Daewoo DWA-180C, DWA-180C-R, DWA-240C-R Service Manual
TABLE OF CONTENTS
1. PRECAUTION...............................................................................2
2. GENERAL SPECIFICATIONS ................................................................3
3. NAMES OF MAJOR COMPONENTS .........................................................4
4. FUNCTION OF MAIN COMPONENTS ........................................................5
5. GENERAL INFORMATIONS .................................................................6
6. CARE AND MAINTENANCE .................................................................7
7. TROUBLE SHOO TING GUIDE ...............................................................8
8. HOW TO DISASSEMBLE...................................................................10
9. WIRING DIAGRAM.........................................................................11
10. REFRIGERANT CYCLE ...................................................................12
11. EXPLODED DIAGRAM AND PARTS LIST ..................................................13
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1. PRECA UTION
Please observe the following instructions.
1. Turn off unit.
Make sure the unit is OFF and the AC cord is unplugged before repairing or servicing.
2. In case of checking the circuit una v oidab l y while the unit is connected with po wer sour ce, be careful
not to connect with the part of electric charge.
You may cause electric shock.
3. Use of proper part if you need to replace the part, be sure to use genuine part of servicing model.
Do not repair or replace the electric contact part.
Consumer must not repair the unit, because it is dangerous.
4. Use of proper tool.
You must use the proper tool to repair the unit, and use the measuring appliance adjusted accurately.
5. Damage of electric wire and power cord when servicing.
Check electric wire and a surely replace a damage electric wire and a damage power cord.
6. Never use connecting the middle of wire, after cutting the middle of wire.
It may cause a fire and trouble.
7. Checking the insulation resistance.
After you complete the assembly of unit, surely check the insulation resistance.
Confirm that the insulation resistance of the power line and the ground terminal is over 30MΩ by measuring insulation
resistance.
8. Checking the ground.
After checking the ground, servicing it completely.
9. Checking the installation.
After checking the installation, servicing it completely.
10. Care children.
When servicing, do not make the children approach the air-conditioner.
2
2. GENERAL SPECIFICATIONS
MODEL
ITEM
Power source V/Hz AC 220~240V/50Hz AC 208~230V/60Hz
Btu/h 18,000 24,000 18,000 24,000
Cooling Capacity
Kcal/h 4,530 6,050 4,530 6,050
Btu/wh 7.83 8.89 8.18 8.89
Energy Efficiency Ratio
Dehumidification Pts/h 4.84 5.5 4.62 5.94
Electrical Data
Compressor
Fan Motor
Kcal/wh 1.97 2.24 2.06 2.24
g/h 2,200 2,500 2,100 2,700
Power Input 2,300 2,700 2,200 2,700
Running Current 10.5 13.0 10.5 12.6
Type Recipro
Model AWG5524EVA AWG5530EVA AWG5519EXN AWG5525EXN
Capacitor 35µF/400VAC 45µF/400VAC 25µF/400VAC 35µF/400VAC
Model AM12DWD08 A2945CA010 A2941GA010 A2951GA010
Capacitor 7.5µF/400VAC 7.5µF/400VAC 7.5µF/400VAC 7.5µF/400VAC
Indoor-Fan Blower-Fan
DWB-180C-R DWB-240C-R DWA-180C-R DWA-240C-R
Outdoor-Fan Propeller-Fan
Control Capillary
Refrigerant(R-22)
Charge Amount (g) 730 850 790 1030
Dimensions Unit (W x H x D) 660 x 430 x 705 (mm)
Packing (W x H x D)
Weight Net Weight (Kg) 64 67 63 66
Gross Weight (kg) 69 72 68 71
710 x 525 x 757 (mm)
3
3.NAMES OF MAJOR COMPONENTS
3
0
9
7
4
8
q
1256
NO PART NAME
1 AIR FILTER
2 GRILL FRONT
3 CABINET
4 BLADE VERTICAL
5 KNOB THERMOSTAT
6 KNOB SELECTOR
NO PART NAME
7 BLADE HORIZONTAL
8 AIR VENT
9 AIR INTAKE
10 AIR DISCHARGE
11 AUTO LOUVER SWITCH
4
4. FUNCTION OF MAIN COMPONENTS
1. ROTARY SWITCH (SELECT OR)
Please refer to the part of selector in the chapter 9 (Wiring Diagram).
The rotary switch (selector) controls the fan motor’s rotation speed, and has six positions.
The function of the six position is as follow.
¡
OFF: This position stops all operations of the air conditioner.
¡
HIGH COOL: This position provides the maximum air flow for rapid
cooling, dehumidifying and dust removing operations.
(Use this position on sultry summer days.)
¡
MED COOL: This position provide the medium air flow for cooling
dehumidifying and dust removing operations
¡
LOW COOL: This position provides the minimum air flow for quiet
cooling, dehumidifying operations.
(Use this position on suitable for night-time.)
¡
HIGH FAN: This position provides the maximum air fiow alone fan
operation without cooling operation.
¡
LOW FAN: This position provides the minimum air flow air flow alone
fan operation without cooling operation.
2. THERMOSTAT (TEMPERA TURE CONTR OL)
¡
The Thermostat automatically starts and stops operation in order to keep
the room temperature at a proper level, and this results in efficient use of
power and economical cooling.
¡
Turn clockwise for a cooler room temperature.
¡
Turn counter-clockwise for a warmer room temperature.
3. MOT OR
The motor is used to rotate the indoor and outdoor fan so that the room air can be recirculated.
4. F AN
¡
BLOWER FAN: The Blower draws hot air from the room through the Evaporator and then discharges it back into the
cool air. It circulates the room air.
¡
PROPELLER FAN: The propeller draws outdoor air through louvering and cools Condenser, and then blows the hot
air out.
5. CAPACIT OR
The Capacitor enlarges the difference of phase between main coil and sub coil so that the Compressor and Fan Motor
starts well.
6. ACCUMULATOR
The Accumulator blocks the unflow of liquid refrigerant and impurities into the Compressor.
5
5. GENERAL INFORMATIONS
1. CHANGING AIR FLOW DIRECTION
Air flow deflectors divert air from center flow to left or right.
Adjust deflectors for desired air flow pattern.
2. AIR FLOW AR OUND UNIT
Check in door grill and outdoor louvers for air flow obstructions. Do not block air flow to and from unit. The outdoor coil
should be checked and periodically cleaned for debris that may collect and block unit air flow. If air flow is obstructed
or deflected back into unit, the compressor may cycle on and off rapidly, causing early compressor failure.
3. Electrical Grounding Instructions.
This appliance is equipped with a three-prong(grounding) plug for protection against possible shock hazards. If a twoprong wall receptacle is encountered, the customer is required to contact a qualified electrician and have the twoprong wall receptacle replaced with a properly grounded three-prong wall receptacle in accordance with the National
Electrical Code.
4. USE OF EXTENSION CORDS
Because of potential safety hazards under certain conditions we strongly recommend against the use of an extension
cord. However, if you still elect to use an extension cord, it is absolutely necessary that it be a UL listed 3-wire
grounding type appliance extension cord rated has a 3-blade grounding plug and a 3-slot receptacle that will plug into
appliance. The marked rating of the extension cord should be AWG #12 or more.
5. DRAIN HOLE AND WATER DRIPPING OUTSIDE
Locate drain hole at the rear of unit. Water in base pan is picked up by the fan blade and thrown onto the warm
outdoor coil where it evaporates. The air conditioner must be installed level or tited or slightly to the outside for proper
water disposal. On exceptionally hot and humid days the air conditioner may permit excess water to pass thru rear
drain hole or overflow. This should be considered normal.
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6. CARE AND MAINTENANCE
1. AIR FILTER
Clean the air filter, which removes dust inside the room.
It should be washed at least once every week during operation.
1. Remove the Air Filter from the front grill by pulling up.
2. Clean Air Filter with a vacuum cleaner or lukewarm, soapy water.
3. Shake it when clean to remove moisture completely. Replace it.
2. CLEANING THE AIR CONDITIONER
1. At least once a year, remove cabinet and thoroughly clean air conditioner. Have the unit inspected by an authorized
servicer to ensure unit is functioning properly.
2. Wash air conditioner with lukewarm, soapy water as needed. Rinse and dry thoroughly.
3. If using concentrated liquid detergent, dilute in warm water first.
4. Front grill may be wiped off with a cloth dampened in a mild detergent solution.
5. Cabinet may be washed with mild soap or detergent and lukewarm water, then polished with liquid wax for
appliances.
6. Condenser and Evaporator coils should be cleaned at the beginning of each cooling season. Use a soft brush or
vacuum cleaner to clean them, making sure that the Condenser and Evaporator coils are not damaged.
7. Do not use abrasive cleaners. These items scratch, crack and discolor surfaces.
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