Daewoo DTQ-14N3FC, DTQ-20J2FSP, DTQ-20N2FSP, DTQ-20N3FS, DTQ-20N3FSP User Manual

...
Service Manual
Color Television
CN-115I
CHASSIS
NTSC-M SYSTEM
:
MODEL
:
DAEWOO ELECTRONICS CO., LTD.
FEATURES
FS (Frequency Synthesizer) Tuning System CATV Ready Monitor Look Design High Focus Minineck CRT
ELECTRICAL SPECIFICATIONS
POWER INPUT
FC SERIES AC 120V 60Hz FS SERIES AC 85V - AC 150V 60Hz FSP SERIES AC 220V 50Hz/60Hz
POWER RATING
14” MODELS 60W 20” MODELS 70W
INTERMEDIATE FREQUENCIES
PICTURE IF CARRIER FREQUENCY 45.75MHz SOUND IF CARRIER FREQUENCY 41.25MHz
COLOR SUB CARRIER FREQUENCY 42.17MHz AUDIO OUTPUT RATING 1.3W SPEAKER 2W 8 ohm ANTENNA INPUT IMPEDANCE VHF/UHF 75 ohm UNBALANCED TUNING RANGES
VHF 2 THRU 13
UHF 14 THRU 69
CATV 1 THRU 125
CONTENTS
Safety Precautions 3 Control View 6 Important Service Notes 8 Block Diagram 9 General Adjustments 10 Trouble Shooting Charts 14 Description of Semiconductors 20 Printed Circuit Board Diagram 22 Exploded Views 23 Schematic Diagram with Waveforms 29 Parts List 30 Option List 40
2
PRODUCT SAFETY SERVICING GUIDELINES FOR AUDIO VIDEO PRODUCTS
DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY. NEVER
CAUTION
PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFACTURER S APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLY VOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR ANT RESULTING PROPERTY DAMAGE OR USER INJURY.
SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARE THOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETY CHECKS AND SERVICING GUIDELINES. TO DO OTHERWISE, INCREASES THE RISK OF POTENTIAL HAZARDS AND INJURY TO THE USER. WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTECTION FROM A.C. LINE SHOCK.
AFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRECTED, A CHECK SHOULD BE MADE OF THE FOLLOWING:
1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAY AS TO AVOID
POSSIBILITY OF ADJACENT COMPONENT SHORTS. THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHICH ARE TRANSPORTED TO AND FROM THE REPAIR SHOP.
2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICES SUCH AS
INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN RELIEFS, POWER SUPPLY CORDS, AND OTHER HARDWARE HAVE BEEN REINSTALLED PER ORIGINAL DESIGN. BE SURE, THAT THE SAFETY PURPOSE OF THE POLARIZED LINE PLUG HAS NOT BEEN DEFEATED.
3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLD SOLDER JOINTS,
SOLDER SPLASHES OF SHARP SOLDER POINTS. BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES.
4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATION TO PARTS AND
COMPONENTS, FOR FRAYED LEADS, DAMAGED INSULATION (INCLUDING A.C. CORD), AND REPLACE IF NECESSARY. FOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS.
5. NO LEAD OR COMPONENT SHOULD TOUCH A RECEIVING TUBE OR A RESISTOR
RATED AT 1 WATT OR MORE. LEAD TENSION AROUND PROTRUDING METAL SURFACES MUST BE AVOIDED.
6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOF RESISTOR,
CAPACITORS, ETC. MUST BE REPLACED WITH EXACT FACTORY TYPES. DO NOT USE REPLACEMENT COMPONENTS OTHER THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIRCUIT MODIFICATIONS.
7. AFTER RE-ASSEMBLY OF THE STE ALWAYS PERFORM AN A.C. LEAKAGE TEST ON
ALL EXPOSED METALLIC PARTS OF THE CABINET. (THE CHANNEL SELECTOR KNOB, ANTENNA TERMINALS, HANDLE AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATE WITHOUT DANGER OF ELECTRICAL SHOCK.
ISOLATION TRANSFORMER DURING THIS TEST
HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, IN THE FOLLOWING MANNER : CONNECT A 1500 OHM 10 WATT RESISTOR, PARALLELED BY A .15 MFD. 150V A.C. TYPE CAPACITOR BETWEEN A KNOWN GOOD EARTH GROUND (WATER POPE, CONDUIT, ETC.) AND THE EXPOSED METALLIC PARTS, ONE AT A TIME. MEASURE THE A.C. VOLTAGE ACROSS THE COMBINATION OF 1500 OHM RESISTOR AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUG AND REPEAT A.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED METALLIC PART. VOLTAGE MEASURED MUST NOT EXCEED .75 VOLTS R.M.S THIS CORRESPONDS TO 0.5 MILLIAMP A.C. NAY VALUE EXCEEDING THIS LIMIT CONSTITUTES A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED IMMEDIATELY.
SUBJECT : GRAPHIC SYMBOLS
:
SAFETY CHECKS
SUBJECT:FIRE & SHOCK HAZARD
A.C. VOLTMETER
A.C. VOLTMETER
GOOD EARTH GROUND SUCH AS THE WATER PIPE, CONDUIT, ETC.
THE LIGHTNING FLASH WITH ARROWHEAD SYMBOL, WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT
MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK. THE EXCLAMATION POINT WITHIN AN EQUILATERAL
TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION ON SERVICE LITERATURE.
0.15µF
1500 OHM
10WATT
DO NOT USE A LINE
USE AN A.C. VOLTMETER,
PLACE THIS PROBE ON EACH EXPOSED METAL PART
SUBJECT : X-RADIATION
1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PERSONNEL COVER
2. ONLY FACTORY SPECIFIED C.R.T ANODE CONNECTORS MUST BE USED.
3. IT IS ESSENTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE AN ACCURATE AND
4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLY THERE IS NO
5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS IN A PRODUCT WITH
6. REFER TO HV, B + AND SHUTDOWN ADJUSTMENT PROCEDURES DESCRIBED IN THE
SUBJECT : IMPLOSION
1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTEGRAL IMPLOSION
2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES.
SUBJECT : TIPS ON PROPER INSTALLATION
1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBYHOLE OR CLOSELY
2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIO INSTALLATIONS
3. AVOID PLACEMENT WHERE DRAPERIES MAY OBSTRUCT REAR VENTING. THE
4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMERCIAL MOUNTING KIT,
5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ON SLOPING SHELF
6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITS MOUNTING TO THE
7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STAND WHICH HAS NOT
8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS, EXPLAIN THAT A
950ART94
1009
THE SUBJECT OF X-RADIATION. THE ONLY POTENTIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE PICTURE TUBE. HOWEVER, THIS TUBE DOES NOT EMIT X-RAYS WHEN THE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL. THE PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OPERATION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE PICTURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN CIRCUMSTANCES, AMY PRODUCE RADIATION IN EXCESS OF DESIRABLE LEVELS.
DEGAUSSING SHIELDS ALSO SERVE AS X-RAY SHIELD IN COLOR SETS. ALWAYS RE­INSTALL THEM.
RELIABLE HIGH VOLTAGE METER. THE CALIBRATION OF THE METER SHOULD BE CHECKED PERIODICALLY AGAINST A REFERENCE STANDARD. SUCH AS THE ONE AVAILABLE AT YOUR DISTRIBUTOR.
POSSIBILITY OF AN X-RADIATION PROBLEM. EVERY TIME A COLOR CHASSIS IS SERVICED, THE BRIGHTNESS SHOULD BE RUN UP AND DOWN WHILE MONITORING THE HIGH VOLTAGE WITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOES NOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATING CORRECTLY. WE SUGGEST THAT YOU AND YOUR SERVICE ORGANIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGULATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCEDURE, AND THAT THE HIGH VOLTAGE READING BE RECORDED ON EACH CUSTOMER
A PROBLEM OF EXCESSIVE HIGH VOLTAGE, AVOID BEING UNNECESSARILY CLOSE TO THE PICTURE TUBE AND THE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCT LONGER THAN IS NECESSARY TO LOCATE THE CAUSE OF EXCESSIVE VOLTAGE.
APPROPRIATE SCHEMATIC AND DIAGRAMS (WHERE USED).
PROTECTION SYSTEM. BUT CARE SHOULD BE TAKEN TO AVOID DAMAGE DURING INSTALLATION. AVOID SCRATCHING THE TUBE. OF SCRATCHED REPLACE IT.
FITTING SHELF SPACE, OVER OR CLOSE TO HEAT DUCT, OR IN THE PATH OF HEATED AIR FLOW.
WHERE DEW IS A FACTOR, NEAR STEAM RADIATORS WHERE STEAM LEAKAGE IS A FACTOR, ETC.
CUSTOMER SHOULD ALSO AVOID THE USE OF DECORATIVE SCARVES OR OTHER COVERINGS WHICH MIGHT OBSTRUCT VENTILATION.
MUST FOLLOW THE FACTORY APPROVED MOUNTING INSTRUCTIONS. A PRODUCT MOUNTED TO A SHELF OR PLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENT THICKNESS IN SPACERS)TO PROVIDE ADEQUATE AIR FLOW ACROSS THE BOTTOM, BOLTS OR SCREWS USED FOR FASTENERS MUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGE TEST ON CUSTOMIZED INSTALLATIONS.
OR A TILTED POSITION, UNLESS THE PRODUCT IS PROPERLY SECURED.
CART. CAUTION THE CUSTOMER ON THE HAZARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSS THRESHOLDS OR DEEP PILE CARPETS.
BEEN LISTED BY UNDERWRITERS LABORATORIES. INC. FOR USE WITH THEIR SPECIFIC MODEL OF TELEVISION RECEIVER OR GENERICALLY APPROVED FOR USE WITH T.V.S OF THE SAME OR LARGER SCREEN SIZE.
FOREST OF EXTENSIONS SPROUTING FROM A SINGLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TO HOME AND FAMILY.
S INVOICE.
3
Product safety servicing guidelines for color television receivers
A.C. VOLTMETER
CAUTION :
way. Unauthorized modifications will not only void the warranty, but may lead to your being liable for any resulting property damage or user injury. Service work should be performed only after you are thoroughly familiar with all of the following safety checks and servicing guidelines. To do otherwise, increases the risk of potential hazards and injury to the user.
Do not attempt to modify this product in any
SAFETY CHECKS
After the original service problem has been corrected, a check should be made of the following:
SUBJECT : FIRE & SHOCK HAZARD
1. Be sure that all components are positioned in such a
way as to avoid possibility of adjacent component shorts. This is especially important on those chassis which are transported to and from the repair shop.
2. Never release a repair unless all protective devices
such as insulators, barriers, covers, shields, strain reliefs, and other hardware have been reinstalled per original design.
3. Soldering must be inspected to discover possible cold
solder joints, frayed leads, damaged insulation (including A.C. cord), solder splashes or sharp solder points. Be certain to remove all loose foreign particals.
4. Check for physical evidence of damage or deterioration
to parts and components, and replace if necessary follow original layout, lead length and dress.
5. No leads or components should touch a receiving tube
or a resistor rated at 1 watt or more. Lead tension around protruding metal surfaces must be avoided.
6. All critical components such as fuses, flameproof
resistors, capacitors, etc. must be replaced with exact factory types. Do not use replacement components other than those specified or make unrecommended circuit modifications.
7. After re-assembly of the set always perform an A.C.
leakage test on all exposed metallic parts of the cabinet, (the channel selector knob, antenna terminals, handle and screws) to be sure the set is safe to operate without danger of electrical shock. Do not use a line isolation transformer during this test. Use an A.C. voltmeter, having 5000 ohms per volt or more sensitivity, in the following manner : connect a 1500 ohm 10 watt resistor, paralleled by a 15 mfd. 150V A.C. type capacitor between a known good earth ground 9water pipe, conduit, etc.) and the exposed metalic parts, one at a time. Measure the A.C. voltage across the combination of 1500 ohm resistor and 0.15 MFD capacitor. Reverse the A.C. plug and repeat A.C. voltage measurements for each exposed metallic part. Voltage measured must not exceed 0.75 volts R.M.S. This corresponds to 0.5 milliamp A.C. Any value exceeding this limit constitutes a potential shock hazard and must be corrected immediately.
Good earth ground, such as the water pipe, conduit, etc.
0.15µF
•• 1500 OHM
10WATT
Place this probe on each exposed metal part.
GRAPHIC SYMBOLS :
The lightning flash with arrowhead symbol, within an equilateral triangle, is intended to alert the service personnel to the presence of uninsulated may be of sufficienty magnitude to constitute a risk of electric shock.
The exclamation point within an equilateral triangle is intended to alert the service personnel to the presence of important safety information in service literature.
Fuse symbol is printed on pcb adjacent to the fuse, with FUSE AS MARKED explained in the service manual with the following wording or equivalent.
CAUTION : FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH SAME TYPE 4A, 125V FUSE PROTECTION PERMANENTE CONTRE LES RISQUES D
INCENDIE, REMPLACER UNIQUEMENT PAR UN
FUSIBLE DE MEME TYPE ET DE 4A, 125V
and ATTENTION: AFIN D ASSU UNE
dangerous voltage that
RISK OF FIRE REPLACE
. The symbol is
.
SUBJECT : X-RADIATION
1. Be sure procedures and instructions to all service
personnel cover the subject of X-rays in current T.V. receivers is the picture tube. However, this tube does not emit X-rays when the high voltage is at the factory specified level. The proper value is given in the applicable schematic. Operation at higher voltages may cause a failure of the picture tube or high voltage supply and, under certain circumstances, may produce radiation in excess of desirable levels.
2. Only factory specified C.R.T. anode connectors must
be used. Degaussing shields also serve as X-ray shield in color sets. Always re-install them.
3. It is essential that the serviceman has available an
accurate and reliable high voltage meter. The calibration of the meter should be checked perio ­dically against a reference standard. Such as the one available at your distributor.
4. When the high voltage circuitry is operating properly
there is no possibility of an X-radiation problem. Every time a color chassis is serviced, the brightness should be run up and down while monitoring the high voltage
4
with a meter to be certain that the high voltage does not exceed the specified value and that it is regulating correctly. We suggest that you and your service orgainzation review test procedures so that voltage regulation is always checked as a standard servicing procedure. And that the high voltage reading be recorded on each customer
5. When troubleshooting and making test measurements in a receiver with a problem of excessive high voltage, avoid being unnecessarily close to the picture tobe and the high voltage compartment. Do not operate the chassis longer than is necessary to locate the cause of excessive voltage.
6. Refer to HV, B+and Shutdown adjustment procedures described in the appropriate schematic and diagrams(where used).
s invoice.
SUBJECT : IMPLOSION
1. All direct viewed picture tubes are equipped with an integral implosion protection system, but care should be taken to avoid damage during installation. Avoid scratching the tube. If scratched, replace it.
2. Use only recommended factory replacement tubes.
SUBJECT : TIPS ON PROPER
INSTALLATION
1. Never install any receiver in closed-in recess, cubbyhole or closely fitting shelf space over, or close to
heat duct, or in the path of heated air flow.
2. Avoid conditions of high humidity such as : Outdoor patio installations where dew is a factor. Near steam radiators where steam leakage is a factor, etc.
3. Avoid placement where draperies may obstruct rear venting. The customer should also avoid the use of decorative scarves or other coverings which might obstruct ventilation.
4. Wall and shelf mounted installations using a commercial mounting kit, must follow the factory approved mounting instructions. A receiver mounted to a shelf or platform must retain its original feet(or the equivalent thickness in spacers) to provide adequate are flow across the bottom, blots or screws used for fasteners must not touch and parts or wiring. Perform leakage test on customized installations.
5. Caution customers against the mounting of a receiver on sloping shelf or a tilted position, unless the receiver is properly secured.
6. A receiver on a roll-about cart should be stable on its mounting to the cart. Caution the customer on the hazards of trying to roll a cart with small casters across thresholds or deep pile carpets.
7. Caution customers against the use of a cart or stand which has not been listed by underwriters laboratories, inc. For use with their specific model of television receiver or generically approved for use with T.V. the same or larger screen size.
s of
5
CONTROL VIEW
POWER
CH
F-CONNECTOR
300 OHM-75 OHM COUPLING TRANSFORMER
VHF
75
Remote Control receiver MENU VOL
FROM 75 OHM VHF ANTENNA WITH CABLE OR CABLE TV SYSTEM
6
1. Overview of Your Equipment
POWER
1
CH VOL MENU
2 3 4 5
Your TV comes with a remote control. The section below summarizes the buttons,controls, and terminals that you will use with your TV.
2. Your TV s Front Panel
1. POWER
Use this buttom to turn your TV on or off.
2. CH
Use these buttom to change channels on your TV, or to select items in the menu system.
3. VOL
Use these buttom to change your TV s volume, to activate selections in the menu system, or to change audio and video settings.
4. MENU
Use this buttom to turn the TV s menu system on and off.
5. Remote control receiver
This receiver receives a signal from your remote control. Do not block it.
3. Your TV s Back Panel
1. Antenna terminal
Use this terminal to attach an antenna or cable system to your TV.
7
IMPORTANT SERVICE NOTES
1. X-RAY RADIATION PRECAUTION
1) Excessive high voltage can produce potentially hazardous X-RAY RADIATION. To avoid such hazards, the high voltage must not be above the specified limit. The nominal value of the high voltage of this receiver is 24.4kv at zero beam current (minimum brightness) under a 120V AC power source. The high voltage must not, under any circumstances, exceed 27kv (28.5kw). Each time a receiver requires servicing, the high voltage should be checked following the HIGH VOLTAGE CHECK procedure on page 6 of this manual. It is recommended as a parts of the service record. It is important to use an accurate and reliable high voltage meter.
2) This receiver is equipped with X-RADIATION
PROTECTION circuit which prevents the receiver from producing an excessively high voltage even if the B+voltage increases abnormally. Each time the receiver is serviced, X-RADIATION PROTECTION circuit must be checked to determine that the circuit is properly functioning, following the X-RADIATION PROTECTION CIRCUIT CHECK procedure on page 6 of this manual.
3) The only source of X-RAY RADIATION in this TV
receiver is the picture tube. For continued X-RAY RADIATION protection, the replacement tube must be exactly the same type tube as specified in the parts list.
4) Some parts in this receiver have special safety-related
characteristics for X-RAY RADIATION protection. For continued safety, parts replacement should be undertaken only after referring to the PRODUCT SAFETY NOTICE below.
2. SAFETY PRECAUTION
WARNING
: Service should not be attempted by anyone unfamiliar with the necessary precaution on this receiver. The following are the necessary precaution to be observed before servicing.
1) Since the chassis of this receiver has hazardous
potential to ground whenever the receiver is plugged in (floating chassis), an isolation transformer must be used during servicing to avoid shock hazard.
2) Always discharge the picture tube anode to the CRT
conductive coating the picture tube. The picture tube is highly evacuated and if broken, glass fragments will be violently expelled. Use shatterproof goggles and keep picture tube away from the body while handling.
3) When placing chassis in the cabinet, always be certain
that all the protective devices are put back in place, such as; nonmetallic control knobs, insulating covers, shields, isolation resistor-capacitor network, etc.
4) Before returning the set to the customer, always
perform an AC leakage current check on the exposed metallic parts of the cabinet, such as antennas, terminals, screw-heads, metal overlays, control shafts etc. to be sure the set is safe to operate without danger of electrical shock. Plug the AC line cord directly into a 120V AC outlet (do not use a line isola-
Minimum brightness
tion transformer during this check). Use an AC voltmeter having 5000 ohms per volt or more sensitivi­ty in the following manner.
Connect at 1500 ohm 10 watt resistor, paralleled by a
0.15 mfd. AC type capacitor, between a known good earth ground (water pipe, conduit etc.) and the exposed metallic parts, one at a time. Measure the AC voltage across the combination of 1500 ohm resistor and 0.15 mfd capacitor. Voltage measured must not exceed 0.3 volts RMS. This corresponds to 0.2 millliamp. AC. Any value exceeding the limit constitutes a potential shock hazard and must be corrected immediately.
AC VOLT METER
0.15MFD
Place this probe on each exposed metallic part.
Good earth ground such as d water pipe, conduit, etc.
1500 ohm 10watt
3. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These characteristics are often passed unnoticed by a visual inspection and the protection afforded by them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this manual and its supplements; electrical components having such features are identified by shading on the schematic diagram and the parts list. Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts which do not have the same safety characteristics as specified in the parts list may create X­ray radiation or other hazards.
4. SERVICE NOTES
1) When replacing parts or circuit boards, clamp or bend the lead wires to terminals before soldering.
2) When replacing a high wattage resistor (metal oxide film resistor) in the circuit board, keep the resistor min 1/2 inch away form circuit board.
3) Keep wires away from high voltage or high temperature components.
8
BLOCK DIAGRAM
96. 5. 30
1702
EEPROM
IL701
SENSOR
REMOCON
CONTROL KEY
POWER CH UP/DOWN VOL UP/ DOWN MENU
L900
D/COIL
ASB1
ANT S/BOX
S-90
JA01
VIDEO IN AUDEO IN
TA01
TRANS A/V
RL801
RELAY
F801
4A 125V
L801 LINE
FILTER
U101
TUNER
PLL IC
ED
I701
C
MICOM
LC864612A
5V
CONT.BRI COLOR. TINT. SHARP
Q802
REG
RELAY ON/OFF
D801
R818
FUSIBLE
Z101
SAW FILTER
RF-AGC
Q705
R.G.B OSD
YS
VOL. CONTROL
USER CONTROL
SPEAKER
D804
Q804
AFT
H.SYNC
V.SYNC
L802
T801
2519A1
I501 (LA 7674) IF/V/C/DEF
PIF SIF AGC AFT SOUND DEC
VIDEO AMP VIDEO AUDIO IN.
CHROMA AMP OSD INPUT
DEF,AFC,H.V OUT
AFC
I601
AUDIO AMP
12V
C808
180V
26.5V
B 103V
R-Y R.K
G-Y
B-Y
12V
–Y
I301
V.OUT
Q402
M.OUT
R412 D404 D407 D406
D403
Q901
COLOR
AMP
Q501 VIDEO DRIVE
Q903
G.K
B.K
OUT
P401
DEF
YOKE
HEATER
T402 FBT
1401SPND
2001SPND
C419 BOOSTER
V901
14” 20”
CRT
H.V
9
H.V
FOCUS
SCREEN
ABL
Q801
PWM CTL
GENERAL ADJUSTMENTS
GENERAL ADJUSTMENTS
1. GENERAL
In the majority of cases, all color televisions will need only slight touch-up adjustment upon installation. Check the basic characteristics such as height, focus and sub- basic characteristics such as height, focus and sub- bright. Observe the picture for good black and white details without objectionable color shading. If color shading is evident, demagnetize the receiver. If color shading still persists, perform purity and convergence adjustments. This should be all that is necessary to achieve Optimum receiver performance.
2. VERTICAL HEIGHT ADJUSTMENT
1) Tune in an active channel.
2) Adjust brightness and contrast controls for a good picture.
3) Adjust vertical height control (R305) for approximately one half inch over scan at top and bottom of picture screen.
4) Vertical centering adjustment VR316 Horizontal centering adjustment VR556.
3. FOCUS ADJUSTMENT
1) Tune in an active channel.
2) Adjust brightness, sharpness and contrast controls for a good picture.
3) Adjust focus control (part of T402) for sharp scanning lines and/or sharp picture.
4. RF AGC ADJUSTMENT
1) Tune in an active channel.
2) Using the attenuator, apply the signal of 60dBm to the antenna input terminal.
3) Turn RF AGC control (R113) full clockwise until snow or/and noise appears in the picture, then slowly turn control counter clockwise until snow or/and noise disappears.
5. HIGH VOLTAGE CHECK
High voltage is not adjustable but must be checked to verify that the receiver is operating within safe and efficient design limitations as specified:
1) Operate Receiver for at least 15 minutes at 120V AC line.
2) Set brightness sharpness, contrast and color control to minumum position (Zero beam).
3) Connect accurate high voltage meter to CRT anode. The reading should be 24kv~26kv
If a correct reading cannot be obtained, check circuity for malfunctioning components.
6. X-RADIATION PROTECTION CIRCUIT TEST
When service has been performed on the horizontal deflection system, high voltage system or B+system, the X-RADIATION protection circuit must be tested for proper operation as follows:
1) Operate receiver for at least 15 minutes at 120V AC line.
2) Adjust all customer controls for normal picture and sound.
3) Short R414(X-RAY Short test), and remove short clip.
4) If the operation of horizontal osc. does not stop in step The circuit must be repaired, before the set is returned to the customer.
7. CRT GRAY SCALE ADJUSTMENT
1) Tune in an active channel.
2) Set the COLOR control to minimum.
3) Turn the SCREEN control (on T402 fully counter­clockwise.)
4) Rotate the RED, GREEN and BLUE BIAS controls (R906, R913, R920) counterclock wise from the maximum, set them to the position where notches in the knobs become parallel to the surface of P.C. Board.
5) Set the GREEN and BLUE DRIVE controls (R911, R918) to the mid position.
6) Turn the service switch SW901 (Service Position) on the CRT board.
7) Rotate the SCREEN control (on T402) gradually clockwise until the second horizontl line following the first line appears slightly on the screen. Then turn fully counterclockwise the two BIAS controls corresponding to the colors of the first and the second horizontal lines to eliminated the lines.
8) Set the SCREEN control to the position where the third horizontal line lights slightly on the screen.
9) Adjust the two BIAS control set to the minimum in item
7) above to obtain the slightly lighted horizontal line in the same levels of three (red, green, blue) colors. (The line should be white if the BIAS controls are adjusted properly.)
10) Turn the service switch SW901 again (Normal position on the CRT board.)
11) Press PICTURE-SEL, P-UP and set the brightness and contrast controls to the maximum.
12) Adjust the BLUE and GREEN DRIVE control to obtain proper white-blanced picture in high light areas.
13) Using P-SEL, P-DN key, set the brightness and contrast controls to obtain dark gray raster. Then check the white balance in low brightness. Of the white balance is not proper, retouch the BIAS controls and DRIVE controls to obtain a good white balance in both low and high light areas.
8. MAIN B+(103V) ADJUSTMENT
1) Tune in an active channel
2) Check TP7 (DC 103V Line) using D.V.M
3) Adjust voltage control (R820) for main B+(DC 103V)
10
9. SUB-BRIGHTNESS ADJUSTMENT
1) Tune in a color program.
2) Set the CONTRAST control to maximum and the BRI­GHTNESS control to maximum and the SHARPNESS control to the center position.
3) Set the COLOR and TINT controls to center.
4) Set the SUB-BRIGHT control R554 to center and leave the receiver on five minutes in this state.
5) Watching the picture carefully, adjust the SUB-BRIGHT control in the position where the picture does not show evidence of blooming in high brightness area and not appear too dark in low bright area.
6) Check for BRIGHTNESS controls at both extremes.
7) If the picture does not appear dark with the CONTRAST and BRIGHTNESS control turned to minimum, or not appear bright with the controls turned to maximum, adjust the SUB-BRIGHT control again for an acceptable picture.
10. CONVERGENCE MAGNET ASSEMBLY
POSITIONING
If Convergence magnet assembly and rubber wedges need mechanical positioning follow figure 2.
10-1. COLOR PURITY ADJUSTMENT
NOTE
1) Demagnetize the picture tube with a degaussing coil.
2) Adjust the CONTRAST and BRIGHTNESS controls to
3) Adjust RED and BLUE Bias controls (R971 and R973)
4) Loosen the clamp screw holding the yoke, and slide
5) Remove the Rubber Wedges.
6) Rotate and spread the tabs of the purity magnet (See
7) Move the yoke slowly forward until a uniform green
8) Check the purity of the red and blue raster by adjusting
9) Obtain a white raster, referring to
10) Proceed with covergence adjustment.
: Before attempting any purity adjustments, the
receiver should be operated for at least 15 minutes.
maximum
to provide only a green raster. Adjust the GREEN BIAS control (R972) if necessary.
the yoke backward th provide vertical green belt(zone)in the picture screen.
figure 2) around the neck of the picture tube until the green belt is in the center of the screen. At the same time, center the raster vertically.
screen is obtained. Tighten the clamp screw of the yoke temporarily.
the BIAS controls.
CRT GRAY SCALE
ADJUSTMENT
RUBBER WEDGES
PICTURE TUBE
DEFLECTION YOKE
GLASS CLOTH TAPE
CONVERGENCE MAGNET ASS'Y
TEMPORARY MOUNTING
30 30
30
Fig. 2 Rubber Wedges Location
RUBBER WEDGES
ADHESIVE
DEF. YOKE
11
10-2. CONVERGENCE ADJUSTMENTS
NOTE
: Before attempting any purity adjustments, the
receiver should be operated for at least 15 minutes.
A. CENTER CONVERGENCE ADJUSTMENT
1) Receive crosshatch pattern with a crosshatch signal generator.
2) Adjust the BRIGHTNESS and CONTRAST Controls for a good picture.
3) Adjust two tabs of the 4-Pole Magnets to change the angle between them (See Fig. 3) and superimpose red and blue vertical lines in the center area of the picture screen. (See Fig. 4)
4) Turn both tabs at the same time keeping their angles constant to superimpose red and blue horizontal lines at the center of the screen. (See Fig. 4)
5) Adjust two tabs of 6-Pole Magnets to superimpose red/blue line with green on top of each other. Adjusting the angle affects the vertical lines and rotating both magnets affects the horizontal lines.
6) Repeat adjustments 3), 4), 5) keeping in mind red, green and blue movement, because 4-Pole Magnets and 6-Pole Magnets interact and make dot movement complex.
B. CIRCUMFERENCE CONVERGENCE ADJUSTMENT
NOTE
: This adjustment requires Rubber Wedge Kit.
1) Loosen the clamping screw on deflection yoke to allow the yoke to tilt.
2) Place a wedge as shown in figure 2 temporarily. (Do not remove cover paper on adhesive part of the wedge.)
3) Tilt front of the deflection yoke up or down to obtain better convergence in circumference. (See Fig. 4) Push the mounting wedge into the space between picture and the yoke to hold the yoke temporarily.
4) Place other wedge into bottom space and remove the cover paper to stick.
5) Tilt front of the yoke right or left to obtain better convergence in cicumference. (See Fig. 4)
6) Hold the yoke position and put another wedge in either upper space. Remove cover paper and stick the wedge on picture tube to hold the yoke.
7) Detach the temporarily mounted wedge and put it in another upper space. Stick it on picture tube to fix the yoke.
8) After placing three wedges, re-check overall convergence. Tighten the screw firmly to hold the yoke tightly in place.
9) Stick 3 adhesive tapes on wedges as shown in figur32.
4-POLE
PURITY MAGNETS
MAGNETS
4DJUST THE ANGLE (VERTICAL
CONSTANT
LINES)
ROTATE TWO TABS AT THE SAME TIME
CONVERGENCE MAGNET ASSEMBLY
BLUE
BLUE RED
RED
RED/BLUE
GRN
RED/BLUE
Fig. 3
GRN
B G R
R G B
R G B
(HORIZONTAL LINES)
ADJUSTMENT OF MAGNET
B G R
B G R
BGR
4-Pole Magnets Movement 6-Pole Magnets Movement Incline the Yoke up(or down) Incline the Yoke right(or left)
Center Convergence by Convergence Magnets Circumference Convergence by DEF. Yoke
BGR
R G B
Fig. 4 Dot Movement Pattern
12
11. PICTURE IF/AFT ADJUSTMENTS
NOTE
: THIS RECEIVER IS TRANSISTORIZED AND SPECIAL CARE MUST BE TAKEN WHEN SERVICING. READ
THE FOLLOWING (NOTES BEFORE ATTEMPTING ALIGNMENT)
Alignment requires an exacting procedure and should be undertaken only when necessary. Isolation transformer must be used to prevent shock hazard. The test equipment specified or its equivalent is required to perform the alignment properly. Use of equipment which does not meet these requirements may result in improper alignment. Accurate equipment is essential to obtain proper alignment of this receiver. Use of excessive signal from a sweep generator can cause overloading of receiver circuit Overloading should be avoided to obtain a true response curve. Insertion of markers from the marker generator should not cause distortion of the response curve. The AC Power line voltage should be kept 120 volts while alignment is being performed. Do not attempt to disconnect any components while the receiver is in operation. Make sure the power cord is disconnected before replacing any parts in the receiver.
TEST EQUIPMENT Digital voltmeter National Model VP-2600A or equivalent Oscilloscope Direct/Low-capacity probe
Tektronix Model 2215A or equivalent. Tektronix Model P6120 or equivalent
(Accessory of oscilloscope) Color-Bar/Dot/Crosshatch generator PIF sweep marker generator Power supply Isolation transformer
Tektronix Model 146 or equivalent.
Nihon Tsushinki Model 4723 or equivalent
Academy Model 150A or equivalent
Voltage adjustable type having capacity of
at least 150 watts BLOCK DIAGRAM
B+
BIAS POWER SUPPLY A (16.5V)
AGC
BIAS POWER SUPPLY B (4-5V)
1) Disconnect the
MAIN BOARD
TP3
TP5
PIF SWEEP/MARKER GEN.
VH
Fig. 5 Picture IF Sweep Alignment
TP6
TP1 TP4
DETIN
OUT
TUNER IF output from TP1 and connect equipment as shown above.
OSCILLOSCOPE
Y
X
45.75MHz
Fig. 6 PIF Response
P
45.75MHz
Fig. 7 AFT Response Curve
2) Set the sweep/marker generator for 30 Vrms.
3) Observe 1 Vp-p on scope by adjusting power supply B (4~5V).
4) Adjust PIF coil L505 for according beat signal with 45.75 MHz marker on scope (See Fig. 6).
5) Connect the
DET IN to TP6.
6) Adjust AFT coil L504 for center display at 45.75 MHz on scope (See Fig. 7).
7) After completing the above steps, disconnect equipment and adjust the AGC delay circuit as explained in the General
Adjustments section of this manual.
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