Page 1
Window Type
Room Air Conditioner
Model : DWC-056CL
DWC-056C
DWB056C001
FEB. 2005
Page 2
1
TABLE OF CONTENTS
1. PRECAUTION...............................................................................................................................................2
2. GENERAL SPECIFICA TIONS.....................................................................................................................3
3. NAMES OF MAJOR COMPONENTS ........................................................................................................4
4. FUNCTION OF MAIN COMPONENTS.......................................................................................................5
5. GENERAL INFORMA TIONS.......................................................................................................................6
6. CARE AND MAINTENANCE.......................................................................................................................7
7. TROUBLE SHOOTING GUIDE...................................................................................................................8
8. HOW TO DISASSEMBLE..........................................................................................................................10
9. WIRING DIAGRAM.....................................................................................................................................11
10. REFRIGERANT CYCLE ..........................................................................................................................12
11. EXPLODED DIAGRAM AND PARTS LIST...........................................................................................13
Page 3
2
1. PRECAUTION
Please observe the following instructions.
1. T urn off unit.
Make sure the unit is OFF and the AC cord is unplugged before repairing or servicing.
2. In case of checking the circuit unavoidably while the unit is connected with power source, be careful
not to connect with the part of electric charge.
You may cause electric shock.
3. Use of proper part if you need to replace the part, be sure to use genuine part of servicing model.
Do not repair or replace the electric contact part.
Consumer must not repair the unit, because it is dangerous.
4. Use of proper tool.
You must use the proper tool to repair the unit, and use the measuring appliance adjusted accurately.
5. Damage of electric wire and power cord when servicing.
Check electric wire and a surely replace a damage electric wire and a damage power cord.
6. Never use connecting the middle of wire, after cutting the middle of wire.
It may cause a fire and trouble.
7. Checking the insulation resistance.
After you complete the assembly of unit, surely check the insulation resistance.
Confirm that the insulation resistance of the power line and the ground terminal is over 30MΩ by measuring insulation
resistance.
8. Checking the ground.
After checking the ground, servicing it completely.
9. Checking the installation.
After checking the installation, servicing it completely.
10. Care children.
When servicing, do not make the children approach the air-conditioner.
Page 4
3
2. GENERAL SPECIFICATIONS
ITEM
MODEL
DWC-056CL DWB-056C
Function Cooling only
Power source AC 115V/60Hz AC220~240V/50Hz
Cooling Capacity
Btu/h 5,200 5,000
Kcal/h 1,310 1,260
Energy Btu/Wh 9.7 9.26
Efficiency Ratio Kcal/Wh 2.44 2.33
Dehumidification
Pts/h 1.63 1.02
g/h 742 464
Electrical Data
Power Input (W) 535 540
Running Current (A) 5.0 2.5
Compressor
Type ROTARY
Model 39R131ER-54P 39A052JSAJA
Capacitor 35µF/250VAC 20µF/400VAC
Model YSLA-28-6-0004 YSLA-35-4-0006
Fan Motor
Capacitor 4µF/250VAC 2µF/400VAC
Indoor-Fan Blower-Fan
Outdoor-Fan Propeller-Fan
Refrigerant(R-22)
Control Capillary
Charge Amount(g) 11.3oz(320g) 12.3oz(350g)
Dimensions
Unit(W x H x D) 16.9(W)x11.4(H)x12.8(D)inch (430(W)x289(H)x325(D)mm)
PACKING(W x H x D) 18.5(W) X 13.0(H) X 15.1(D) inch (470(W) X 330(H) X 385(D)mm)
Weight
Net Weight 41.9 lbs(19kg)
Gross Weight 46.3 lbs(21Kg)
Page 5
4
3.NAMES OF MAJOR COMPONENTS
NO PART NAME
1 CABINET
2 BLADE VERTICAL
3 COOL AIR DISCHARGE
4 GRILLE FRONT
5 KNOB THERMOSTAT
6 SWITCH POWER
7 SWITCH FAN
NO PART NAME
8 AIR INTAKE
9 AIR FILTER
10 CONTROL PANEL
11 PLATE WINDOW TOP
12 FRAME WINDOW KIT
13 SHUTTER WINDOW
• DWC-056CL
• DWB-056C
1
650
2
3
9
8
7
q
w
4
e
1
2
3
8
650
7
4
Page 6
5
4. FUNCTION OF MAIN COMPONENTS
1. POWER & FAN CONTROL
Please refer to the part of switch in the chapter 9(Wiring Diagram).
2. THERMOST AT (TEMPERA TURE CONTROL)
3. MOTOR
The motor is used to rotate the indoor and outdoor fan so that the room air can be recirculated.
4. FAN
• BLOWER FAN: The Blower draws hot air from the room through the Evaporator and then discharges it back into the
cool air. It circulates the room air.
• PROPELLER FAN: The propeller draws outdoor air through louvering and cools Condenser, and then blows the hot
air out.
5. CAP ACIT OR
The Capacitor enlarges the difference of phase between main coil and sub coil so that the Compressor and Fan
Motor starts well.
6. ACCUMULA T OR
The Accumulator blocks the unflow of liquid refrigerant and impurities into the Compressor.
ON Select this setting to turn on the unit.
OFF Select this setting to turn off the unit.
HIGH Select this setting for maximum air circulation.
LOW Select this setting for quite air circulation.
• The Thermostat automatically starts and stops cooling operation in
order to keep the room temperature at a proper level, and this results in
efficient use of power and economical cooling.
• Turn clockwise for a cooler room temperature.
• Turn counter-clockwise for a warmer room temperature.
Page 7
6
5. GENERAL INFORMATIONS
1. CHANGING AIR FLOW DIRECTION
Air flow deflectors divert air from center flow to left or right.
Adjust deflectors for desired air flow pattern.
2. AIR FLOW AROUND UNIT
Check in door grill and outdoor louvers for air flow obstructions. Do not block air flow to and from unit. The
outdoor coil should be checked and periodically cleaned for debris that may collect and block unit air flow. If air
flow is obstructed or deflected back into unit, the compressor may cycle on and off rapidly, causing early
compressor failure.
3. Electrical Grounding Instructions.
This appliance is equipped with a three-prong(grounding) plug for protection against possible shock hazards. If
a two-prong wall receptacle is encountered, the customer is required to contact a qualified electrician and have
the two-prong wall receptacle replaced with a properly grounded three-prong wall receptacle in accordance with
the National Electrical Code.
4. USE OF EXTENSION CORDS (ONLY DWB-056C)
Because of potential safety hazards under certain conditions we strongly recommend against the use of an
extension cord. However, if you still elect to use an extension cord, it is absolutely necessary that it is earthed
and the marked rating of the extension cord should be 250V 10A or more for Model DWB-056C.
5. USE OF LCDI OR AFCI POWER CORDS(ONLY DWC-056CL)
Testing:
CASE 1 : Lamp exists
1. Plug into power receptacle.
2. If light is not on, press “RESET” button, light should turn on.
3. Press “TEST” button, light must turn off.
4. Press “RESET” button again for use. Light should turn on.
Do not use of above test fails.
CASE 2 : Lamp not exist
1. Plug into power receptacle. Turn on Unit.
2a. If unit operates normally, press “TEST” button. Unit should trip.
Press “RESET” button again for use.
2b. If unit not operate, press “RESET” button for use. Unit should operate.
Do not use if above test fails.
Page 8
7
6. CARE AND MAINTENANCE
1. AIR FIL TER
Clean the air filter, which removes dust inside the room.
It should be washed at least once every week during operation.
1. Remove the Air Filter from the front grill by pulling up.
2. Clean Air Filter with a vacuum cleaner or lukewarm, soapy water.
3. Shake it when clean to remove moisture completely. Replace it.
2. CLEANING THE AIR CONDITIONER
1. At least once a year, remove cabinet and thoroughly clean air conditioner. Have the unit inspected by an authorized
servicer to ensure unit is functioning properly.
2. Wash air conditioner with lukewarm, soapy water as needed. Rinse and dry thoroughly.
3. If using concentrated liquid detergent, dilute in warm water first.
4. Front grill may be wiped off with a cloth dampened in a mild detergent solution.
5. Cabinet may be washed with mild soap or detergent and lukewarm water, then polished with liquid wax for
appliances.
6. Condenser and Evaporator coils should be cleaned at the beginning of each cooling season. Use a soft brush or
vacuum cleaner to clean them, making sure that the Condenser and Evaporator coils are not damaged.
7. Do not use abrasive cleaners. These items scratch, crack and discolor surfaces.
Page 9
8
7. TROUBLE SHOOTING GUIDE
TROUBLE SITUA TION ANALYSIS CAUSE REMEDY
Fan motor and
compressor do not
run
Thermostat is in cool
position but the
compressor does not
run
1. Power failure
2. Power is supplied,
but the equipment
does not run
1. Not operating at all
2. Compressor
3. Frequent start and
stop
1) Power plug
2) Circuit breaker
1) receptacle
2) Operation switch
3) Cord or lead wire to
the switch
1) Compressor
2) Thermostat
3) O.L.P
4) Capacitor
1) Electricity
2) Room temperature
and outside
temperature
3) Compressor
4) O.L.P
5) Capacitor
1) Thermostat
2) Capacitor
3) O.L.P
1) Power failure
2) Circuit breaker is tripped
3) Power plug is not contacting
• Disconnection
• Mechanical failure of switch
1) Disconnection
2) Malfunction of contact
• Disconnection or burned-out
1) Failure
2) Malfunction
3) Knob is not set to the proper
setting
• Failure of malfunction of proper
setting
1) Disconnection
2) Malfunction of contact
• Lack of capacity
• Disconnection
1) The voltage exceeded allowed
range
2) Capacity of wire is not
sufficient
• Extremely high
• Burned-out
• Malfunction
• Lack of capacity
• Malfunction
• Lack of capacity
• Malfunction
• Consult your electric company
• In case of a breaker, turn it on
and off a few times
• Replace the power plug
• Repair or replace the
receptacle
• Replace the cord or lead wire
• Replace the compressor or
connection wire
• Replace
• Repair or replace
• Turn knob for cooler setting
• Repair or replace the swtting
• Repair
• Repair or replace
• Replace
• Repair
• Consult your electric company
• Check the capacity of wire
• Ventilate well and remove the
heat source
• Replace
• Replace
• Replace
• Replace
• Replace
• Replace
Page 10
9
TROUBLE SITUA TION ANALYSIS CAUSE REMEDY
The compressor runs
but the motor doesn’t
run
Both fan motor and
compressor are
running but cooling is
bad
Vibration & Noise
Water leakage into
room
Electric shock
(Leakage of current)
Not cooling at all
Insufficient cooling
1) Fan
2) Fan motor
3) Capacitor
4) Fan motor circuit
Refrigerant system
1) Refrigerant system
2) Filter
3) Heat exchanger of
condenser
1) Installation place
2) Fan
3) Fixing screws
4) Electric
components
• Installation condition
• Insulation of
components
• Blocked by others
• Disconnection or burned-out
electric cord
• Failure malfunction of contact
• Disconnection of malfunction of
contact
1) Refrigerant system is choked
2) Compressor failure
3) Leakage of refrigerant gas
1) Refrigerant system is choked
2) Compressor failure
3) Leakage of refrigerant gas
4) Refrigerant charge is too high
• Clogged up with dust
1) Fin is cogged up with dust
2) The ventilation is not good
3) The unit is exposed to the
sunlight
4) Other heat source is added in
the room
• Installation of the unit is
imperfectly done
1) Fan is contacted with
obstacles
2) Fixing bolt
• Have a screw loose
• Electrical noise
• The front is lower than rear side
1)Insulation defect of wiring and
lead wire
2) Leakgae of current due to the
dew or rust
• Repair
• Replace the fan motor
• Replace
• Check the circuit
• Repair
• Repair
• Recharge refrigerant gas
• Check and repair refrigerant
system
• Replace
• Check a part of Leakage and
repair
• Repair and recharge
• Clean the air fiter
• Clean the unit
• Shade the unit from the
sunlight
• Remove the added heat source
• Install the unit perfectly
• Remove obstacles
• Tighten the bolt
• Tighten the screw
• Exchange the components
• Make rear side of the unit lower
than the front
• Check the unit’s Leakage of
current.
• Replace the defective parts or
components
Page 11
10
8. HOW TO DISASSEMBLE
1 Before service of 1. Stop the unit, remove the power cord from the receptacles.
any part. 2. Move the unit to the safe location for the suitable work.
2 Ass’y Fan Motor
- Fan Motor
- Propeller Fan
- Blower Fan
- Orifice
3 Ass’y Control Box 1. Same as the procedure 1 to 4 in the Item 2.
-
Power Switch
- Fan Switch
- Thermostat
- Capacitor
- Power Cord
4 O.L.P 1. Same as the procedure 1 to 2 in the Item 2.
2. Remove Terminal Cover from Compressor.
- Remove hex-nut (1 point).
Please refer to the chapter 1 1 (Exploded diagram and parts list).
1. Remove Front Grill.
- Remove Filter Pre.
- Remove screws(2 points) in Front Grill.
2. Remove Cabinet from the unit.
- Remove screws(7 point) from the unit’s sides.
3. Remove screw(1 point) from Earth Wire and EVA end plate
4. Remove clamp cord.
- Remove screw(1 point) from the Pan Base.
5. Remove Ass’y Control Box.
- Remove wires in the each components.
6. Remove Plate Scroll and Scroll Upper.
- Remove Sealing Scroll from two scrolls.
7. Remove screws(6 point) from Ass’y Fan Motor’s sides.
- Ass’y Fan Motor is assembly of Fan Motor, Propeller and
Blower Fan and Orifice.
8. Lift Ass’y Fan Motor from the unit.
9. Remove Clip Fan(2 point) from the shaft of Fan Motor.
10. Remove Propeller Fan from the shaft of Fan Motor.
11. Remove Blower Fan from the shaft of Fan Motor.
Page 12
11
9. WIRING DIAGRAM
Page 13
12
Condenser
Propeller fan
Capillary tube
Compressor
Accumulator
Blower fan
Evaporator
M MOTOR
10. REFRIGERANT CYCLE
Page 14
Page 15
14
■ DWC-056CL, DWB-056C EXPLODED DIAGRAM
Page 16
Loading...