions are in mm
NOTE: FOR VERTICAL AIR DISCHARGE
D
E
A
F
ZB
HHI
NRW
M
ZA
Y
X
O
P
Z
Q
R
S
T
U
V
Dimension
Model
ABCDE FGHI JKLMN
600E 2174 2004 2234 2274 450 874 20 48 1679 50 55 115 1978 60
Model
Dimension
OPQRSTUVWXYZZA
ZBZB
600E 1775 130 286 35 1758 38 90 129 1883 1905 939 736 100 850
1-8
RC(P) 75/100/125/150D RCY(P) 75/100/125/150E
All dimensions are in mm
English
AGG
Model 75/100D
75/100E 125D
150E 150D
150E
Dimension
D
B
F
G
I
C
H
E
ABCDE FGHI
571 396 350 981 946 1041 200 95 50
673 396 350 1083 946 1041 200 95 50
673 493 354 1083 1047 1142 200 95 50
1-9
INSTALLATION MANUAL
This manual provides the procedures of installation to ensure a safe and good standard of operation for the air conditioner unit. Special adjustment may be necessary to suit local requirements. Before using your air conditioner, please read this instruction manual carefully and keep it for future reference. This appliance is intended to be used by expert or trained users in shops, in light industry and on farms, or for commercial use by lay persons. This appliance is not intended for use by persons, including children, with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
SAFETY PRECAUTIONS
! WARNING ! CAUTION
Installation and maintenance should be performed by qualified
• persons who are familiar with local code and regulation, and experienced with this type of appliance. All field wiring must be installed in accordance with the national
• wiring regulation. Ensure that the rated voltage of the unit corresponds to that of
• the name plate before commencing wiring work according to the wiring diagram. The unit must be GROUNDED to prevent possible hazard due
• to insulation failure. All electrical wiring must not touch the refrigerant piping, or any
• moving parts of the fan motors. Confirm that the unit has been switched OFF before installing
• or servicing the unit. Disconnect from the main power supply before servicing the air
• conditioner unit. DO NOT pull out the power cord when the power is ON. This may
• cause serious electrical shocks which may result in fire hazards. Keep the indoor and outdoor units, power cable and transmission
• wiring, at least 1m from TVs and radios, to prevent distorted pictures and static. {Depending on the type and source of the electrical waves, static may be heard even when more than 1m away}.
Important information regarding the refrigerant used
This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. Do not vent gases into the atmosphere. Refrigerant type: R407C
(1)
GWP
value: 1652.5
(1)
GWP = global warming potential
Please fill in with indelible ink,
1
the factory refrigerant charge of the product,
2
the additional refrigerant amount charged in the field and
1
+ 2 the total refrigerant charge on the refrigerant charge label supplied with the product. The filled out label must be adhered in the proximity of the product charging port (e.g. onto the inside of the service cover).
1 factory refrigerant charge of the product: see unit name plate 2 additional refrigerant amount charged in
the field 3 total refrigerant charge 4 Contains fluorinated greenhouse gases
covered by the Kyoto Protocol 5 outdoor unit 6 refrigerant cylinder and manifold for
(2)
In case of multiple indoor systems, only 1 label must be adhered*,
charging
mentioning the total factory refrigerant charge of all indoor units connected in the refrigerant system. Periodical inspections for refrigerant leaks may be required depending on European or local legislation. Please contact your local dealer for more information. * on the outdoor unit
(2)
Please take note of the following important points when installing.
Do not install the unit where leakage of flammable gas may
occur.
If gas leaks and accumulates around the unit, it may cause fire ignition.
Ensure that the drainage piping is connected properly.
If the drainage piping is not connected properly, it may cause water leakage which will dampen the furniture.
Do not overcharge the unit.
This unit is factory pre-charged. Overcharge will cause over-current or damage to the compressor.
Ensure that the unit’s panel is closed after service or installation.
Unsecured panels will cause the unit to operate noisily.
Sharp edges and coil surfaces are potential locations which may cause injury hazards. Avoid from being in contact with these places.
Before turning off the power supply, set the remote controller’s ON/OFF switch to the “OFF” position to prevent the nuisance tripping of the unit. If this is not done, the unit’s fans will start
turning automatically when power resumes, posing a hazard to service personnel or the user.
Do not install the units at or near doorway.
Do not operate any heating apparatus too close to the air conditioner unit or use in room where mineral oil, oil vapour or oil steam exist, this may cause plastic part to melt or deform as a result of excessive heat or chemical reaction.
When the unit is used in kitchen, keep flour away from going into suction of the unit.
This unit is not suitable for factory used where cutting oil mist or iron powder exist or voltage fluctuates greatly.
Do not install the units at area like hot spring or oil refinery plant where sulphide gas exists.
Ensure the color of wires of the outdoor unit and the terminal markings are same to the indoors respectively.
IMPORTANT : DO NOT INSTALL OR USE THE AIR CONDITIONER UNIT IN A LAUNDRY ROOM.
Don’t use joined and twisted wires for incoming power supply.
The equipment is not intended for use in a potentially explosive atmosphere.
1-10
INSTALLATION OF THE INDOOR UNIT
Mounting
Ensure that the overhead supports are strong enough to hold the unit’s weight. Position hanger rods and check for alignment with the unit. Check that hangers are secure and that the base of fan-coil unit is level in the two horizontal directions, taking into account the gradient recommended for drainage flow as shown. Check the gradient recommended for drainage flow as follow.
10.0
50mm
300mm
300mm*
FG(Y)M(P) 75~100D
English
800.0
800.0 800.0
FD(P) 125 ~ 150D / FDY(P) 125~200E
800.0
800.0 800.0
FG(P) 200 ~ 500D
500mm
300mm
* for free return of air
Provide clearance for servicing and optimal air flow as shown in the diagram. The indoor unit must be installed such that there is no short circuit of cool discharge with air discharge. Respect the installation clearance.
800.0
FGY(P) 250~600E
800.0
800.0
1000.0
800.0
800.0
800.0
1000.0
**1500.0
Note: **For FGY(P) 400-600E
1-11
All dimensions in mm
INSTALLATION OF THE OUTDOOR UNIT
Location For Installation
Install the outdoor unit in such way that air distributed by the outdoor unit cannot be drawn in again (as in the case of short circuit of discharge air). Allow sufficient space for maintenance around the unit. Ensure that there are no obstruction of air flow into or out of the unit. Remove obstacles which block air intake or discharge.
When two or more outdoor units are installed in a location, they must be positioned such that one unit will not be taking the discharge air from another. This also applies when two or more units are installed one above the other. The units must all face the same direction, or opposite direction (back to back), such that air short circuit does not occur.
The location must be well ventilated, so that the unit can draw and distribute plenty of air. A place capable of bearing the weight of the outdoor unit and isolating noise and vibration. A place protected from direct sunlight. Otherwise use an awning for protection, if necessary. A place where smooth drainage of rain water and water formed by defrosting is acceptable. A place where the unit will not be buried in snow. A place where air outlet port is not exposed to strong wind. A place where the air discharge and operating sound level will not annoy the neighbours. The location must not be susceptible to dust or oil mist.
! CAUTION
If the condensing unit is operated in an atmosphere containing oils (including machine oils), salt (coastal area),
sulfide gas (near hot spring, oil refinery plant), such substances may lead to failure of the unit.
Installation Clearance
Outdoor unit must be installed such that there is no short circuit of the discharge air or obstruction to smooth air flow.
RC(P) 75/100/125/150D RCY(P) 75/100/125/150E
Air
2000mm
300mm
Discharge
300mm
300mm
1000mm
REFRIGERANT PIPING
Allowable Pipe Length and Elevation
If the pipe is too long, both the capacity and reliability of the unit will drop. As the number of bends increases, resistance to the flow of refrigerant system increases, thus lowering cooling capacity. As a result, the compressor may become defective. Always choose the shortest path and follow the recommendations as tabulated below:
Model
RC(P)75D
RCY(P)75E Max Allowable Length, m 35 35 35 35 Max Allowable Elevation, m 20 20 20 20 Max Allowable Bend 888 8 Liquid pipe size, mm(in) 12.7(1/2") 15.9(5/8") 15.9(5/8") 15.9(5/8") Gas pipe size, mm(in) 25.4(1") 28.6(1
RC(P)100D
RCY(P)100E
1/8
"
) 34.9(1
RC(P)125D
RCY(P)125E
3/8
"
) 34.9(1
RC(P)150D
RCY(P)150E
3/8
"
)
Bending must be carefully made so as not to crush the pipe. Use a pipe bender to bend a pipe where possible.
! CAUTION
Our guarantee on the performance of our air-conditioners is strictly revoked if the height, length and/or no. of bends of
the refrigerant piping system installed is beyond the limit above.
1-12
Piping Works And Flaring Technique
Do not use contaminated or damaged copper tubing. If any
• piping, evaporator or condenser had been exposed or had been opened for 15 seconds or more, the system must be vacuumed. Generally, do not remove plastic, rubber plugs and brass nuts from the valves, fittings, tubings and coils until it is ready for connection.
If any brazing work is required, ensure that the nitrogen
• gas is passed through piping and joints while the brazing work is being done. This will eliminate soot formation on the inside walls of the copper tubings.
Cut the pipe stage by stage, advancing the blade of pipe
• cutter slowly. Extra force and deep cut will cause more distortion of pipe and therefore extra burr. See Figure I.
Remove burrs from cut edges of pipes with a remover
• as shown in Figure II. This will avoid unevenness on the flare faces which will cause gas leak. Hold the pipe on top position and burr remover at lower position to prevent metal chips from entering the pipe.
Insert the flare nuts mounted on the connection parts of both
• indoor and outdoor unit, into the copper pipes.
The exact length of pipe protruding from the face of the swaging block is determined by the flaring tool. See Figure III.
Fix the pipe firmly on the swaging block. Match the centers of both the flare die and the flaring punch, and tighten flaring punch fully.
Figure I
Figure II
Cutting Copper Tube
1/4t
Copper Tube
Remove Burr
TXV bulb placement in relation to suction line size
TXV Bulb on small Suction Line
45˚
TXV Bulb on large Suction Line
Piping Connection To The Units
Align the center of the piping and sufficiently tighten the flare nut with fingers. See Figure IV.
Finally, tighten the flare nut with torque wrench until the wrench clicks.
When tightening the flare nut with the torque wrench, ensure that the direction for tightening follows the arrow on the wrench.
The refrigerant pipe connection are insulated by closed cell polyurethane.
Ø Tube, D A (mm)
Inch mm Imperial
(Wing-nut Type)
1/4" 6.35 1.3 0.7 3/8" 9.52 1.6 1.0 1/2" 12.70 1.9 1.3 5/8" 15.88 2.2 1.7 3/4" 19.05 2.5 2.0
Pipe Size, mm (in) Torque, Nm / (ft-Ib)
6.35 (1/4") 18 (13.3)
9.52 (3/8") 42 (31.0)
12.70 (1/2") 55 (40.6)
15.88 (5/8") 65 (48.0)
19.05 (3/4") 78 (57.6)
Rigid
(Clutch Type)
English
Figure III
Copper Tube
Swaging Block
D
A
Special Precautions When Mounting TXV Bulb
TXV bulb should be clamped to the suction line near the evaporator outlet, and if possible, on a horizontal run.
Clean suction line completely before clamping the bulb in place.
Clamp the bulb to a free draining suction line.
Insulate the bulb from ambient.
Note: The TXV bulb must be fixed at suction line at 8 o’clock
or 4 o’clock.
1-13
Figure IV
Flare Joint
Spanar
Flared Tube
Flare NutIndoor Piping
Torque Wrench
ELECTRICAL CONNECTION
IMPORTANT: *
These values are for information only, they should be checked and selected to comply with the local and/or national codes and regulations. They are also subjected to the type of installation and size of conductors.
** The appropriate voltage range should be checked with data label on the unit.
Cooling Unit
FDM(P) 75/100D
There must be an all pole disconnection
!
in the supply mains with a contact separation of at least 3mm.
Power Supply Cable
COMP
COMP
NL
NLNRST
Indoor Unit Terminal Block
Outdoor Unit Terminal Block
Model Indoor FDM(P) 75D FDM(P) 100D
Outdoor RC(P) 75D RC(P) 100D
Voltage range** Indoor
Outdoor
220-240V/1PH/50Hz+ 380-415V/3PH/50Hz+
!
!
Power supply cable size* /mm² A) Indoor B) Outdoor C) Total
1
2.5
2.5
1 4 4
Number of conductors A) Indoor B) Outdoor
Interconnection cable size* / mm² Number of conductors
­5
1 4
-
5 1
4
Recommended time delay fuse* /A A) Indoor B) Outdoor C) Total
10 25 32
12 32 40
FD(P) 125/150D
There must be an all pole disconnection
!
in the supply mains with a contact separation of at least 3mm.
Power Supply Cable
Power Supply Cable
1-14
COMP
COMP
NLNRST
NLTRS
Outdoor Unit Terminal Block
Indoor Unit Terminal Block
Model Indoor FD(P) 125D FD(P) 150D
Outdoor RC(P) 125D RC(P) 150D
Voltage range** Indoor
Outdoor
380-415V/3PH/50Hz+
!
Power supply cable size* /mm² A) Indoor B) Outdoor C) Total
1 4 4
1 6 6
Number of conductors A) Indoor B) Outdoor
Interconnection cable size* / mm² Number of conductors
3 5
1 4
3 5
1 4
Recommended time delay fuse* /A A) Indoor B) Outdoor C) Total
2FD(P) 150/200/250/300D 4FD(P) 400/500D
NR ST
Power Supply Cable
40 40
6
6 50 50
COMP1 COMP2
N2N1
Indoor Unit Terminal Block
English
To Outdoor Unit 2
Power Supply Cable
Outdoor Unit Terminal Block
There must be an all pole disconnection
!
in the supply mains with a contact separation of at least 3mm.
ST
Circuit multiply according to the number of outdoor units.
NR
COMP
NL
Model Indoor 2FD(P) 150D 2FD(P) 200D 2FG(P) 250D 2FG(P) 300D 4FG(P) 400D 4FG(P) 500D
Outdoor
RC(P) x 2
RC(P)
100D x 2
RC(P)
125D x 2
RC(P)
150D x 2
RC(P)
100D x 4
RC(P)
125D x 4
Voltage range** Indoor
Outdoor
380-415V/3PH/50Hz+
!
Power supply cable size* /mm² A) Indoor B) Outdoor C) Total
1
2.5 10
1
2.5 10
16
1 4
25
1 6
1.5
2.5 35
4 4
50
Number of conductors A) Indoor B) Outdoor
Interconnection cable size* / mm² Number of conductors
5 5
1
1 x 2
5 5
1
1 x 2
5 5
1
1 x 2
5 5
1
1 x 2
5 5
1
1 x 4
5 5
1
1 x 4
Recommended time delay fuse* /A A) Indoor B) Outdoor C) Total
25 50
6
12 32 63
16 40 80
20 50
100
20 32
150
40 40
175
1-15
Heat Pump
FDMY(P) 75/100E
Power Supply Cable
NRST
4WV
COMP
OF LP HP DS DS
NLN
Outdoor Unit Terminal Block
There must be an all pole disconnection
!
in the supply mains with a contact separation of at least 3mm.
4WV
OF
COMP
Indoor Unit Terminal Block
NAL
To Indoor Control Board
Model Indoor FDMY(P) 75D FDMY(P) 100D
Outdoor RCY(P) 75E RCY(P) 100E
Voltage range** Indoor
Outdoor
220-240V/1PH/50Hz+ 380-415V/3PH/50Hz+
!
!
Power supply cable size* /mm² A) Indoor B) Outdoor C) Total
1
2.5
2.5
1 4 4
Number of conductors A) Indoor B) Outdoor
Interconnection cable size* / mm² Number of conductors
­5
1 7
-
5 1
7
Recommended time delay fuse* /A A) Indoor B) Outdoor C) Total
10 25 32
12 40 40
FDY(P) 125/150E
RST
Power Supply Cable
Power Supply Cable
There must be an all pole disconnection
!
in the supply mains with a contact separation of at least 3mm.
4WV
NRST
4WV
COMP
OF
COMP
OF LP HP DS DS
NAL
Indoor Unit Terminal Block
To Indoor Control Board
Outdoor Unit Terminal Block
NLN
1-16
Model Indoor FDY(P) 125E FDY(P) 150E
Outdoor RCY(P) 125E RCY(P) 150E
Voltage range** Indoor
Outdoor
380-415V/3PH/50Hz+
!
Power supply cable size* /mm² A) Indoor B) Outdoor C) Total
1 4 4
1 6 6
Number of conductors A) Indoor B) Outdoor
Interconnection cable size* / mm² Number of conductors
3 5
1 7
3 5
1 7
Recommended time delay fuse* /A A) Indoor B) Outdoor C) Total
32 40
6
6 50 50
2FDY(P) 150/200E 2FGY(P) 250/300E 4FGY(P) 400/500E
Indoor Unit Terminal Block
NRST
4WV1 4WV2COMP1
N1OF1 OF2
COMP2
N2
LP1 HP1
Indoor Control Board
LP2 HP2
DS1 DS1
DS2 DS2
English
Power Supply Cable
Power Supply Cable
There must be an all pole disconnection
!
in the supply mains with a contact separation of at least 3mm.
Model Indoor
Outdoor
Voltage range** Indoor
Outdoor
To Outdoor Unit 2
To Outdoor Unit 2
4WV
Remove this neutral wire
(Only for 2 outdoor units and above).
Circuit multiply according to the number of outdoor units.
COMP
OF LP HP DS DS
LNNRST
To Outdoor Unit 2
Outdoor Unit Terminal Block
2FDY(P) 150E 2FDY(P) 200E 2FGY(P) 250E 2FGY(P) 300E 3FGY(P) 350E 4FGY(P) 400E 4FGY(P) 500E
RCY(P) 75E x 2 RCY(P) 100E x 2 RCY(P)125E x 2 RCY(P) 150E x 2
380-415V/3PH/50Hz+
RCY(P) 100E
RCY(P) 125E x 2
RCY(P) 100E x 4 RCY(P) 125E x 4
!
Power supply cable size*/ mm² A) Indoor B) Outdoor C) Total Number of conductors A) Indoor B) Outdoor
Interconnection cable size*/mm² Number of conductors
Recommended time delay fuse*/A A) Indoor B) Outdoor C) Total
1
2.5 10
5 5
1
6 x 2
6 25 50
1 4
10
5 5
1
6 x 2
10 32 63
1-17
1 4
16
5 5
1
6 x 2
16 32 80
1 6
25
5 5
1
6 x 2
16 50
100
1.5 4
25
5 5
1
6 x 3
20 32
100
1.5 4
35
5 5
1
6 x 4
20 32
150
2.5 4
35
5 5
1
6 x 4
32 32
150
All wires must be fi rmly connected.
• Make sure all the wire do not touch the refrigerant pipings, compressor or any moving parts.
• The connecting wire between the indoor unit and the outdoor unit must be clamped by using provided cord anchorage.
• The power supply cord must be equivalent to H07RN-F which is the minimum requirement.
• Make sure no external pressure is applied to the terminal connectors and wires.
• Make sure all the covers are properly fi xed to avoid any gap.
• Use round crimp-style terminal for connecting wires to the power supply terminal block. Connect the wires by matching
• to the indication on terminal block. (Refer to the wiring diagram attached on the unit).
Attach insulation sleeve
Round crimp-style terminal
Used the correct screwdriver for terminal screws tightening. Unsuitable screwdrivers can damage the screw head.
Over tightening can damage the terminal screws.
Do not connect wire of different gauge to same terminal.
Keep wiring in an orderly manner. Prevent the wiring from obstructing other parts and the terminal box cover.
Connect wires of the same gauge to both side.
Do not connect wires of the same gauge to one side.
Electric wire
Do not connect wires of different gauges.
SPECIAL PRECAUTIONS WHEN DEALING WITH R407C UNIT
R407C is a zeotropic refrigerant mixture which has zero ozone depletion potential and thus conformed to the Montreal
Protocol regulation. It requires Polyol ester oil (POE) oil for its compressor’s lubricant. Its refrigerant capacity and performance are about the same as the refrigerant R22.
POE or PVE oil is used as lubricant for R407C compressor, which is different from the mineral oil used for R22 compressor.
During installation or servicing, extra precaution must be taken not to expose the R407C system too long to moist air. Residual POE or PVE oil in the piping and components can absorb moisture from the air.
Refrigerant R407C is more easily affected by dust of moisture compared with R22, make sure to temporarily cover the
ends of the tubing prior to installation. No additional charge of compressor oil is permitted.
No other refrigerant other than R407C.
Tools specifically for R407C only (must not be used for R22 or other refrigerant)
Manifold gauge and charging hose
i)
Gas leak detector
ii)
Refrigerant cylinder/charging cylinder
iii)
Vacuum pump c/w adapter
iv)
Flare tools
v)
Refrigerant recovery machine
vi)
Filter-dryer must be installed along the liquid line for all R407C air conditioners. This is to minimise the contamination of
moisture and dirt in the refrigerant system. Filter-dryer must be of molecular sieve type. For a heat-pump system, install a two-way flow filter dryer along the liquid line.
1-18
VACUUMING AND CHARGING
Vacuuming is necessary to eliminate all moisture and air from the system. The series II Outdoor Unit is provided with flare valve fittings.
Vacuuming The Piping And The Indoor Unit
Except for the outdoor unit which is pre-charged with refrigerant, the indoor unit and the refrigerant connection pipes must be air-purged because the air containing moisture that remains in the refrigerant cycle may cause malfunction of the compressor.
Remove the caps from the valve and the service port.
• Connect the center of the charging gauge to the vacuum
• pump. Connect the charging gauge to the service port of the 3-way
• valve. Start the vacuum pump. Evacuate for approximately 30
• minutes. The evacuation time varies with different vacuum pump capacity. Confirm that the charging gauge needle has moved towards -760mmHg.
Caution
If the gauge needle does not move to -760mmHg, be sure to
• check for gas leaks (using the refrigerant detector) at flare type connection of the indoor and outdoor unit and repair the leak before proceeding to the next step. Close the valve of the changing gauge and stop the vacuum
• pump. On the outdoor unit, open the suction valve (3 way) and
• liquid valve (2 way) (in anti-clockwise direction) with 4mm key for hexagon sacked screw.
Allen key
Service Port
LOW PRESSURE GAUGE
-760mmHg
HANDLE LO
CHARGE HOSE
LIQUID VALVE
GAS VALVE (3-WAY)
Flare nut
Outdoor Unit 3 Ways Valve
Refrigerant Piping
HIGH PRESSURE GAUGE
GAUGE MANIFOLD
HANDLE HI (ALWAYS CLOSED)
CHARGE HOSE
VACUUM PUMP ADAPTER FOR
COUNTER FLOW PREVENTION
CHECK VALVE
CONFIGURATION OF AIR PURGE BY CHARGING
Charge Operation
This operation must be done by using a gas cylinder and a precise weighing machine. The additional charge is topped-up into the outdoor unit using the suction valve via the service port.
Remove the service port cap.
• Connect the low pressure side of the charging gauge to the
• suction service port center of the cylinder tank and close the high pressure side of the gauge. Purge the air from the service hose. Start the air conditioner unit.
• Open the gas cylinder and low pressure charging valve.
• When the required refrigerant quantity is pumped into
• the unit, close the low pressure side and the gas cylinder valve. Disconnect the service hose from service port. Put back
• the service port cap.
LOW PRESSURE GAUGE
-760mmHg
HANDLE LO
CHARGE HOSE
LIQUID VALVE
GAS VALVE (3-WAY)
HIGH PRESSURE GAUGE
GAUGE MANIFOLD
HANDLE HI (ALWAYS CLOSED)
CHARGE HOSE
CHECK VALVE
CONFIGURATION OF AIR PURGE BY CHARGING
English
! CAUTION
R407C must be charged as liquid. Usually R407C cylinder is equipped with a dip-pipe for liquid withdrawal. If there
• is no dip-pipe, the cylinder should be inverted so as to withdraw liquid R407C from the valve. Do not top-up when servicing leak, as this will reduce the unit performance. Vacuum the unit thoroughly and then
• charge the unit with fresh R407C according to the amount recommended in the specifi cation.
1-19
ADDITIONAL CHARGE
The refrigerant is pre-charge in the outdoor unit. If the piping length is less than 7.5m, then additional charge after vacuuming is not necessary. When the piping length is more than 7.5m, use the table below.
R22 R407C
Liquid pipe OD Additional charge kg/m Additional charge kg/m
3/8" 0.06 0.05
1/2" 0.10 0.10
5/8" 0.16 0.15
3/4" 0.25 0.23
NOTE
The additional refrigerant charge amount recommended is a guideline for long piping application. The actual charge required may be different from the guideline due to different application and variation in site conditions.
SPECIAL PRECAUTIONS WHEN CHARGING UNIT WITH SCROLL COMPRESSORS
These precautions are intended for use with Scroll compressors only with R22 and R407C refrigerants but are not applied to others competitive Scroll compressors.
Scroll compressors have a very high volumetric efficiency and quickly pump a deep vacuum if there is insufficient refrigerant in the system or if refrigerant is added too slowly. Operation with low suction pressure will quickly lead to very high discharge temperatures. While this process is happening, the scrolls are not being well lubricated – scrolls depend on the oil mist in the refrigerant for lubrication. A lack of lubrication leads to high friction between the scroll flanks and tips and generates additional heat. The combination of heat of compression and heat from increased friction is concentrated in a small localized discharge area where temperatures can quickly rise to more than 300°C. These extreme temperatures damage the Scroll spirals and the orbiting Scroll bearing. This damage can occur in less than one minute especially on larger compressors. Failure may occur in the first few hours or the damage done during field charging may show up some time later. Other typical field charging problems include undercharging, overcharging, moisture or air in the system etc. In time each one of these problems can cause compressor failure.
Minimal equipment is required for field charging. The minimum equipment required to do a satisfactory job is:-
4.
1.
Set of service gauges
2.
Hoses
3.
Vacuum pump
The proper refrigerant charge should follow the volume as recommended by manufacturer and recommendation should be followed by the installer.
Charging procedures – Single phase compressors
1.
Evacuate the system to -760mmHg. To reduce evacuation time, use short, large diameter hoses and connect to unrestricted service ports on the system. Quality of vacuum cannot be determined by time – a reliable vacuum gauge must be used. (etc. electronic vacuum gauge)
Turn the refrigerant cylinder upside down, purge the charging hose and charge liquid through the liquid line charging port until refrigerant no longer flows or until the correct charge has been weighed in. If additional charge is required start the system and slowly bleed liquid into the suction side until the system is full.
It recommends charging liquid in a CONTROLLED manner into the suction side until the system is full. This recommendation does not hold true for reciprocating compressors where liquid charging into the suction side could
cause severe damage. Carefully monitor the suction and discharge pressures – ensure that the suction pressure does not fall below 25 psig
(1.7 bar) at any time during the charging process.
Vacuum gauge
5.
Scales Thermometer
6.
1-20
Invert cylinder
Dip-pipe
without dip-pipe
Liquid withdrawal
! CAUTION
Manifold Gauge will show cylinder pressure rather than suction pressure if the cylinder valve and Manifold valve
• “A” are both open.
There are many ways of charging liquid in a “controlled manner” into the suction side:-
Use valve A on the manifold gauge set
1. Use the valve on the refrigerant cylinder
2. Charge through a Shredder valve
3. Use a hose with a Shredder valve depressor
4. Charge into the suction side at some distance from the compressor
5. All of the above
A
6.
English
2.
Charging procedures – Three phase compressors
The fundamental procedure is the same as for single phase models but the compressor can run in the wrong direction on starting. If this happens reverse any two phases and start again. Short term reverse rotation will not damage the compressor. All Specter compressors have internal discharge temperature protectors which are very effective in preventing dangerously high discharge temperatures during charging. The protection module will trip and lock the compressor out for 30 minutes. It is not normally necessary to wait 30 minutes for the module to reset. When the compressor has cooled down the module can be reset by breaking the power supply to the control circuit. Very often the serviceman does not understand why the module tripped and uses a jumper wire to bypass it. He continues to charge the system and removes the jumper when charging is complete. The compressor may or may not run with the protector back in the circuit but it is certain that the compressor has been damaged and premature failure is inevitable.
1-21
STANDARD OPERATING CONDITIONS
Cooling
Temperature Ts °C Th °C
Minimum indoor temperature 16 11
Maximum indoor temperature 32 23
Minimum outdoor temperature 16 11
Maximum outdoor temperature 46 24
Heating
Temperature Ts °C Th °C
Minimum indoor temperature 16 -
Maximum indoor temperature 30 -
Minimum outdoor temperature -5 -6
Maximum outdoor temperature 24 18
Ts: Dry bulb temperature. Th: Wet bulb temperature.
PHASE PROTECTOR (OPTIONAL)
The unit with Scroll Compressor can only rotate in one direction. For this reason, a protective device (phase protector) is fitted to prevent incorrect wiring of the electrical phases. When the three phases are not connected correctly, the phase sequencer operates, and the unit will not start. This device is located in the control box of the outdoor unit.
The following table shows the LED indicator light for phase protector under normal operation and fault conditions.
LED Description
Normal operation
Reverse phase
T phase missing
PW
(Red)
P_R
(Yellow)
P_S
(Yellow)
P_T
(Yellow)
Actions
-
Switch off the unit. Check the 3 phase wiring.
Switch off the unit. Check the 3 phase wiring.
S phase missing
R phase missing
S &T phase missing
ON
+
+
Overload
Sensor missing
+
OFF
Switch off the unit. Check the 3 phase wiring.
Switch off the unit. Check the 3 phase wiring.
Switch off the unit. Check the 3 phase wiring.
High discharge temperature. Check the refrigerant system.
Switch off the unit. Plug in sensor.
Fast Blink
NOTES
1. “+” indicates additional functions for PP01 phase protector.
2. When R phase missing, no LED or buzzer will indicate the error, but relay 71 and relay 81 will cut off.
! WARNING
Troubleshooting must be performed by qualified personnel.
1-22
SERVICE AND MAINTENANCE
Service Parts Maintenance Procedures Period
Indoor air filter Remove any dust adhering to the filter by using a vacuum cleaner
1. or wash in lukewarm water (below 40°C) with a neutral cleaning detergent.
Rinse the filter well and dry before placing it back onto the unit.
2. Do not use gasoline, volatile substances or chemicals to clean the
3. filter.
At least once every 2 weeks.
More frequently if necessary.
English
Indoor unit Clean any dirt or dust on the grille or panel by wiping it with a soft
Indoor Fan Check for any abnormal noise.1. When necessary.
1. cloth soaked in lukewarm water (below 40°C) and a neutral detergent solution.
Do not use gasoline, volatile substances or chemicals to clean the
2. indoor unit.
At least once every 2 weeks.
More frequently if necessary.
! CAUTION
Do not operate any heating apparatus too close to the air conditioner unit. This may cause the plastic panel to melt or
deform as a result of the excessive heat.
TROUBLESHOOTING
For any enquiries on spare parts, please contact your authorized dealer. When any malfunction of the air conditioner unit is noted, immediately switch off the power supply to the unit. Check the following fault conditions and causes for some simple troubleshooting tips.
Fault Causes / Action
The compressor does not operate 3 minutes after the
1. Protection against frequent starting. Wait for 3 to 4 air conditioner unit is started.
The air conditioner unit does not operate.2. Power failure, or the fuse needs to be replaced.
minutes for the compressor to start operating.
The power plug is disconnected.
It is possible that your delay timer has been set
incorrectly.
The airflow is too low.3. The air filter is dirty.
Discharge airflow has bad odor.4. Odors may be caused by cigarettes, smoke particles,
Condensation on the front air grille of the indoor
5. This is caused by air humidity after an extended long unit.
Water flowing out from the air conditioner unit.6. Switch off unit and call local dealer / serviceman.
If the fault persists, please call your local dealer / serviceman.
The air suction and discharge are clogged.
The regulated temperature is not high enough.
(applicable for auto-fan mode only)
perfume etc. Which might have adhered onto the coil.
period of operation. The set temperature is too low, increase the temperature
setting and operate the unit at high fan speed.
1-23
MEMO
In the event that there is any conflict in the interpretation of this manual and any translation of the same in any language,
• the English version of this manual shall prevail.
The manufacturer reserves the right to revise any of the specification and design contain herein at any time without prior
• notification.
En cas de désaccord sur l’interprétation de ce manuel ou une de ses traductions, la version anglaise fera autorité.
• Le fabriquant se réserve le droit de modifier à tout moment et sans préavis la conception et les caractéristiques techniques
• des appareils présentés dans ce manuel.
Im Falle einer widersprüchlichen Auslegung der vorliegenden Anleitung bzw. einer ihrer Übersetzungen gilt die Ausführung
• in Englisch.
Änderungen von Design und technischen Merkmalen der in dieser Anleitung beschriebenen Geräte bleiben dem Hersteller
• jederzeit vorbehalten.
Nel caso ci fossero conflitti nell’interpretazione di questo manuale o delle sue stesse traduzioni in altre lingue, la versione
• in lingua inglese prevale.
Il fabbricante mantiene il diritto di cambiare qualsiasi specificazione e disegno contenuti qui senza precedente notifica.
En caso de conflicto en la interpretación de este manual, y en su traducción a cualquier idioma, prevalecerá la versión
• inglesa.
El fabricante se reserva el derecho a modificar cualquiera de las especificaciones y diseños contenidos en el presente
• manual en cualquier momento y sin notificación previa.
В случае противоречия перевода данного руководства с другими переводами одного и того же текста,
английский вариант рассматривается как приоритетный. Завод-изготовитель оставляет за собой право изменять характеристики и конструкцию в любое время
без предварительного уведомления.
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ıngilizce sürümü üstün tutulacaktır.
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değiştirme hakkını saklı tutar.
Importer for Türkey:
Zandvoordestraat 300, B-8400 Oostende, Belgium
Hürriyet Mah. E-5 Yan Yol Üzeri No:57/2
P.O.Box 18674, Galleries 4, 11th Floor, Downtown Jebel Ali, Dubai, UAE.
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