DAEWOO DTQ-20P1FC Service Manual

CONTROL VIEW
REMOCON SENSOR
ENTER
MENU
F-CONNECTOR
POWER ON/OFF
CH UP/DN
VOL UP/DN
300 OHM-75 OHM COUPLING TRANSFORMER
75
FROM 75 OHM VHF ANTENNA WITH CABLE OR CABLE TV SYSTEM
3
IMPORTANT SERVICE NOTES
1. X-RAY RADIATION PRECAUTION
1) Excessive high voltage can produce potentially hazardous X-RAY RADIATION. To avoid such hazards, the high voltage must not be above the specified limit. The nominal value of the high voltage of this receiver is 24.4kv(28.6kv) at zero beam current (minimum brightness) under a 120V AC power source.
*
The high voltage must not, under any circumstances, exceed 25kv (29kv). Each time a receiver requires servicing, the high voltage should be checked following the HIGH VOLTAGE CHECK procedure on page 7 of this manual. It is recommended as a parts of the service record. It is important to use an accurate and reliable high voltage meter.
2) This receiver is equipped with X-RADIATION
PROTECTION circuit which prevents the receiver from producing an excessively high voltage even if the B+voltage increases abnormally. Each time the receiver is serviced, X-RADIATION PROTECTION circuit must be checked to determine that the circuit is properly functioning, following the X-RADIATION PROTECTION CIRCUIT CHECK procedure on page 7 of this manual.
3) The only source of X-RAY RADIATION in this TV
receiver is the picture tube. For continued X-RAY RADIATION protection, the replacement tube must be exactly the same type tube as specified in the parts list.
4) Some parts in this receiver have special safety-related
characteristics for X-RAY RADIATION protection. For continued safety, parts replacement should be undertaken only after referring to the PRODUCT SAFETY NOTICE below.
2. SAFETY PRECAUTION
WARNING
: Service should not be attempted by anyone unfamiliar with the necessary precautions on this receiver. The following are the necessary precautions to be observed before servicing.
1) Since the chassis of this receiver has hazardous
potential to ground whenever the receiver is plugged in (floating chassis), an isolation transformer must be used during servicing to avoid shock hazard.
2) Always discharge the picture tube anode to the CRT
conductive coating before handling the picture tube. The picture tube is highly evacuated and if broken, glass fragments will be violently expelled. Use shatterproof goggles and keep picture tube away from the body while handling.
3) When placing a chassis in the cabinet, always be
certain that all the protective devices are put back in place, such as; non-metallic control knobs, insulating covers, shields, isolation resistor-capacitor network, etc.
4) Before returning the set to the customer, always
perform an AC leakage current check to the exposed metallic parts of the cabinet, such as antennas, terminals, screwheads, metal overlays, control shafts etc. to be sure the set is safe to operate without danger of electrical shock.
* Minimum brightness
Plug the AC line cord directly into a 120V AC outlet (do not use a line isola-tion transformer during this check). Use an AC voltmeter having 5000 ohms per volt or
more sensitivity in the following manner. Connect at 1500 ohm 10 watt resistor, paralleled by a
0.15µF. AC type capacitor, between a known good earth ground (water pipe, conduit etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and 0.15µF capacitor. Voltage measured must not exceed 0.3 volts RMS. This corresponds to 0.2 milliamp. AC. Any value exceeding this limit constitutes a potential shock hazard and must be corrected immediately.
AC VOLT METER
0.15µF
Place this probe on each exposed metalic part.
Good earth ground such as a water pipe, conduit, etc.
1500 ohm 10watt
3. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These characteristics are often passed unnoticed by a visual inspection and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this manual and its supplements; electrical components having such features are identified by shading on the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts which do not have the same safety characteristics as specified in the parts list may create X­ray radiation or other hazards.
4. SERVICE NOTES
1) When replacing parts or circuit boards, clamp or bend the lead wires to terminals before soldering.
2) When replacing a high wattage resistor (metal oxide film resistor) in the circuit board, keep the resistor min 1/2 inch away from circuit board.
3) Keep wires away from high voltage or high temperature components.
4
BLOCK DIAGRAM
- 5 -
GENERAL ADJUSTMENTS
1. GENERAL
In the majority of cases, all color televisions will need only slight touch-up adjustment upon installation. Check the basic characteristics such as height, focus and sub­bright. Observe the picture for good black and white details without objectionable color shading. If color shading is evident, demagentize the receiver. If color shading still persists, perform purity and convergence adjustments. This should be all that is necessary to achieve Optimum receiver performance.
2. VERTICAL HEIGHT ADJUSTMENT
1) Tune in an active channel.
2) Adjust brightness and contrast controls for a good picture.
3) Adjust vertical height control (R315) for approximately one half inch over scan at top and bottom of picture screen.
4) Vertical centering adjustment VR316 Horizontal centering adjustment VR556.
3. FOCUS ADJUSTMENT
1) Tune in an active channel.
2) Adjust brightness, sharpness and contrast controls for a good picture.
3) Adjust focus control (part of T402) for sharp scanning lines and/or sharp picture.
4. RF AGC ADJUSTMENT
1) Tune in an active channel.
2) Using the attenuator, apply the signal of 60dBm to the antenna input terminal.
3) Turn RF AGC control (VR555) full clockwise until snow or/and noise appears in the picture, then slowly turn control counterclockwise until snow or/and noise disappears.
5. HIGH VOLTAGE CHECK
High voltage is not adjustable but must be checked to verify that the receiver is operating within safe and efficient design limitations as specified:
1) Operate Receiver for at least 15 minutes at 120V AC line.
2) Set brightness sharpness, contrast and color control to minumum position (Zero beam).
3) Connect accurate high voltage meter to CRT anode. The reading should be 24.4kv(28.6kv)
DTQ-14 ----- : 22.6kv ~ 24.6kv
(
DTQ-20 ----- : 26.1kv ~ 28.8kv
If a correct reading cannot be obtained, check circuitry for malfunctioning components.
6. X-RADIATION PROTECTION CIRCUIT
When service has been performed on the horizontal deflection system, high voltage system or B+ system, the X-RADIATION protection circuit must be tested for proper operation as follows:
)
TEST
1) Operate receiver for at least 15 minutes at 120V AC line.
2) Adjust all customer controls for normal picture and sound.
3) Check the voltage of D401 cathode. It's voltage should be about 22V DC.
4) Connect the cathode of diode D302 and D401 through a 2.7K ohm, 1/4W Resistor(R313).
5) To start operation, remove the resistor and touch the cathode of D401 to chassis ground with a short clip lead (Remove short clip lead as soon as the set operates again with normal picture).
6) If the operation of horizontal osc. does not stop in step The circuit must be repaired, before the set is returned to the customer.
7. CRT GRAY SCALE ADJUSTMENT
1) Tune in an active channel.
2) Set the COLOR control to minimum.
3) Turn the SCREEN control (on T402 fully counter­clockwise.)
4) Rotate the RED, GREEN and BLUE BIAS controls (R971, R972, R973) counterclock wise from the maximum, set them to the position where notches in the knobs become parallel to the surface of P.C. Board.
5) Set the GREEN and BLUE DRIVE controls (R975, R974) to the mid position.
6) Turn the service switch SW20 (Service Position) on the CRT board.
7) Rotate the SCREEN control (on T402) gradually clockwise until the second horizontal line following the first line appears slightly on the screen. Then turn fully counterclockwise the two BIAS controls corresponding to the colors of the first and the second horizontal lines to eliminated the lines.
8) Set the SCREEN control to the position where the third horizontal line lights slightly on the screen.
9) Adjust the two BIAS control set to the minimum in item
7) above to obtain the slightly lighted horizontal line in the same levels of three (red, green, blue) colors. (The line should be white if the BIAS controls are adjusted properly.)
10) Turn the service switch SW20 again (Normal position on the CRT board.)
11) Press PICTURE-SEL, P-UP and set the brightness and contrast controls to the maximum.
12) Adjust the BLUE and GREEN DRIVE control to obtain proper white-blanced picture in high light areas.
13) Using P-SEL, P-DN key, set the brightness and contrast controls to obtain dark gray raster. Then check the white balance in low brightness. If the white balance is not proper, retouch the BIAS controls and DRIVE controls to obtain a good white balance in both low and high light areas.
7
8. SUB-BRIGHTNESS ADJUSTMENT
1) Tune in a color program.
2) Set the CONTRAST control to maximum and the BRI­GHTNESS control to maximum and the SHARPNESS control to the center position.
3) Set the COLOR and TINT controls to center.
4) Set the SUB-BRIGHT control R554 to center and leave the receiver on five minutes in this state.
5) Watching the picture carefully, adjust the SUB-BRIGHT control in the position where the picture does not show evidence of blooming in high brightness area and not appear too dark in low bright area.
6) Check for BRIGHTNESS controls at both extremes.
7) If the picture does not appear dark with the CONTRAST and BRIGHTNESS control turned to minimum, or not appear bright with the controls turned to maximum, adjust the SUB-BRIGHT control again for an acceptable picture.
9 . CONVERGENCE MAGNET ASSEMBLY
POSITIONING
If Convergence magnet assembly and rubber wedges need mechanical positioning follow figure 2.
9-1. COLOR PURITY ADJUSTMENT
NOTE
1) Demagnetize the picture tube with a degaussing coil.
2) Adjust the CONTRAST and BRIGHTNESS controls to
3) Adjust RED and BLUE Bias controls (R971 and R973)
4) Loosen the clamp screw holding the yoke, and slide
5) Remove the Rubber Wedges.
6) Rotate and spread the tabs of the purity magnet (See
7) Move the yoke slowly forward until a uniform green
8) Check the purity of the red and blue raster by adjusting
9) Obtain a white raster, referring to
10) Proceed with covergence adjustment.
: Before attempting any purity adjustments, the
receiver should be operated for at least 15 minutes.
maximum
to provide only a green raster. Adjust the GREEN BIAS control (R972) if necessary.
the yoke backward to provide vertical green belt(zone)in the picture screen.
figure 2) around the neck of the picture tube until the green belt is in the center of the screen. At the same time, center the raster vertically.
screen is obtained. Tighten the clamp screw of the yoke temporarily.
the BIAS controls.
CRT GRAY SCALE
ADJUSTMENT
.
RUBBER WEDGES
PICTURE TUBE
DEFLECTION YOKE
GLASS CLOTH TAPE
CONVERGENCE MAGNET ASS'Y
TEMPORARY MOUNTING
{
30 30
30
Fig. 2 Rubber Wedges Location
RUBBER WEDGES
ADHESIVE
DEF. YOKE
8
9-2. CONVERGENCE ADJUSTMENTS
BLUE
BLUE
4-Pole Magnets Movement 6-Pole Magnets Movement Incline the Yoke up(or down) Incline the Yoke right(or left)
Center Convergence by Convergence Magnets Circumference Convergence by DEF. Yoke
RED
RED
RED/BLUE
RED/BLUE
GRN
GRN
B G R
BGR
R G B
B G R
R G B
R G B
B G R
BGR
NOTE
: Before attempting any purity adjustments, the
receiver should be operated for at least 15 minutes.
A. CENTER CONVERGENCE ADJUSTMENT
1) Receive crosshatch pattern with a crosshatch signal
generator.
2) Adjust the BRIGHTNESS and CONTRAST Controls for
a good picture.
3) Adjust two tabs of the 4-Pole Magnets to change the
angle between them (See Fig. 3) and superimpose red and blue vertical lines in the center area of the picture screen. (See Fig. 4)
4) Turn both tabs at the same time keeping their angles
constant to superimpose red and blue horizontal lines at the center of the screen. (See Fig. 4)
5) Adjust two tabs of 6-Pole Magnets to superimpose
red/blue line with green on top of each other. Adjusting the angle affects the vertical lines and rotating both magnets affects the horizontal lines.
6) Repeat adjustments 3), 4), 5) keeping in mind red,
green and blue movement, because 4-Pole Magnets and 6-Pole Magnets interact and make dot movement complex.
B. CIRCUMFERENCE CONVERGENCE ADJUSTMENT
: This adjustment requires Rubber Wedge Kit.
NOTE
1) Loosen the clamping screw on deflection yoke to allow the yoke to tilt.
2) Place a wedge as shown in figure 2 temporarily. (Do not remove cover paper on adhesive part of the wedge.)
3) Tilt front of the deflection yoke up or down to obtain better convergence in circumference. (See Fig. 4) Push the mounting wedge into the space between picture and the yoke to hold the yoke temporarily.
4) Place other wedge into bottom space and remove the cover paper to stick.
5) Tilt front of the yoke right or left to obtain better convergence in cicumference. (See Fig. 4)
6) Hold the yoke position and put another wedge in either upper space. Remove cover paper and stick the wedge on picture tube to hold the yoke.
7) Detach the temporarily mounted wedge and put it in another upper space. Stick it on picture tube to fix the yoke.
8) After placing three wedges, re-check overall convergence. Tighten the screw firmly to hold the yoke tightly in place.
9) Stick 3 adhesive tapes on wedges as shown in figur3,2.
4-POLE MAGNETS
PURITY MAGNETS
6-POLE MAGNETS
CONVERGENCE MAGNET ASSEMBLY
ADJUST THE ANGLE (VERTICAL
LINES)
Fig. 3
CONSTANT
ROTATE TWO TABS AT THE SAME TIME (HORIZONTAL LINES)
ADJUSTMENT OF MAGNET
Fig. 4 Dot Movement Pattern
9
10. PICTURE IF/AFT ADJUSTMENTS
NOTE
: THIS RECEIVER IS TRANSISTORIZED AND SPECIAL CARE MUST BE TAKEN WHEN SERVICING. READ
THE FOLLOWING (NOTES BEFORE ATTEMPTING ALIGNMENT)
Alignment requires an exacting procedure and should be undertaken only when necessary. Isolation transformer must be used to prevent shock hazard. The test equipment specified or its equivalent is required to perform the alignment properly. Use of equipment which does not meet these requirements may result in improper alignment. Accurate equipment is essential to obtain proper alignment of this receiver. Use of excessive signal from a sweep generator can cause overloading of receiver circuit Overloading should be avoided to obtain a true response curve. Insertion of markers from the marker generator should not cause distortion of the response curve. The AC Power line voltage should be kept 120 volts while alignment is being performed. Do not attempt to disconnect any components while the receiver is in operation. Make sure the power cord is disconnected before replacing any parts in the receiver.
TEST EQUIPMENT Digital voltmeter National Model VP-2600A or equivalent Oscilloscope Direct/Low-capacity probe
Tektronix Model 2215A or equivalent. Tektronix Model P6120 or equivalent
(Accessory of oscilloscope) Color-Bar/Dot/Crosshatch generator PIF sweep marker generator Power supply Isolation transformer
Tektronix Model 146 or equivalent.
Nihon Tsushinki Model 4723 or equivalent
Academy Model 150A or equivalent
Voltage adjustable type having capacity of
at least 150 watts
BLOCK DIAGRAM
B+
BIAS POWER SUPPLY A (16.5V)
AGC
BIAS POWER SUPPLY B (4-5V)
1) Disconnect the
MAIN BOARD
TP3
TP5
PIF SWEEP/MARKER GEN.
VH
Fig. 5 Picture IF Sweep Alignment
TP6
TP1 TP4
DET IN
OUT
TUNER IF output from TP1 and connect equipment as shown above.
OSCILLOSCOPE
Y
X
45.75MHz
Fig. 6 PIF Response
P
45.75MHz
Fig. 7 AFT Response Curve
2) Set the sweep/marker generator for 30 Vrms.
3) Observe 1 Vp-p on scope by adjusting power supply B (4~5V).
4) Adjust PIF coil L505 for according beat signal with 45.75 MHz marker on scope (See Fig. 6).
5) Connect the
DET IN to TP6.
6) Adjust AFT coil L504 for center display at 45.75 MHz on scope (See Fig. 7).
7) After completing the above steps, disconnect equipment and adjust the AGC delay circuit as explained in the General
Adjustments section of this manual.
10
TROUBLE SHOOTING CHARTS
NO POWER
A
RLY1 RELAY
DOES RLY1 (RELAY) OPERATE?
CHECK IN/OUT VOLTAGES OF I801(130VOLT REG) IN: 150V OUT: 130V
DC
DC
CHECK I801 STR30130
130V
R413 18K 2WATT
R414 20K 2WATT
DC
IF #26 NORMAL & NO OUTPUT AT #23 THEN CHANGE I501
16.5V
CHECK
16.5V LINE
YES
NO
CHECK #30 (7.5V
DC
)
30
I501
26 23
Q402 H. OUTPUT
D405
24
GO TO
GO TO
T402 F.B.T
5
4
4
A
B
DOES SHUT DOWN CIRCUIT OPERATE?
H.V SHUT DOWN OCCURS AT 22VDC
CHECK Q402 COLLECTOR
B
5V
SHOULD BE
4.3V-5.2V
Q708 REGULATOR
CHECK F801 125V 4A
CHECK LEAD SOLDERING
Q701 RESET
R759
D710
L801 LINE FILTER
CHECK ALL THE POINTS THEN CHANGE
NORMAL: 5V RESET: 0V
1
I701
2
9
23
OPEN LOAD THEN CHECK #23 ON STATE 4 ~5V
Q704 POWER CONTROL
RLY1 RELAY
PWR CONTROL KEY
CHECK Q704 & RELAY
I701
KEY OPERATE? CHECK DIODE D701 & SWITCH KEY BOARD
11
21
42
39
3
7
7
4
10
9
9
10
8
8
16 15
14
14112
10
44
31
11 14
C
D
H
H
GO TO
OK
CHECK THE WAVE FORM OF I501 #44
NG
NO PICTURE
GO TO
I501 LA 7674
COMPOSITE VIDEO INPUT
C
D
C217
Y-OUT
DRIVE
H. BLANKING
CHECK 190V LINE
D404
Q506 VIDEO
CONTRAST
BRIGHT
CHECK C410
R554 SUB-BRIGHT
CHECK 9V LINES #11,14
C410
0.1 (M)
AGC
PIN 4
Q501 ABL
CHECK CONTROL (MAX) VOLTAGES #39:7.5V #31:6.2V
12V
5V
V
T
(33V)
U001 TUNER
IF
ENA
DATA
CLK
CHECK CRYSTAL X701
CHECK THE VOLTAGE AT Q101
CHECK IF AGC VTG. 5V
DC
SF01 SAW FILTER
Q101 PRE-AMP
I501 LA7674
ADJUST RF-AGC R555
DETECTOR OUTPUT
CHECK 9V LINE #11, 14
TO Q504
CHECK HEATER VTG 6.3Vrms
R402
T402 FBT
H
I701
4241
12
4
6
30
11
1
14
44
48
4
48
E
F
GO TO
YES CHECK FOR SIGNAL AT I501 #6
NO
NO SOUND
GO TO
E
F
I501 LA7674
VOL-UP DOWN CONTROL KEY
SOUND VOLUME MAX: ~7V
DC
MIN: ~1V
DC
CHECK CONNECTOR P601
I701
CHECK 9V
DC
LINE#11,14
LOW PASS FILTER
Q602,Q603 AUDIO OUT
T601 TSP1036
SP01 SPEAKER
Q601 AUDIO AMP
DISCONNECT LOAD CHECK FOR SND, PWM SIGNAL, IF MISSING REPLACE I701
SOUND TAKEOFF
NO OUTPUT: CHANGE I501
DE EMPHASIS
CHECK FM DET. CIRCUIT
CHECK R601 & 123V LINE
X601
I501 LA7674
SOUND IF INPUT
Z601
IF #4 IS OK & NO OUTPUT THEN CHANGE I501
13
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