Daewoo DWB-050C, DWB-070C, 091C Service Manual

TABLE OF CONTENTS

1. PRECAUTION...................................................................................................................................2

2. GENERAL SPECIFICATIONS.........................................................................................................3

3. NAMES OF MAJOR COMPONENTS.............................................................................................4

4. FUNCTION OF MAIN COMPONENTS........................................................................................... 5

5. GENERAL INFORMATIONS............................................................................................................6

6. CARE AND MAINTENANCE...........................................................................................................7

7. TROUBLE SHOO TING GUIDE...................................................................................................8~9

8. HOW TO DISASSEMBLE..............................................................................................................10

9. WIRING DIAGRAM.........................................................................................................................11

10. REFRIGERANT CYCLE...............................................................................................................12

11. EXPLODED DIAGRAM AND PARTS LIST................................................................................13

1. PRECA UTION

Please observe the following instructions.

1. Turn off unit.

Make sure the unit is OFF and the AC cord is unplugged before repairing or servicing.

2. In case of checking the circuit una v oidab l y while the unit is connected with po wer sour ce, be careful not to connect with the part of electric charge.

You may cause electric shock.

3. Use of proper part if you need to replace the part, be sure to use genuine part of servicing model.

Do not repair or replace the electric contact part. Consumer must not repair the unit, because it is dangerous.

4. Use of proper tool.

You must use the proper tool to repair the unit, and use the measuring appliance adjusted accurately.

5. Damage of electric wire and power cord when servicing.

Check electric wire and a surely replace a damage electric wire and a damage power cord.

6. Never use connecting the middle of wire, after cutting the middle of wire.

It may cause a fire and trouble.

7. Checking the insulation resistance.

After you complete the assembly of unit, surely check the insulation resistance. Confirm that the insulation resistance of the power line and the ground terminal is over 30MΩ by measuring insulation resistance.

8. Checking the ground.

After checking the ground, servicing it completely.

9. Checking the installation.

After checking the installation, servicing it completely.

10. Care children.

When servicing, do not make the children approach the air-conditioner.

2. GENERAL SPECIFICATIONS

ITEM

MODEL

DWB-050C DWB-070C DWB-091C DWB-070C-D DWB-070C-M DWB-091C-D

Function Cooling Only Power source AC 220 - 240V / 50Hz

Btu/h 5,100 7,300 8,600 7,200 7,150 8,600 Kcal/h 1,285 1,840 2,170 1,815 1,800 2,167

Btu/Wh 8.60 9.67 9.30 9.86 9.7 9.94 Kcal/Wh 2.17 2.44 2.35 2.48 2.44 2.51 Pts/h 0.99 2.02 2.49 2.43 2.13 2.66 g/h 450 910 1,130 1,105 970 1,210 Power Input (W) 595 755 925 730 735 865 Running Current (A) 2.6 3.2 4.1 3.1 3.3 3.6 Type ROTARY Model QA096PK11B QB134PL12A QK164PN12C RBB070A001 KH127VFHC RBB090A001 Capacitor 25µF/400VAC 25µF/400VAC 30µF/400VAC 25µF/400VAC 17µF/400VAC 30µF/400VAC Model A9525TS401 A9525TS401 A9525TS402 A9525TS401 A9525TS402 Capacitor 2µF / 400VAC 2µF/400VAC 3µF/400VAC 2µF/400VAC 3µF/400VAC Indoor-Fan Blower-Fan Outdoor-Fan Propeller-Fan Control Capillary Charge Amount (g) 280g 380g 480g 430g 390g 520g Unit(W x H x D) Packing(W x H x D) Net Weight (Kg) 23.7 28.5 29.5 28.5 29.5 Gross Weight (Kg) 25 30 31 30 31

Cooling Capacity

Energy Efficiency Ratio

Dehumidification

Electrical Data

Compressor

Fan Motor

Refrigerant (R-22)

Dimensions

Weight

470(W )x 358(H) x 480(D) mm

540(W )x 455(H) x 550(D) mm

3.NAMES OF MAJOR COMPONENTS

NO PART NAME

1 CABINET 2 BLADE VERTICAL 3 COOL AIR DISCHARGE 4 GRILL FRONT 5 KNOB SELECTOR 6 KNOB THERMOSTAT

NO PART NAME

7 AIR INTAKE 8 AIR FILTER

9 CONTROL PANEL 10 PLATE WINDOW TOP 11 FRAME WINDOW KIT 12 SHUTTER WINDOW

2 3 8

❊ Window kits are optional.

(Item No. 10, 11, 12)

4. FUNCTION OF MAIN COMPONENTS

1. ROTARY SWITCH (SELECT OR)

Please refer to the part of selector in the chapter 9 (Wiring Diagram). The rotary switch (selector) controls the fan motor’s rotation speed, and has five positions. The function of the five position is as follow.

• OFF: This position stops all operations of the air conditioner.

• HIGH COOL: This position provides the maximum air flow for rapid cooling, dehumidifying and dust removing operations. (Use this position on sultry summer days.)

• LOW COOL: This position provides the minimum air flow for quiet cooling, dehumidifying operations. (Use this position on suitable for night-time.)

• HIGH FAN: This position provides the maximum air fiow alone fan

operation without cooling operation.

• LOW FAN: This position provides the minimum air flow air flow alone

fan operation without cooling operation.

2. THERMOSTA T (TEMPERATURE CONTROL)

• The Thermostat automatically starts and stops operation in order to keep

the room temperature at a proper level, and this results in efficient use of power and economical cooling.

• Turn clockwise for a cooler room temperature.

• Turn counter-clockwise for a warmer room temperature.

3. MOT OR

The motor is used to rotate the indoor and outdoor fan so that the room air can be recirculated.

4. F AN

• BLOWER FAN: The Blower draws hot air from the room through the Evaporator and then discharges it back into the cool air. It circulates the room air.

• PROPELLER FAN: The propeller draws outdoor air through louvering and cools Condenser, and then blows the hot

air out.

5. CAPACIT OR

The Capacitor enlarges the difference of phase between main coil and sub coil so that the Compressor and Fan Motor starts well.

6. ACCUMULATOR

The Accumulator blocks the unflow of liquid refrigerant and impurities into the Compressor.

SELECTOR

HIGH

COOL

HIGH

FAN

LOW

COOL

LOW FAN

OFF

THERMOSTAT

COOLER

5. GENERAL INFORMATIONS

1. CHANGING AIR FLOW DIRECTION

Air flow deflectors divert air from center flow to left or right. Adjust deflectors for desired air flow pattern.

2. AIR FLOW AR OUND UNIT

Check in door grill and outdoor louvers for air flow obstructions. Do not block air flow to and from unit. The outdoor coil should be checked and periodically cleaned for debris that may collect and block unit air flow. If air flow is obstructed or deflected back into unit, the compressor may cycle on and off rapidly, causing early compressor failure.

3. Electrical Grounding Instructions.

This appliance is equipped with a three-prong(grounding) plug for protection against possible shock hazards. If a twoprong wall receptacle is encountered, the customer is required to contact a qualified electrician and have the twoprong wall receptacle replaced with a properly grounded three-prong wall receptacle in accordance with the National Electrical Code.

4. USE OF EXTENSION CORDS

Because of potential safety hazards under certain conditions we strongly recommend against the use of an extension cord. However, if you still elect to use an extension cord, it is absolutely necessary that it is earthed and the marked rating of the extension cord should be 250V 10A or more.

5. DRAIN HOLE AND W ATER DRIPPING OUTSIDE

Locate drain hole at the rear of unit. Water in base pan is picked up by the fan blade and thrown onto the warm outdoor coil where it evaporates. The air conditioner must be installed level or tited or slightly to the outside for proper water disposal. On exceptionally hot and humid days the air conditioner may permit excess water to pass thru rear drain hole or overflow. This should be considered normal.

6. CARE AND MAINTENANCE

1. AIR FILTER

Clean the air filter, which removes dust inside the room. It should be washed at least once every week during operation.

1. Remove the Air Filter from the front grill by pulling up.

2. Clean Air Filter with a vacuum cleaner or lukewarm, soapy water.

3. Shake it when clean to remove moisture completely. Replace it.

2. CLEANING THE AIR CONDITIONER

1. At least once a year, remove cabinet and thoroughly clean air conditioner. Have the unit inspected by an authorized

servicer to ensure unit is functioning properly.

2. Wash air conditioner with lukewarm, soapy water as needed. Rinse and dry thoroughly.

3. If using concentrated liquid detergent, dilute in warm water first.

4. Front grill may be wiped off with a cloth dampened in a mild detergent solution.

5. Cabinet may be washed with mild soap or detergent and lukewarm water, then polished with liquid wax for

appliances.

6. Condenser and Evaporator coils should be cleaned at the beginning of each cooling season. Use a soft brush or

vacuum cleaner to clean them, making sure that the Condenser and Evaporator coils are not damaged.

7. Do not use abrasive cleaners. These items scratch, crack and discolor surfaces.

7. TROUBLE SHOO TING GUIDE

TROUBLE SITUATION ANALYSIS CAUSE REMED Y

Fan motor and compressor do not run

Switch is in “cool” position but the compressor does not run

1. Power failure

2. Power is supplied, but the equipment does not run

1. Not operating at all

2. Compressor

3. Frequent start and stop

1) Power plug

2) Circuit breaker

1) receptacle

2) Operation switch

3) Cord or lead wire to the switch

1) Compressor

2) Thermostat

3) Selector switch

4) O.L.P

5) Capacitor

1) Electricity

2) Room temperature and outside temperature

3) Compressor

4) O.L.P

5) Capacitor

1) Thermostat

2) Capacitor

3) O.L.P

1) Power failure

2) Circuit breaker is tripped

3) Power plug is not contacting

• Disconnection

• Mechanical failure of switch

1) Disconnection

2) Malfunction of contact

• Disconnection or burned-out

1) Failure

2) Malfunction

3) Knob is not set to the proper setting

• Failure of malfunction of proper

setting

1) Disconnection

2) Malfunction of contact

• Lack of capacity

• Disconnection

1) The voltage exceeded allowed range

2) Capacity of wire is not sufficient

• Extremely high

• Burned-out

• Malfunction

• Lack of capacity

• Malfunction

• Lack of capacity

• Malfunction

• Consult your electric company

• In case of a breaker, turn it on

and off a few times

• Replace the power plug

• Repair or replace the

receptacle

• Replace the cord or lead wire

• Replace the compressor or

connection wire

• Replace

• Repair or replace

• Turn knob for cooler setting

• Repair or replace the swtting

• Repair

• Repair or replace

• Replace

• Repair

• Consult your electric company

• Check the capacity of wire

• Ventilate well and remove the

heat source

• Replace

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