10. Exploded Diagram and Parts List...................................................................29
Page 2
1. SPECIFICATIONS
MODEL
ITEM
Power SourceV/HzAC 220V/60Hz
Btu/h17,500
Cooling Capacity
Kcal/h4,410
Btu/wh9.0
Energy Efficiency Ratio
DehumidificationL/h2.0
Electrical Data
Compressor
Fan Motor
Kcal/wh2.3
Power Input(W)1,900
Running Current(A)9.0
TypeRotary
ModelQJ250KD24A
CapacitorAC 400V, 30µF
ModelIC-12640DWWF6A
CapacitorAC 400V, 6µF
Indoor-FanBlower Fan
DWA-180R
Outdoor-FanPropeller Fan
ControlCapillary
Refrigerant(R-22)
Charge Amount (g)970g
DimensionsUnit (W x H x D)660 x 430 x 705 (mm)
Packing (W x H x D)711 x 525 x 757 (mm)
WeightNet Weight (Kg)52.5
Gross Weight (kg)57.5
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2. OPERATION
PARTS OF NAME AND FUNCTION
1
3
1
2
NOPART NAME
1AIR FILTER
2GRILLE FRONT
3CABINET
4BLADE VERTICAL
7
4
8
5
6
NOPART NAME
5PANEL CONTROL
6REMOTE CONTROLLER
7BLADE HORIZONTAL
8AIR VENT
3
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2
TIMER/
CANCEL
FAN SPEED
TEMP
SLEEP
MODE
AUTO
SWING
REMOTE CONTROLLER
REMOCON SIGNAL TRANSMITTER
TIMER/CANCEL
• Everytime you push this button,
timer is set as follow.
(1Hr→2Hr→3Hr→4Hr→5Hr→6Hr→8
Hr→10Hr→12Hr→16Hr→20Hr→24Hr
→CANCEL).
After the unit is timed, if this button is
pushed, timer is canceled.
SLEEP
• SLEEP mode is selected as
follow. (L1→L2→Cancel)
FAN SPEED
• Everytime you push this button,
it is selected as follow.
(High→Mid→Low→High)
TEMPERATURE
• It is the button to set the room in
the desired room temp.
The temp can be set within a
range from 16°C (60°F) to 32°C
(90°F) by 1°C (1°F)
POWER ON/OFF
• To turn the unit ON, push this
button. To turn the unit OFF,
push this button, again.
MODE
• Everytime you push this button,
it is selected as follow.
(COOLING→TURBO→FAN→
COOLING)
AUTO SWING
• Everytime you push this button,
the auto swing mode is toggled.
✽ Do not use the REMOTE CONTROLLER before the lamp lights. If use, the “°F ” temperature display can
change to “°C ” temperature display (only “°F” temperature display model).
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REMOTE CONTROLLER DISPLAY
Room Air-conditioner
FAN
TURBO
COOLING
ROOM TEMP
TEMP
DESIRED TEMP
TIMER
SENSOR
MODEPOWER
FAN
SPEED
AUTO
SWING
88
3
MODE DISPLAY
• It displays the operating mode.
TEMP./TIMER DISPLAY
• It displays the temperature and the timer.
REMOCON SIGNAL RECEIVER
TEMPERATURE SET BUTTON
• It is the button to set the desired
room temperature.
The temperature can be set
within a range from 16°C (60°F)
to 32°C (90°F) by 1°C (1°F)
FAN SPEED BUTTON
• Everytime you push this button, It is selected as
follow. (High→Mid→Low→High)
AUTO SWING BUTTON
• Everytime you push this button, the auto swing mode is toggled.
MODE SELECT BUTTON
• Everytime you push this button, It is selected as
follow. (COOLING→TURBO→FAN→COOLING)
POWER ON/OFF BUTTON
• To turn the unit ON, push this button.
To turn the unit OFF, push this button
again.
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Replacing Batteries
–+
–+
Remove the COVER from
the back of the remote
123
controller.
• Slide the cover
according to the arrow
direction
• Do not use rechargeable batteries such batteries differ from standard dry cells in shape,
dimensions and performance.
• Remove the batteries from the remote controller if the air conditioner is not going to be used for
an extended length of time.
Insert two battaries.
• Be sure that the (+) and
(–) directions are correct
• Be sure that both batteries
are new
Re-attach the cover.
• Slide it back into position
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DESCRIPTION OF FUNCTIONS
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
COMP (ON)
(COOLING)
Desired temperature
COMP (OFF)
-1˚C
Temperature
4
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.
ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.
Control of Room Temperature
(1) Range of setting temperature: 16~32°C
(2) Setting temperature: Operating temperature of compressor
Room temperatrue
*
< setting temperature
(
Compressor OFF
Room temperature
> setting temperafure
(
Compressor ON
Buzzer
If the Unit Display receive the signal of Remote Controller , y ou can hear the signal "beep –" or "beep , beep".
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00.51.0HOUR
SET TIME
Desired
Difference
desired temperature
between room
temperature (°C)
0.5°C
0.5°C
0.5°C
Temperature
Fan Speed
2hr2hr2hr2hr2hr
Desired
+1˚C
Temperature
+1˚C
SET ON
SET OFF
(1) Motor speed (high speed, normal speed, low speed).
(2) Remote controller setting fan speed. (H, M, L)
(3) Relation of operating mode between fan speed.
FAN ONLYCOOLTURBO
HHHH
MMM -
L LL-
Sleep Mode
(1) When you are going to sleep , select sleep button in remocon and the unit controls the room to the desired
temperature. (The unit will not operate after 4 hour)
(2) For changing the temperature.
• Mode I (L1)
1°C
1
1°C
1°C
1
1
• The unit will not operate after 4 hour .
• Mode II (L2)
• The unit will not operate perfectly after 10 hour.
(3) To cancel sleep mode, press the SLEEP button again or press the MODE button once. :the SLEEP indicator will
disappear in the display.
3min. Time Delay of Compressor
In normal operation, there is a time delay of three minutes between turn off and turning back on including
initial power up .
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Auto Swing
-1
OFF
ON
(Room temperature-18˚C)
01
(1) When you push this button, in remocon the left/right flap mov e to the position of keeping the room temper ature
comiortable.
(2) The air discharge direction procedure is below.
Auto swingFixed
Turbo Mode(Powerful Cooling)
(1) Cooling Condition
1 Fan Speed: High speed
2 Set temperature:16˚C(Fixed)
3 Compressor and Fan
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system.
1 Check the connector of room air thermistor. (or connecting wire)
2 Check soldering of connecting on control P.C.B. (Error of soldering or short)
3 Check the resistance of room air thermistor .
“Press the temperature Keys (Up & Do wn), Error code is display ed.”
Unit Not Run
The power is applied to the unit
Check the voltage between “PO WER ”
and
“RL1
Press the ON/OFF button of
Remote Control or Front P anel
Is the unit display all off?
and then insert the power plug
4
of Main P.C.B
”
Rating voltage more than 90%
Check the unit display
is all off?
Yes
Pull out the power plug
after 5 second
1
Rating voltage
under 90%
NoNo
No
Check the
Breaker or Fuse
Self Diagnostic
function is ON
Yes
Check according to
self Diagnostic function
Main P.C.B defect
Main P.C.B is normal
Recheck from the beginning
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Only Compressor Do not Run
- Check the following at cooling mode
Check the voltage between “PO WER ”
and
3
“RL1
Check the compressor wiring
Check the Relay(RL1)
Check the wiring of outdoor unit
Check the compressor
(Check the winding resistance)
of Main P.C.B
”
Rating voltage more than 90%
Rating voltage more than 90%
1
Rating voltage
less than 90%
Rating voltage
less than 90%
NG
Open or Short
Check the Main P.C.B
the circuit for relay
driving.
Check the connecting
wire between Main
P.C.B and the
compressor
Change Relay(RL1)
Change the
compressor.
OK
Check the compressor capacitor
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PCB DRIVING DESCRIPTION
Page 19
Power Supply(1)
AC 220V
C1
335
VAR1
POWER
TRANS
+
C2
2200/35V
+
C7
100/16V
2
13
C6
0.1
+
C5
470/25V
C4
0.1
C3
104
7812
2
13
7805
DESCRIPTION
DC Po wer Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay, F an Motor
Driving Relay, Buzzer Driving, Swing Motor Driving Relay and LED Display. AC voltage of secondary Power
Transformer is rectified by 4 Diode, and it is filtering by Main Condensor C2.
Filtered DC voltage is about +17V is regulated +12V DC by Regulator IC7812.
And it is regulated +5V DC by Regulator IC7805.
V AR1 is surge filter and C4, C6 is Noise filter .
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Oscillation(2)
1
2
8 MHz
MICOM
VDD-10%
VSS+10%
DESCRIPTION
Oscillatory Frequency drive Micom, it is made up 8MHz resonator oscillatory Freqency.
Ocillatory wave is as follo wing Fig 2-1.
Fig 2-1
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Sensor(3)
MICOM
15
R4
300
C13
0.01
R3
12.7K
Vcc
ROOM:PT-K43C
2
1
Room temperature Sensor Input
DESCRIPTION
Number 15 of Micom is Terminal of A/D convertor Input.
Room temperature is sensing by change of Thermister Resistance, Micom is put in 5V by ratio between R3
(12.7KΩ) and Room sensor.
Relation between temperature and voltage is follo wing Table 3-1.
C13 is Noise filter.
Voltage (V)
No. 15
Temperature
(°C)
-104.06
0 3.60
15 2.76
25 2.20
401.48
Table 3-1
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Remote Controller(4)
LEADER CODE
CUSTOM
CODE
0.56ms0.56ms
1.12ms2.25ms
bit 0bit 1
DATA
CODE
9ms4.5ms16bit16bit
DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 5, which is gotten
field of Carrier (38KHz) from Receive Module. Signal Wa v e repeat third as follo wing Fig 5-1.
But in Secondary Wave Custom Code is Re v ersed F ace .
Fig 5-1
Fig 5-2
BIT STRUCTURE
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Micom Power Supply(5)
MICOM
28
14
6
C10
100µF/16V
C9
104
Vcc
5V
DESCRIPTION
MICOM Po wer is supplied 5V at Number 28 using VDD, Number 6 using Analog Reference of A/D Converter.
C9, C10 is Ripple filter.
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Reset(6)
+
C11
1µF/50
R1
5.6K
5V5V
RESET IC
MICOM
3
7042
31
2
4.2V
H
L
t
t
POWER
ON
Vcc (+5V)
DELAY TIME
FOR POWER ON
RESET
DESCRIPTION
V oltage less than about 4.2V put in Micom Terminal of Number 6 and then Micom reset. Reset IC detect Power
ON and V oltage greater than 4.2V, and then send Reset Signal.
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R3
10K
R2
10K
+5V
MICOM
13
27
˚F/ ˚C
TEST
Function Selecting(7)
DESCRIPTION
Selecting Function is as following table 9-1.
Selection S/W
Function
˚F / ˚C˚F ˚C
TESTOKNO
SHORTOPEN
Table 9-1
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XOUT
128VDD
XIN
227HOLD (KE0)
TEST
RESET
326R92 (SCK)
Display Out
R70
425R91 (SO)
Fan Speed(Hi)Display Out
R71 (PULSE)
524R90 (SI)
Remocon SignalDisplay Out
R72/VAREF
623R83 (T1)
Display Out
R40 (AIN0)
722R82
(INT1/ZIN)
Display In, Key OutComp
R41 (AIN1)
821R81 (T2)
Display In, Key OutBuzzer
R42 (AIN2)
920R80 (INT2)
Display In, Key OutDisplay Out
R43 (AIN3)
1019R63
Fan Speed(Mid)Display Out
R50 (AIN4)
1118R62
Key InDisplay Out
R51 (AIN5)
1217R61
Key InFan Speed(Low)
R52 (AIN6)
1316R60
Option(˚F/ ˚C)Auto Swing
VSS
1415R53 (AIN7)
Room Sensor
8. KEY COMPONENTS OF ELECTRONIC CIRCUIT
123456789
18 17 16 15 14 13 12 11 10
INPUT
SCHEMATIC DIAGRAM
Vcc
OUTPUT
GND
n
10kΩ
2.6kΩ
20kΩ
10kΩ
TD62783 : n=1
TD62784 : n=4
5kΩ
(1) IC3 (MICOM)
TMP47C443N
(2) U2 (TD62783AP)
(Top View)
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(3) U2(TD62004AP) DARLINGTON ARRAYS
IN1 116 OUT 1
IN2 215 OUT 2
IN3 314 OUT 3
IN4 413 OUT 4
IN5 512 OUT 5
IN6 611 OUT 6
IN7 710 OUT 7
GND 89 COMMON FREE
WHEELING DIODES
COM
10.5K
7.2K3K
(Top View)
(Equivalent Circuit)
100K500
100
100
0.3
10K
6K
500
1K
5K
28K
6K
30pF
2K
5K
200
240
1.4
K
2.7
K
3.3
K
0.19K
INPUT
OUTPUT
GND
SCHEMATIC DIAGRAM
1
2
3
Fin 2 is ground
for Cose 221A.
Case is ground
for Case 1.
10K
INPUT
GND
10K
300
36K
64K
520
26K
60K
29K
20K
20K
40
pF
50K
50 200
300
200
100
16K
210
012
OUTPUT
KID65004AP
(4) U7 (7805CT): VOLTAGE REGULATOR (5VDC)
TSUFFIX
PLAASTIC PACKAGE
CASE 221A
TO-220TYPE
Pin 1. INPUT
2. GROUND
3. OUTPUT
(5) U6 (7812ACT): VOLTAGE REGULATOR (12VDC)
Pin 1. INPUT
2. GROUND
3. OUTPUT
27
(Equivalent Ciircuit)
Page 28
9. DISASSEMBLY INSTRUCTIONS
Please refer to the chapter 10 (Exploded diagram and parts list).
1Before service of1. Stop the unit, remove the power cord from the receptacles.
any part.2. Move the unit to the safe location for the suitable work.
2Ass’y Fan Motor1. Remove Front Grille.
- Fan Motor- Remove Filter Pre.
- Propeller Fan- Remove screw(2 point) in Front Grille.
- Blower Fan2. Remove Cabinet from the unit.
- Remove screws (2 point) from the unit’s sides.
3. Remove Holder Scroll.
4. Remove Scroll upper
5. Remove Ass’y Control Box
- Remove screws (4 point).
- Remove wires in the each components.
6. Remove wires in the Panel Housing.
7. Remove screws (4 point) from Ass’y Fan Motor’s sides.
- Ass’y Fan Motor is assembly of Fan Motor, Propeller and Blower Fan, Orifice
and Panel Housing.
8. Lift the Ass’y Fan Motor from the unit.
9. Remove Clip Fan (2 point) from the shaft of Fan Motor.
10. Remove Propeller Fan from the shaft of Fan Motor.
11. Remove Blower Fan from the shaft of Fan Motor.
12. Remove Fan Motor from Panel Housing.
- Remove screws (4 point).
3Ass’y Control Box1. Same as the procedure 1 to 5 in the Item 2.
Panel Control
-
- Main Pcb
- Front Pcb
- Capacitor
- Power Cord
4O.L.P1. Same as the procedure 1 to 2 in the Item 2.
2. Remove Terminal Cover from Compressor.
- Remove hex-nut (1 point).
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10. EXPLODED DIAGRAM AND PARTS LIST
■ DWA-180R PARTS LIST
No.CODECOMPONENTSQ’TYSPECIFICATIONREMARK
13100066210ASS'Y PAN BASE1ASS'Y
2COMP BOLT3M8COMP ACCESSORY PART
33100002900ASS'Y SEAL CAP DRAIN1ASS'Y
43106600901SCROLL LOWER1EPS
53106700400CAM1POM
63104600110RING VENT1NBR P6
73101700300LEVER VENT1PP (H-540)
83100066500AS EVA13R-2C(P1.4)
93104427300PIPE EVA IN (1)1C1220T-0D 9.52
103104427310PIPE EVA IN (2)1C1220T-0D 9.52
113100068450ASS'Y PIPE EVA OUT (A)1C1220T-0D 9.52
123100068440ASS'Y PIPE EVA IN (B)1C1220T-0D 9.52
133106600801SCROLL UPPER1EPS
143107101500COMPRESSOR1QJ250KD24A(LG)
15WASHER PLAIN3M8COMP ACCESSORY PART
16NUT LOCK3M8COMP ACCESSORY PART
17GROMMET3COMP ACCESSORY PART
18GASKET1SILICONCOMP ACCESSORY PART
19COVER TERMINAL1PPCOMP ACCESSORY PART
203102708010HARNESS COMP ASS'Y1AWG-14x3(UL)
213107000500FAN CLIP2SK5
223101802800FAN BLOWER1ABS(ABS-730)
233104202301PANEL HOUSING1SGCC T1.0
243108506500SEAL HOUSING1F-PE + US
253100701600BUSHING P.H1MASS
263104409400RUBBER PIPE BUTTYL 24MASS
273108005630MOTOR FAN1SUNGSHIN (IC-1260DWWF6B)
283100701500BUSHING GUIDE1NBR
297S432X5121SPECIAL SCREW4TT3/HEX 5x12
303101405401COVER ORIFICE1PP (M540)
313100066700LOCK WIRE STANDOFF2
323101802900FAN PROPELLER1ABS+GF20%
333100058200AS CABINET WL1ASSY
343108505300SEAL CABINET TOP1F-PE+US
353108505400SEAL CABINET SIDE(L)1F-US
363108505500SEAL CABINET SIDE(R)1F-US
373108505600SEAL COND TOP 1F-US
383100066300ASS'Y CONDENSOR12R-1C(P1.4)