DAEWOO DWA-122R, DWB-122R, DWA-121R, DWB-123R, DWA-151R Service Manual

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40
Service Manual
Window Type Room Air Conditioner
Model: DWC-121R / (DWC-124R)
DWA-122R / (DWA-124R) DWB-122R / (DWB-124R) DWA-121R / DWB-121R DWB-123R / DWA-150R DWA-151R / (DWA-152R)
DAEW OO ELECTR ONICS CO., LTD.
S/M No. : DWC121R040
Caution
: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information,please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
Page 2
CONTENTS
1. Specifications................................................................................................2
2. Operation.....................................................................................................3
3. Wiring Diagram..........................................................................................12
4. Refrigerant Cycle.........................................................................................13
5. Control Block Diagram.................................................................................14
6. Circuit Diagram..........................................................................................15
7. Trouble Shooting..........................................................................................18
8. Key Components of Electronic Circuit............................................................28
9. Disassembly Instructions ...............................................................................30
10. Exploded Diagram and Parts List...................................................................33
Contents
1
Page 3
2
1. SPECIFIC A TIONS
ITEM
MODEL
Function Power source AC 115V, 60Hz
Cooling Capacity
Btu/h 12,100 12,000 12,000 11,700 12,000 11,500 14,018 14,000 Kcal/h 3,050 3,024 3,024 2,950 3,024 2,898 3,533 3,528
Btu/wh 10.1 10.2 10.1 9.9 10.0 10.0 9.4 9.8 Kcal/wh 2.55 2.57 2.55 2.49 2.52 2.52 2.38 2.47
Dehumidification
Pts/h 3.40 3.61 3.14 3.30 2.66 2.71 4.04 3.93 g/h 1,545 1,640 1,427 1,500 1,209 1,836 1,786 1,232
Electrical Data
Power Input (W)
1,200 1,175 1,184 1,180 1,150 1,150 1,487 1,420
Running Current (A)
11.5 5.5 5.5 5.2 5.4 5.4 6.7 6.5
Type Rotary
Compressor Model QK164CN12 QK164KN12 RBA115A001 QK196PN13A RBB110A011 RBF110A011 QJ196KC23B RCA135A001
Capacitor 40µF/370VAC Model
Motor
Capacitor 12µF/370VAC Indoor-Fan Blower-Fan Outdoor-Fan Propeller-Fan
Refrigerant(R-22)
Control Capillary Charge Q’ty (g) 680 740 790 730 690 760 790 780
Dimensions
Unit(W x H x D) Packing(W x H x D)
Weight
Net Weight 88 lbs (38.8Kg) Gross Weight 89 lbs (40.3 Kg)
30µF/400VAC
A2925CA070/OBM-2501P2
5µF/400VAC
25µF/370VAC
AM12DWD11-1/OBM-2503U1
4µF/370VAC
90.2 lbs (39.8Kg)
97.5 lbs (43Kg)
92 lbs (42Kg)
96 lbs (43.5Kg)
Energy Efficiency Ratio
AC 208~230V, 60Hz
AC 220~240V, 50Hz
Cooling only
AC 220~230V, 50Hz
AC 240V, 50Hz
25µF/370VAC
AM12DWD12-1/OBM-2502U1
5µF/370VAC
AM12DWD10-1/
OBM-2501K
88 lbs (38.8Kg)
89 lbs (40.3 Kg)
23.6(W) x 14.9(H) x 21.0(D) inch (600(W ) x 380(H) x 535(D) mm)
26.1(W) x 18.1(H) x 22.6(D) inch (663(W ) x 460(H) x 573(D) mm)
AC 208~230V, 60Hz
DWC-121R
(DWC-124R)
DWA-121R
DWA-122R
(DWA-124R)
DWB-121R
DWB-122R
(DWB-124R)
DWB-123R DWA-150R
DWA-151R
(DWA-152R)
• DWA-124R, DWB-124R, DWC-124R, DWA-152R; Except detachable Double Grille Front, the general spec of this model is same to one of the old models.
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1
PARTS OF NAME AND FUNCTION
2. OPERA TION
DW*-121R/DW*-122R/DWB-123R/DW A-150R/DWA-151R (NOTE:* ➔ A or B or C)
NO PART NAME
1 AIR FILTER 2 GRILLE FRONT 3 CABINET 4 BLADE VERTICAL 5 PANEL CONTROL 6 REMOTE CONTROLLER
NO PART NAME
7 BLADE HORIZENTAL 8 AIR VENT
9 FRAME GUIDE TOP 10 FRAME WINDOW KIT 11 SHUTTER WINDOW
6
9
3
2
0 7 q
4 8
5
3
2
7
4 8
5
1
1
Ro
om
A ir
-co n di
tio n
er
Roo
m
Air-co
n di
tio
ne r
Page 5
4
NO PART NAME
1 AIR FILTER 2 GRILLE 3 CABINET 4 BLADE VERTICAL 5 PANEL CONTROL 6 REMOTE CONTROLLER
NO PART NAME
7 BLADE HORIZENTAL 8 AIR VENT
9 FRAME GRILLE 10 FRAME GUIDE TOP 11 FRAME WINDOW KIT 12 SHUTTER WINDOW
DW*-124R/DW A-152R (NOTE:* ➔ A or B or C)
0
3
q
2
2
3
1
R o o
m A
i r
­c
o n d
i t i o
n e r
59
7
4 w 8
6
7
4
R o o
m A
i r
­c
o n d
i t i o
n e r
1
9
5
8
Page 6
5
2
REMOTE CONTROLLER
REMOCON SIGNAL TRANSMITTER
TIMER/CANCEL
• Everytime you push this button, timer is set as follow. (1Hr2Hr3Hr4Hr→5Hr6Hr→8 Hr10Hr12Hr16Hr→20Hr24Hr CANCEL). After the unit is timed, if this button is pushed, timer is canceled.
SLEEP
• SLEEP mode is selected as follow. (L1L2Cancel)
MODE
• Everytime you push this button, it is selected as follow. (COOLINGTURBOFAN COOLING)
AUTO SWING
• Everytime you push this button,
the auto swing mode is toggled.
TEMPERATURE
• It is the button to set the room in the desired room temp. The temp can be set within a range from 16°C (60°F) to 32°C (90°F) by 1°C (1°F)
POWER ON/OFF
• To turn the unit ON, push this
button. To turn the unit OFF, push this button, again.
FAN SPEED
• Everytime you push this button,
it is selected as follow. (HighMidLowHigh)
TIMER/
CANCEL
FAN SPEED
TEMP
SLEEP
MODE
AUTO
SWING
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6
3
REMOTE CONTROLLER DISPLAY
Room Air-conditioner
FAN TURBO COOLING
ROOM TEMP
TEMP
DESIRED TEMP TIMER
SENSOR
MODE POWER
FAN
SPEED
AUTO
SWING
88
TEMP./TIMER DISPLAY
It displays the temperature and the timer.
MODE DISPLAY
It displays the operating mode.
REMOCON SIGNAL RECEIVER
TEMPERATURE SET BUTTON
It is the button to set the desired room temperature. The temperature can be set within a range from 16°C (60°F) to 32°C (90°F) by 1°C (1°F)
POWER ON/OFF BUTTON
To turn the unit ON, push this button. To turn the unit OFF, push this button again.
MODE SELECT BUTTON
Everytime you push this button, It is selected as follow. (COOLINGTURBOFANCOOLING)
FAN SPEED BUTTON
Everytime you push this button, It is selected as follow. (HighMidLowHigh)
AUTO SWING BUTTON
Everytime you push this button, the auto swing mode is toggled.
SELECT ONE ALTERNATIVE PAGE 6 or PAGE 7
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7
MODE FAN SPEED AUTO SWING
POWER
Room Air-conditioner
Fan Turbo
Cooling
Room temp Desired temp
Timer
TEMP
SENSOR
TEMP./TIMER DISPLAY
It displays the temperature and the timer.
MODE DISPLAY
It displays the operating mode.
REMOTE SIGNAL RECEIVER
TEMPERATURE SET
It is the button to set the desired room temperature. The temperature can be set within a range from 16°C (60°F) to 32°C (90°F) by 1°C (1°F)
POWER ON/OFF SWITCH
To turn the unit ON, push this button. To turn the unit OFF, push this button again.
MODE SELECT
Everytime you push this button, It is selected as follow. (CoolingTurboFanCooling)
FAN SPEED
Everytime you push this button, It is selected as follow. (HighMidLowHigh)
AUTO SWING
Everytime you push this button, the auto swing mode is toggled.
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8
Replacing Batteries
Remove the COVER from the back of the remote controller.
Slide the cover according to the arrow direction
Insert two battaries.
Be sure that the (+) and (–) directions are correct
Be sure that both batteries are new
Re-attach the cover.
Slide it back into position
Do not use rechargeable batteries such batteries differ from standard dry cells in shape,
dimensions and performance.
Remove the batteries from the remote controller if the air conditioner is not going to be used for an extended length of time.
1 2 3
+
+
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9
If you set time in OFF-Timer Mode, the unit will stop at the set time.
If you set time in ON-Timer Mode, the unit will run at the set time.
(1) Range of setting temperature: 16~32°C (2) Setting temperature: Operating temperature of compressor
If the Unit Display receive the signal of Remote Controller , y ou can hear the signal "beep –" or "beep, beep".
OFF-Timer
4
DESCRIPTION OF FUNCTIONS
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
ON-Timer
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
Control of Room Temperature
Buzzer
COMP (ON)
(COOLING)
Desired temperature
COMP (OFF)
-1˚C
Temperature
*
Room temperatrue < setting temperature Compressor OFF
Room temperature > setting temperafure Compressor ON
( (
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10
(1) When you are going to sleep , select sleep button in remocon and the unit controls the room to the desired
temperature. (The unit will not operate after 4 hour)
(2) F or changing the temperature.
• Mode I (L1)
The unit will not operate after 4 hour.
• Mode II (L2)
The unit will not operate perf ectly after 10 hour.
(3) To cancel sleep mode, press the SLEEP b utton again or press the MODE button once . :the SLEEP indicator will
disappear in the display.
In normal operation, there is a time delay of three minutes between turn off and turning back on including initial power up .
Sleep Mode
3min. Time Delay of Compressor
0 0.5 1.0 HOUR
SET TIME
Desired
Difference desired temperature between room temperature (°C)
0.5°C
0.5°C
0.5°C
Temperature
Fan Speed
(1) Motor speed (high speed, normal speed, low speed). (2) Remote controller setting fan speed. (H, M, L) (3) Relation of operating mode between fan speed.
FAN ONLY COOL TURBO
H HHH M MM - L LL-
2hr 2hr 2hr 2hr 2hr
Desired
+1˚C
Temperature
+1˚C
SET ON
SET OFF
1°C
1°C
1°C
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11
Auto Swing
(1) When you push this button, in remocon the left/right flap mov e to the position of keeping the room temper ature
comiortable.
(2) The air discharge direction procedure is below.
Auto swing Fixed
(1) Cooling Condition
1 Fan Speed: High speed 2 Set temperature:16˚C(Fixed) 3 Compressor and Fan
Turbo Mode(Powerful Cooling)
-1
OFF
ON
(Room temperature-18˚C)
01
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system.
(1)Error Code Display
ERROR CODE
88 LED DISPLAY ERROR CONTENTS
1 Room air thermistor short or open.
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3. WIRING DIA GRAM
(3103529000)
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13
4. REFRIGERANT CYCLE
Evaporator
Capillary tube
Blower fan
Condenser
Propeller fan
Accumulator
Compressor
M MOTOR
Capillary tube Charge Quantity
DWA-121R
ID1.6Ø x L800
740g
DWA-122R
(DWA-124R)
790g
DWB-121R
730g
DWB-122R
(DWB-124R)
690g
DWC-121R
(DWC-124R)
680g
DWB-123R
760g
DWA-150R
790g
DWA-151R
(DWA-152R)
780g
Model Name
Contents
ID1.6Ø x L600
ID1.6Ø x L800
ID1.6Ø x L900
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14
5. CONTROL BLOCK DIA GRAM
Relay 3, 4, 5
Auto Swing
Moter
Fan Motor Compressor
88 LED
Front PCB
Fan mode Lamp Turbo mode Lamp
Remocon Signal Receiver
Cooling mode Lamp Room Temp Lamp Desired Temp Lamp Timer Lamp
Operating Mode
Remote controller
Fan speed Timer selection Auto swing Temp setting ON/OFF Sleep
A/D Converter
Beeper
Drive Ic Tr
Room Temp Sensor
Relay 2 Relay 1
MICOM
Main PCB
DC 12V
DC 12V
DC 12V
DC 5V
DC 5V
Transformer
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15
6. CIRCUIT DIA GRAM
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16
NO PART NAME SPEC PART CODE QTY REMARK
1 IC MICOM TMP47P443N 13GSHK64-- 1 U1 2 IC DRIVE TD62004AP 13GT62004A 1 U3 3 IC DRIVE TD62783AP 13GT62783A 1 U2 4 IC REGULATOR KIA7812P 1KA7812AP- 1 U4 5 IC REGULATOR KIA7805P 1KA7805AP- 1 U5 6 IC RESET KIA7042P 1KA7042P-- 1 U6 7 FUSE CLIP AFC-520 3107000600 2 FUSE 8 FUSE 250V, 3.15A 5FULB3152L 1
9 RELAY CS11-12SH 5SC0101128 4 RL2 10 RELAY POWER G4A-1A 5SC010141A 1 RL1 11 RESONATIOR CST8.00MTW 4850L03610 1 OSC1 12 VARISTOR 15G561K D15G561K-- 1 VAR1 13 DIODE 1N4004 DZN4004A-- 4 D1-4 14 DIODE 1N4148 DZN4148A-- 1 D5 15 HEAT SINK 22(H)X23X17 3105797200 1 16 PCB FR-1 3104302100 1 17 BUZZER BM-20K 3105698100 1 BZ 18 TR KRC3198Y TZTC3198Y- 1 Q1 19 WAFER YW396-03AV 3108802500 1 CN4 20 WAFER YPW500-04 3108805500 1 CN5 21 WAFER YW396-03AV(BK) 3108802700 1 CN6 22 WAFER YW500-02V 3108803000 1 CN7 23 WAFER SMW250-02 3108804200 1 CN3 24 WAFER SMW250-08 3108804000 1 CN2 25 WAFER SMW250-10 3108802100 1 CN1 26 WAFER YF254S-02 3108804300 1 TEST 27 PIN GP881206-2 3108803500 1 POWER 28 RESISTOR 300, 1/4W, 5% RD-4K301J- 1 R4 29 RESISTOR 1K, 1/4W, 5% RD-4K102J- 1 R7 30 RESISTOR 5.6K, 1/4W, 5% RD-4K562J- 1 R1 31 RESISTOR 10K, 1/4W, 5% RD-4K103J- 5 R2,3,6,15,16 32 RESISTOR 12.7K, 1/4W, 5% RD-4K1272F 1 R5 33 RESISTOR 300, 1/2W, 5% RD-2K301J- 7 R8-14 34 RESISTOR ARRY 9A 103J RA8K8103J- 1 RA1 35 RESISTOR ARRY 8A 102J RA8K7102J- 1 RA2 36 C-ELEC 1000µF 35V SD CEXE1V108C 1 C2 37 C-ELEC 470µF 25V SD CEXE1E477C 1 C5 38 C-ELEC 100µF 16V SD CEXE1C107C 1 C7 39 C-ELEC 10µF 50V SD CEXE1C106C 1 C10 40 C-ELEC 4.7µF 50V SD CEXE1H475C 1 C11 41 C-CERA 103Z 50VDC CCXE1H103M 1 C13
42 C-CERA 104Z 25VDC CCXE1EH104M 7
C2-4,6, 9,12,13
43 JUMPER 10MM 3109400100 14
J1-6,9,12
J14-16,18
44 JUMPER 6MM 3109400200 4 J7-8,13,17
Part List
MAIN PCB ASS’Y(3104302300)
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NO PART NAME SPEC PART CODE QTY REMARK
1 LED DISPLAY 88 3103003700 1 DISP
2 C-CERA 103Z 50VDC CXCH1H103M 1 C1
3 RECEIVE MODULE PIC-26043TH2 1PC26043TH 1 REMO
4 LED DLSO-5031D DDLS05031D 3
5 LED DLG-5031D DDLG5031D- 3
6 SWITCH TACT JTP1212 3109300900 6
7 DIODE 1N4148 DZN4148A-- 6 D1-6
8 WAFER SMAW250-08 3108804800 1 CN1
9 WAFER SMAW250-10 3108802400 1 CN2 10 PCB FR-1 3104302200 1 11 JUMPER 10mm 3109400100 7 J1-7
Fr ont PCB ASS’Y(3104302400)
NO PART NAME SPEC PART CODE QTY REMARK
1 CASE-A ABS380 3101100510 1
2 CASE-B BAS380 3101100600 1
3 CUSHION KEY SILICON 6U 3101405900 1
4 SPRING A SUS304 3105100600 1
5 SPRING B SUS304 3105100700 1
6 COMMON SPRING SUS304 3105100800 1
7 SCREW A M1.9*6.5 3108495110 3
8 RESONATOR RJ-455BL 5ZAR455--- 1 X1
9
ELEC
10VB 47M CEAF10475M 1 C1
CONDENSOR 10 CHIP CONDENSOR CETMK212F221Z-T HCQD220MQ 2 C2,3 11 CHIP RESISTOR 1/10W 1.5 OHM HRFT159JCP 1 R1 12 CHIP RESISTOR 1/10W100K OHM HRFT104JCP 3 R2,3,4 13 TRANSISTOR STN2222 TSTN2222- 1 Q1 14 LED IR SI5312-H DS5312-H-- 1 IR1 15 IC REMOCON PT2221 14EZPT2221 1 U1 16 COVER BTRY ABS 3101405900 1 17 PCB REMOCON FR-1 3104302000 1
18
HOLDER
ABS 3103003400 1
REMOCON
Remocon ASS’Y(3108402900)
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7. TROUBLE SHOO TING
1) Error Code 1(Er)
1 Check the connector of room air thermistor . (or connecting wire) 2Check soldering of connecting on control P.C .B . (Error of soldering or short) 3Check the resistance of room air thermistor.
Press the temperature K eys (Up & Do wn), Error code is display ed.”
Self-Diagnostic Function
The power is applied to the unit
Check the voltage between “POWER
and
RL1
of Main P.C.B
4
1
Check the
Breaker or Fuse
Self Diagnostic
function is ON
Check according to
self Diagnostic function
Main P.C.B defect
Check the unit display
is all off?
Press the ON/OFF button of
Remote Control or Front P anel
Is the unit display all off?
Pull out the power plug
and then insert the power plug
after 5 second
Main P.C.B is normal
Recheck from the beginning
Rating voltage more than 90%
Rating voltage
under 90%
No No
No
Yes
Yes
Unit Not Run
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19
- Check the following at cooling mode
Check the voltage between “POWER
and
RL1
of Main P.C.B
3
1
Check the compressor wiring
Check the Relay(RL1)
Check the wiring of outdoor unit
Check the compressor
(Check the winding resistance)
Check the compressor capacitor
Check the connecting
wire between Main
P.C.B and the
compressor
Change Relay(RL1)
Change the
compressor.
Check the Main P.C.B
the circuit for relay
driving.
Rating voltage less than 90%
NG
Open or Short
Rating voltage less than 90%
Rating voltage more than 90%
Rating voltage more than 90%
OK
Only Compressor Do not Run
Page 21
PCB DRIVING DESCRIPTION
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21
Power Supply(1)
DESCRIPTION
DC Po wer Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay , Fan Motor Driving Relay, Buzzer Driving, Swing Motor Driving Relay and LED Display. A C v oltage of secondary Po wer Transf ormer is rectified by 4 Diode, and it is filtering by Main Condensor C2. Filtered DC voltage is about +17V is regulated +12V DC by Regulator IC7812. And it is regulated +5V DC by Regulator IC7805. V AR1 is surge filter and C4, C6 is Noise filter .
AC 220V
C1 335
VAR1
POWER
TRANS
+
C2
2200/35V
+
C7 100/16V
2
13
C6
0.1
+
C5 470/25V
C4
0.1
C3 104
7812
2
13
7805
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22
Oscillation(2)
1
2
8 MHz
MICOM
VDD-10%
V
SS+10%
Fig 2-1
DESCRIPTION
Oscillatory Frequency drive Micom, it is made up 8MHz resonator oscillatory Freqency. Ocillatory wave is as follo wing Fig 2-1.
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Room temperature Sensor Input
Temperature
(°C)
No. 15
-10 4.06 0 3.60
15 2.76 25 2.20 40 1.48
Voltage (V)
Table 3-1
Sensor(3)
MICOM
15
R4
300
C13
0.01
R3
12.7K
Vcc
ROOM:PT-K43C
2 1
DESCRIPTION
Number 15 of Micom is Terminal of A/D convertor Input. Room temperature is sensing by change of Thermister Resistance, Micom is put in 5V by ratio between R3 (12.7K) and Room sensor . Relation between temperature and voltage is follo wing Table 3-1. C13 is Noise filter.
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DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 5, which is gotten field of Carrier (38KHz) from Receive Module. Signal Wa ve repeat third as f ollo wing Fig 5-1. But in Secondary Wave Custom Code is Re v ersed F ace .
Remote Controller(4)
LEADER CODE
CUSTOM
CODE
0.56ms 0.56ms
1.12ms 2.25ms bit 0 bit 1
DATA
CODE
9ms 4.5ms 16bit 16bit
Fig 5-2
BIT STRUCTURE
Fig 5-1
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25
DESCRIPTION
MICOM Po wer is supplied 5V at Number 28 using VDD, Number 6 using Analog Reference of A/D Conv erter. C9, C10 is Ripple filter.
Micom Power Supply(5)
MICOM
28
14
6
C10 100µF/16V
C9 104
Vcc 5V
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26
Reset(6)
+
C11 1µF/50
R1
5.6K
5V5V
RESET IC
MICOM
3
7042
31
2
4.2V
H
L
t
t
POWER
ON
Vcc (+5V)
DELAY TIME
FOR POWER ON
RESET
DESCRIPTION
V oltage less than about 4.2V put in Micom Terminal of Number 6 and then Micom reset. Reset IC detect Po wer ON and V oltage greater than 4.2V, and then send Reset Signal.
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27
R3 10K
R2 10K
+5V
MICOM
13
27
˚F/ ˚C
TEST
Function Selecting(7)
Table 9-1
Selection S/W
SHORT OPEN
Function
˚F / ˚C ˚F ˚C
TEST OK NO
DESCRIPTION
Selecting Function is as following table 9-1.
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(1) IC3 (MICOM)
(2) U2 (TD62783AP)
XOUT
1 28 VDD
XIN
2 27 HOLD (KE0)
TEST
RESET
3 26 R92 (SCK)
Display Out
R70
4 25 R91 (SO)
Fan Speed(Hi) Display Out
R71 (PULSE)
5 24 R90 (SI)
Remocon Signal Display Out
R72/VAREF
6 23 R83 (T1)
Display Out
R40 (AIN0)
7 22 R82
(INT1/ZIN)
Display In, Key Out Comp
R41 (AIN1)
8 21 R81 (T2)
Display In, Key Out Buzzer
R42 (AIN2)
9 20 R80 (INT2)
Display In, Key Out Display Out
R43 (AIN3)
10 19 R63
Fan Speed(Mid) Display Out
R50 (AIN4)
11 18 R62
Key In Display Out
R51 (AIN5)
12 17 R61
Key In Fan Speed(Low)
R52 (AIN6)
13 16 R60
Option(˚F/ ˚C) Auto Swing
VSS
14 15 R53 (AIN7)
Room Sensor
8. KEY COMPONENTS OF ELECTRONIC CIRCUIT
TMP47C443N
123456789
18 17 16 15 14 13 12 11 10
INPUT
SCHEMATIC DIAGRAM
Vcc
OUTPUT
GND
n
10k
2.6k
20k
10k
TD62783 : n=1 TD62784 : n=4
5k
(Top View)
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(3) U2(TD62004AP) DARLINGTON ARRAYS
(4) U7 (7805CT): VOLTAGE REGULATOR (5VDC)
(5) U6 (7812ACT): VOLTAGE REGULATOR (12VDC)
IN1 1 16 OUT 1
IN2 2 15 OUT 2 IN3 3 14 OUT 3 IN4 4 13 OUT 4 IN5 5 12 OUT 5 IN6 6 11 OUT 6 IN7 7 10 OUT 7
GND 8 9 COMMON FREE
WHEELING DIODES
COM
10.5K
7.2K 3K
(Top View)
(Equivalent Circuit)
100K 500
100
100
0.3
10K
6K
500
1K
5K
28K
6K
30pF
2K
5K
200
240
1.4 K
2.7 K
3.3 K
0.19K
INPUT
OUTPUT
GND
SCHEMATIC DIAGRAM
1 2 3
Fin 2 is ground for Cose 221A. Case is ground for Case 1.
10K
INPUT
GND
10K
300 36K 64K
520
26K
60K
29K
20K
20K
40 pF
50K
50 200
300
200
100
16K
210
012
OUTPUT
Pin 1. INPUT
2. GROUND
3. OUTPUT
TSUFFIX PLAASTIC PACKAGE CASE 221A TO-220TYPE
Pin 1. INPUT
2. GROUND
3. OUTPUT
KID65004AP
(Equivalent Ciircuit)
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9. DISASSEMBLY INSTRUCTIONS
1 Before service of 1. Stop the unit, remove the power cord from the receptacles.
any part. 2. Move the unit to the safe location for the suitable work.
2 Assy Fan Motor
- Fan Motor
- Propeller Fan
- Blower Fan
3 Assy Control Box 1. Same as the procedure 1 to 5 in the Item 2.
-
Panel Control
- Main Pcb
- Front Pcb
- Capacitor
- Power Cord
4 O.L.P 1. Same as the procedure 1 to 2 in the Item 2.
2. Remove Terminal Cover from Compressor.
- Remove hex-nut (1 point).
Please refer to the chapter 10 (Exploded diagram and parts list).
Only DW*-124R, DWA-152R
1. Remove Front Grille
- Open the grille upward by pulling out the bottom of the grille, lift it.
- Remove screw which fasten Frame Grille with driver.
- Disassemble Frame Grille from chassis.
All models except DW*-124R, DWA-152R
1. Remove Front Grille
- Remove Filter Pre.
- Remove screw(2 point) in Front Grille with driver.
- Disassemble Front Grille from chassis.
2. Remove the unit from Cabinet.
- Remove screws (2 point) from the units sides.
- Pull the unit from cabinet
3. Remove Holder Scroll.
4. Remove Scroll upper
5. Remove Assy Control Box
- Remove screws (4 point).
- Remove wires in the each components.
6. Remove wires in the Panel Housing.
7. Remove screws (4 point) from Assy Fan Motors sides.
- Assy Fan Motor is assembly of Fan Motor, Propeller and Blower Fan, Orifice and Panel Housing.
8. Lift the Assy Fan Motor from the unit.
9. Remove Clip Fan (2 point) from the shaft of Fan Motor.
10. Remove Propeller Fan from the shaft of Fan Motor.
11. Remove Blower Fan from the shaft of Fan Motor.
12. Remove Fan Motor from Panel Housing.
- Remove screws (4 point).
NOTE: ✻ → A or B or C
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HO W TO REMO VE THE FRONT GRILLE FOR ALL MODELS EXCEPT DW-124R, DWA-152R
1. Pull the Air-filter out of the Front Grille.
2. Loosen screw which fasten Front Grille with driver.
3. Disassemble Front Grille from Chassis. – Front Grille and chassis are fixed with snap-fit.
1) Release right-lower snap-fit.
– Push the right lower side of chassis to the left, with pushing left side of
Front Grille to the right until the snap-fit is released.
2) Release left-lower snap-fit.
– Push the left-lower side of chassis to the right, with pushing right side of
Front Grille to the right until the snap-fit is released.
3) Pull lower side of the Front Grille until it is separated from the chassis.
4) Push base side of the Front Grille to upper side until it is separated from the
chassis.
5) After front grille is removed, remove two screws located in both side of
chassis.
6) Grip the handle of base pan and pull out the unit from chassis.
;
;
;
;
;
;
;
;
;
;
;
;
;
;
Push
Push
Push
Push
;;
;;
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;;
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;;;
;;;
;;;
;;;
;;;
;;;
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32
HO W TO REMO VE THE FRONT GRILLE FOR ONLY DW-124R, DWA-152R
1. Open the grille upward by pulling out the bottom of the grille, lift it.
2. Remove screw which fasten Frame Grille with driver.
3. Disassemble Frame Grille from Chassis.
– Frame Grille and chassis are fixed with snap-fit.
1) Release right-lower snap-fit. – Push the right lower side of chassisto the left, with
pushing left side of Frame Grille to the right until the snap-fit is released.
2) Release left-lower snap-fit.
– Push the left-lower side of chassis to the right, with pushing right side of Frame
Grille to the right until the snap-fit is released.
3) Pull lower side of the Frame Grille until it is separated from the chassis.
4) Push base side of the Frame Grille to upper side until it is separated from the
chassis.
5) After frame grille is removed, remove two screws located in both side of
chassis.
6) Grip the handle of base pan and pull out the unit from chassis.
NOTICE:
Do not remove any Styrof oam because that is a part of the unit.
Push
Push
Ro om
Ai r-c on
di t i o ner
Push
Push
Ro om A
ir­co ndi tio
ne r
R oo m
A i r
­c o nd
it io ne r
R o o m
A ir
­c o n d
itio n e r
R oom Air
­c o n dition
er
R o o m A
i r
­c o n d
i t i o n e r
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10. EXPLODED DIA GRAM AND PARTS LIST
DWA-121R,D WA-122R(124R),D WB-121R,DWB-122R(124R),D WB-123R,
DWC-121R(124R),DW A-150R,DW A-151R(152R) PARTS LIST
NO CODE COMPONENTS Q'TY SPECIFICATION REMARK
1
3102402410 GRILLE FRONT 1 HIPS ALL MODELS EXCEPT DW*-124R,DWA-152R 3112200410 FRAME GRILLE 1 HIPS DW*-124R,DWA-152R(ONLY)
1-1 3112401600 GRILLE 1 HIPS DW*-124R,DWA-152R(ONLY)
2 3104202400 PANEL CONTROL 1 HIPS
3
3101601300 DECORATE FRONT 1 PC FILM
ALTERNATIVE
3111600900 DECORATE FRONT 1 PC FILM
4
3101902100 FILTER PRE 1 HIPS ALL MODELS EXCEPT DW*-124R,DWA-152R
3111901400 FILTER PRE 1 HIPS DW*-124R,DWA-152R(ONLY) 5 3106501800 BLADE VERTICAL 1 HIPS 6 3106501700 BLADE HORIZENTAL 2 PP(H-540) 7 3108503600 SEAL GRILLE 1 F-US
8
3108100900 PAN BASE 1 SGCC T1.0 DW*-121R,122R,123R,124R(ONLY)
3108100910 PAN BASE 1 SGCC T1.0 DWA-150R,151R,152R(ONLY) 9 3107400800 ASS'Y EVAPORATOR 1 2R2C, ø9.52
10 3104421100 PIPE EVA IN 1 C1220T-O OD9.52 11 3100063600 PIPE EVA OUT AS 1 C1220T-O OD9.52 12 3104421700 PIPE EVA OUT 1 1 C1220T-O OD9.52
3104423100 PIPE SUCTION 1 C1220T-O OD12.7 DW*-121R,124R(ONLY)
13 3100023120 PIPE SUCTION 1 C1220T-O OD12.7 DWA,B-122R,123R,124R(ONLY)
3104423110 PIPE SUCTION 1 C1220T-O OD12.7 DWA-150R,151R,152R(ONLY)
3100061600 PIPE CAPILLARY AS 1 C1220T-O ID1.6L800 DWA,C-121R,124R(ONLY)
14 3100061620 PIPE CAPILLARY AS 1 C1220T-O ID1.6L600 DWA-150R,151R,152R(ONLY)
3100061610 PIPE CAPILLARY AS 1 C1220T-O ID1.6L900 DWB-121R,DWA,B-122R,123R,124R(ONLY)
3100064700 COMP AS 1 LG-QK164CN12 DWC-121R,124R(ONLY)
3100069400 COMP AS 1 LG-QK164KN12 DWA-121R(ONLY)
3107103300 COMP AS 1 DW-RBA115A001 DWA-122R,124R(ONLY)
15
3100069600 COMP AS 1 LG-QJ196KC23 DWA-150R(ONLY)
3107103400 COMP AS 1 DW-RCA135A001 DWA-151R,152R(ONLY)
3100071100 COMP AS 1 LG-QK196PN13A DWB-121R(ONLY)
3107103200 COMP AS 1 DW-RBB110A011 DWB-122R,124R(ONLY)
3107103210 COMP AS 1 DW-RBF110A011 DWB-123R(ONLY)
16
3104425800 PIPE DISCHARGE 1 C1220T-O OD7.94 DW*-121R,DWC-124R(ONLY)
NOTE: ✻ → A or B or C
Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co.kr)
Page 35
34
NO CODE COMPONENTS Q'TY SPECIFICATION REMARK
3104425820 PIPE DISCHARGE 1 C1220T-O OD7.94 DWA,B-122R,123R,124R(ONLY)
16 3104425810 PIPE DISCHARGE 1 C1220T-O OD7.94 DWA-150R(ONLY)
3104425830 PIPE DISCHARGE 1 C1220T-O OD7.94 DWA-151R,152R(ONLY)
17
3100063500 PIPE COND OUT AS 1 C1220T-O OD7 DW*-121R,122R,123R,124R(ONLY)
3100063510 PIPE COND OUT AS 1 C1220T-O OD7 DWA-150R,151R,152R(ONLY)
3100063400 PIPE COND IN AS 1 C1220T-O OD7 DW*-121R,122R,123R,124R(ONLY)
18 3100063410 PIPE COND IN AS 1 C1220T-O OD7 DWA-150R(ONLY)
3100063420 PIPE COND IN AS 1 C1220T-O OD7 DWA-151R,152R(ONLY)
19 3106800300 ASS'Y CONDENSOR 1 3R2C, ø7
19-1 3108504300 SEAL COND TOP 1 F-US
20 3101202800 CLIP FAN 2 SK-5 21 3101802600 PAN BLOWER 1 ABS 22 3101404100 COVER MOTOR 1 EPS 23 3104202000 PANEL HOUSING 1 SGCC T1.0 24 3102000500 FIXTURE RUBBER 1 NBR
24-1 3100000010 BUSHING GUIDE 1 NBR
3108004920 MOTOR FAN 1 DAEWOO MOTOR (AM 12DWD10) DWC-121R,124R(ONLY)
3108005020 MOTOR FAN 1 DAEWOO MOTOR (AM 12DWD12) DWA-121R,DWA-122R,124R(ONLY)
3108006000 MOTOR FAN 1 OBM2502U1 DWA-121R,DWA-122R,124R(ONLY)
25 3108005110 MOTOR FAN 1 DAEWOO MOTOR (A9525CA070) DWB-121R,DWB-122R,123R,124R(ONLY)
3108006100 MOTOR FAN 1 OBM2501P2 DWB-121R,DWB-122R,123R,124R(ONLY)
3108005220 MOTOR FAN 1 DAEWOO MOTOR (AM 12DWD11) DWA-150R,151R,152R(ONLY)
3108006200 MOTOR FAN 1 OBM2503U1 DWA-150R,151R,152R(ONLY)
26 7007501211 SCREW HEX 4 5x12 MFZN 27 3101802700 FAN PROPELLER 1 ABS+GF20% 28 3102201100 WINDOW KIT FRAME(L) 1 HIPS 29 3102201000 WINDOW KIT FRAME(R) 1 HIPS 30 3100604200 PLATE WINDOW TOP 1 SGCC T1.2 31 3100801400 CABINET ASSY 1 SGCC T0.8 32 3100604300 BRACKET WINDOW LOWER 2 SGCC T0.8 33 3100604500 BRACKET SILL 2 SGCC T1.6 34 3106600600 SCROLL LOWER 1 EPS 35 3103700100 LEVER VENT 1 PP 36 3103700100 WASHER VENT 1 PP 37 3104600100 RING VENT 1 NBR 38 3106700400 CAM 1 POM 39 7141300611 SCREW TAPPING 4 PAN 3x6
NOTE: ✻ → A or B or C
Page 36
35
NO CODE COMPONENTS Q'TY SPECIFICATION REMARK
40 3104302300 PCB MAIN AS 1
41 3104302400 PCB FRONT AS 1
5EPU04000 TRANSFORMER 1 DWA-220B(115V/60Hz) DWC-121R,124R(ONLY)
42 5EPU04100 TRANSFORMER 1 DWA-230A(220V/60Hz) DWA-121R,122R,124R,150R,151R,152R(ONLY)
5EPN04300 TRANSFORMER 1 DWA-230V(230V/50Hz) DWB-121R,DWB-122R,123R,124R(ONLY)
3101300300 POWER CORD 1 KKP-30B,13A 125V DWC-121R,124R(ONLY)
43 3103001600 POWER CORD 1 WS-001I 250V 13A DWA-121R,122R,124R,150R,151R,152R(ONLY)
3101300600 POWER CORD 1 KKP-4819R 250V 10A DWB-121R,DWB-122R,123R,124R(ONLY)
3109503100 CAPACITOR 1 12/40µF,370VAC DWC-121R,124R(ONLY)
3109503110 CAPACITOR 1 12/40µF,370VAC DWC-121R,124R(ONLY)
3109503200 CAPACITOR 1 5/25µF,370VAC DWA-121R,DWA-122R,124R(ONLY)
3109503210 CAPACITOR 1 5/25µF,370VAC DWA-121R,DWA-122R,124R(ONLY)
3109505100 CAPACITOR 1 5/35µF,400VAC DWB-121R,123R(ONLY)
44 3109505110 CAPACITOR 1 5/35µF,400VAC DWB-121R,123R(ONLY)
3109507700 CAPACITOR 1 5/35µF,400VAC DWB-121R,123R(ONLY)
3109507710 CAPACITOR 1 5/35µF,400VAC DWB-121R,123R(ONLY)
3109507000 CAPACITOR 1 5/30µF,400VAC DWB-122R,124R(ONLY)
3109507010 CAPACITOR 1 5/30µF,400VAC DWB-122R,124R(ONLY)
3109503410 CAPACITOR 1 4/25µF,370VAC DWA-150R,151R,152R(ONLY)
45 3101201600 CLAMP CAPACITOR 1 SGCC T0.8
3108004800 MOTOR SWING 1 120VAC 60HZ DWC-121R,124R(ONLY)
46 3108009700 MOTOR SWING 1 200/220V 50/60HZ DWA-121R,122R,124R,150R,151R,152R
DWB-121R,122R,123R,124R(ONLY) 47 3100508510 BOX CONTROL 1 SGCC T0.8 48 3106600500 SCROLL UPPER 1 EPS 49 3103002800 HOLDER SCROLL 2 SGCC 50 3104409300 PIPE RUBBER BUTYL 1
3102707500 HANESS COMP AS 1 UL1015-14,BLK,RED,WHT DWC-121R,124R(ONLY)
51 3102708801 HANESS COMP AS 1 UL1015-16,BLK,RED,WHT DWA-121R,122R,124R,150R,151R,152R
DWB-121R,122R,123R,124R(ONLY) 52 3103200500 CAP DRAIN 1 ABS 53 3102708500 HARNESS DISPLAY 1 1 UL1007-22(8COLOR) 54 3102708600 HARNESS DISPLAY 2 1 UL1007-22(10COLOR) 55 3101404200 COVER ORIFICE 1 PP(H-540)
NOTE: ✻ → A or B or C
Page 37
DWA-121R, D WA-122R, D WB-121R, D WB-122R, D WB-123R, D WC-121R, D WA-150R,
Page 38
Page 39
DW✻-124R, DWA-152R EXPLODED DIA GRAM (
NOTE: ✻→A or B or C)
Page 40
Page 41
S/M NO.: DWC121R040
DAEW OO ELECTRONICS CO ., LTD.
686, AHYEON-DONG MAPO-GU SEOUL, KOREA C.P.O. BOX 8003 SEOUL, KOREA TELEX: DWELEC K28177-8 CABLE: DAEWOOELEC FAX: 02) 590-6291 TEL: 02) 360-7114/590-6151~5
http://www.dwe. daewoo.co.kr
PRINTED DATE: APR. 2002
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