Daewoo DSB-183LH user guide manual

CONTENTS
1. Specifications..........................................................................................................2
2. Outline and Dimensions....................................................................................... 4
3. Operation .............................................................................................................. 9
4. Wiring Diagram.....................................................................................................23
5. Refrigerant Cycle..................................................................................................27
6. Control Block Diagram .........................................................................................30
8. Key Components of Electronic Circuit.................................................................54
9. Disassembly Instructions .....................................................................................57
1) Indoor Unit ........................................................................................................57
2) Outdoor Unit .....................................................................................................59
3) Exploded Diagram And Parts List (Indoor Unit)..............................................61
4) Exploded Diagram And Parts List (Outdoor Unit)...........................................65
5) Control Box Assembly And Parts List..............................................................71
Contents
2
MODEL
DSB-093LH
ITEM
Function Cooling & Heating Class T1 Power AC 220~240V/ 50Hz Capacity W 2,930/2,780
Btu/h 10,000/9,500
Dehumidification l/h 1.2
Running Current A 4.8/4.3 Power Input W 1,020/920 Starting Current A 24 Type Rotary Model RBB100A011 Capacitor 30µF / 370VAC
Indoor Unit Outdoor Unit Type Cross flow fan Propeller fan Capacitor 1.5µF 400VAC 1.8µF 400VAC Motor Model Number RP-13B YDK-35-6B
Sound Level (Hi) dB(A) 39 48 Fan Speed (Hi) RPM 1,200 850
Control Capillary Charge Q'ty g 730 Type Flare OD (Liquid/Gas) in(mm) 1/4 (6.35) 3/8 (9.52)
Dimensions (W x H x D) mm 815 x 285 x 195 654 x 549 x 256 Net Weight kg 9.2 34
Electrical
Data
Compressor
Fan
Motor
Refrigerant
(R-22)
Connection
DSB-093LH
1. SPECIFICATIONS
3
MODEL
ITEM
Function
Class
Power
Capacity
Btu/h
Dehumidification l/h
Running Current A
Power Input W
Starting Current A
Type
Model
Capacitor
Type
Capacitor
Motor Model Number
Sound Level (Hi) dB(A)
Fan Speed (Hi) RPM
Control
Charge Q'ty g
Type
OD (Liquid/Gas) in(mm)
Dimensions (W x H x D) mm 1080 x 298 x 200 800 x 615 x 320
Net Weight kg 14.7 51.9
Electrical
Data
Compressor
Fan
Motor
Refrigerant
(R-22)
Connection
DSB-183LH
W
DSB-183LH
Cooling & Heating
T1
AC 220~240V/ 50Hz
5,430/5,710
2.5
9.4/9.3
1,930/1,920
41
Rotary
40µF / 450VAC
Indoor Unit
Cross flow fan
2µF 400VAC
IC-9430DWKF7A
43
1,350
Capillary
1,400
Flare
1/4 (6.35)
18,500/19,500
RCB195A001
2. OUTLINE AND DIMENSIONS
1 INDOOR UNIT
DSB-093LH
5
Connecting Pipe
Body
Frame Grille
Grille Insert
Plate Mounting
430
710
1080
Filter-L Filter-R
REMOCON
DSB-183LH
200
298
6
Indoor Unit
DSB-183LH
DSB-093LH
Indoor Unit
Installation Plate
Wall Hole ( 65)
Wall Hole ( 65)
Installation Plate
90
97
53 355 285 122
40
80 460 400 140
50
Unit : mm
INSTALLING THE INSTALLATION PLATE
103
90
7
DSB-093LH
Outlet
Foot Cushion
Cabinet Front
Cabinet Side
Panel Top
Guide Support
SVC Cover
Servise Valve
Inlet
Outlet
Inlet
2 OUTDOOR UNIT
8
DSB-183LH
Inlet
Outlet
Outlet
Foot Cushion
Cabinet Front
Cabinet Side Panel Top Guide Support
SVC Cover
Servise Valve
580
800
320
360
400
Inlet
1
NAME AND FUNCTION OF PARTS
Indoor Unit
3. OPERA TION
DSB-093LH
Power Plug
Electrostatic FilterDeodorizing Filter Air Inlet
Antibacterial Filter
Air Outlet Fan Direction
(Up, Down)
Remote Controller
Remote Controller Receiver
Lamp
Removes bad smells from the air.
Removes dust and prohibits germs.
Removes dust and particles from the air
9
10
Indoor Cover
Electrostatic Filter
Removes dust particles from the air.
Deodorizing Filter
Removes bad smells from the air.
Emergency/Remote Switch
Indicators
Indicate the AC setting.
Remote Sensor
Power Plug
LCD Remote Controller
Air Cleaning Filters
Removes dust and prohibits germs.
AIR OUT
AIR IN
Fan Direction
(Up/Down)
Fan Direction
(Left/Right)
D
E
L
N
O
E
N
E
R
N
E
N
S
E
D
U
R
B
O
D
A
N
D
R
DSB-183LH
DSB-093LH
Remote Control Signal Receiver
This place is the part to receive the signal if it receives the signal, you can hear the signal beep. beep”.
There is a switch panel at inside of Front Panel.
At the time of operating, open the Front Panel.
Emergency switch can be used when the remote controller is lost or Testing.
Remote switch is usually used by remote controller.
Indoor Unit Display Switch Panel
11
ON (Red)
Lights when the
operation is going on.
Air clean
(Green)
Timer (Yellow)
Lights during the time reservation mode.
Quick (Red)
Lights during the time Quick Mode.
REMOCON
EMERGENCY
12
DSB-183LH
Remote Control Signal Receiver
This place is the part to receive the signal if it receives the signal, you can hear the signal beep. beep, beep.
There is a switch panel at inside of Front Panel. At the time of operating, open the Front Panel.
Emergency switch can be used when the remote controller is lost or Testing.
Remote switch is usually used by remote controller.
Indoor Unit Display Switch Panel
Timer (Yellow)
Lights-on during the time of reservation mode.
Quick (Red)
Lights-on during the time of Quick Mode.
ON (Red)
Lights-on
during the operation
Air clean (Green)
Lights-on
during the operation
REMOCON
EMERGENCY
13
DSB-093LH
Connection Cover
Remove cover to access the AC connection to the indoor unit.
Service Valves
The indoor and outdoor units are connected by copper tubes which are connected here.
AIR IN
AIR OUT
Connection Wire
Connecting Pipe
Drain Hose
Outdoor Unit
14
DSB-183LH
AIR IN
AIR OUT
AC Cover
Remove cover to access the AC connection from this unit to the indoor unit.
Connection Wire
Drain Hose
COPPER TUBING
Service Valves
The indoor and outdoor units are connected by copper tubes which are connected here.
Grounding Screw
Ground the unit here.
Ground Wire (Not supplied)
15
MODE
SLEEP
ON/OFF
TIMER
ENTER/ CANCEL
FAN SPEED
TURBO/MILD
Display
Displays information pertaining to unit.
TURBO/MILD
Press to select super power operation(Turbo) mode
TIMER ENTER/CANCEL Button
Press to enter a timer setting or to cancel timer setting
TIMER ON/OFF Button
Press to set the unit off or on time. (0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10, 12, 16, 20, 24hr)
MODE Button
Press to cycle through the modes (Auto/Quick/Cool/Fan/Dehumidifier/ Heat)
SLEEP Button
Press to set the unit for the sleep mode.
FAN DIR. Button
Press to select up/down direction for fan.
FAN DIR. Button
Press to select left/right direction for fan.
ON/OFF Button
Press to turn the unit on or off.
TEMPERATURE Buttons
Press to raise or lower the desired temperature.
FAN SPEED Button
Press to select the fan speed (High " ", Middle " ", Low " ", Natural).
COVER
Slide down to access most of the remote buttons. Slide down further to access the battery compartment.
AUTO
FAN DIR.
FAN DIR.
Name of Each Button
2
REMOTE CONTROLLER
(Option)
16
If you set time in OFF-Timer Mode, the unit will stop at the set time.
If you set time in ON-Timer Mode, the unit will run at the set time.
(1) Range of setting temperature: 18~32°C (2) Setting temperature: Operating temperature of compressor
(3) During the time of test operating, Fan (Indoor , Outdoor) and Compressor is running regardless of room
temperature.
If the Indoor Unit Display receive the signal of Remote Controller , y ou can hear the signal "beep –" or "beep, beep". (1) In the case of receiving ON/OFF signal-"beep" "beep" (2) And so on-"beep"
OFF-Timer
3
DESCRIPTION OF FUNCTIONS
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
ON-Timer
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
Control of Room Temperature
Buzzer
COMP (ON)
*RT: ROOM TEMPERATURE DT: DESIRED TEMPERATURE
COMP (OFF)
-1°C (COOLING)
(RT-DT)
COMP (OFF)
COMP (ON)
-1°C HEATING
(RT-DT)
+1°C +1°C
17
Fan Speed (Indoor Unit)
(1) Motor speed (high speed, middle speed, low speed). (2) Remote controller setting fan speed. (Auto , L, M, H, Natural) (3) Relation of operating mode between fan speed.
(4) Automatic Operation If the unit is set in 'AUT O' mode , the unit operates automatically according to the room temperature to keep the room temperature comfortable.
0°C
L
M
H
1°C2°C
(R.T-D.T)
(D.T)
0°C
L
M
H
1°C2°C
(DT-RT)
(COOLING)
(HEATING)
FAN ONLY COOL
DEHUMI-
AUTO QUICK HEAT
DIFICATION
H HHLHH H M MMLMH M L LLLLH L
Auto X Auto L Auto H Auto
Natural Natural Natural L Natural H Natural
18
(1) When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be
used to run the unit.
(2) The setting conditions of Emergency operation are as follows.
Operation mode: Quick
Preset temperature:18°C: Cooling, 32°C: Heating)
F an speed: High
You cannot operate with remote controller.
(1) When you are going to sleep, select sleep switch and the unit controls the room to the desired temperature.
(The unit will not operate after 4 hour)
(2) F or changing the temperature.
(3) To cancel sleep mode, press the SLEEP button again or press the MODE button once.: the SLEEP
indicator will disappear in the display.
Sleep Mode
Indoor Fan Motor RPM for each Models
Emergency Operation
0 0.5 1.0 HOUR
(COOLING CYCLE)
DT
+0.5°C
+0.5°C
+0.5°C
0 0.5 1.0 HOUR
(HEATING CYCLE)
DT
0.5°C
0.5°C
0.5°C
Model Group
(kBtu)
7K/9K COOL
7K HEAT 9K HEAT
DSB-093LH 12K COOL/HEAT 18K COOL/HEAT 24K COOL/HEAT
High (5)
1350 1200 1300 1200 1350 1350 1350
Mid (4)
1280
X X
X 1280 1280 1280
Low=High (3)
1200 1100 1250 1100 1200 1200 1200
Mid (2)
1100
X X
X 1100 1100 1100
Low (1)
1000 1000 1200 1000 1000 1000 1000
Monitoring
500 500 500 500 500 500 500
TURBO MILD
19
Frost Prevention of Indoor Unit
When the unit operates at low ambient temperature, frost may appear on the Ev aporator. When the indoor coil temperature is lower than 0°C at the end of 10 minutes of continuous compressor operation from the start, the microcomputer of the unit stops the compressor to protect the unit from the frost. The control procedure for indoor coil freeze protection.
1) The compressor and outdoor fan turn off.
2) Indoor fan operates according to user set speed.
3) The normal operation returns when the indoor coil temperature is higher than 7°C or equal to 7°C.
-1°C+7°C
Compressor and Outdoor Fan
ON ON
OFF
Indoor Fan
Set speed
(Indoor coil temperature)
Auto Mode
(1) In Auto Mode
After the indoor fan is operated f or 20 seconds in the Auto Mode the unit will operate automatically b y selecting operating Mode according to the room temperature
(2) Selecting Operating Mode Again
Room temperature meets desired temperature and the compressor stops running over 30 minutes, then the unit selects operating Mode again.
3 min. Time Delay of Compressor
In normal operation, there is a time delay of three minutes between turn off and turning back on including initial power up.
ROOM TEMPERATURE
DT-2°C RT
DT-2°C
RT ≤DT+3°C
DT+3°C RT
OPERA TING MODE
Heating
Dehumidifier
Cooling
FLAP POSITION
Heating Position Cooling Position Cooling Position
(RT: Room temperature)
>
<
20
1) Cooling Mode When the room temperature is higher than 22C
Fan Speed: Super high speed Air discharge direction: Fixed
Set temperature: 18 C (Fixed) Compressor and Outdoor Fan
The air discharge direction procedure is below
Fixed Up/Down
Up/Down Fixed
The option is LEFT/RIGHT direction.
1) Heating Mode When the room temperature is higher than 22C
Fan Speed: Super high speed Air discharge direction: Fixed
Set temperature: 18 C (Fixed) Compressor and Outdoor Fan
The air discharge direction procedure is below
Fixed Up/Down
Up/Down Fixed
The option is LEFT/RIGHT direction.
Dehumidification Mode
Air Discharge Direction (only remocon operation)
Quick Mode (Powerful Cooling & Heating)
The air discharge direction procedure is below.
Fixed Up/Down Fixed
Up/Down
Desired temperature < Room temperature Outdoor Fan, Compressor : ON Indoor Fan : Low speed Desired temperature Room temperature Compressor : 3 min/ON, 5 min/OFF Fan Speed : low speed
Room temperature 18 C
Compressor : OFF Fan speed : Low speed
COOLING POSITION
HEATING POSITION
> =
< =
21
Defrost Function Chart for Outdoor Condenser
Max Load Heating Operation Diagram
Note1 : 120sec for 24kBtu Model
Note2 : The Temperature is over 120°C or 15 minute later.
Note1 : 30s ON. 120s OFF when the Compressor is OFF.
Note2 : The F an is ON when the temperature is below 49°C.
Note3 : The Temperature is over 60°C and 1 minute later.
Comp
Start
4 Wa y
OD Fan
ID Fan
40sec *Note1
15min *Note2
6sec 6sec40sec
Return
60°C
Temperature (Indoor Evaporator)
57°C
49°C
38°C
ID F AN
* Note1
Monitoring
"Ultra Low"
Set V alue
"Hi, Mid, Low" "Hi" "Hi"
OD F AN OFF *Note2
OFF *Note3
COMP
22
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system. (1)Error Code Display P attern
1 ON LAMP: Blink
Self Diagnostic Function Description
1. Sensor Error Open OR Short circuit of Sensors, Room, Indoor Coil Sensor and Outdoor Coil Sensor Open : Micom, Input V oltage 0~0.3V, Short: Micom, Input Voltage 4.7~5.0V
2. Compressor Error At the start operation, the Compressor is ON and 5 Minutes later, the Temperature change value of Indoor Coil is below +/-2°C.
Emergency Mode Operation detect only
3. 4 Wa y Valve Error At the start operation, the Compressor is ON and then. Indoor Coil Temperature goes up to 2°C in Cooling Operation Mode Indoor Coil Temperature goes down to 2°C in Heation Operation Mode
LED BLINK PATTERN CASE NOTE
Room Sensor open or Short Continuously woorking to fix room
temperature 18°C in heating mode.
Continuously woorking to fix room temperature 32°C in cooling mode
I/D coil sensor open or short Do not woorking
1 times blink O/D coil sensor open or short
Compressor or electrical parts Continuously workiug of compressor error.
2 times blink Gas leak
0.5s
8s
23
4. WIRING DIA GRAM
Indoor Unit
Circuit Diagram
DSB-093LH
DSB-183LH
24
25
Outdoor Unit
DSB-093LH
DSB-093LH
26
1
MAIN ELECTRIC PARTS
DSB-093LH
PART NAME PART CODE SPEC. QUANTITY REMARK
Fan Motor 3118003500 RP13B 1 Fan Motor Capacitor CMXW2G155K 1.5uF 400VAC 1 Fuse 5FVLB3152L 250V 3.15A 1 Stepping Motor 3108003910 MP24GA 1 Terminal Block 3118900200 JXO-CH-2P 1 Compressor
3117104480 RBB100A 1
Fan Motor
3118003900 YDK-35-6B 1
Dual Capacitor
3109501201 1.8+30µF 400VAC 1 Terminal Block 3108912301 SN-DBW-05P 1 Reversing Valve 3105401000 VH7-A TYPE 1 Solenoid coil 1
Outdoor
Unit
Indoor
Unit
DSB-183LH
PART NAME PART CODE SPEC. QUANTITY REMARK
Fan Motor 3108007510 IC-9430DWKF7A 1 Fan Motor Capacitor 3106902400 2.0uF 400VAC 1 Fuse 5FVLB3152L 250V 3.15A 1 Transformer 5EPV050120 230V/50Hz 1 Stepping Motor 3108007600 GSP-24RW-062 1 Terminal Block 3108912320 SN-DBW-4P 1 Compressor 3117104390 RCB195A001 1 Fan Motor 3108009110 YDK-50-6B 1 Dual Capacitor 3116905300 3+40µF 400VAC 1 Terminal Block 3108912300 SN-DBW-3P 1 Reversing Valve 3105400310 STF-0201 1 Solenoid Coil 3109700110 CHV-01AJ506BT 1
Outdoor
Unit
Indoor
Unit
27
5. REFRIGERANT CYCLE
Note) If the pipe length exceeds the standard length, add 30g of refrigerant per extra meter .
1
Diagram of Refrigerant Cycle
28
2
Table of Suction Pressures according to the change of Outdoor Room T emp.
MODEL
DSB-071LH
DSB-092LH
DSB-093LH
DSB-123LH
DSB-183LH
DSB-240LH
REFRIGERANT
850g
800g
730g
1200g
1400g
1900g
INDOOR ROOM
TEMP.(DB/WB, °C)
27.0/19.0
27.0/19.0
27.0/19.0
27.0/19.0
27.0/19.0
27.0/19.0
OUTDOOR ROOM
TEMP.(DB/WB, °C)
25.0 / –
30.0 / –
35.0 / –
40.0 / –
45.0 / –
25.0 / –
30.0 / –
35.0 / –
40.0 / –
45.0 / –
25.0 / –
30.0 / –
35.0 / –
40.0 / –
45.0 / –
25.0 / –
30.0 / –
35.0 / –
40.0 / –
45.0 / –
25.0 / –
30.0 / –
35.0 / –
40.0 / –
45.0 / –
25.0 / –
30.0 / –
35.0 / –
40.0 / –
45.0 / –
Bar (gage)
4.77
5.02
5.21
5.31
5.44
4.19
4.42
4.49
4.58
4.77
4.42
4.69
4.91
5.05
5.19
3.73
3.99
4.25
4.43
4.54
4.16
4.31
4.40
4.52
4.71
3.90
4.10
4.29
4.49
4.69
kPa, (gage)
477.6
502.1
520.7
530.5
544.3
419.7
422.3
449.1
457.9
476.6
442.3
468.8
491.3
505.0
518.8
372.7
399.1
424.6
443.3
454.0
415.8
431.5
440.3
452.1
470.7
390.3
409.9
429.5
449.1
469.7
SUCTION PRESSURE
NOTE)
1) These experiments are processed on the condition of the fixed indoor room TEMP.( DB: 27.0°C, WB: 19.0°C)
2) It takes at least ten minutes for the change of suction pressure to be steady-state , after Air conditioner operates
3) To analyze accurately whether refrigerant of Air conditioner leaks or not, you hav e to chec k not only suction pressure but also discharge and suction temperature of compressor
4) These data can be changed slightly according to the temperature of environment or each set(Air conditioner)
29
3
R410A & R22 SA TURATION PRESSURE TABLE
R410A R22
Temp (°C) PRESSURE(LIQUID): bar PRESSURE(VAPOR): bar PRESSURE: bar
0 7.991 7.967 4.98 1 8.248 8.223 5.144 2 8.511 8.486 5.312 3 8.781 8.754 5.484 4 9.057 9.029 5.661 5 9.339 9.311 5.841 6 9.628 9.599 6.026 7 9.924 9.894 6.215 8 10.23 10.2 6.409
9 10.54 10.5 6.607 10 10.85 10.82 6.809 11 11.18 11.14 7.017 12 11.51 11.47 7.229 13 11.85 11.81 7.445 14 12.19 12.15 7.667 15 12.54 12.51 7.893 16 12.9 12.87 8.124 17 13.27 13.23 8.361 18 13.65 13.61 8.602 19 14.03 13.99 8.848 20 14.43 14.38 9.1 21 14.83 14.78 9.357 22 15.24 15.19 9.619 23 15.65 15.61 9.887 24 16.08 16.03 10.16 25 16.52 16.47 10.44 26 16.96 16.91 10.72 27 17.41 17.36 11.01 28 17.87 17.82 11.31 29 18.34 18.29 11.61 30 18.83 18.77 11.92 31 19.31 19.26 12.23 32 19.81 19.76 12.55 33 20.32 20.26 12.88 34 20.84 20.78 13.21 35 21.37 21.31 13.55 36 21.91 21.85 13.89 37 22.46 22.4 14.24 38 23.02 22.95 14.6 39 23.59 23.52 14.97 40 24.17 24.1 15.34 41 24.76 24.69 15.71 42 25.37 25.3 16.1 43 25.98 25.91 16.49 44 26.61 26.53 16.89 45 27.24 27.17 17.29 46 27.89 27.82 17.7 47 28.55 28.48 18.12 48 29.23 29.15 18.55 49 29.91 29.84 18.99 50 30.61 30.53 19.43 51 31.32 31.24 19.88 52 32.04 31.97 20.33 53 32.78 32.7 20.8 54 33.53 33.45 21.27 55 34.29 34.22 21.75 56 35.07 35 22.24 57 35.86 35.79 22.74 58 36.67 36.59 23.24 59 37.49 37.42 23.75 60 38.33 38.25 24.27
Relay RL1
Indoor fan
motor
Compressor
Relay RL2
Outdoor
fan motor
Relay RL3
4 way
valve
TRIAC
DC12V
Operating Mode Fan Speed Timer Selec ion Flap Position
Unit on lamp
Room air temp. Indoor coil temp. Outdoor coil
temp
Air clean lamp Quick lamp
Remote Emergency
Operation
Signal receiver
Timer lamp
A/D converter lnitialization
Clock generation
DC power supply
Circuit for
relay driving
Circuit for
TRIAC control
SMPS
Circuit for signal receiver
MICRO
CONTROLLER
Beeper
circuit for motor driving
Stepping motor
Temp. Setting ON/OFF SLEEP
REMOCON
AC220V
50Hz
STEPPING MOTOR
ON/OFF
COMPRESSOR
ON/OFF
DC5V
30
6. CONTROL BLOCK DIAGRAM
DSB-093LH
Relay RL1
Indoor fan
motor
Compressor
Relay RL2
Outdoor
fan motor
Relay RL3
4 way
valve
TRIAC
DC12V
Operating Mode Fan Speed Timer Selection Flap Posi ion
Unit on lamp
Room air temp. Indoor coil temp. Outdoor coil
temp
Air clean lamp Quick lamp
Remote Emergency
Operation
Signal receiver
Timer lamp
A/D converter lni ialization
Clock generation
DC power supply
Circuit for
relay driving
Circuit for
TRIAC control
Transformer
Circuit for signal receiver
MICRO
CONTROLLER
Beeper
circuit for motor driving
Stepping motor
Temp. Setting ON/OFF SLEEP
REMOCON
AC220V
50Hz
STEPPING MOTOR
ON/OFF
COMPRESSOR
ON/OFF
DC5V
DSB-183LH
31
7. TROUBLE SHOOTING
Outdoor unit does
not run?(note. 1)
Does
the compressor run
normally?
Indoor unit does
not run(note 1)
Check the failure
code according to
the self diagnostic
(note 2)
Is the unit
display
mormal?
check the failure
code according to
the self-diagonostic
(note 2)
Normal
check the
connecting
point of
magnetic
contactor
YES
YES
YES
YES
NO
NO
YES
Trouble
Is the power
applied to the
unit
Is the
power normal?
check the voltage between
L & N of terminal
block
press the power ON/OFF
button on remote controller
Does the
beeper beep two
times?
Is the display
all off?
¥ Check the connector on display
PCB connected to control PCB
¥ Check the display PCB itself
Check power supply mains
or interconnection wires
Check the wiring of indoor
Is the
switch position
on switch pannel at
"Remote"
Does
control PCB
status LED repeat one
second "on and
off"?
¥ control PCB fault
¥ Micom or reset
IC fault
¥ Check the remote signal receiver
¥ Check the connection between signal
receiver and control PCB
Place the switch
position to the
"Remote" and then
Check it once
more
YES
NO
YES
NO
NO
NO
NO
YES
YES
YES
YES
YES
NO
NO
NO
Is the
unit display
normal?
33
Note 1)
1 Neither indoor unit nor outdoor unit runs .
Check the following points first. (There are f ollowing case in normal operation) a. Is the timer mode set the "timer ON". b. Is the timer mode set the "timer-OFF" and the time had passed?
2 Neither outdoor fan nor compressor runs while indoor fan runs.
Check following points first. (There are f ollowing cases in normal operation) a. Is the temperature set point suitable? b. Has the 3 minutes time guard for compressor operated?
Error Code
1 When the compressor do not run.
i) Check the v oltage between and of terminal block.
(Indoor Unit, Outdoor Unit) ii) Check connecting wire of indoor unit and outdoor unit. iii)Check relay RL1 on power P.C.B
2 Check fixing of indoor coil thermistor. 3 Check the GAS LEAKAGE of the pipe.
Y
L
Self-Diagnostic Function
34
Confirm following statement. When the unit operate normally , Sometimes the outdoor unit and indoor unit cannot operate.
1 Check the function select switch. Is it timer mode? 2 The function select switch locate the sleep mode and is the setting time over? 3 Is the setting mode DEHUMIDIFIER mode? 4 When the unit is DEHUMIDIFIER mode while in the auto mode, the outdoor unit and indoor unit does
not run.
The power is applied to the unit
Check the voltge between and
of terminal block
Y
L
Check the
Breaker or Fuse
Self Diagnostic
function is ON
Check according to
self Diagnostic function
Control P.C .B def ect
Check the indoor unit display
is the display all off?
Press the ON/OFF switch of
Remote Control
Is the indoor unit display all off?
Pull out the power plug
and then insert the power plug
after 5 second
Control P.C .B is normal
Recheck from the beginning
Rating voltage more than 90%
Rating voltage
under 90%
No No
No
Yes
Yes
Neither Indoor Unit nor Outdoor Unit Runs
35
Check rotation of indoor fan
Rotate indoor fan by hand
Check input Voltage of Fan
Motor connector at power P.C .B
Check the winding resistance of
Indoor unit fan motor
Check the fan motor capacitor
Check the connecting wire of
indoor fan motor
Run again
Check the starting of indoor fan motor
Run again
Check the F an Motor
bearing and fan
Check the power P.C.B.
The circuit for triac control
Change of fan motor
Normal
NO
Rating voltage
under 90%
Open or short
No
YES
Rating V oltage more than 90%
Normal
Outdoor Unit Runs but Indoor Fan does Not Run
36
Confirm following statement. When the unit operate normally , Sometimes the outdoor unit and indoor unit cannot operate.
1 Is the setting temperature proper? 2 Is the unit during 3min. Time delay of compressor. 3 During frost prevention of lndoor unit. 4 During dehumidifier mode.
Outdoor Fan and Compressor Do Not Run
Check the voltge between and
of indoor unit terminal
Y
L
Check the voltge between and
of outdoor unit terminal
Y
L
Check compressor,
outdoor fan motor individually
Check the
connecting wire
Check the wiring
and voltage
within doors
Rating voltage
under 90%
Rating voltage
under 90%
37
- Check the following at cooling mode
Check the voltge between and
of indoor unit terminal
Y
L
Check the voltge between and
of outdoor unit terminal
Y
L
Check the wiring of outdoor unit
Check the compressor
(Check the winding resistance)
Check the compressor capacitor
Check the connecting
wire between indoor
and outdoor.
Change the control
P.C.B
Change the
compressor.
Check the control P.C .B
the circuit for relay
driving.
Rating voltage less than 90%
NG
Open or Short
Rating voltage less than 90%
Rating voltage more than 90%
Rating voltage more than 90%
OK
Only Compressor does not Run
PCB DRIVING DESCRIPTION
1
PCB CIRCUIT DIAGRAM
DSB-093LH
DSB-183LH
43
Power Supply(1)
DESCRIPTION
DC Pow er Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay, Triac Driving Photo Triac, Buzzer Driving Swing, Sweep Motor. AC v oltage of secondary Po wer Transf ormer is rectified by Bridge Diode, and it is filtering by Main Condensor CE1. Filtered DC voltage is about +18V, is regulated +12V DC by Regulator IC7812. And it is regulated +5V DC by Regulator IC7805. V AR is serge filter and CC1, CC2, CC3 is Noise filter .
AC 220V
CL1
275V 104K
VAR
FUSE1
3.15A
POWER TRANS
D2
CC1 CE1
D3
D1
D4
104
+ 35V
1000µF
IC2 7812
VI VO
G
IC3 7805
VI VO
G
+ 25V
470µF
CC2 CC3 CE3CE2
104
+
16V 100µF
104
12V 5V
Oscillator(2)
19
OSC
CC13 104
5V
8M
20
44
Room temperature and Evaporator temperature Sensor Input
DESCRIPTION
Number 24, 25 of Micom is Terminal of A/D convertor Input. Room temperature and Evaporator temperature is sensing by change of Thermister Resistance, Micom is put in 5V by ratio between R10 (12.7K) and R11 (12.7KΩ). Relation between temperature and voltage is follo wing Table 3-1. CC5, 6 is Noise filter.
Temperature
(°C)
No. 1 No. 3
-5 1.127 1.127 0 1.378 1.378 5 1.650 1.650
10 1.936 1.936 15 2.228 2.228
Voltage (V)
Table 3-1
Sensor(3)
070LH,091LH
182LH, 240LH
O/C SENSOR
I/C SENSOR
ROOM SENSOR
CN10
330 R8
R7R6330
330
CC5 103
R9
12.7kF
CC7 103
103 CC6
23
24
25
MICOM
CN9
R10
12.7KF R11
12.7KF
VDD-10%
V
SS+10%
Fig 2-1
DESCRIPTION
Oscillatory Frequency drive Micom, it is made up 8MHz resonator oscillatory Freqency. Ocillatory wave is as following Fig 2-1.
45
T riac Driving(4)
DESCRIPTION
Number 38 Terminal of Micom is put out Pulse Output, by way of Buffer it is driving Photo Triac is supplied Trigger Signal. Trigger T est of Triac is detected Zero Cross Part of AC input and it is triggered from Zero Cross part to Time delay part according to Fan Speed. (Ref. Fig 4-1) SN1 is Snubber.
N L
AC 220V
TO MOTOR
T1 SM3JZ47
L1
12
130µH 3A
SN1
0.1µF 120Ohm
TLP561 PT1
12V
R5
1K
1/2W
IC4
KID 65004
MICOM
38
215
AC220V
TRIGGER
MOTOR
NPUT
Fig 4-1
LOW SPEED
MEDIUM SPEED
HIGH SPEED
46
DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom T erminal of Number 33, which is gotten fid of Carrier (38KHz) from Receive Module. Signal Wav e repeat third as f ollo wing Fig 5-1. But in Secondary Wave Custom Code is Re v ersed F ace .
LEADER CODE
CUSTOM
CODE
DATA
CODE
CHECK
SUM
TAILER
9ms 4 5ms 16bit 16bit24bit 8bit
Fig 5-1
Fig 5-2
BIT STRUCTURE
Remote Controller(5)
0.56ms 0.56ms1.69ms
1.12ms 2.25ms bit 0 bit 1
Selecting Mode(6)
(SELECT S/W INPUT, OUTPUT)
MICOM
13
R14
1K
RA1
5V
CA1 F4104Z
P2
MODE SELECT PUSH S/W
DESCRIPTION
There are Mode according to SW position as following Table 6-1. According as port of fixed Micom is Low, the unit is operating as following Table 6-1.
Table 6-1
POSITION MODE
OPENREMOCON
GNDEMERGENCY
47
DESCRIPTION
MICOM Pow er is supplied 5V at Number 42 using VDD, Number 19, 20 Vsing Oscillator, CC13 is noise filter.
Micom Power Supply(7)
VDD 42
CE5
10µF
16V
CC11 104
CC13 104
+
5V
41 40
39
22
21
19
OSC 8MHz
20
VSS
MICOM
48
DESCRIPTION
V oltage less than about 0.8V put in Micom Terminal of Number 18 and then Micom reset. Reset IC detect Pow er ON and Voltage less than 4.25V, and then send Reset Signal.
Reset(8)
R13 5.6K
1K R12
18
CC9
CE4
4.7uF/50V
IC5
7042P
10.3
MICOM
4.25V
H
L
t
t
POWER
ON
Vcc (+5V)
DELAY TIME
FOR POWER ON
RESET
49
DESCRIPTION
Micom 34 Terminal put out Buzzer Driving Pulse, its output is driving Buzzer through Buffer. Ocillatory Frequency of buzzer is selected by internal Micom. This unit is setting at 4KHz.
VCC 12V
KID 65004
MICOM
34
611
R4 1K
BZ1
Buzzer Driving(10)
DESCRIPTION
Selecting function is as following table 9-1. When power source is put at fist, Funtion selection input is recognized.
And when the unit is running the microcomputer ignore variation of funtion selection input.
model
JS3
JS2 JS1
1K
14 15 16
30 29 28
41 40 39
27 26
1K
1K 1K
1K
JS5
JS4
1K 1K
1K 1K 1K
R28
R32 R31 R30
R25 R24 R23
R35 R34 R33 R37
R29
1K
R17
MICOM
R16 R15
CA2
CA1
F5 104Z
RA1 R36
heat/low
heat/high
cool/low
MILD/HIGH HEAT/COOL
cool/high
monitoring
6A
RA3
RA3
4A 103J
CA3 F3 104Z
103J
RA2
Function Selecting(9)
FAN
FUNCTION
MODEL
MILD HIGH HEAT
COOL
070 091
122/240
181
JS1
– – – –
SHORT
OPEN
SHORT
OPEN
JS2
– – – –
SHORT
OPEN OPEN
SHORT
JS4
– –
SHORT
OPEN
– – – –
JS5
SHORT
OPEN
– – – – – –
50
DESCRIPTION
It defect Zero Cross part of Trans output voltage, Transistor TR1 is used to put in the Micom. Detail Driving is as following Fig 11-1. R19 is Resistance to limit current.
MICOM
TRANS OUTPUT
D5
D6
R2
5.6K
12
CC4 103
TR1 KRC120M
12 1
23
21
R3 10K
R27 1K
VCC
31
DETECT POINT
H
The Number 31 of Micom terminal
AC18V
L
Fig 11-1
Zero Crossing Detect(11)
51
DESCRIPTION
There are one Stepping Motor for Flap (up and down) and it is used 4 face Drive Method. It is driving as following Fig 12-1. (Ring Count Method of 8 Status)
Ø 4
Ø 3
Ø 2
Ø 1
B
+
6
5
4
3
2
1
12V
IC6
KID65004
CN13
1
MICOM
2 3
4
M1
FOR SWING
Ø 4
Ø 3
Ø 2
Ø 1
Fig 12-1
(Normal Rotating) (Reversed Rotating)
Stepping Motor Driving(12)
ERROR
No
ERROR
No
ERROR
No
No
No
No
Ye s
Select ON/OFF button
Select Mode button
Select FAN SPEED button
Select FAN DIR. button
Power Supply
TEST START
Power supply again
Check the Following BATTERY SPRING MICOM PCB LCD
Is Display at the
beginning ON?
Is Display at the
beginning ON?
Is it normal?
Is it normal?
Is it normal?
2
R EM O TE CO N TR O LLER A SSM BLY FU N CTIO N A L TES T M ETH O D
52
ERROR
No
ERROR
No
(Whenever you selectted Temp. Button, it is changed by 1 C (18~32 C)
( )
Select TEMP. Button ( , )
Select ON/OFF button
Is display at the
begining ON?
Is it normal?
53
(0.5~24 HOUR)
ERROR
No
Select TIMER ON Button
Select Timer Enter Button
Select CANCEL Button
Select ON/OFF Button
Select OFF (Timer) Button
Select SLEEP Button
Select SLEEP Button
TEST OK!
Is LCD display OFF?
Is it normal
display?
TIMER
Is all display OFF?
Is it normal?
SLEEP MODE
Display ON?
Is display at the
beginning ON?
ERROR
No
ERROR
No
ERROR
No
ERROR
No
ERROR
No
ERROR
No
54
(1) U1 (MICOM)
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21
VDD
(XTOUT)P22
(XT N)P21
(INT5/STOP)P20
P17 P16
(TC2)P15 (PPG)P14 (DVO)P13
(INT2/TC1)P12
(INT1)P11
(INTO)P10
(AIN7)P67 (AIN6)P66 (AIN5)P65 (AIN4)P64 (AIN3)P63 (AIN2)P62 (AIN1)P61 (AIN0)P60
VAREF
P77(HSO) P76(HSCK) P75(SO) P74(SI) P73(SCK) P72(PDO/PWM) P71(INT4) P70(INT3/TC3) P07 P06 P05 P04 P03 P02 P01 P00 TEST RESET XIN XOUT (VASS)VSS
42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22
Steppping Motor Driving
Indoor Unit Motor Driving
Buzzer Driving Remocon Input Comp Relay Driving Zero Crosing Detect
Function S/W
Temperature Sensor Input
LED Driving
Emergency Mode
Function S/W
Reset Curcuit Oscillation
8. KEY COMPONENTS OF ELECTRONIC CIRCUIT
55
(2) U2, 4 (KID65004) DARLINGTON ARRAYS
(3) U8 (KIA7805P) : VOLTAGE REGULATOR (5VDC)
(4) U7 (KIA7812P) : VOLTAGE REGULATOR (12VDC)
IN1 1 16 OUT 1
IN2 2 15 OUT 2 IN 3 3 14 OUT 3 IN 4 4 13 OUT 4
IN5 5 12 OUT 5
IN6 6 11 OUT 6
IN7 7 10 OUT 7
GND 8 9 COMMON FREE
WHEELING DIODES
COMMON
10.5K
7.2K 3K
OUTPUT
GND
INPUT
100K 500
100
100
0.3
10K
6K
500
1K
5K
28K
6K
30pF
2K
5K
200
240
1.4 K
2.7 K
3.3 K
0.19K
INPUT
OUTPUT
GND
SCHEMATIC DIAGRAM
1 2 3
Fin 2 is ground for Cose 221A. Case is ground for Case 1.
10K
INPUT
GND
10K
300
36K
64K
520
26K
60K
29K
20K
20K
40 pF
50K
50 200
300
200
100
16K
210
012
OUTPUT
(Top View)
Pin 1. INPUT
2. GROUND
3. OUTPUT
Pin 1. INPUT
2. GROUND
3. OUTPUT
(Equivalent Circuit)
KID65004AP
(Equivalent Ciircuit)
56
(5) U9 (KIA7042P) : RESET IC
KIA70
42P
OUTLINE
INPUT GROUND OUTPUT
VCC
1
3
2
OUT
GND
1
INDOOR UNIT
9. DISASSEMBLY INSTRUCTIONS
57
PROCEDURES PHOTOS
1. Stop the operation of the Air conditioner and disconnect the power cord from the wall outlet.
2. Removing the Insert Grille and F rame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remove it. 2 Loosen the screw fixed at the Cover Ter-Block. 3 Loosen four screws fixed at the F rame Grille. 4 Remove the Frame Grille.
3. Removing the Control Box. (Fig 3)
1 Remove room and coil thermistors. 2 Disconnect the fan motor lead wire from connection at the
Control PCB.
3 Disconnect the stepping motor lead wire from connection at the
Control PCB.
4 Remove the select switch from connection at the Control PCB. 5 Loosen the screw fixed at the ground wire. 6 Remove the Control Box
4. Removing the Drain Pan. (Fig 4)
1 Disconnect the Body drain hole. (left and right Body) 2 Disconnect three hooks and remove the Drain Pan.
5. Removing the Indoor Evaporator . (Fig 5~6)
1 Remove two screws fixed at the indoor Ev aporator of the Body. 2 Remove the hook fixed at the Brack et Pipe of the back of Body. 3 Remove Indoor Evaporator .
6. Removing the Cross Flow F an. (Fig 7)
1 Remove set screw fixed at the Motor shaft. 2 Remove Cross Flow F an.
7. Remove Motor IDU and Bearing Plastic.
Fig 1
Fig 3
Fig 4
Fig 5
Fig 6
DSB-093LH
ig 2
Fig 7
58
PROCEDURES PHOTOS
1. Stop the operation of the Air conditioner and disconnect the power cord
from the wall outlet.
2. Removing the Insert Grille and F rame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remo ve it. 2 Loosen the screws fixed at the Cover Ter-Block. 3 Loosen two screw at the Frame Grille. 4 Remove the Frame Grille.
3. Removing the Control Box. (Fig 3)
1 Remove room and coil thermistors. 2 Disconnect the fan motor lead wire from connection at the
Control PCB.
3 Disconnect the stepping motor lead wire from connection at the
Control PCB.
4 Remove the select switch from connection at the Control PCB. 5 Loosen the screw fixed at the ground wire. 6 Remove the Control Box
4. Removing the Drain Pan. (Fig 4)
1 Disconnect the Body drain hole. (left and right Body) 2 Disconnect three hooks and remove the Drain Pan.
5. Removing the Indoor Evaporator . (Fig 5~6)
1 Remove the hook fixed at the Plate mounting of the back of Body. 2 Remove Indoor Evaporator .
6. Removing the Cross Flow F an. (Fig 7)
1 Remove the set screw fixed at the Motor shaft. 2 Remove the Cross Flow Fan.
7. Remove the Motor IDU and the Bearing Plastic.
Fig 1
Fig 3
Fig 4
Fig 5
Fig 6
DSB-183LH
ig 2
Fig 7
59
DSB-093LH
PROCEDURES PHOTOS
1.Stop the operation of the air conditioner and disconnect the wire from Indoor Unit to Outdoor Unit.
2. Disassemble the case. (Fig 1~2)
1 Remove the Top Panel. (Loosen thirteen screws) 2 Remove the Front Cabinet. (Loosen six screws) 3 Remove the Side Cabinet. (Loosen seven screws) 4 Remove the Guide Support. (Loosen two screws)
3. Removing the Propeller Fan. (Fig 3)
1 Loosen the Nut fixed at the the Propeller Fan. 2 Remove the Plain Washer . 3 Remove the Propeller Fan.
4. Removing the Motor ODU. (Fig 4)
1 Loosen four screws fixed at the Brack et Motor. 2 Disconnect the wire at the Control Panel and remove the Motor ODU.
5. Removing the Dual Capacitor. (Fig 5)
1 Disconnect the wire at the Control Panel. 2 Loosen the screw fixed at the Clamp Capacitor. 3 Remove the Dual Capacitor.
6. Removing the Over load Protector . (Fig 6~7)
1 Loosen the Hex Nut at Terminal Cover. 2 Remove the Terminal Cover. 3 Remove the wire at the Over load Protector . 4 Remove the Over load Protector .
Fig 5
Fig 4
Fig 6
Fig 7
Fig 1
Fig 3
Fig 2
2
OUTDOOR UNIT
60
DSB-183LH
PROCEDURES PHOTOS
1.Stop the operation of the air conditioner and dis connect the wire from in
door unit to out door unit.
2. Disassemble the case. (Fig 1~2)
1 Remove the Top Panel. 2Remove the Side Cabinet. 3Remove the F ront Cabinet.
3. Removing the Propeller Fan. (Fig 3)
1Loosen the screw fix ed at the motor brack et. 2Remove the Plain Washer. 3Remove the Propeller Fan.
4. Remove the panel control. (Fig 4)
1Disconnect the wire at the control panel. 2Loosen the screw fix ed at the panel control. 3Remove the parts on panel control.
5. Remove the partition panel. (Fig 5)
1Loosen four scre ws at the brack et motor. 2Disconnect the wire at the control panel.
6. Removing the Over load Protector . (Fig 6)
1Remove the cocondenser 2Loosen three volts at compressor . 3Remove the compressor.
Fig 1
Fig 2
Fig 3
Fig 5
Fig 4
Fig 6
61
3
EXPLODED DIAGRAM (Indoor Unit)
DSB-093LH
62
DSB-093LH PART LIST (INDOOR UNIT)
No PART CODE PART NAME Q'TY SPEC REMARK
1 3110400301 BODY 1 HIPS T2.0 (GY258A) 2 3118003500 MOTOR IDU 1 RB13B(220V, 50/60V) 3 3106400400 BEARING PLASTIC Assy 1 4 3110046000 FAN CROSS FLOW Assy 1
SAN+G.F 30% ø100xL615 5 7485401012 SET SCREW 1 6S-4x10-E MFZN 6 3113000400 HOLDER MOTOR L 1 HIPS T2.0 7 3113000500 HOLDER MOTOR R 1 HIPS T2.0 8 3114503300 PLATE EVAP. L 1 T2.0(GY176A) 9 3110054100 EVAPORATOR Assy 1 ASSY (3R-3C, FPI=1.5)
10 3112500900 GUIDE EVAP. U 1 PVC L623 x T1.0 11 3110603100 BRACKET PIPE 1 12 3118100501 PAN DRAIN 1 HIPS T2.0(GY176A) 13 3116501000 BLADE VERTICAL 3 P.P T1.5 (GY176A) 14 3117600101 FLAP 1 HIPS T2.5 (GY171A) 15 3108003910 MOTOR STEPPING 1 MP24GA 16 3103210010 HOSE DRAIN ASSY 1 ASSY 17 3104301700 LED PCB Assy 1 18 3110059400 CONTROL BOX ASSY 1
18-1 3110504000 CONTROL BOX 1 HIPS T2.0 (BLACK) 18-2
3114302020
CONTROL PCB ASSY 1
123LH
3114302091 093LH 18-3 3108900200 TERMINAL BLOCK 1 JXO-CH-2P 18-4 3111200800 CLAMP WIRE 1 HIPS T2.0 (BLACK) 18-5 3111312110 POWER CORD ASSY 1 18-6 3114503900 PLATE EARTH 1 SGCC T1.0x26xP46 18-7 3104896300 SENSOR I/D ASSY 1 18-8 3113700900 VOLTAGE GENERATOR 1 5.6KV PH Only
19 3110400200 BODY TOP 1 HIPS T2.0 20 3112200700 FRAME GRILLE 1 HIPS T2.5 21 3114504200 PLATE LED 1 PC SHEET T0.2 22 3103401400 KNOB SWITCH 1 23 3111403400 COVER TERMINAL BLOCK 1 HIPS T2.0 24 3101100400 CASE FILTER 2 25 3101902510 FILTER CARBON ASSY 1 BLACK 26 3101902610 FILTER ELECTRO ASSY 1 WHITE 27 3113700200 DUST COLLECTOR 1 PH Only 28 3111901400 FILTER FRAME 2 P.P T2.0 (BLACK) 29 3112401900 GRILLE INSERT 1 HIPS T2.5 (GY171A) 30 3111403700 COVER LED 1 ABS T2.0 31 3114503800 PLATE MOUNTING 1 SGCC T0.290
Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co kr)
DSB-183LH
63
64
DSB-183LH PART LIST (INDOOR UNIT)
No PART CODE PART NAME Q'TY SPEC REMARK
1 3100400600 BODY 1 2 3108007510 MOTOR IDU 1 IC-9430DWKG7A 3 3101500400 CUSHION MOTOR 2 CR I.D30 (R/W45) 4 3106400200 BEARING PLASTIC ASSY 1 O.D37.0*I.D6.0 5 3100076400 FAN CROSS FLOW ASSY 1 OD 100*L864 6 7485401012 SET SCREW 1 6S-4*10-E MFZN(BLACK) 7 3103003800 HOLDER MOTOR L/B 1 8 3103003900 HOLDER MOTOR R 1 9 3103004000 HOLDER BEARING 1 ABS T2.5
10
311009AL00
EVAP. ASSY 1
183
311009AC01 240 11 3102501400 GUIDE EVAP. 1 12 3108101400 PAN DRAIN 1 13 3106502700 BLADE VERTICAL M 3 14 3107600500 FLAP UP 1 15 3107600600 FLAP DOWN 1 16 3107801700 LINK FLAP 1 17 3100702000 BUSHING 2 18 3103200800 HOSE DRAIN ASSY 1 19 3108007600 MOTOR STEPPING 1 GSP-24RW-062 20 3104301700 LED PCB ASSY 1 21 3100077050 CONTROL BOX ASSY 1
21-1 3100510700 BOX CONTROL 1 21-2
3104300830
CONTROL PCB ASSY
(B)-183LH/LH-R/240LH-R
3104300770 (A)-183LH-R/240LH-R 21-3 3108912320 TERMINAL BOLCK 1 SN-DBW-4P 21-4 3101300440 POWER CORD 1 SJT 3X14 AWG105 21-5 3101200400 CLAMP CORD 1 DA-5N 21-6 3104897010 SENSOR ID ASSY 1 AC-04, PTM-KD43C-D2 21-7 5EPV050120 TRANSFORMER 1 DWA-220B 21-8 3106902400 CAPACITOR MOLD 1 2.0UF 400V 21-9 3113701800 VOLTAGE GENERATOR 1 NAHG-006 AC220V 50/60Hz 5.6kV
A-R/P-R/AH-R/PH-R ONLY
21-10 2150013200 AL FOIL EMI 1 AL100P(W100XL100)
22 3100400700 BODY TOP 1 23 3102201400 FRAME GRILLE 1 24 3104512400 PLATE LED 1 PC SHEET T0.2 25 3104510200 PLATE SWITCH 1 PC SHEET T0.2 26 3103401400 KNOB SWITCH 1 27 3100094400 FILTER ELECTRO 1 28 3100094300 FILTER CARBON 1 29 3101406800 COVER T/BLOCK 1 30 3102201500 FILTER FRAME 2 31 3102403550 GRILLE INSERT 1 ABS 32 3101406900 COVER LED 1 33 3104512600 PLATE INSERT GRILLE 1 PET T0.1 34 3104511800 PLATE MOUNTING 1
Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co kr)
65
DSB-093LH
4
EXPLODED DIAGRAM (Outdoor Unit)
66
DSB-093LH PART LIST (OUTDOOR UNIT)
No PART CODE PART NAME Q'TY SPEC REMARK
1
3100014720
PAN BASE ASSY 1 SECC T1.2
(RBB075A/RBB100A)
3100014700 (RCB135U) 2 3106000900 COMP. BOLT 3 M8 x L46.5 3 3102100800 FOOT 1 SECC T1.2 4 3108104AE0 COMP. GROMMET 3 EPDM
3117104470 RBB075A011 070/071LH 5 3117104480 COMPRESSOR ASSY 1 RBB100A011 093LH
3117104370 RCB135U001 123LH 6 7400208411 COMP. WASHER 3 M8.4 x 22 x T1.6 DW 7 7392801211 COMP. NUT 3 M8xP1.25 MFZN DW
3110046200 1 ROW (070/071LH) 8 3110064900 CONDENSER ASSY 1 L465xW208.5xH508 1 ROW (093LH)
3100014100 2 ROW (123LH) 9
3114434400
PIPE COND IN 1
070/071/093LH
3104410700 123LH
10
3114433700
PIPE COND OUT 1
070/071/093LH
3104412800 123LH
11 3100602200 BRACKET SERVICE 1 SECC T1.2 12 3115401900 SERVICE VALVE 1 3/8" (GAS)
13
3105400802
SERVICE VALVE 1
1/4" (LIQUID) 070/071LH
3105401101 1/4" (LIQUID) 093/123LH
14 7347602011 BOLT HEX 4 M6x20 MFZN 15
3110048000
PIPE REVERSING ASSY 1
070/071/093LH 3100038800 123LH 3110048300 070/071LH
16 3110048410 PIPE FILTER ASSY 1 093LH
3110083101 123LH 3114424300 PIPE CAPILLARY 1 OD3.2xID1.2xL700 070/071LH 3114424410
PIPE CAPILLARY COOL 1
OD3.2xID1.4xL700 093LH
17 3114442601 OD3.2xID1.78xL600 123LH
3114442510
PIPE CAPILLARY HEAT 1
OD3.2xID1.8xL600 093LH
3114442500 OD3.2xID1.78xL800 123LH
18 3102501100 GUIDE SUPPORT 1 SECC T1.2 19 3102402600 GRILLE CONDENSER 1 P.E. 660x525.5xT3.5 20 3100601903 BRACKET MOTOR 1 SBHG1 T1.2
3118009010 YDK-40-4B 123LH
21 3118003900 MOTOR ODU 1 YDK-35-6B
070/071/093LH 3118001200 A9530BD010
22 3101801000 FAN PROPELLER 1
ABS+G.F20% (BLACK) 23 7400208411 WASHER PLAIN 1 PW-2-8 MFZN 24 7392800011 NUT LOCK 1 M8 x P1.25 MFZN
Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co kr)
67
No PART CODE PART NAME Q'TY SPEC REMARK
25 3114504110 PLATE PARTITION 1 26 3104201900 PANEL CONTROL 1 SBHG1 T0.8 27 3108912300 TERMINAL BLOCK 1 SN-DBW-03P
3109501201 1.8+25µF 400VAC 070/071LH
28 3109505710 CAPACITOR DUAL 1 1.8+30µF 400VAC 093LH
3116904600 3.5+40µF 400VAC 123LH 29 3101201100 CLAMP CAPACITOR 1 SBHG1 T1.0 30 3101202000 CLAMP CORD 1 NYLON 31 3110801500 CABINET FRONT 1 SECC T0.8 32 3112402500 GRILLE DISCHAGE 1 RECTANGULAR 33 3103510700 LABEL BRAND 1
P.C.FILM 346x90xT0.4 34 3100801300 CABINET SIDE 1 SECC T0.8 35 3104201800 PANEL TOP 1 36 3102600300 HANDLE 1
A.E.S. T2.5 (WH104A) 37 3102101000 FOOT CUSHION 4 NBR
68
DSB-183LH
69
No PART CODE PART NAME Q'TY SPEC REMARK
3110016100 (B)-182LH
1 3110007500 PAN BASE ASSY 1 (B)-183LH
3110016200 (B)-183LH-R, (A)-183LH-R
2 3102100201 FOOT 4 SECC T2.0 3
3106000100
BOLT COMP.
3 M8xL46.5 (DW) 3106002700 4 M8xL30 (Tecumseh) 3117104390 RCB195A001 (B)-183LH
4 3100068001 COMPRESSOR 1 AWG5524EXC (B)-183LH-R
3100068100 AWG5519EXN (A)-183LH-R
5 3108104AE0 COMP. GROMMET
3DW
4 Tecumseh
6 7400208411 WASHER PLAIN 3 M8.4 x 22 x T1.6 7 7392801211 NUT LOCK 3 M8xP1.25 MFZN
3110025700 (B)-182LH
8 3110049600 CONDENSER ASSY 1
L568.4xH575xW44 (2Rx2C)
(B)-183LH
3110025800 (B)/(A)-183LH-R
9
3100006400
PIPE COND. IN 1
(B)-182LH/183LH 3110011100 (B)/(A)-183LH-R 3110049100 (B)-183LH
10 3100006520 PIPE COND. OUT 1 (B)-182LH
3114405600 (B)/(A)-183LH-R
11 3100601201 BRACKET SERVICE 1 SECC T1.6 12 3105400100 SERVICE VALVE 1 1/2" (GAS) 13 3105400210 SERVICE VALVE 1 1/4" (LIQUID) 14 7347602011 BOLT HEX 4 M6xL20 MFZN
15
311009DC00
PIPE REVERSING ASSY 1
(B)-183LH 3110010800 (B)/(A)-183LH-R
16 3110010500 PIPE DICHARGE 1 L-R ONLY 17 3110010600 PIPE SUCTION 1 L-R ONLY
311009DC30 (B)-183LH
18 3110027500 PIPE FILTER ASSY 1 (B)-183LH-R
3110008710 (A)-183LH-R, (B)-182LH 3114414800 ID2.0 x L1000 (B)-183LH-R 3114455600 PIPE CAPILLARY COOL 1 ID2.0 x L1100 (B)-183LH
19 3114403310 ID2.0 x L800 (A)-183LH-R, (B)-182LH
3114406211 PIPE CAPILLARY HEAT 1 ID2.0 x L600
(B)-182LH/183LH-R/183LH
(A)-183LH-R
DSB-183LH PART LIST (OUTDOOR UNIT )
Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co kr)
70
No PART CODE PART NAME Q'TY SPEC REMARK
20 3112500300 GUIDE SUPPORT 1 SECC T1.2 21 3112400700 GRILLE COND. 1 PE 22 3110600200 BRACKET MOTOR 1 SGCC T1.2
23
3108009110
MOTOR ODU 1
YDK-50-6B (B)-182/183
3108000521 IC-1625DWLF6B (A)-183LH-R
24 7348602011 BOLT HEX 4
WASHER M6xL20 MFZN
25 3101800100 FAN PROPELLER 1
ABS+G/F(10),OD420,BLK 26 7400208411 WASHER PLAIN 1 O.D.ø22 xI.D.ø8.4xT1.6 27 7392800011 NUT HEX 1 M8xP1.25 MFZN 28 3114500800 PLATE PARTITION 1 SGCC T1.0 29 3114200600 PANEL CONTROL 1 SECC T0.8 30 3108912310 TERMINAL BLOCK 1 SN-DBW-5P AH/PH/AH-R 31 5SC0202700 POWER RELAY 1 G7L-2A-TUB
3116905300 3.0+40µF (B)-183LH
32
3116901200
CAPACITOR DUAL 1
3.0+35µF (B)-183LH-R 3116902500 4.0+25µF (A)-183LH-R 3109591700 3.0+50µF (B)-182LH
33 3101202000 CLAMP CORD 1 NYLON 66 34 3101301100 CLAMP CAPACITOR 1 SECC T1.0 35 3110800200 CABINET FRONT 1 SECC T1.0 36 3102400710 GRILLE DISCHARGE 1 37 3103510700 LABEL BRAND 1 P.C.FILM 38 3110800300 CABINET SIDE 1 SECC T1.0 39 3114200500 PANEL TOP 1 SECC T1.0 40 3102600300 HANDLE 1 A.E.S. T2.5 (GY171A) 41 3102101000 FOOT CUSHION 4 NBR
71
DSB-093LH
5
CONTROL BOX ASSEMBLY
72
DSB-093LH
No PART CODE PAR T NAME Q'TY SPEC REMARK
1 3110504000 CONTROL BO X 1 HIPS T2.0(BLACK)
2 3111312110 POWER CORD 1
AC250V, 10/16A
H0.5V V -F x 1mm
2
3
3114302090
CONTROL PCB ASS’Y 1
123LH
3114302091 093LH
4 3108914200 TERMINAL BLOCK 1 JXO-CH-4P
5 3108003910 STEPPING MOT OR 1 MP24GA
6 3112716100 HARNESS LED PCB 1 UL1007 8x26AWG
7 3102702200 HARNESS TH3-1 1
8 3112715900 HARNESS MOT OR SIGNAL 1
9 3112716000 HARNESS 4W SIGNAL 1
10 3112716250 HARNESS ID EARITH 1 UL1015 16AWG
11 3104896300 SENSOR ID ASS’Y 1 PTM-KD-43C-D2
Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co kr)
73
DSB-183LH
13
3
7
6 9
10
5
8
7
2
12
11
4
74
DSB-183LH
No PART CODE PART NAME Q'TY SPEC REMARK
1
3104300830
CONTROL PCB ASS’Y 1
DSB-183LH-R/183LH/240LH-R
3104300770 DSA-183LH-R/240LH-R
2 3101395030 POWER CORD 1 250V/16A HO5UV-F 3x1.5mm
2
3 3106902400 CAPACITOR SH.M.B 1 2.0MF 400V 4 3102797910 HARNESS EARTH 1 GREEN/YELLOW L170mm 5 3102714400 HARNESS CAPACITOR 1 6 3102704410 HARNESS COMP SIGNAL 1 UL1015#18 7 3102704010 HARNESS POWER 1 UL1015#16 8 3102702200 HARNESS TH3 1 TH-3-1
9 3102704430 HARNESS OD SIGNAL 1 UL1015#18 10 3102704420 HARNESS REVERSING V/ 1 UL1015#18 11 3104896300 SENSOR ID ASSY 1 NTM-KD43C-D2, L330 12 3108912320 TERMINAL BLOCK 1 SB-DBW-6P 13 5EPV050120 TRANSFORMER 1 DWA-220B
Caution:
In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service information Center(http://svc.dwe.co kr)
DEAWOO ELECTRONICS CO., LTD
686, AHYEON-DONG MAPOGU, SEOUL, KOREA. C.P.O. BOX 8003 SEOUL KOREA TELEX: DWELEC K28177-8 CABLE:"DAEWOOELEC" FAX: +82-2-364-5588 TEL: +82-2-360-7114, 8114 http://www.dwe.daewoo.co.kr
S/M NO. : 3113907130
PRINTED DATE: MAY. 2001
S/M No. : 3113907130
Service Manual
Split System Air Conditioner
Model: DSB-093LH
DSB-183LH
Caution
: In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information,please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
DAEWOO ELECTRONICS Corp.
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