Daewoo KOG-39150S, KOG-37150S Service Manual

S/M No. : G37150S001

Service Manual

Microwave Oven

Model: KOG-37150S KOG-39150S

DAEWOO ELECTRONICS CO., LTD.

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING S E RV ICING T O A V OI D PO SS I B LE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY

(a) Do not operate or allow the oven to be operated with the door open. (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave

source, and make repairs as necessary: (1) Interlock operation, (2) Proper door closing, (3) Seal and sealing surfaces (arcing, wear, and other damage), (4) Damage to or loosening of hinges and latches, (5) Evidence of dropping or abuse.

generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.

(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and

transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.

(e) A microwave leakage check to verify compliance with the Federal performance standard should be performed on

each oven prior to release to the owner.

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SAFETY AND PRECAUTIONS ........................................................................................................ 2

SPECIFIC ATIONS ... ............ ......... ............ ............ ......... ............ ......... ........... ............ ......... .............. 3

EXTERNAL VIEW ............................................................................................................................ 4

1. OUTER DIMENSION .................................................................................................................... 4

2. FEATURE DIAGRAM ................................................................................................................... 5

INSTALLATIO N . ...... ...... ... ...... ... ...... ...... ... ...... ...... ... ...... ... ...... ...... ... ..... ...... ... ...... ...... ... ...... .............. 6

OPERATIONS AND FUNCTIONS ................................................................................. ......... ......... 7

DISASSEMBLY AND ASSEMBLY ......................................................................................... ......... 8

INTERLOCK MECHANISM AND ADJUSTMENT ........................................................................... 17

TROUBLE SHOOTING GUIDE ........................................................................................................ 18

MEASUREMENT AND TEST ...................................................................................... ......... ......... ... 2 0

1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT ..................................................... 20

2. MICROWAVE RADIATION TEST ................................................................................................ 21

3. COMPONENT TEST PROCEDURE ............................................................................................ 22

WIRING DIAGRAM .......................................................................................................................... 23

EXPLODED VIEW AND PARTS LIST ............................................................................................. 24

1. DOOR ASSEMBLY ...................................................................................................................... 24

2. CONTROL PANEL ASSEMBLY ................................................................................................... 24

3. TOTAL ASSEMBLY ...................................................................................................................... 24

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SAFETY AND PRE CAUTIONS

1. FOR SAFE OPERATION

Damage that allows the microwave energy (that cooks or heats the food) to escape will result in poor cooking and may cause serious bodily injury to the operator. IF ANY OF THE FOLLOWING CONDITIONS EXIST, OPERATOR MUST NOT USE THE APPLIANCE. (Only a trained service personnel should make repairs.)

1) A broken door hinge.

2) A broken door viewing screen.

3) A broken front panel, oven cavity.

4) A loosened door lock.

5) A broken door lock. The door gasket plate and oven cavity surface should be kept clean. No grease, soil or spatter should be allowed to build up on these surfaces or inside the oven. DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITH THE DOOR OPEN. The microwave oven has concealed switches to make sure the power is turned off when the door is opened. Do not attempt to defeat them. DO NOT ATTEMPT TO SERVICE THIS APPLIANCE UNTIL YOU HAVE READ THIS SERVICE MANUAL.

2. FOR SAFE SERVICE PROCEDURES

1) If the oven is operative prior to servicing, a microwave emission check should be performed prior to servicing the oven.

2) If any certified oven unit is found to servicing, a microwave emission check should be performed prior to servicing the oven.

(a) inform the manufacturer, importer or assembler, (b) repair the unit at no cost to the owner, (c) attempt to ascertain the cause of the excessive leakage, (d) tell the owner of the unit not to use the unit until the oven has been brought into compliance.

3) If the oven operates with the door open, the service person should tell the user not to operate the oven and contact

the manufacturer immediately.

IMPORTANT

The wire in this m ains lead coloured in accordance with the following code. Green-and-yellow : Earth

Blue : Neutral Brown : Live

As the colours of the wires in the mains lead of this appliance m ay not correspond with the coloured m arkings identifying the terminals in your plug, proceed as follows. The wire which is coloured green-and-yellow must be connected to the terminal in the plug w hich is marked with the letter 'E ', earth symbol or coloured green-and-yellow. The wire which is coloured blue must be connected to the terminal which is marked with the letter 'N' or coloured black. The wire which is coloured brown must be connected to the terminal which is marked with the letter 'L' or coloured red.

NOTE

This oven is designed for counter-top use only.

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SPECIFICATIONS

MOD EL KOG -37150S KOG -39150S POW E R SU PPLY 230V~50Hz, SINGLE PH ASE W ITH EARTHING POWER C ONSU MPTION MICROW AVE 1200W 1350W

GRILL 1050W

COM B INATION 2200W 2350W MICRO WAVE ENER G Y OU TPUT 800W 900W MICRO WAVE FREQ UEN CY 2450MHz OUTS IDE DIMENSIONS (W X H X D) 465 x 279 x 360 mm 495 x 294 x 388 mm CAVITY DIMENS IONS (W X H X D ) 290 x 220 x 306 mm 320 x 244 x 338 mm NET WEIGHT APPROX. 13.4 Kg APPROX. 15.5 Kg TIMER 35 min. DUAL SPEED FUNCTION SELECTIONS MICROWAVE/G RILL/C OMBINATION POWER SELECTIONS 5 LEVELS CAVITY VOLU M E 0.7 C u.Ft. 0.9 Cu.F t.

SPECIFICATIONS ARE SUBJ ECT TO CHANGE WITHOUT NOTICE.

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EXTERNAL VIEW

1. OUTER DIMENSION

Fig1. Front view

Fig2. Side view

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2. FEATURE DIAGRAM

EXTERNAL VIEW

Door seal

Reflector (Insulator Heater)

Heating Element

Oven cavity

Safety interlock system

Knob V.P.C

Knob timer

Door relea se button

Metal Rack

10)

Coupler

This is to remain in the oven for all cooking.

11)

Roller guide

12)

Glass cooking tray

Food in a proper receptacle is placed on this tray for cooking.

13)

Door viewing screen

The screen is designed so that light can pass through, but not the microwave.

14)

Door hook

If the door is opened while the oven is operating, the magnetron will immediately stop operating.

- Door seal maintains the microwave energy within the oven cavity and prevents microwave leakage.

- Used to select a microwave power level.

- Used in setting cooking time for all functions.

- By pushing this button the latch system cut off all circuits and stops the oven before the door is opened.

- This fits over the shaft in the center of the ovens cavity floor.

- This must always be used for cooking together with the glass cooking tray.

- Made of special heat resistant glass.

- Allows viewing of food.

- When the door is closed, it will automatically shut off.

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INSTALLATION

1. Steady, flat location

This microwave oven should be set on a steady, flat surface. This microwave oven is designed for counter top use only.

2. Leave space behind and side

All air vents should be kept a clearance. If all vents are covered during operation, the oven may overheat and, eventually, cause failure.

3. Away from radio and TV sets

Poor television reception and radio interference may result if the oven is located close to a TV, radio, antenna or feeder and so on. Position the oven as far from them as possible.

4. Away from heating appliances and water taps

Keep the oven away from hot air, steam or splash when choosing a place to position it, or the insulation might be adversely affected and breakdowns occur.

5. Power supply

Check your local power source. This microwave oven requires a current of approximately 11amperes, 230 Volts, 50 Hz.

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Power supply cord is about 1.2 meters long.

The voltage used must be the same as specified on this oven. Using a higher voltage may result in a fire or other

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accident causing oven damage. Using low voltage will cause slow cooking. We are not responsible for damage resulting from use of this oven with a voltage of ampere fuse other than those specified.

This appliance is supplied with cable of special type, which, if damaged, must be repaired with cable of same type.

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Such a cable can be purchased from DAEWOO and must be installed by a Qualified Person.

6. Examine the oven after unpacking for any damage such as:

A misaligned door, broken door or a dent in cavity. If any of the above are visible, DO NOT INSTALL, and notify dealer immediately.

7. Do not operate the oven if it is colder than room temperature.

(This may occur during delivery in cold weather.) Allow the oven to become room temperature before operating.

EARTHING INSTRUCTIONS

This appliance must be earthed. In the event of an electrical short circuit, earthing reduces the risk of the electric shock by providing an escape wire for the electric current. This appliance is equipped with a cord having a earthing wire with a earthing plug. The plug must be plugged into an outlet that is properly installed and earthed.

WARNING

Improper use of the earthing plug can result in a risk of electric shock. Consult a qualified electrician or serviceman if the earthing instructions are not completely understood, or if doubt exists as to whether the appliance is properly earthed, and either: If it is necessary to use an extension cord, use only a 3-wire extension cord that has a 3-blade earthing plug, and a 3-slot receptacle that will accept the plug on the appliance. The marked rating of the extension cord should be equal to or greater than the electrical rating of the appliance, or Do not use an extension cord.

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OPERA T IONS AND F U NCTIONS

1. Connect the main lead to an electrical outlet.

2. After placing the food in a suitable container, open the oven door and put it on the glass tray. The glass tray must always be in place during cooking.

3. Close the door securely.

4. Choose cooking power level by setting V.P.C knob to the desired position. Refer to cookbook for recommended power levels.

5. Determine cooking time. Consult cookbook for recipe timing. Oven light turns on and cooling fan starts to operate. Microwave cooking starts.

6. You may open the door while the oven is operating. As soon as the door is opened, the safety mechanisms stop the generation of microwave power and the operation of cooking timer. If you wish to change the time during cooking, simply adjust the timer to the desired time.

7. When the timer reaches zero, a bell will ring and the unit will turn off. Oven light turns off. If additional cooking time is needed and the door is closed, the oven will automatically start when the timer is reset.

NOTE

1. When setting timer for less than 2 m inutes, turn the

2. Various clicking noises may be heard when turning

tim e r p a s t 2 min u te s an d th e n r e turn to th e c o rre c t tim e r s e ttin g .

V.P.C knob. This is normal and does not affect the operation of your m icrowave oven.

To set MICROWAVE cooking

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Set the variable power selector to the desired power level.

SYMBOL POWER LEVEL Approximate Percentage of Power

To set GRILL cooking

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DEFROS T 33 %

MED-HIGH 77 %

HIGH 100 %

Set the POWER SELECTOR to the (grill) position.

To set COMBI cooking

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Set the POWER SELECTOR to the (combi) position.

NOTE

W hen using the GRILL or C O M BI mode;

Do not open the door so often, the temperature inside the oven decrease and the cooking may not be com pleted in setting time.

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Never touch the oven window and metal interior of the oven when taking f ood in and out , because the temperature inside

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the oven and door is very high.

When using these modes, be careful as the tray will be hot to touch, use oven gloves or pot holders while handling tray.

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DISASSEMBLY AND ASSEMBLY

Cautions to be observed when trouble shooting.

Unlike many other appliances, the microwave oven is high-voltage, high-current equipment. It is completely safety during normal operation. However, carelessness in servicing the oven can result in an electric shock or possible danger from a short circuit. You are asked to observe the following precautions carefully.

1. Always remove the power plug from the outlet before servicing.

2. Use an insulated screwdriver and ware rubber gloves when servicing the high voltage side.

3. Discharge the high voltage capacitor before touching any oven components or wiring.

(1) Check the earthed.

Do not operate on a two-wire extension cord. The microwave oven is designed to be used with earthed. It is imperative, therefore, to make sure it is earthed properly before beginning repair work.

(2) Warning about the electric charge in the high voltage capacitor.

For about 30 seconds after the operation stopped, electric charge remains in the high voltage capacitor. When replacing or checking parts, short between oven chassis and the negative high terminal of the high voltage capacitor, by using a properly insulated screwdriver to discharge.

4.When the 15A fuse is blown out due to the operation of the monitor switch; replace primary interlock switch, secondary interlock switch and interlock monitor switch.

5. After repair or replacement of parts, make sure that the screws are properly tightened, and all electrical connections are tightened.

6. Do not operate without cabinet.

CAUTION

Service personnel should remove their watches whenever working close to or replacing the magnetron.

WARNING

When servicing the appliance, need a care of touching or replacing high potential parts because of electrical shock or exposing microwave. These parts are as follows - HV Transformer, Magnetron, HV Capacitor, HV Diode, HV F use.

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