Daewoo RC-400S, RC-4006B Service Manual

S/M No. : RC400SE001

Service Manual

Vacuum Cleaner

Model: RC-400'S

✔

Caution

: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information,please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).

DAEWOO ELECTRONICS CO., LTD.

http : //svc.dwe.co.kr May. 2003

CONTENTS

1. SPECIFICATIONS ------------------------------------------------------------------------------------------

2. EXTERNAL VIEWS ---------------------------------------------------------------------------------------------

3. DIAGRAM ------------------------------------------------------------------------------

4. TROUBLE SHOOTING GUIDE --------------------------------------------------------------

5. DISASSEMBLING AND TREATMENT -----------------------------------------------------------

5-1. CLEANER ASSEMBLY ----------------------------------------------------

5-2. BODY ASSEMBLY ------------------------------------------------------------

5-3. MOTOR ASSEMBLY ----------------------------------------------------------------

5-4. CORDREEL ASSEMBLY --------------------------------------------------

5-5. PCB ASSEMBLY --------------------------------------------------------------

5-6. HOSE ASSEMBLY ----------------------------------------------------------------

5-7. BRUSH ASSEMBLY --------------------------------------------------------------

5-8. DUST BOX ASSEMBLY --------------------------------------------------------------

6. EXPLODED VIEW AND PARTS LIST ------------------------------------------------

6-1. CLEANER ASSEMBLY ----------------------------------------------------

6-2. BODY ASSEMBLY ---------------------------------------------------------

6-3. COVER BODY ASSEMBLY -----------------------------------------------------

6-4. COVER DUST ASSEMBLY -----------------------------------------------------

6-5. DUST BOX ASSEMBLY -----------------------------------------------------

6-6. MOTOR ASSEMBLY ----------------------------------------------------------------

6-7. CORDREEL ASSEMBLY ------------------------------------------------------

6-8. CASE MOTOR UPPER ASSEMBLY --------------------------------------------------------------

6-9. HOSE ASSEMBLY ----------------------------------------------------------

6-10. PIPE ASSEMBLY ----------------------------------------------------------

6-11. BRUSH ASSEMBLY --------------------------------------------------------

3-1. WIRING DIAGRAM 3-2. CIRCUIT DIAGRAM

Page

2

3

4

5

7 7 8

9 10 12 13 14 15

16 16 20 22 23 24 25 26 28 30 32 33

1. SPECIFICATIONS

MODEL RC-4005B'S RC-4006B'S

Rated Voltage/Frequency AC 230V, 50/60Hz

Input Watt 1500W 1600W

Suction Power 350W 370W

Noise Level 75dB(A) 73dB(A)

Weight (Body) 4.7Kg

Electrical Components

Dimension (WXHXD) 437 X 229 X 294 mm

Cord Length 5.0m

Filter General

Pipe 2 Steel Telescopic

Thermostat (T80:80¡É OFF )

¢¸

¢¸ ¢¸ ¢¸ ¢¸

HEPA

Nozzle Pedal

Crevice Nozzle

¢¸ ¢¸

2

2. EXTERNAL VIEWS

PART NAME

A B C D E

F

¡ß FILTER : GENERAL(3621909500, SPONGE 20T), HEPA(3621908510) ¡ß PIPE : 2 STEEL(3624409000), TELESCOPIC(3624411470) ¡ß NOZZLE : CLEAN(3629311200), PEDAL(3629306610)

FILTER General HEPA BODY VARIABLE HOSE HANDLE FLAT Type FLAT Type PIPE 2 STEEL TELESCOPIC NOZZLE PEDAL PEDAL POWER CORD

RC-4005B'S RC-4006B'S

O O

3

3. DIAGRAM

3-1. WIRING DIAGRAM

1) MODEL RC-4005B'S, 4006B'S

3-2. CIRCUIT DIAGRAM

1) MODEL RC-4005B'S. RC-4006B'S

4

4. TROUBLE SHOOTING GUIDE

TROUBLE CAUSE COUNTERMEASURE

SUCTION POWER FILTER BAG(PAPER)/DUST BOX IS CHANGE IT WITH NEW ONE (See 5-1,8) IS WEAK FULL WITH DUST REMOVE THE DUST IN DUST BOX

FILTER PRE IS CLOGGY WITH DUST REMOVE THE DUST (See 5-2)

CLOGGING OR TEAR IN HOSE REMOVE OBSTACLE

OR REPLACE THE HOSE (See 5-6)

DEFECTIVE MOTOR REPLACE THE MOTOR (See 5-3)

THE OPENING IN BRUSH IS CLOGGY REMOVE THE DUST (See 5-7) WITH DUST

VACUUM CLEANER BREAKING IN POWER CORD REPLACE THE POWER CORD (See5-4) DOES NOT WORK (AT BLADE TIP OR ROOT OF PLUG)

BREAKING OF CONNECTIONS IN HOSE ASSEMBLY

DEFECTIVE SLIDE VOLUME REPLACE IT (See 5-3) LOCATED IN CASE MOTOR UPPER

DEFECTIVE PCB ASSEMBLY REPLACE IT (See 5-5)

BREAKING OF CONNECTIONS REPAIR (See 5-4) OR POOR CONTACTS IN CORD REEL ASSEMBLY

DEFECTIVE MOTOR REPLACE IT (See 5-3)

BREAKING OF CONNECTIONS REPAIR (See 5-2) IN BODY ASSEMBLY

BREAKING IN A FUSE

MOTOR DOES NOT DEFECTIVE PCB ASSEMBLY REPLACE IT (See 5-5) STOP EVEN IF SWITCH

5

TROUBLE CAUSE COUNTERMEASURE

BROKEN REEL SPRING REPLACE IT (See 5-4)

POWER CORD IS NOT WOUND UP

CAUTION

POWER CORD DOES NOT STOP AT AN ARBITRARY POSITION

OF CORD REEL

POWER CORD BROKE AWAY REPAIR (See 5-4) FROM THE BOBBIN

BE CAREFUL WHEN BREAKING UP THE CORD REEL, THE REELSPRING

MAY SPRING OUT OF THE SPRING COVER.

ABRASION OF THE ROLLER BRAKE REPLACE THE ROLLER OF CORD REEL BRAKE (See 5-4)

LEVER SPRING BROKE AWAY REPAIR (See 5-4) FROM THE CORD REEL BRACKET

6

5. DISASSEMBLING AND TREATMENT

5-1. CLEANER ASSEMBLY

1) LIFT THE DUST COVER(8), GRILLE(10), FILTER(9) AND UNSCREW THE 6 SCREWS(6) AND THEN LIFT THE COVER ASSEMBLY(5) UP FROM THE BODY ASSEMBLY(1).

2) CHECK THE DUST BOX.

3) CHECK THE HEPA(OR GENERAL) FILTER (9).

7

5-2. BODY ASSEMBLY

1) CHECK THE SAFETY VALVE ASSEMBLY (14).

2) CHECK THE GASKET (11).

3) CHECK THE HOLDER FILTER (9).

4) CHECK THE FILTER PRE (12).

8

5-3. MOTOR ASSEMBLY

1) TAKE THE MOTOR ASSEMBLY OUT OF THE CASE MOTOR ASSEMBLY.

2) CHECK THE MOTOR(2) (WHETHER THE MOTOR IS BURNT OUT OR NOT).

3) CHECK THE CONNECTION BETWEEN MOTOR TERMINAL AND THE LEADS.

4) CHECK THE SLIDE VOLUME(5) AND SWITCH(6).

9

5-4. CORDREEL ASSEMBLY

10

1) TAKE THE CORD REEL ASSEMBLY OUT OF THE BODY ASSEMBLY.

2) UNSCREW THE SCREW(21).

3) SEPARATE THE BOBBIN(5) FROM THE CASE MOTOR BOTTOM(1) AND CHECK THE CONTACTS BETWEEN THE Y TYPE TERMINALS(13,14) AND THE RING TYPE TERMINALS(7,8).

4) CHECK THE LEVER SPRING(4).

5) IF THE ROLLER BRAKE(3) IS WORN OUT AND SEPARATE THE LEVER(2) FROM THE CASE MOTOR BOTTOM(1), THEN REPLACE THE ROLLER BRAKE(3). AT THIS TIME, THE BOBBIN(5) IS ROTATED COUNTERCLOCKWISE DUE TO THE PRESERVED WINDING.

6) IF THE REEL SPRING(19) IS BROKEN, UNSCREW THE 2 SCREWS(20) AND REPLACE IT.

CAUTION

SPRING OUT OF THE COVER.

7) UNSCREW THE SCREW (10) AND SEPARATE THE HOLDER TERMINAL(6) FROM THE BOBBIN(5).

8) CHECK THE CONNECTIONS BETWEEN THE POWER CORD(9) AND THE RING TERMINALS(7,8).

9) WHEN ASSEMBLING, MAKE THE RESERVED WINDING 5 REVOLUTIONS OF THE BOBBIN CLOCKWISE.

WHEN DISASSEMBLING, THE REEL SPRING MAY

11

5-5. PCB ASSEMBLY

1) CHECK THE CONNECTIONS BETWEEN THE WIRES AND PCB BOARD.

2) CHECK THE THERMOSTAT

12

5-6. HOSE ASSEMBLY

1) MODEL RC-4005B'S, RC-4006B'S(3623210600)

1) UNSCREW THE 1 SCREWS(5) AND CHECK WHETHER THE CLAMP(2) IS BROKEN OR NOT.

2) CHECK THE PACKING(10, 11) AND HOSE(6).

13

5-7. BRUSH ASSEMBLY

1) TO SEPARATE THE PIPE BRUSH(4) FROM THE COVER BRUSH(1), UNSCREW THE 4 SCREWS(15).

2) CHECK THE OPENING OF THE NECK BRUSH(3) AND THE PIPE BRUSH(4).

14

5-8. DUST BOX ASSEMBLY

1) CHECK THE DUST BOX(1).

2) CHECK THE CLAMP(5).

3) CHECK THE PACKING(3).

15

6.EXPLODED VIEW AND PARTS LIST

6-1. CLEANER ASSEMBLY

1) MODEL RC-4005B

16

✔ Caution :

In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL (Parts Price List) in Service Information Center

(http://svc.dwe.co.kr)

NO PART NAME PART CODE Q'YT

SPECS. 1 BODY AS 3620412000 ASSY(RC-400,NON-CURRENT) 1 2 CORD REEL AS 3629508400 ASSY(UK) 1 3 MOTOR UNIVERSAL 3962511245 1300W 230V DMI VH113CA040 1 4 CASE MOTOR UPPER AS 3621107600 ASSY(RC-400) 1 5 COVER AS 3621438200 ASSY RC-400 SPRAY 1 6 SCREW TAPPING 7121402011 T2S PAN 4X20 MFZN 6 7 FILTER BOX AS 3621909800 ASSY(RC-400) 1 8 COVER DUST AS 3621438300

ASSY(Åõ¸í,RC-400)

1

9 FILTER EXHAUST 3621909500 PU FOAM, 15T 1

10 GRILL EXHAUST 3622401200 ABS 1 11 HOSE AS 3623207500 RC-400(WIRELESS, EVA) 1 12 PIPE AS 3624409000 STEEL-32 CR 1 13 BRUSH AS 3629306610 PEDAL(NON-SILK) 1 14 NOZZLE CREVICE 3628100600 PP 1

17

2) MODEL RC-4006B

18

✔ Caution :

In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL (Parts Price List) in Service Information Center

(http://svc.dwe.co.kr)

NO PART NAME PART CODE Q'YT

SPECS. 1 BODY AS 3620412000 ASSY(RC-400,NON-CURRENT) 1 2 CORD REEL AS 3629508400 ASSY(UK) 1 3 MOTOR UNIVERSAL 3962511245 1300W 230V DMI VH113CA040 1 4 CASE MOTOR UPPER AS 3621107600 ASSY(RC-400) 1 5 COVER AS 3621438200 ASSY RC-400 SPRAY 1 6 SCREW TAPPING 7121402011 T2S PAN 4X20 MFZN 6 7 FILTER BOX AS 3621909800 ASSY(RC-400) 1 8 COVER DUST AS 3621438300

ASSY(Åõ¸í,RC-400)

1

9 FILTER EXHAUST 3621908510 FRAME+HEPA 1

10 GRILL EXHAUST 3622401200 ABS 1 11 HOSE AS 3623207500 RC-400(WIRELESS, EVA) 1 12 PIPE AS 3624411470 SPC T=0.7 1 13 BRUSH AS 3629306610 PEDAL(NON-SILK) 1 14 NOZZLE CREVICE 3628100600 PP 1

19

6-2. BODY ASSEMBLY

1) MODEL RC-4005B'S, RC-4006B'S (3620412000)

20

✔ Caution :

In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL (Parts Price List) in Service Information Center

(http://svc.dwe.co.kr)

NO PART NAME PART CODE Q'YT

SPECS. 1 BODY 3620411800 PP 1 2 ROLLER BACK 3624706900 PP 2 3 ROLLER AS 3624701300 BRACKET & ROLLER (P.P) 1 4 SCREW TAPPING 7128401212 T2S WAS 4X12 MFZN BK 1 5 PACKING SOCKET 3624008900 NR 1 6 SOCKET 3629802200 PP 1 7 SCREW TAPPING 7121401412 T2S PAN 4X14 MFZN BK 3 8 HOLDER BRUSH 3623005500 PP 1 9 HOLDER FILTER 3623008000 PP 1

10 FRAME GASKET 3622203600 ABS 1 11 GASKET 3622307400 NR FOAM(L=600MM) 1 12 FILTER PRE 3621907050 PE 3T BLACK 1 13 ABSORBER VIBRATION 3620112800 NR 2 14 SAFETY AS 3625400700 ASSY 1 15 SCREW TAPPING 7121301011 T2S PAN 3X10 MFZN 1

21

✔ Caution :

In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL (Parts Price List) in Service Information Center

6-3. COVER ASSEMBLY

1) MODEL RC-4005B'S, RC-4006B'S (3621438200)

(http://svc.dwe.co.kr)

NO PART NAME PART CODE Q'YT

1 COVER BODY 3621436800 ABS 1 2 SPRING BUTTON 3625108400 HSW3 2 3 BUTTON CR 3626607400 ABS 1 4 BUTTON SWITCH 3626607500 ABS 1 5 COVER MIDDLE 3621437000 ABS 1 6 KNOB 3623402000 PP 1

22

SPECS.

✔ Caution :

In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL (Parts Price List) in Service Information Center

6-4. COVER DUST ASSEMBLY

1) MODEL RC-4005B'S, RC-4006B'S (3621438300)

(http://svc.dwe.co.kr)

NO PART NAME PART CODE Q'YT

1 COVER DUST 3621436900 2 DUST METER AS 3629704100 ASSY 1 3 SCREW TAPPING 7121301211 T2S PAN 3X12 MFZN 1 4 HANDLE DUST 3622603600 ABS 1 5 SCREW TAPPING 7121401411 T2S PAN 4X14 MFZN 2

23

ABS(Åõ¸í)

SPECS.

1

✔ Caution :

In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL (Parts Price List) in Service Information Center

6-5. DUST BOX ASSEMBLY

1) MODEL RC-4005B'S, RC-4006B'S (3621909800)

(http://svc.dwe.co.kr)

NO PART NAME PART CODE Q'YT

1 FILTER BOX 3621908800 ABS (INSERT) 1 2 FILTER WASHABLE 3621909700 PE 1 3 PACKING DUST BOX 3624009300 NR 1 4 COVER PACKING 3621437200 PP 1 5 CLAMP BOX FILTER 3621203500 ABS 1 6 SCREW TAPPING 7128401211 T2S WAS 4X12 MFZN 1 7 GASKET DUST BOX 3622307500 NR FOAM(L= 530MM) 1

24

SPECS.

✔ Caution :

In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL (Parts Price List) in Service Information Center

6-6. MOTOR ASSEMBLY

1) MODEL RC-4005B'S, RC-4006B'S

(http://svc.dwe.co.kr)

NO PART NAME PART CODE Q'YT

1 MOTOR UNIVERSAL 3962511245 1300W 230V DMI VH113CA040 1 2 PACKING MOTOR 3624009200 NR FOAM 1 3 MOUNT MOTOR 3627900900 TPE 1 4 GUIDE AIR - PP(OPTIONAL) 1

25

SPECS.

6-7. CORDREEL ASSEMBLY

1) MODEL RC-4005B', RC-4006B'S (3629508400)

26

✔ Caution :

In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL (Parts Price List) in Service Information Center

(http://svc.dwe.co.kr)

NO PART NAME PART CODE Q'YT

SPECS. 1 CASE MOTOR BOTTOM 3621107200 PP 1 2 LEVER CR 3623702200 ABS 1 3 STOPPER ASSY 3625200200 ASSY 1 4 SPRING 3625103200 HSW3 1 5 BOBBIN 3629200600 PP 1 6 HOLDER TERMINAL 4565A36020 PP(5101SW,V-0) 1 7 TERMINAL 4565A36024 C2600P-1/2H T0.3 1 8 TERMINAL 4565A36034 C2600P-1/2H T0.3 1 9 CORD POWER 3621301750 HO5VVH2-F 5.4M 1

10 SCREW TAPPING 7121301011 T2S PAN 3X10 MFZN 1 11 WAX VASELINE 2291140301 VASELINE 0.002 12 SUPPORTER TERMINAL 3625300500 PP(5101SW) 1 13 TERMINAL Y AS 3628714800 TERMINAL+WIRE(WH) 1 14 TERMINAL Y AS 3628714900 WIRE(BK) 1 15 HARNESS 3622715800 WIRE(WH,BK)+TER+HOUSING 1 16 CEC 4505A63040 ST CE-550(BIG) 1 17 SCREW TAPPING 7121400811 T2S PAN 4X8 MFZN 2 18 SHAFT REEL 3624900510 PC 1 19 SPRING AS 3625102000 SUS301-EH+COVER,3500MM 1 20 SCREW TAPPING 7121300811 T2S PAN 3X8 MFZN 2 21 SCREW TAPPING 7121401411 T2S PAN 4X14 MFZN 1 22 ABSORBER VIBRATION 3620112800 NR (OPTIONAL) 1

27

6-8. CASE MOTOR UPPER

1) MODEL RC-4005B'S, RC-4006B'S (3621107600)

28

✔ Caution :

In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL (Parts Price List) in Service Information Center

(http://svc.dwe.co.kr)

NO PART NAME PART CODE Q'YT

SPECS. 1 CASE MOTOR UPPER 3621107100 PP 1 2 PCB SLIDE VOLUME AS 3624303900 200K HOSE AS 1 3 SCREW TAPPING 7121301011 T2S PAN 3X10 MFZN 1 4 SWITCH PUSH 3629002000 7A/250V,(SKT) 1 5 PCB POWER CONTROL AS 3624315000 RC-400 220~240V/50HZ 1 6 COVER PCB 3621437100 PP 1 7 SCREW TAPPING 7121401011 T2S PAN 4X10 MFZN 4 8 FILTER OUTLET 3621909400 PE(T=3) 1 9 SCREW TAPPING 7121401411 T2S PAN 4X14 MFZN 4

10 FILTER OUTLET - SPONGE, 20T (OPTIONAL) 1

29

6-9. HOSE ASSEMBLY

1) MODEL RC-4005B'S, 4006B'S (3623207500)

30

✔ Caution :

In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL (Parts Price List) in Service Information Center

NO PART NAME PART CODE SPECS. Q'YT

1 ADAPTER PIPE 3629101000 ABS 1 2 CLAMP ADAPTER 3621200900 ABS 1 3 SPRING 3625102900 HSW3 1 4 COVER ADAPTER 3621412400 ABS 1 5 SCREW TAPPING 7121300812 T2S PAN 3X8 MFZN BK 1 6 HOSE 3623207200 EVA 1.6M 1.4 7 HOLDER HOSE 4569A71021 PP 2 8 CUFF HOSE 3626800200 HDPE 2 9 PIPE HOSE 3624408200 PP 1

10 VALVE AIR 3625400400 PP 1 11 PACKING HOLE 3624005900 EVA FOAM 1

(http://svc.dwe.co.kr)

31

✔ Caution :

In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL (Parts Price List) in Service Information Center

6-10. PIPE ASSEMBLY

1) MODEL RC-4005B'S, RC-4006B'S

(http://svc.dwe.co.kr)

NO PART NAME PART CODE Q'YT

1 PIPE 3624411470 SPC 0.7T 1 2 PIPE 3624409000 STEEL 2

32

SPECS.

6-9. BRUSH ASSEMBLY

1) MODEL RC-4006B'S (3629306610)

33

✔ Caution :

In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL (Parts Price List) in Service Information Center

(http://svc.dwe.co.kr)

NO PART NAME PART CODE Q'YT

SPECS. 1 COVER BRUSH 3621420800 PP 1 2 DUCT BRUSH 3629306300 PP 1 3 NECK BRUSH 3628002100 PP 1 4 PIPE BRUSH 3624408300 PP, CLEAN BR PIPE 1 5 ROLLER-F BRUSH 3624704310 PP 2 6 SHAFT ROLLER 3624900900 PA 2 7 ROLLER-B BRUSH 3624704400 PP 2 8 BUTTON BRUSH 3626604400 ABS 1 9 SPRING BUTTON 3625107300 SK-5,T=0.3 1

10 SCREW TAPPING 7128400811 T2S WAS 4X8 MFZN 1 11 SWEEPER BRUSH AS 3629306400 ASS'Y 1 12 SHAFT SWEEPER 3624901400 SWRM MFZN 1 13 BODY BRUSH 3620407800 PP 1 14 PICKER LITTER 3627000700 PA 2 15 SCREW TAPPTITE 7171401412 TT2 PAN 4X14 MFZN BK 4

34

1) MODEL RC-4006B'S (3629306610)

35

✔ Caution :

In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL (Parts Price List) in Service Information Center

(http://svc.dwe.co.kr)

NO PART NAME PART CODE Q'YT

SPECS. 1 BODY BRUSH 362040640S PP 1 2 ROLLER 362470230S PP 2 3 PIN 3628200200 PP 2 4 PICKER LITTER 3627000700 PP, CLEAN BR PIPE 1 5 PIPE BRUSH 3624408300 PP 1 6 NECK BRUSH 3628003000 PA 1 7 ROLLER-B BRUSH 362470300S PP 2 8 COVER BRUSH 362141720S ABS 1 9 SCREW TAPPING 7121401411 SK-5,T=0.3 4

36

Daewoo RC-400S, RC-4006B Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual