Daewoo KOG-846T Service Manual

Service Manual
Microwave Oven
KOG-846T
DAEWOO ELECTRONICS CO., L TD.
M/W
Lock Auto
Grill CombiWeighf
Defrost
Time
Waff g
Defrost Autocook Grill
Power
More Less
Stop Clear
Clock
Combi
A
A
Auto Cook Menu
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PROPER USE AND SERVICE PRECAUTIONS
CAUTION : This Device is to be Serviced Only by Properly Qualified Service Personnel. Consult the Service
Manual for Proper Service Procedures to Assure Continued Safety Operation and for Precautions to be Taken to Avoid Possible Exposure to Excessive Microwave Energy.
1. For Safe Operation
Damage that allows the microwave energy (that cooks or heats the food) to escape will result in poor cooking and may cause serious bodily injury to the operator. IF ANY OF THE FOLLOWING CONDITIONS EXIST, OPERATOR MUST NOT USE THE APPLIANCE. (Only a trained service personnel should make repairs.)
1) A broken door hinge.
2) A broken door viewing screen.
3) A broken front panel, oven cavity.
4) A loosened door lock.
5) A broken door lock. The door gasket plate and oven cavity surface should be kept clean. No grease, soil or spatter should be allowed to build up on these surfaces or inside the oven. DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITH THE DOOR OPEN. The microwave oven has concealed switches to make sure the power is turned off when the door is opened. Do not attempt to defeat them. DO NOT ATTEMPT TO SERVICE THIS APPLIANCE UNTIL YOU HAVE READ THIS SERVICE MANUAL.
2. Correct Installation
1) This microwave oven weighs 18 kg(40lbs.) and must be placed on a horizontal base strong enough to support this weight.
2) The oven should be placed as far from high temperature source and vapour as possible.
3) The power supply cord is about 1.6m (5.25ft) long. Earthing is required when connecting the power source.
4) Power consumption of this oven is approximately 2.8 kw. It is suggested that the unit is operated on such power line(about 12 amperes) that can provide more power than this rating.
5) Object must not be placed on the top enclosure so as not to obstruct air flow for ventilation.
2 3
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO A VOID POSSIBLE EXPOSURE TO EXCESSIVE MICROW AVE ENERGY
(a)Do not operate or allow the oven to be operated with the door open. (b)Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) Interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c)Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
(d)Any defective or misadjusted components in the interlock, monitor, door seal and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
(e)A microwave leakage check to verify compliance with the Federal performance standard should be
performed on each oven prior to release to the owner.
TABLE OF CONTENTS
PROPER USE AND SERVICE PRECAUTIONS 3
SPECIFICATIONS 5 NAMES AND FUNCTION OF PARTS 6 CONTROL PANEL 7 HOW TO SET THE OVEN CONTROLS 9 PROGRAMMING COMBINATIONS 17 INTERLOCK MECHANISM FUNCTIONS AND ADJUSTMENTS 18 PRECAUTIONS FOR DISASSEMBLY AND REPAIR 20 DISASSEMBLY AND ASSEMBLY 21 TROUBLE SHOOTING GUIDE 28 MEASUREMENT 34 COMPONENT TEST PROCEDURE 36 WIRING DIAGRAM 37 SCHEMATIC DIAGRAM 38 WIRING DIAGRAM(GERMANY) 40 SCHEMATIC DIAGRAM(GERMANY) 41 EXPLODED VIEWS AND PARTS LIST 43 PRINTED WIRING BOARD 46 P.C.B. CIRCUIT DIAGRAM 53 P.C.B. LOCATION NO 54
CAUTION
MICROWAVE RADIATION
PERSONNEL SHOULD NOT BE EXPOSED TO THE MICROWAVE ENERGY WHICH MAY RADIATE FROM THE MAGNETRON OR OTHER MICROWAVE GENERATING DEVICE IF IT IS IMPROPERLY USED OR CONNECTED. ALL INPUT AND OUTPUT MICROWAVE CONNECTIONS, WAVEGUIDE, FLANGES AND GASKETS MUST BE SECURE. NEVER OPERATE THE DEVICE WITHOUT A MICROWAVE ENERGY ABSORBING LOAD ATTACHED. NEVER LOOK INTO AN OPEN WAVEGUIDE OR ANTENNA WHILE THE DEVICE IS ENERGIZED
SPECIFICA TIONS
EXTERNAL VIEWS
Power Supply 230V~, 50Hz 240V~, 50Hz(U.K)
Power Consumption 1450 W 1500W
Microwave Output Power 900W (IEC 705) 900 Watts
Frequency 2450 MHz 2450 MHz Grill power consumption 1400 W 1500W Simultaneous Heating Power Consumption 2800 W 2950 W Outside Dimensions (W X H X D) 501 X 319 X 389 mm (19.7 X 12.6 X 15.3 in.) Cavity Dimensions (W X H X D) 310 X 229 X 330 mm (12.2 X 9.0X 13.0 in.) Net Weight Approx. 18 kg (40 Ibs.) Timer Digital times 99 min Select Function Microwave/Grill/Combination/Defrost/Program cook Microwave Power Level 5 stages
* Specifications are subject to change without notice.
M/W
Lock Auto
cook
Grill CombiWeighf
Defrost
Time
Waff g
Defrost Autocook Grill
Power
More Less
Stop Clear
Clock
Combi
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Auto Cook Menu
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348
236 389
294
319
501
FIG.1 FRONT VIEW FIG. 2 SIDE VIEW
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IMPORTANT
The wires in this mains lead coloured in accordance with the following code.
Green-and-yellow : Earth Blue : Neutral
Brown : Live As the colours of the wires in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows: The wire which is coloured green-and-yellow must be connected to the terminal in the plug which is marked with the letter ‘E’ or by earth symbol or green-and-yellow. The wire which is coloured blue must be connected to the terminal which is marked with the letter ‘N’ or coloured black. The wire which is coloured brown must be connected with terminal which is marked with the letter ‘L’ or coloured red.
NOTE : This oven is designed for counter-top use only.
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NAMES AND FUNCTION OF P AR TS CONTROL P ANEL
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4 5 6
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M/W
Lock Auto
cook
Grill CombiWeighf
Defrost
Time
Waff g
Defrost Autocook Grill
Power
More Less
Stop Clear
Clock
Combi
A
A
Auto Cook Menu
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¤ DOOR SEAL
Door seal maintains the microwave within the oven cavity and prevents microwave leakage.
¤ŁDOOR HOOK
When door is closed, it will autoamtically lock shut. If door is opened while oven is operating, magnetron tube will immediately stop operating.
¤ØDOOR SCREEN
Allows viewing of food. Microwave cannot pass through perforations in screen.
¤ŒGRILL HEATER
Turns on when grill and simultaneous cooking is selected.
¤ºOVEN LAMP
Automatically turns on during oven operating.
¤ SAFETY INTERLOCK SYSTEM
¤ CONTROL PANEL ¤ GLASS TURN -TABLE TRAY
Rotates during cooking and ensure even distribution of Microwaves. It can also be used as a cooking utensil.
¤ OVEN FRONT PLATE ¤ ROLLER GUIDE
This must be always used for cooking together with the glass turn-table tray. Use a mild detergent, water and a soft cloth to clean the roller guide.
¤æCOUPLER
This fits over the shaft in the center of the oven’s cavity floor. This is to remain in the oven for all cooking.
8 9
HOW TO SET THE OVEN CONTROLS
Tips : ¡ Be sure to read the cookbook’s introduction before operating the oven.
¡ Also remember to read this operating instruction for proper safety information and instruction before using t
he oven.
¡ See the cookbook for specific recipes. ¡ Prior to setting the controls, place one cup of water in the oven, in a heat-proof glass measuring cup, for
testing purposes.
¡ When setting the controls, everytime a button is pressed, a beep can be heard.
CLOCK
SETTING THE CONTROL
TO STOP THE OVEN WHILE THE OVEN IS OPERATING
1. Press (STOP/CLEAR) button.
- You can restart the oven by pressing (START) button.
- Press once more to erase all instruction except clock.
2. Open the door
- You can restart the oven by closing the door and pressing button.
ERASING INSTRUCTIONS
ƒUPress (STOP/CLEAR) button to erase all instructions you set previously. ƒUOpening the oven door during cooking dose not erase cooking instruction. ƒUIf you press twice button during operation, the cooking instruction is all erased.
OPERA TION
NOTE : Ovne stops operating when door is opened.
NOTE : ¡ When the oven is plugged in, “0:00” appears in the display window.
¡ The two dots between the hour and minutes are the clock indicator light. They will start to flash on and off. ¡ The time of day will be displayed at all times, except when the oven is operating. ¡ In the oven of a power failure or if the oven is unplugged, the clock will have to be reset for the proper
time. Once power is restored or oven is plugged in, the display will show “0:00”.
¡ To reset the time of day, repeat the steps given below. ¡ To check the time of day while the oven is operating, push the CLOCK button, then the time will
be displayed for 3 seconds.
¡ When you turn DIAL KNOB, minutes are increased by to turn right and hours are increased as
to turn left.
1. Press CLOCK button. If you push the CLOCK button once again, you can select 12 hour clock system. Then guide lamp will starts blinking.
2. Turn left the DIAL KNOB for hour you want.
3. Turn right the DIAL KNOB for minute you want
This example is 24 hour clock system.
NOTE : If you are not setting current time for 3 seconds, display return to old time.
NOTE : This oven is multiple
clock system.
NOTE :
• If you selected 12 hour clock system, this digital clock allows you to set from 1:00 to 12:59.
• If you selected 24 hour clock system, this digital clock allows you to set from 0:00 to 23:59.
•The colon will stop blinking.
WEIGHT DEFROST
SETTING THE CONTROL
1110
1. Press CLOCK button.
TIME DEFROST
SETTING THE CONTROL
1. Press DEFROST button twice.
2. Turn the DIAL KNOB for the desired defrosting time.
For example : 20 minutes.
3. Press button.
The display will show present time, and the colon starts blinking. This digital clock allows you to set to “10:10”
The TIME DEFROST indicator light will light.
20:00 will show in the display
The TIME DEFROST indicator light will start blinking to show the oven is in TIME DEFROST mode.
NOTE : Time can be set up to
99 minutes.
NOTE : During the defrosting operation, turn over after buzzer sound for completed defrosting.
NOTE : • This digital weight allows you set from 200g to 3000g.
• Whenever you press this button, the display is circulated WEIGHT DEFROST, TIME DEFROST , and MICROWAVE mode.
NOTE : During the defrosting operation, turn over the food after buzzer sound for completed defrosting.
4. Buzzer will sound at the end of the cooking time, The indicator light go off. The display panel will return to the time of day. The oven light will turn off and the turntable will stop turning.
1. Press DEFROST button once.
2. Turn the DIAL KNOB for the desired defrosting weight For example : 1000g
3. Press button
The WEIGHT DEFROST indicator light will come on. The g indicator light will start blinking.
The 1000 will show in the display This display represent 1000g.
The WEIGHT DEFROST indicator light will starts blinking to show the oven in WEIGHT DEFROST mode.
4. Buzzer will sound at the end of the cooking time, The indicator light go off. The display panel will return to the time of day. The oven light will turn off and the turntable will stop turning.
TIME
TIME
TIME
WEIGHT
g
WEIGHT
WEIGHT
g
1312
1. Press POWER button more than three times By repeatedly pressing this button, you can also select other power levels. For example : 900 WATT
2. Turn the DIAL KNOB for the desired cooking time. For example : 10 minutes
3. Press button
The W/W indicator light will light The WATT indicator light start blinking.
10:00 will show in the display.
The M/W indicator light will start blinking to show the oven is in the micorwave MODE
4. Buzzer will sound at the end of the cooking time, The indicator light go off. The display panel will return to the time
of day. The oven light will turn off and the turntable will stop turning.
MICROWAVE
SETTING THE CONTROL
NOTE : • To insure the best microwave and defrost results, be sure to start with a cool oven.
Let the oven cool 15~20 minutes with the door slightly open.
• Power levels are 900W, 700W, 500W, 350W, and 150W
• It is displayed after an interval of 10 seconds from 10 seconds to 5 minutes, 30 seconds from 5 minutes to 10 minutes, 1 minute from 10 minutes to 99 minutes
1. Press GRILL button once.
2. Turn the DIAL KNOB for the desired cooking time. For example : 25 minutes.
3. Press button
The GRILL indicator light will light.
25:00 will show in the display.
The GRILL indicator light will start blinking
4. Buzzer will sound at the end of the cooking time, The indicator light go off. The display panel will return to the time of day. The oven light will turn off and the turntable will stop turning.
GRILL
SETTING THE CONTROL
NOTE : • The heating element is located in the top of the oven.
• There is no pre-heating the oven for grilling. Place food inside the oven when setting the controls.
• The GRILL button is used with COMBI function.
• Whenever this button is pressed, display is changed to GRILL/COMBI mode.
• The setting time is increased if you are to turn right the DIAL KNOB. The setting time is decreased if you are to turn left the DIAL KNOB.
• It is displayed after an interval of 10 seconds from 10 seconds to 5 minutes, 30 seconds from 5 minutes to 10 minutes, 1 minutes from 10 minutes to 60 minutes.
NOTE : Time can be set up to
60 minutes.
M/W
M/W
Watt
M/W
GRILL
GRILL
GRILL
1514
1. Press COMBI button once again.
2. Turn the DIAL KNOB for the desired cooking time. For example : 10 minutes.
3. Press button
The corresponding COMBI indicators will light on the display.
10 : 00 will show in the display
The COMBI indicator light will start blinking
4. Buzzer will sound at the end of the cooking time, The indicator light go off. The display panel will return to the time of day. The oven light will turn off and the turntable will stop turning.
TO SET COMBI COOKING
SETTING THE CONTROL
NOTE : • Microwave and Gril operate simultaneously (or sequentially) in this mode.
• Whenever you press COMBI button, display is changed “ : 0”, “ : H”, “ : L”, Therefore you can select power level of MICROWAVE
NOTE : Time can be set up to
99 minutes.
NOTE :
DISPLAY POWER LEVEL
: 0 500W : H 600W : L 400W
1. Press AUTO COOK button.
2. Select the desired cooking. For example : SOUP Press AUTO COOK button twice.
4. Turn the DIAL KNOB for desired cooking quantity.
5. Select the desired cooking quantity. For example : 3(600g)
The AUTO COOK indicator light will light “AC-1” will show in the display.
“AC-2” will show in the display.
“3” will show in the display.
3. If you want to select other menu, press AUTO COOK button until display your desired cooking menu.
AUTO COOK
NOTE : • There is programmed for cooking of nine kinds (1~9).
• You don’t have to worry about setting time, power and function.
COMBI
COMBI
COMBI
AUTO COOK
AUTO COOK
AUTO COOK
AUTO COOK
NOTE : ¥ AUTO COOK menu and quantity
17
PROGRAMMING COMBINA TIONS
16
8. Push button For example : MORE/LESS 0
The oven will now start auto cook for
menu 2.
The indicator light starts blinking.
9. Buzzer will sound at the end of the cooking time. The indicator light will go off. The display panel will return to the time of day, the oven light will turn off and the turntable will stop turning.
6. If you want to select other quantity, press quantity button once again until display you desired.
7. You can operate MORE/LESS than programmed time as pressing MORE/LESS button whenever press MORE/LESS button, display is changed “10” , “0” or “-10”
-10 : Adds 10% for programmed time.
0 : Add Zero
-10 : Remove 10% for prorammed time.
1. Push button Then start lamp will start blinking.
Whenever the button is pressed, cooking time is increased 30 seconds. If the time was setting, this oven is operated automatically after 2 seconds to microwave high power.
MENU NO. QUANTITY NO.
1 1 CUP
1 BEVERAGE 2 2 CUPS
3 3 CUPS 4 4 CUPS
1 200g 2 SOUP 2 400g 3 CASSEROLE 3 600g
4 800g
4 VEGETABLE I - 680g
5 VEGETABLE II - 450g
6 FISH FILLETS - 450g
MENU NO. QUANTITY NO.
1 700g 2 800g
3 900g 7 ROAST BEEF 4 1000g 8 ROAST PORK 5 1100g
6 1200g
7 1300g
1 700g
2 800g
3 900g 9 ROAST 4 1000g
CHICKEN 5 1100g
6 1200g
7 1300g
8 1400g
9 1500g
SPEEDY COOK
CHILD SAFETY LOCK
¡ The safty lock prevents unwanted oven operation such as by small children. ¡ To set, press STOP/CLEAR for 3 seconds, lock indicator light starts blinking. ¡ To cancel, press STOP/CLEAR for 3 seconds, lock indicator goes off.
NOTE : This key is increased from 30 seconds to 5 minutes.
If you are pressing more than about 0.5 seconds, the time is increased 30 seconds continuously.
STAGE COMBINATIONS
This oven has the ability to be programmed to do up to three consecutive functions. These combinations are given below and either the complete program or part of it can be used.
* When you set stage mode, indicator is lighted only setting. * When you press START button, all indicators of setted functions are lighted, and
STAGE COOKING
TIME / WEIGHT - DEFROST
MICROWAVE GRILL
GRILL MICROW AVE
AUTO COOK
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