Dahlen FermaticQ4 User Manual

Product Presentation
Fermatic Q4
Fermatic Q4 is a completely new generation of retarder-prover, freezer-prover and prover from Sveba-Dahlen. A prover with low energy consumption and several unique power saving features.
Fermatic Q4
Cooling and proving power complete with Dough on Demand
For resting and proving
HIK = Retarder and prover
For cooling and proving
HIF = Freezer and prover
For freezing and proving
Fermatic Q4 is fitted with the latest advances in cooling and proving technology where the dough is al­lowed to mature slowly under carefully controlled climatic conditions. The process gives the finished bread more aroma and a better flavour than dough fermented and baked over a shorter time.
The automatics handle the cooling and proving pro­cess ensuring the prod­ucts are fully fermented at exactly the time you have specified. Fermatic Q4 also ensures that the hours you work are more suited to the daily schedules of families and customers.
Fermatic with a width of 1,000 mm has one door, while
Fermatic widths 1,600, 1,800 and 2,000 mm have two doors
Three models – 14 sizes
Fermatic Q4 is designed with simple lines and smooth surfaces. The stainless steel both internally and externally makes Fermatic Q4 durable and operationally reliable. The cabinet is available in three versions; Prover, Retarder/Prover and Freezer/Prover. Each version comes in 14 sizes.
Fermatic provers are built in a modular system that makes installation quick and easy. The climate control system has enormous capacity for both moisture and heat and a gener­ous insulation (80 mm) that keeps the heat and cold where it is needed. The doors close automatically and seal effectively.
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TOUCH SCREEN
Fermatic Q4 has menus for automatic operation, manual operation, operation in line
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with pre-set or own recipes. Key features such as mois­ture, temperature, cooling and fan speed are controlled
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according to your preferences and needs.
Dough on Demand
Fermatic Q4 has been designed to deal with the entirely new Dough on Demand process. The process means that Fermatic Q4 fully ferments dough over a long period and at low temperatures, and then cools it down under extremely accurate climatic conditions. The fully fermented dough can then be preserved and gradually baked for up to 6-10 hours.
Dough On Demand allows you to offer fresh bread through­out the day. Dough on Demand makes life easier, more flexible and you get the aroma of freshly baked bread in your shop the whole day.
User-friendliness
Automation con­trols all process­es in the cabinet. The dough is protected from drying out, and is handled with great care.
Fermatic Q4 gives you the freedom and opportunity to influence the times and settings to completely suit your working day and work rate
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2
3
5
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DEMAND-CONTROLLED FANS
In order to process the dough as gently as possibly, the fans are speed regulated and
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demand-controlled. No more air than necessary is circulated. Functions such as cooling, heating and moisture control the fans in every phase of the program and ensure the right
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amount of fan speed. Heat­ing and moisture are pulse­controlled to facilitate accurate climate control. This control also ensures energy efficient and quieter cabinets.
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DOORS
The doors are fitted with new, stronger hinges and bigger and better insulated tempered glass. Sensors on the doors stop/start the
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baking program, activate the light and stop the fans while the doors open. Anything to protect the dough, reduce en­ergy consumption and ensure the best possible working environment.
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FLOOR
Low run-in ramp and floor makes it easy to roll the racks in and out. Fermatic HF (freezer/prover) is fitted as standard with underfloor heat­ing (optional for HK Retarder/ Prover and HJ Prover).
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SPECIALLY DESIGNED AIR DISTRIBUTION CHANNEL
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A newly developed air distri­bution channel in the rear wall of the cabinet distributes the air extremely effectively. The
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benefits are a gentler, more even air distribution
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with both ascending and descending air flows.
Fermatic Q4 options
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TUNNEL DESIGN
Fermatic Q4 can be delivered in a tunnel design that provides efficient handling of multiple racks. The tunnel proving chamber is loaded from one side and unloaded from the other. The modular design makes it easy to adjust the length of the proving chamber in line with customer preferences.
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SOLID STAINLESS STEEL DOORS
Door design without glass.
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WITHOUT LIGHTS
Designed without interior lighting.
ALTERNATIVE REFRIGERANT
Fermatic Q4 can be supplied with a unit for refrigerant CO2. (The standard refrigerant is R404A)
ALTERNATIVE BRINE
Fermatic Q4 can also be delivered for brine. A good option for bakeries with in-house central cooling.
Features and benets: Fermatic Q4
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Fermatic Q4 has been developed to meet tomorrow’s requirements with regard to technology within cooling/freezing/proving and Dough On Demand.
Taste and aroma are improved as the enzymes in the dough have time to develop. Delivers higher quality in the baked bread.
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Dough On Demand fully ferments the dough over a long period at a low temperature, and then cools and preserves it.
The ready to bake dough can be kept for 6-10 hours. The dough pieces can be picked out and baked later.
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The Touch Panel has features like automatic operation, manual operation and operation in line with in-house or predefined recipes.
All the important functions can be controlled to suit individual preferences and needs.
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Sensors activate and interrupt programs automatically, turn on the light and stop the fans during the time the doors are opened.
Gentle on the dough, reduces energy consumption and improves the working environment for the baker.
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A newly designed exhaust channel in the rear wall of the cabinet provides both ascending and descending air flows.
Gentle, even and efficient air distribution.
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Variable speed, demand-controlled fans circulate exactly the right amount of air.
Processes the dough as gently as possible and ensures an energy efficient and quiet cabinet.
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The automatic system controls all processes in the cabinet, ensuring that the dough is protected against drying out and is handled as carefully as possible.
Gives the baker greater freedom and the oppor tunity to influence times and settings to suit the individual working day and the pace of the work.
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Stable and modular constructed frame.
Compact and stable cabinet design.
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Effective 80 mm polyurethane insulation in closed units.
Keeps the cold/heat in place in the cabinet.
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Well-insulated, bolted floor and strong 3 mm stainless sheet metal.
Very durable and gentle on the floor
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The Freezer-Prover has electrical heating coils in the floor as standard.
Counteracts damage caused by freezing and keeps the floor dry and free of condensation water.
Panel
EXAMPLES OF MENU IMAGES:
Basic mode Baker’s menu options Manual proving Dough on Demand
EXAMPLES OF FUNCTION CURVES:
Dough on Demand Freezer-prover Retarder-prover
Dimensions
A C
2400
1000 1600 1800 20001000, 1200
Fermatic Q4 with a width of 1,000 mm has one door. Fermatic Q4 with widths 1,600, 1,800 and 2,000 mm have two doors
1600, 2000
B D
2400
1000, 1200
1600
2400
1000, 1200
1600, 2200, 2800
2400
Specications
HIJ
= Prover – for resting and proving
HIK
= Retarder and prover – for cooling and proving
HIF
= Freezer and prover – for freezing and proving
Cooling Cooling External Internal Rec. max Heat output output size/model size /model dough weight Number output Retarder Freezer width x depth width x depth kg of fans kW kW kW
_________________________________________________________________________________________
1000 x 1000 800 x 800 30 1 2 1,0 1,1
_____________________________________________________________________________________ 1000 x 1200 800 x 1000 30 1 2 1,0 1,1
_____________________________________________________________________________________
A
1000 x 1600 800 x 1400 60 1 4 1,8 1,4 _____________________________________________________________________________________
1000 x 2000 800 x 1800 90 1 4 2,0 1,4 _________________________________________________________________________________________
1600 x 1000 1400 x 800 60 2 4 1,8 2,0 _____________________________________________________________________________________
B
1600 x 1200 1400 x 1000 60 2 4 1,8 2,0 _____________________________________________________________________________________
1600 x 1600 1400 x 1400 120 2 6 3,1 2,9 _________________________________________________________________________________________
1800 x 1000 1600 x 800 90 2 4 2,5 2,8 _____________________________________________________________________________________
1800 x 1200 1600 x 1000 90 2 4 2,5 2,8 _____________________________________________________________________________________
C
1800 x 1600 1600 x 1400 180 2 6 4,3 3,1 _____________________________________________________________________________________
1800 x 2200 1600 x 2000 180 3 8 4,4 3,9 _____________________________________________________________________________________
1800 x 2800 1600 x 2600 360 3 10 5,5 3,9 _________________________________________________________________________________________
2000 x 1600 1800 x 1400 180 3 8 4,4 4,0 _____________________________________________________________________________________
D
2000 x 2400 1800 x 2200 270 3 10 5,8 4,0 _________________________________________________________________________________________
Stated dough weight is the amount of dough that the cooling outputs for cooler and freezer are calculated for (30 kg per rack).
HIJ HIK
HIF HIK HIF
Sveba-Dahlen reserves the right to change the dimensions and design.
Number of racks, max rack size 700 760 800 1040 x x x x 550 535 660 760
_____________________________ 1 1 – –
_____________________________ 1 1 1 –
_____________________________ 2 2 1 1
_____________________________ 3 3 2 1
_____________________________ 2 2 1 1
_____________________________ 2 2 3 1
_____________________________ 4 3 2 1
_____________________________ 2 2 1 1
_____________________________ 2 2 2 1
_____________________________ 4 4 2 2
_____________________________ 6 6 4 3
_____________________________ 8 8 6 4
_____________________________ 5 5 4 2
_____________________________ 9 8 6 4
_____________________________
1600
2400
We have the equipment and expertise
you need for your bakery
ILLUSTRATION & INFORMATION, BORÅS
Sveba-Dahlen develops, markets and manufactures bread
lines, rack ovens, deck ovens, tunnel ovens, proving chambers
and fermentation lines. We supply to bakeries, shops and
supermarkets, industrial bakeries, restaurants and catering
establishments of all sizes, all over the world.
Visit our website!
www.sveba-dahlen.com
Sveba-Dahlen AB, 518 32 Fristad
Tel: 033-15 15 00, Fax: 033-15 15 99, mail@sveba-dahlen.se
2012 12 18
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