Page 1
Service Manual
Vacuum Cleaner
Model: RC-609
DAEWOO ELECTRONICS CO., LTD.
Page 2
CONTENTS
1.ELECTRICAL DIAGRAM
1) ARRANGEMENT
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
2) CIRCUIT DIAGRAM
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
2.EXPLODED VIEW-PARTS LIST
1) TOTAL ASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
2) BODY ASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
3) HOLDER ASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
4) CORD REEL ASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
5) MOTOR ASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
6) COVER ASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
7) COVER ASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
8) DUST METER ASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
9) HOSE ASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
10) PIPE ASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
11) BRUSH ASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
12) DUSTING BRUSH ASSEMBLY
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
13) CREVICE TOOL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
Page 3
1
1) ARRANGEMENT
2) CIRCUIT DIAGRAM
2-1)
SLIDE VOLUME
YL
YL
P.C.B
MOTOR
BK
TMERMOSTAT
BK
WH
BK
BL
CORD RELLE
BLUE
BLACK
WHITE
BLUE
BLACK
WHITE
MOTOR
THERMOSTAT
POWER CORD
AC 250V, 7A
AC 125V, 12A
POWER
C3
104K
C2
104K
FILTER COIL
120µH, 12A
TRIAC
SM16JZ47
R5
100.1W
R4
R3
P.C.B
C1
104K
DIAC
DB4
YELLOW
YELLOW
S/V
R1 R2
LR-03 LP-03
HARNESSASS'U
1. ELECTRICAL DIA GRAM
Page 4
2
100~110V 127V/60Hz 220~240V/50Hz 220~230V/60Hz
R 1 W 1K W 1K W 10K W 10K
R 2 W 1K W 1K W 10K W 10K
R 3 W 91K W 91K W 180K W 150K
R 4 W 91K W 150K W 240K W 160K
S/V 200K 200K 500K 500K
2-2)
FUSE
250V 8A
MOTOR
VR1
471
C3
104K
250V
TRANS
(220/24)
BD
RS102
R5
1K OHM
1/4W
ZD
12V
C4
683K
250V
S/V R
200K OHM
R8
20K OHM
1/4W
R9
20K OHM
1/4W
R7
47K OHM
1/4W
TR1
C3202 R6
33K
1/4W
R3
1K OHM
1/4W
C1
104Z
C2
683K
250VAC
R2
100 OHM
1W
R1
220 OHM
1/4W
CHOKE COIL
130µH 13A
PHOTO COUPLER
TLP560J
G
T1
T2
TRIAC
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
Page 5
3
1) TO TAL ASSEMBLY
10
9
13
8
6
7
5
14
12
4
11
2
3
1
2. EXPLODED VIEW -PAR TS LIST
Page 6
4
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3620403700 BODY AS ASS’Y 1 TRANS
3620402501 BODY AS ASS’Y
2 3623000110 HOLDER AS ASS’Y 1
3 3629500320 CORD REEL AS ASS’Y 125V/12A
3629500600 CORD REEL AS ASS’Y 1 250V/7A
3629502700 CORD REEL AS ASS’Y
4 3620000900 ASS’Y MOTOR 110V/1000W
3620000340 ASS’Y MOTOR 127V/1200W
3620003700 ASS’Y MOTOR 220V/1200W
1
DMI
3620000330 ASS’Y MOTOR 220V/1200W O/S
3620000350 ASS’Y MOTOR 230V/1200W
3620000320 ASS’Y MOTOR 240V/1000W
5 3621400500 COVER AS ASS’Y 1
6 3622600100 HANDLE ABS 1
7 3621400300 COVER AS ASS’Y 1
8 3629700200 DUST METER AS ASS’Y
1
95mm
3629700400 DUST METER AS ASS’Y 102mm
9 3621400100 COVER ABS 1
10 3623200300 HOSE AS ASS’Y 200K
3623200100 HOSE AS ASS’Y 1 500K
3623203900 HOSE AS ASS’Y(SWING) 200K
11 3624400600 PIPE AS ASS’Y 388mm
3624400700 PIPE AS ASS’Y + HOLDER BUTTON
3624400610 PIPE AS ASS’Y 438mm
3624400710 PIPE AS ASS’Y + HOLDER BUTTON
3624403500 PIPE AS STEEL 1
3624404500 PIPE AS STEEL + HOLDER
3624403600 PIPE AS BLOWER
3624404600 PIPE AS BLOWER + HOLDER
3624403400 PIPE AS STEEL
12 3629300400 BRUSH AS ASS’Y CLEAN
3629301400 BRUSH AS ASS’Y QUIET
3629301700 BRUSH AS ASS’Y 1 407
4565B60001 BRUSH AS ASS’Y TURBO
3629301600 BRUSH AS ASS’Y 407
13 3624302300 PCB AS ASS’Y 1
220V/50Hz
14 3620104300 ABSORBER VIBRATION CR FOAM 1
Page 7
5
2) BOD Y ASSEMBLY
1
2
14
8
5
6
7
4
4
3
12
13
11
9
10
Page 8
6
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3628300100 PROTECTOR PVC-S 1
2 3624000100 PACKING CASE CR FOAM 1
3 3629000900 THERMOSTAT PW-2 T80 1
4 7121400811 SCREW TAPPING T2SPAN 4X8MFZN 1
5 3620100700 ANSORBER SOUND FELT 2
362040370081
6 3620400200 BODY ABS KR-2870 1
7 3621900300 FILTER PE NONWOVEN 1
8 3622707200 HARNESS 2HU(BR)+WIRE(BK) 1
9 36200600100 BRACKET ROLLER PA 1
10 3624700200 ROLLER NYLON 6+PVC 1
11 3622400100 GRILLE ABS 1
12 3621900100 FILTER PP FIBER 1
13 3624700100 ROLLER PP+PVC 2
14 5EPU351440 TRANS POWER 220V 50Hz 1
3620403700
Page 9
7
6
7
8
1
2
3
4
5
3) HOLDER ASSEMBLY (3623000110)
Page 10
8
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3621200100 CLAMP BAG ABS 1
2 3625100100 SPRING HSW3 1
3 3623000200 HOLDER FILTER ABS 1
4 3623700100 LEVER SAFETY ABS 1
5 3625100200 SPRING HSW3 1
6 3621400200 COVER LEVER ABS 1
7 7121301211 SCREW TAPPING T2S PAN 3X12 2
8 4560A57001 PAPER BAG
2-LAYER 1
4568Z59000 BAG CLOTH FILTER AS
Page 11
9
4) CORD REEL ASSEMBLY
76
2 3 4 8
9
5
1
11
10
23
22
21
12 13 14 15 16 17
20
18
19
Page 12
10
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 7121401411 SCREW TAPPING T2S PAN 4X14 1
2 3020600200 BRACKET CR ABS 1
3 3622200200 FRAME CORD ABS 1
4 7121401211 SCREW TAPPING T2S PAN 4X12 2
5 3628701900 TERMINAL AS Y TER+WIR(WH) 1
6 3628704900 TERMINAL AS Y TER+WIR(BK) 1
7 7121400811 SCREW TAPPING T2S PAN 4X8 2
8 4560F35030 SPRING HSW3 1
9 3626600100 BUTTON R ABS 1
10 4565A35070 FRAME STOPPER ACETAL 1
11 3569C35082 STOPPER CR NBR 1
12 3628700100 TERMINAL C2600P, T=0.5 1
13 3628700200 TERMINAL C2600P, T=0.5 1
14 3629200100 BOBBIN ABS 1
15 3629200200 BOBBIN ABS 1
16 7121401211 SCREW TAPPING T2S PANX12 3
17 4569C35050 SHAFT CR ABS 1
18 3625102000 SPRING AS SUS301-EH+COVER 1
19 7121300811 SCREW TAPPING T2S PAN 3X8 2
20 3621300101 CORD POWER 250V, 7A WO-SIN 5M 1 220~240V
21 3622707100 HAR NESS 2HU+3HU+WI(BK,BL) 1
22 3622707300 HAR NESS 2HU(BK)+WI(BK) 1
23 4505A63030 CEC ST CE-230 1
Page 13
11
5) MOT OR ASSEMBLY
9 8 2 1
6 5 7
4 3
Page 14
12
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3962330320 V/C MOTOR
220V, 1200W O/S HARNESS
3662330520
220V, 1200W DMI HARNESS
3962230300 110V 60HZ 1200W 1
3962720210 127V 50~60HZ 1200W
3962510220 230V 60HZ 1200W
2 3624000900 PACKING MOTOR CR FORM 1
3 3621101100 CASE MOTOR ABS 1
4 3621901300 FILTER PU FOAM T=10 1
5 3622500700 GUIDE AIR ABS 1
6 3620103400 ABSORBER SOUND FELT T=3 1
7 3627900100 MOUNT MOTOR TPE 1
8 3621101200 CASE MOTOR ABS 1
9 7121401411 SCREW TAPPING T2S PAN 4X14 MFZN 4
Page 15
13
6) COVER ASSEMBLY (3621400500)
16
17
19
18
1
23
4
5
6
7
8
10
9
11
12
13
14
15
Page 16
14
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3621400600 COVER DUST ABS 1
2 4560A52030 SPRING HSW3 1
3 3621200200 CLAMP DC ABS 2
4 3621700200 DOOR (SHUTTER) ABS 1
5 7121301411 SCREW TAPPING T2S PAN 3X14 4
6 3629800100 SOCKET ABS KR-2870 1
7 7121401200 SCREW TAPPING T2S PAN 4X12 2
8 3623000300 HOLDER SOCKET ABS 1
9 4569C52160 V TERMINAL-B TERMINAL+WIRE 1
10 4569C52080 V TERMINAL-A TERMINAL+WIRE 1
11 7121301211 SCREW TAPPING T2S PAN 3X12 2
12 3624000200 PACKING SOCKET RUBBER CR 1
13 3622200100 FRAME TERAINAL ABS 1
14 3628700900 TERAINAL ASSY TERMINAL + WIRE 1
15 3628701100 TERAINAL ASSY TERMINAL + WIRE 1
16 3624500100 PLATE COVER ABS 1
17 3624000300 PACKING REBBER CR 1
18 7121401211 SCREW TAPPING T2S PAN 4X14 6
19 8-0Q0400BK TUBE PVC AWG4 D=4.0mm BK 0.2
Page 17
15
7) COVER ASSEMBLY
1
8 2
3
4
6
5
7
4
Page 18
16
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 4519F35000 SW PUSH LA701 1
2 3621400400 COVER BODY ABS 1
3 3621500500 CUSHION STAND PVC 2
4 3620100900 ABSORBER SOUND FELT 2
5 4560F24030 COVER HOLE PE-FOAM 3
6 3624302300 PCB AS 230V, 60HZ
3624300101 220V, 60HZ 1
3624302500 127V, 60HZ
7 3621900400 FILTER PE NONWOVEN MAT 2
8 7121400811 SCREW TAPPING T2S PAN 4X8 3
Page 19
17
8) DUST METER ASSEMBLY
1 2 3 4 5 6
7
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3625400100 VALVE DM LDPE 1
2 3624000400 PACKING DM PVC 1
3 4560F23030 DM-R ABS 1
4 3629700100 DUST METER ABS 1
5 4560F23010 HOUSING DM MS-2000 1
6 3625101600
SPRING SUS 304 1
3629700400
3625101100
3629700200
7 3627100200 ELBOW DM PVC 1
Page 20
18
9) HOSE ASSEMBLY
9-1)
19
15
23
16
17
18
24
20
21
22
14
1
9
3
4
5
6
10
10
10
11
12
25
11
7
8
2
13
26
Page 21
19
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3621401100 COVER HOSE ABS 1
2 3621401200 COVER HOSE ABS 1
3 3627100100
ELBOW(ADAPTER)HOSE
ABS 1
4 3626600400 BUTTON ADADTER ABS 1
5 4569C70051 SPRING HSW3 1
6 4569C70060 L-TERMINAL-L AS TERMINAL+WIRE 1
7 4569C70070 L-TERMINAL-R AS TERMINAL+WIRE 1
8 4569C70080 HOLDER L TERMINAL ABS 1
9 7121301211 SCREW TAPPING T2S PAN 3X12 2
10 2193101100 SOLDER BAR SAN 60:40 1.0
11 2TU00019BK TAPE VINYL 10CM BK 2
12 4565A70040 COVER HOSE PP 1
13 3624400400 PIPE HOSE ABS 1
14 3625400500 SPRING HSW3 2
15 3626600200 BUTTON PIPE POM 1
16 5V2504005B VR SLIDE 500K VJ3013-2PVN
1
500K
5V2204003B VR SLIDE 200K VJ3013-2P 200K
17 4569G25050 PLATE SLIDE VR SPG 1
18 7121301211 SCREW TAPPING T2S PAN 3X12 1
19 7121301211 SCREW TAPPING T2S PAN 3X12 2
20 3623400100 KNOB PC 1
21 3621401300 COVER PIPE ABS 1
22 7121301211 SCREW TAPPING T2S PAN 3X12 2
23 8YS20018YW WIRE LEAD 270M/M VSF 20/0.18 2
24 3624500200 PLATE ABS 1
25 4565A71001 HOSE AS PVC+SWRS 1
26 4560F77000 HOOK HOSE PP 1
Page 22
20
23 24
15
17
22
18
16
27
2
3
5
4
1
6
26
25
9
10
7
8
14
13
12
11
9
20
21
19
24
9-2)
Page 23
21
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3621401100 COVER ABS 1
2 3621401200 COVER ABS 1
3 3627100100 ELBOW ABS 1
4 3626600400 BUTTON ABS 1
5 4569C70060 CLAMP SPRING HSW3 1
6 7121301211 SCREW TAPPING T2S PAN 3X12 2
7 3623202900 HOSE PVC-S/SWRS 1 1.5M
8 2TU00019BK TAPE VINYL 19MM BLOCK 0.5
9 4565A70040 COVER HOSE PP 2
10 3629100400 ADAPTER PIPE ABS 1
11 3622200700 FRAME TERMINAL
FRAME+TERMINAL AS
1
12 3622200600 FRAME TERMINAL ABS 1
13 3624002400 PACKING PIPE NBR
1
14 2291140301 WAX SILICON TSC987 1 CAN -200g
15 3624403800 PIPE HOSE ABS 1
16 3628704600 TERMINAL AS
TERMINAL+WIRE+RECE
2
17 3621409000 COVER TERMINAL ABS 1
18 7121301011 SCREW T2S PAN 3X10 1
19 3624303900 PCB SLIDE VOLUME AS PCB+S/V+HOUSING 1
20 7121300800 SCREW TAPPING T2S PAN 3X8 2
21 3624500200 PLATE ABS 1
22 3623400100 KNOB PC 1
23 3621409700 COVER PIPE ABS 1
24 7121301211 SCREW TAPPING T2S PAN 3X12 2
25 4569C70060 L-TERMINAL-LAS TERMINAL+WIRE 1
26 4569C70070 L-TERMINAL-RAS TERMINAL+WIRE 1
27 4569C70080 HOLDER L-TER ABS 1
Page 24
22
10. PIPE ASSEMBLY
10-1)
4
3
2
1
4
5
6
3
2
1
(3624400600/3624400610)
(3624400700/3624400710)
Page 25
23
PIPE ASSEMBLY
PIPE ASSEMBLY
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3621401000 COVER ABS 1
2 3626600200 BUTTON POM 1
3 3625100500 SPRING HSW3 1
4 3624400500 PIPE ABS 1
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3621401000 COVER ABS 1
2 3626600200 BUTTON POM 1
3 3625100500 SPRING HSW3 1
4 3624400500 PIPE ABS 1
5 3623000500 HOLDER ABS 1
6 7121401411 SCREW TAPPING T2S PAN 4X14 1
Page 26
24
10-2)
1
1
4
2 3
3624404500
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3624403500 PIPE STEEL HDPE+SPC 2
2 3623001900 HOLDER PIPE ABS 1
3 2625000400 SPACER EVA POAM T=1.5 1
4 7121401411 SCREW TAPPING T2S PAN 4X14 MFZN 1
Page 27
25
1
1
4
2 3
3624404600
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3624403600 PIPE P.P T=2.5 2
2 3625000400 SPACER EVA FOAM T=1.5 1
3 3623001900 HOLDER PIPE ABS 1
4 7121401411 SCREW TAPPING T2S PAN 4X14 1
Page 28
26
11) BRUSH ASSEMBLY (3629300400)
11-1)
1
2
3
10
12
9
6
8
7
11
2
5
4
1
13
Page 29
27
BRUSH ASSEMBLY (3629300400)
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3624700400 ROLLER PP+PVC 4
2 3628200100 PIN SWRM MFZN 4
3 7121401411 SCREW TAPPING T2S PAN 4X14 4
4 3620400400 BODY ABS 1
5 3629300500 BRUSH ASSY ABS+NYLON 3
6 3624000500 PACKING NBR FOAM 1
7 3628000200 NECK ABS 1
8 3621401600 COVER NECK ABS 1
9 3623100100 HOOK POLY AMIDES 2
10 7121300811 SCREW TAPPING T2S PAN 3X8 1
11 3621400900 COVER ABS 1
12 3624400300 PIPE ABS 1
13 3621400800 COVER BODY ABS+PVC 1
Page 30
28
WIDE SUCTION BRUCH (3629301400)
11-2)
8
1
4
6 7
2
5
21
20
9
10
15
13
3
12
17
16
14
19
18
Page 31
29
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3620401100 BODY ABS 1
2 3624700600 ROLLER PA+TEP 2
3 3628200200 PIN SWRM MFZN 2
4 3629301300 BRUSH AS ABS+NYLON 1
5 3626800100 CUFF ABS+SUS 2
6 3626000100 SPECIAL WASHER POLYESTER FILM 2
7 3626300400 BEARING PA 2
8 3626600700 BUTTON ABS 1
9 3625200400 STOPPER ABS 1
10 3625103300 SPRING BRUSH HSW3 1
12 3628000410 NECK ABS 1
13 3621403300 COVEDR ABS 1
14 3620101900 ABSORBER PVA FOAM 2
15 7121401011 SCREW TAPPING T2S PAN 4X10 MFZN 1
16 3624401400 PIPE ABS 2
17 3623100100 HOOK PA 1
18 3621402600 COVER ABS 1
19 7121300811 SCREW TAPPING T2S PAN 3X8 MFZN 1
20 3621403410 COVER BRUSH ABS+PVC 1
21 7121401411 SCREW TAPPING T2S PAN 4X14 MFAN 4
Page 32
30
SUCTION BRUSH ASSY (3629301600)
11-3)
1
2
3
4
5
6
7 7
8 8
9 9
10
11
12
13
12
13
14
17 17
14
15
16
Page 33
31
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3624402400 PIPE BRUSH PP 1
2 3628000700 NECK PP 1
3 3623100100 HOOK PA 2
4 3621405400 COVER BRUSH PP 1
5 3621406200 COVER AIR PP 1
6 3624900400 SHAFT SWRM + MFZN 1
7 3624701000 ROLLER PA+TPE 2
8 7402004011 RING E ER - 4 MFZN 2
9 3620901500 CAP ROLLER PA 2
10 3623700800 LEVER BRUSH ABS 1
11 3624500800 PLATE BRUSH AS ASSY 1
12 3625102600 SPRING HSW3 2
13 3624700600 ROLLER PA + TIPE 2
14 3628200200 PIN SWRM MFZN 2
15 3624500600 PLATE BRUSH SUS T = 0.5 1
16 3627000100 PICKER LITTER ABS + NYLON 2
17 7121401411 SCREW TAPPING T2S PAN 4X14 MFZN 4
Page 34
32
12) DUSTING BRUSH ASSEMBLY
1
2
13) CREVICE TOOL
1
2
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3629300100 BRUSH AS ABS+NYLON 1
2 3629301500 BRUSH AS ABS+NYLON 1
NO. PART CODE PART NAME DESCRIPTION Q' TY REMARK
1 3628100100 NOZZLE PP 1
2 3628100300 NOZZLE PP 1
Page 35
S/M NO. : RC609EU012
DAEW OO ELECTR ONICS CO ., LTD.
686 AHYEON-DONG, MAPO-GU,
SEOUL, KOREA
C.P.O. BOX 8003 SEOUL, KOREA
TELEX : DWELEC K28177-8
FAX : 02) 364-5588
TEL : 02) 360-7114/8114
PRINTED DATE : JULY. 1995
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