Dahlen CE-300, CE-500 User Manual

Product Presentation
Intermediate Provers
Customer-adapted provers...
All dough need to rest. The Glimek pocket provers and conveyor provers allows you to adapt resting time and production capacity to suit your needs. For an even flow in your production our pocket provers and conveyor provers opens the possibility for both smaller and larger bakeries to optimize production and regulate resting time for all doughs.
...and top line step-by-step elevators
Step-by-step elevators for transport of dough pieces i. e. from a rounder up to a Intermediate Conveyor Prover. Designed for heavy-duty industrial environments with a capacity range of up to 3 600 pcs/h. Find out more on our website www.sveba-dahlen.com
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Product Range Intermediate Provers
Provers
IPP – Intermediate Pocket Prover
Pocket Prover
Modular system for 6, 8 or 10 pockets
Capacity: 1200, 1800 or 3000 pcs/h
ICP
Conveyor Prover
1 - 4 decks and custom adapted lengths
Capacity: up to 3600 pieces/h
Cup Elevators
CE-300 – Cup Elevator
Capacity: up to 2000 pieces/h
CE-500 – Cup Elevator
Capacity: up to 3600 pieces/h
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Intermediate Pocket Prover – IPP
IPP - Pocket Prover For 6, 8 or 10 pockets
Capacity: 1200, 1800 or 3000 pcs/h
One of the most flexible pocket provers on the market. Modulated for easy adaption in height and width, available in standard models from 132 up to 940 eective pockets, larger Provers on request. Solid construction in stainless steel materials.
Features
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Weight range 100-1500 grams. Capacity in 3 versions, up to 1200, 1800 or 3000 dough pcs /h. Non-stick coated transfer box.
Motor drive directly on shaft (no chains or timing belts). Operation panel easy accessible under projecting overhang (as standard)
Electrical cabinet in working height position with power supply and sockets for divider, rounder and moulder. Easy to clean.
Infeed shute, 1 200
V-belt infeed, 1 800
Formula for calculating number of needed eective pockets:
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Capacity rate / hour
60
X desired proving time in min. = total Effective Pockets
Options
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l Collection drawers
l UV-lighting
l Synchronized speed with divider (not for 1 200)
l Outfeed cross conveyor (standard on 3 000)
l Outfeed cross conveyor, reversible (additional)
l Guiding plates (not for 1 200)
l Humidification system
l Outlet sliding plate (not for 3 000)
l Piece counter, electronic
l Infeed from back side
Technical
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Capacity range ................................................max 3000 pcs/h
Weight range ...........................................................100-1500 g
El. load ............................................................... 5.95 – 8.63 kW
(depending on connected make-up machines)
Air supply (double infeed) ............................................... 6 bar
Number of eective pockets ....................................... 132-940
Dual infeed, 3 000
Nylon mesh pockets
Non-stick coated transferbox
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Measurements
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A B C D
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6 pockets 1955 1930 2040 2600
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8 pockets 2375 1930 2040 2600
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10 pockets 2795 1930 2040 2600
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Extra module + 590
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Height ext. module + 500 + 500
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A
B
D
C
Technical
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Max capacit y, pcs/h 1 200
(1)
1 800
NO OF POC KETS I N EACH PROVING PROVIN G PROVIN G SWING/NUMBER OF EFFEC TIVE SW INGS *
EFFECTIVE TIME AT EFFEC TIVE TIME AT EFFEC TIVE TIME AT
POCKETS 1200 PCS/H POCKETS 1800 PCS/H POCKETS 3000 PCS/H
Low Provers H=2600 mm**
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6/22 132 6,6 132 4,3
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8/22 176 8,8 176 5,7 176 3,4
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10/22 220 11,0 220 7,1 220 4,3
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6/40 240 7,8
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8/40 320 10,3 320 6,2
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10/40 400 12,9 400 7, 8
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6/60 360 11,6
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8/60 480 15,5 480 9,3
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10/60 600 19,4 600 11, 6
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6/78 468 1 5,1
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8/78 624 20,2 624 12,1
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10/78 78 0 25,2 780 15 ,1
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High Provers H =3100 mm
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6/26 156 7, 8 15 6 5,0
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8/26 208 10,4 208 6,7 208 4,0
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10/26 260 13 ,0 260 8,4 260 5,0
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6/48
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8/48
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10/48 480 15,5 480 9,3
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6/72 432 14, 0
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8/72 576 18 ,6 576 11,2
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10/72 720 23,3 720 14,0
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6/94 564 18 ,2
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8/94 752 24,3 752 14 ,6
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10/94 940 30,4 940 18,2
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* Total number of swings is always 4 more than effective number of swings ** Not recommended in combination with MO881 Moulder
288 9,3
384 12,4 384 7, 4
(2)
3 000
(3)
Infeed
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(1)
IPP with infeed chute. Pho­tocell controlled. Prover runs intermittently. Emptying mode. Control panel under project­ing overhang, power supply for divider, rounder and moulder.
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(2)
IPP with single infeed V-belt conveyor L=750 mm. Photocell controlled, non-stick coated, infeed conveyor combined with continuous pocket prover drive. Variable speed on the prover. Control panel under project­ing overhang, power supply for divider, rounder and moulder.
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(3)
IPP with dual infeed conveyor L=750 mm, centrally placed, pho­tocell controlled, non-stick coated infeed V-belt conveyors. Flap system guides the dough pieces after rounder. Compressed air is required, 6 bar. Variable speed on the prover. Control panel under projecting overhang, power supply for divider, rounder and moulder, outfeed cross conveyor.
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Intermediate Conveyor Prover – ICP
ICP - 1, 2, 3 or 4 decks conveyor prover
Capacity: up to 3600 pieces/h A conveyor prover for all types of bakeries and can be
made in 1, 2, 3 or 4 decks and length customized. Space saving system, can be mounted from ceiling.
Features
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Removable plastic covers on both sides. Belt width 350 mm. Made of strong special aluminum profiles. Drum motors with frequency controlled drive as standard.
Outlet sliding plate - fixed (option). Outlet sliding plate - turnable 1500 mm or 2500 mm (option).
Separate stands, ceiling suspensions as option. Technical drawing needed.
Options
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l Set of ceiling suspensions – one for drive
end and one for each 2,5 meter
l Outlet sliding plate - Fixed
l Outlet sliding plate - Turnable L=1500
l Outlet sliding plate - Turnable L=2500
l Separate stands
l Straight in-line feeded
l Wall supports
Measurements
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CEILING
75
min 410
201
220
390
579
768
200
min 570
442
WALL
Formula for calculating conveyor prover length:
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Capacity rate / hour
60
A= 0.25 (meters) for dough pieces over 1 kg A= 0.20 (meters) for dough pieces up to 1
desired proving time in minutes x A
X
= total length in meters
kg
Technical
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Length of each deck ......................customized, normally 5-12 meter
Capacity range ........................................... up to 3600 dough-pcs/h
Weight range, subject to capacity
and dough characteristics ...............................................100-1500 g
El. load .................................................. 0.22 kW/deck as standard
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Cup Elevator
CE-300 – Cup Elevator
Capacity: up to 2000 pieces/h
A step-by-step elevator for transporting dough pieces from Rounder up to the Intermediate Conveyor Prover.
Features
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The conveyor belt, 200 mm wide, has riveted cups on every 300 mm. The timing of each dough piece is controlled by a photocell. The infeed hopper guides the dough piece into an empty cup.
Technical
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Capacity range ................................ up to 2000 dough-pcs/h
Weight range*: .................................................... 100-1500 g
Distribution height max ........................................ 3500 mm
El. load ......................................................................0.55 kW
* subject to capacity and dough characteristics
Measurements
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2572 –3 871
2062–3446
580
600
Cup Elevator
CE-500 – Cup Elevator
Capacity: up to 3600 pieces/h
A step-by-step vertical chain elevator for transporting the dough piece from the rounder up to the intermediate conveyor prover. A heavy duty elevator for use in industrial bakeries.
Features
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The timing of each dough piece is controlled by a photocell. The infeed hopper guides the dough piece into an empty cup.
Additional distributing height (option). The CE-500 is calculated for max. distributing height 2 806 mm (=24 cups), but can be made higher, for distributing height up to 3 897 mm.
Technical
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Capacity range .................................up to 3600 dough-pcs/h
Weight range*: .....................................................100-1500 g
El. load .......................................................................0.75 kW
* subject to capacity and dough characteristics
Measurements
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A–DISTRIBUTING B–TOTAL HEIGHT NUMBER HEIGH T (MM) (MM ) O F CUPS
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1959 - 2070 2519 - 2630 18
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2070 - 2192 2630 - 2752 19
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2192 - 2315 2752 - 2875 20
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2315 - 2438 2875 - 2998 21
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2438 - 2560 2998 - 3120 22
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2560 - 2684 3120 - 3244 23
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2684 - 2806 3244 - 3366 24
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2806 - 2928 3366 - 3488 25
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2928 - 3052 3488 - 3612 26
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3052 - 3174 3612 - 3734 27
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3174 - 3297 3734 - 3857 28
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3297 - 3420 3857 - 3980 29
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3420 - 3543 3980 - 4103 30
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3543 - 3665 4103 - 4225 31
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3665 - 3776 4225 - 4336 32
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3776 - 3897 4336 - 4457 33
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350
350
B
A
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We have the equipment and expertise
you need for your bakery
IllustratIon & InformatIon, Borås
Sveba-Dahlen develops, markets and manufactures bread lines,
rack ovens, deck ovens, tunnel ovens, proving chambers and
fermentation lines. We supply to bakeries, shops and supermarkets,
industrial bakeries, restaurants and catering establishments of all
sizes, all over the world.
Visit our website!
www.sveba-dahlen.com
Sveba-Dahlen AB, SE-518 32 Fristad, Sweden
Tel: +46 33 15 15 00, Fax: +46 33- 15 15 99, mail@sveba-dahlen.se
2013 06 04 / art nr 990026-002
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