5) Control Box Assembly......................................................................................87
Page 2
1. SPECIFICATIONS
¡ DSB-070L
MODEL
ITEM
FunctionCooling
ClassT
Power AC 220~ 240V/ 50Hz
Capacity W2,051
Btu/h 7,000
Dehumidificationl/h0.89
Running CurrentA2.9
Electrical
Data
Compressor
Power InputW680
Starting CurrentA18
TypeRotary
Model QB 125PL 12B
Capacitor25µF/370VAC
DSB-070L
Indoor UnitOutdoor Unit
Fan
Motor
Refrigerant
(R-22)
Connection
Dimensions (W x H x D)mm750 x 245 x 174654 x 549 x 256
Net Weightkg7.034
TypeCross flow fanPropeller fan
Capacitor1.0µF 400VAC1.8µF 400V
Motor Model NumberIC-8417DWKF5AIC-9625DWLF5A
ControlCapillary
Charge Q'tyg800
TypeFlare
OD
(Liquid/Suction)
in(mm)1/4 (6.35)1/2 (12.7)
2
Page 3
¡ DSB-091L
MODEL
ITEM
FunctionCooling
ClassT
Power AC 220~240V/ 50Hz
Capacity W2,637
Btu/h 9,000
Dehumidificationl/h1.15
Running CurrentA4.2
Electrical
Data
Compressor
Power InputW920
Starting CurrentA21
TypeRotary
Model RBB090A001QK 164PN12F
Capacitor25µF / 370VAC30µF / 370VAC
DSB-091L
Indoor UnitOutdoor Unit
Fan
Motor
Refrigerant
(R-22)
Connection
Dimensions (W x H x D)mm750 x 245 x 174654 x 549 x 256
Net Weightkg7.034
TypeCross flow fanPropeller fan
Capacitor1.0µF 400VAC1.8µF 400V
Motor Model NumberIC-8417DWKF5AIC-9630DWLF5A
ControlCapillary
Charge Q'tyg1,000
TypeFlare
OD
(Liquid/Suction)
in(mm)1/4 (6.35)1/2 (12.7)
3
Page 4
¡ DSB-121L/122L
MODEL
ITEM
FunctionCooling
ClassT
Power AC 220~240V/ 50Hz
Capacity W3,507
Btu/h 12,000
Dehumidificationl/h1.53
Running CurrentA5.7
Electrical
Data
Compressor
Power InputW1,250
Starting CurrentA34
TypeRotary
Model RCB 120A001
Capacitor25µF/ 400VAC
DSB-121L/122L
DivisionIndoor UnitOutdoor Unit
Fan
Motor
Refrigerant
(R-22)
Connection
Dimensions (W x H x D)mm925 x 285 x 194
Net Weightkg9.734
TypeCross flow fanPropeller fan
Capacitor1.0µF 400VAC3.5µF 400VAC
Motor Model NumberIC-8428DWKG7CIC-9430DWLC5B
ControlCapillary
Charge Q'tyg1,300
TypeFlare
OD
(Liquid/Suction)
in(mm)1/4 (6.35)1/2 (12.7)
666 x 552 x 264(Before)
654 x 549 x 256(After)
4
Page 5
¡ DSB-240L
MODEL
ITEM
FunctionCooling
ClassT
Power AC 220~240V/ 50Hz
Capacity W7,030
Btu/h 24,000
Dehumidificationl/h3.2
Electrical
Data
Compressor
Running CurrentA13.4
Power InputW2,400
TypeRecipro
Model AWG5530EXC
Capacitor45µF/ 400VAC
DivisionIndoor UnitOutdoor Unit
DSB-240L
Fan
Motor
Refrigerant
(R-22)
Connection
Dimensions (W x H x D)mm1080 x 298 x 200872 x 675 x 325
Net Weightkg14.764
TypeCross flow fanPropeller fan
Capacitor2µF 400VAC5µF 400VAC
Motor Model NumberIC9430DWKG7A05ME986DERC
ControlCapillary
Charge Q'tyg2,050
TypeFlare
OD
(Liquid/Suction)
in(mm)3/8 (9.52)5/8 (15.9)
5
Page 6
750
Plate Mounting
REMOCON
Connecting Pipe
Grille Insert
174
245
REMOTE CONTROLLER
Frame Grille
Body
Plate Mounting
INDOOR UNIT
2. OUTLINE AND DIMENSIONS
1
¡ DSB-070L/DSB-091L
6
Page 7
REMOCON
Filter - LFilter - R
Grille Insert
Frame Grille
Body
Plate Mounting
Connecting Pipe
Plate Mounting
406
194
285
925
REMOTE CONTROLLER
¡ DSB-121L/122L
7
Page 8
Connecting Pipe
Body
Frame Grille
Grille Insert
Plate Mounting
430
710
1080
Filter-LFilter-R
REMOCON
8
¡ DSB-240L
Page 9
256
549
654
Inlet
Inlet
Cabinet Side
Panel Top
Guide Support
Outlet
Foot Cushion
OUTDOOR UNIT
Outlet
Cabinet Front
Foot
Handle
9
Service Valve
2
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L(After)
Page 10
Cabinet SideHandleCabinet FrontFoot
264
334
Panel Top
Cabinet Back
552
572
Inlet
AIR
Inlet
Outlet
Foot Cushion
Service Valve
666
¡ DSB-121L/122L(Before)
10
Page 11
Inlet
380
699
323
foot
Service valve
873
Cabinet front
Service Cover
Cabinet Side
¡ DSB-240L
11
Page 12
3. OPERATION
REMOTE CONTROLLER
PARTS OF NAME AND FUNCTION
1
¡ DSB-070L/DSB-091L
Indoor Unit
Electrostatic Filter
(option)
Deodorizing Filter
(option)
Air Inlet
Antibacterial
Filter
Fan Direction
(Up, Down)
Air Outlet
Lamp
Remote
Controller
Receiver
Power Plug
Remote Controller
12
Page 13
¡ DSB-121L/122L
Power Plug
Electrostatic FilterDeodorizing FilterAir Inlet
Antibacterial
Filter
Air OutletFan Direction
(Up, Down)
Remote Controller
Remote
Controller
Receiver
Lamp
REMOTE CONTROLLER
Indoor Unit
13
Page 14
¡ DSB-070L/DSB-091L
Timer (Yellow)
Lights during the time
reservation mode.
Quick (Red)
ON (Red)
Lights when the
operation is going on.
Air clean (Green)
EMR. REMOCON
Indoor Unit DisplaySwitch Panel
■
Remote Control Signal Receiver
This place is the part to receive the signal if it
receive the signal, you can hear the signal “beep.
“beep. beep .”
■
There is a switch panel at inside of Front
Panel. At the time of operating, open the
Front Panel.
Emergency switch can be used when the remote
controller is lost or Testing.
Remote switch is usually used by remote
controller.
14
Page 15
EMERGENCYREMOTE
ONAIR CLEANQUICKTIMER
¡ DSB-121L/122L
Indoor Unit DisplaySwitch P anel
Remote Control Signal Receiver
This place is the part to receive the signal if it
receive the signal, you can hear the signal
"beep, beep".
§ There is a switch panel at inside of Front
Panel. At the time of operating, open the
Front Panel.
Emergency switch can be used when the remote
controller is lost or testing.
ON (Red)
Lights when the
operation is
going on.
Timer (Y ello w)
Lights during the time
reservation mode.
Remote switch is usally used by Remote
Controller.
Air clean (Green)
Quick(Red)
15
Page 16
¡ DSB-240L
Timer (Yellow)
Lights-on during the time
of reservation mode.
Quick (Red)
Lights-on during the time
of Quick Mode.
ON (Red)
Lights-on
during the operation
Air clean (Green)
Lights-on
during the operation
EMERGENCY
REMOCON
Indoor Unit DisplaySwitch Panel
■
Remote Control Signal Receiver
This place is the part to receive the signal if it
receive the signal, you can hear the signal “beep.
“beep, beep .”
REMOCON
EMERGENCY
■
There is a switch panel at inside of
Front Panel. At the time of operating,
open the Front Panel.
Emergency switch can be used when the remote
controller is lost or Testing.
Remote switch is usually used by remote
controller.
16
Page 17
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L(After)
Outdoor Unit
Air Inlet (Side Back)
Connection Wire
Air Outlet
Connecting Pipe
Drain Hose
17
Page 18
AIR
Air Inlet (side Back)
Air Outlet
Connection
Wire
Connecting
Pipe
Drain Hose
¡ DSB-121L/DSB-122L(Before)
Outdoor Unit
NOTE:
How to remove Top Panel
1. Loosen the screw at left and right side.
2. Push the three parts op Front and Back sides like figure orderly.
3. Unhook the locking parts of T op Panel.
The front locking parts
FRONT SIDEBACK SIDE
The back locking parts
18
Page 19
¡ DSB-240L
Air Inlet
Air Outlet
Connection Pipe
Connection wire
Drain Hose
19
Page 20
REMOTE CONTROLLER
MODE
SLEEP
ON/OFF
TIMER
ENTER/
CANCEL
FAN SPEED
TURBO/MILD
Display
Displays information
pertaining to unit.
TURBO/MILD
Press to be colder the unit.
TIMER ENTER/CANCEL Button
Press to enter a timer setting or
to cancel timer setting
TIMER ON/OFF Button
Press to set the unit of or on time.
(0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8,
10, 12, 16, 20, 24hr)
MODE Button
Press to cycle through the modes
(Auto/Quick/Cooling/Fan/Dry)
SLEEP Button
Press to set the unit for
the sleep mode.
FAN DIR.
FAN DIR. Button
Press to select up/down
direction for fan.
ON/OFF Button
Press to turn the unit
on or off.
TEMPERATURE Buttons
Press to raise or lower
the desired temperature.
FAN SPEED Button
Press to select the fan speed
(High " ", Middle " ",
Low " ").
COVER
Slide down to access most
of the remote buttons.
Slide down further to
access the battery
compartment.
Lights to indicate the
speeds simulating a loreeze.
FAN Indicators
Lights to indicate
the fan speed.
AUTO
3
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L/DSB-240L
Replacing Batteries
Open the cover after
pressing the arrow
1
direction and pulling out.
Put the drycell by §]§^
2
direction.
21
3
Close the cover after
pushing into arrow
direction.
Page 22
DESCRIPTION OF FUNCTIONS
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
COMP (ON)
*RT: ROOM TEMPERATURE
DT: DESIRED TEMPERATURE
COMP (OFF)
-1°C0°C
(COOLING)
(RT-DT)
4
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.
ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.
Control of Room Temperature
(1) Range of setting temperature: 18~32°C
(2) Setting temperature: Operating temperature of compressor
+1°C
(3) During the time of test operating, Fan (Indoor , Outdoor) and Compressor is running regardless of room
temperature.
Buzzer
If the Indoor Unit Display receive the signal of Remote Controller , y ou can hear the signal "beep –" or "beep ,
beep".
(1) In the case of receiving ON/OFF signal-"beep" "beep"
(2) And so on-"beep"
22
Page 23
Fan Speed (Indoor Unit)
0°C
L
M
H
1°C2°C
(R.T-D.T)
(D.T)
(1) Motor speed (Super high speed, high speed, normal speed, low speed, ultra low speed).
(2) Remote controller setting fan speed. (Auto , L, M, H, Natural)
(3) Relation of operating mode between fan speed. (legned: X-no relation)
FAN ONLYCOOL
HHHLHH
MMMLMH
LLLLLH
AutoAutoLAutoH
NaturalNaturalNaturalLNaturalH
DEHUMI-
DIFICATION
AUTO QUICK
(4) Automatic Operation
If the unit is set in 'AUT O' mode , the unit operates automatically according to the room temperature to keep the
room temperature comfortable.
(COOLING)
23
Page 24
Sleep Mode
00.51.0HOUR
(COOLING CYCLE)
DT
+0.5°C
+0.5°C
+0.5°C
-1°C+7°C
Compressor and
Outdoor Fan
ONON
OFF
Indoor Fan
Set speed
(1) When you are going to sleep , select sleep s witch and the unit controls the room to the desired temper ature.
(The unit will not operate after 4 hour)
(2) For changing the temperature.
(3) To cancel sleep mode, press the SLEEP button again or press the MODE button once.: the SLEEP
indicator will disappear in the display.
Emergency Operation
(1) When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be
used to run the unit.
(2) The setting conditions of Emergency operation are as follows.
• Operation mode: Quick
• Preset temperature:18°C: Cooling
• Fan speed: High
¡You cannot operate with remote controller.
Frost Prevention of Indoor Unit
When the unit operates at low ambient temperature, frost may appear on the Ev aporator. When the indoor coil
temperature is lower than 0°C at the end of 10 minutes of continuous compressor operation from the start, the
microcomputer of the unit stops the compressor to protect the unit from the frost. The control procedure for
indoor coil freeze protection.
1) The compressor and outdoor fan turn off.
2) Indoor fan operates according to user set speed.
3) The normal operation returns when the indoor coil
temperature is higher than 7°C or equal to 7°C.
(Indoor coil temperature)
24
Page 25
3 min. Time Delay of Compressor
In normal operation, there is a time delay of three minutes between turn off and turning back on including initial
power up.
Auto Mode
(1) In Auto Mode
After the indoor fan is operated f or 20 seconds in the Auto Mode the unit will operate automatically b y selecting
operating Mode according to the room temperature
(RT: Room temperature)
ROOM TEMPERATURE
DT-2°C RT
DT-2°C
DT+3°C RT
(2) Selecting Operating Mode Again
Room temperature meets desired temperature and the compressor stops running over 30 minutes, then the unit
selects operating Mode again.
>
RT ≤DT+3°C
≤
<
OPERA TING MODE
Cooling
Dehumidifier
Cooling
FLAP POSITION
Cooling Position
Cooling Position
Cooling Position
25
Page 26
Dehumidification Mode
1Desired temperature < Room temperature
Outdoor Fan, Compressor : ON
Indoor Fan : Low speed
Fan Motor Capacitor31069003001.0uF 400VAC1
Fuse5FVLB3152L250V 3.15A1
Transformer5EPV050100220V/18V1
Stepping Motor3108000100MP28GA (L=400mm)1
Terminal Block3108912301SN-DBW-05P1
Compressor3100030CE0RCB150A0011
Fan Motor3108000800IC-9430DWLC5A1
Dual Capacitor31095007003.5+25µF 400VAC1
Terminal Block3108912301SN-DBW-05P1
30
Page 31
¡ DSB-240L
Fan Motor3108007500IC-9430DWKG7A1
Indoor
Unit
Outdoor
Unit
Fan Motor Capacitor31069024002.0uF 400VAC1
Fuse5FVLB3152L250V 3.15A1
Transformer5EPV050120230V/50Hz1
Stepping Motor3108007600GSP-24RW-0621
Terminal Block3108912320SN-DBW-0621
Compressor3100068201AWG-5530EXC1
Fan Motor3108007400OSME986DERC 230/501
Dual Capacitor31095081005/45µF 400VAC1
Terminal Block3108912320SN-DBW-4P1
PART NAMEPART CODESPEC.QUANTITYREMARK
31
Page 32
5. REFRIGERANT CYCLE
INDOOR UNIT
Evaporator
Cross flow fan
Connecting pipe
Capillary tube
Dryer
Condenser
Propeller fan
OUTDOOR UNIT
Refrigerant flow
Service valve
Service valve
Accumulator
Compressor
Note) If the pipe length exceeds the standard length, add 30g of refrigerant per extra meter.
DSB-091L
• IDØ1.78 x ODØ3.2 x 1200L
-QK164PN12F(LG COMP)
• IDØ1.6 x ODØ3.2 x 600L
IDØ1.6 x ODØ3.2 x 600L
DSB-121L
Contents
Capillary Tube
Model Name
DSB-070L
IDØ1.6 x ODØ3.2 x 600L
DSB-240L
IDØ2.0 x ODØ3.2 x 600L
IDØ2.0 x ODØ3.2 x 300L
Charge Quantity
800 g
-RBB090A001(DAEWOO COMP)
1,000 g
32
1,300 g
2,050g
Page 33
6. CONTROL BLOCK DIAGRAM
Relay RL1
Stepping
Motor
Indoor fan
motor
Compressor
outdoor fan
motor
TRIAC
DC12V
Operating Mode
Fan Speed
Timer Selection
Flap Position
Unit on lamp
Room air temp.
Indoor coil temp.
Air clean lamp
Quick lamp
Remote
Emergency
Operation
Signal
receiver
Timer lamp
A/D converterlnitialization
Clock generation
DC power supply
Circuit for
motor driving
Circuit for
relay driving
Circuit for
TRIAC control
Transformer
Circuit for signal receiver
MICRO
CONTROLLER
Beeper
Temp. Setting
ON/OFF
SLEEP
REMOCON
AC220V
50Hz
STEPPING MOTOR
ON/OFF
COMPRESSOR
ON/OFF
DC5V
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L/DSB-240L
33
Page 34
2
1
3
I.D.C
SR
SWING
MOTOR
ROOM AIR
SENSOR
Remote Controller
TRANS-
FORMER
RL1
COMP.
RELAY
TRIAC
OVERLOAD
PROTECTOR
COMPRESSOR
OUTDOOR UNIT
FAN MOTOR
TERMINAL
BLOCK
N
L
INDOOR COIL
SENSOR
Display Part
Control Part
Signal Receiver
FMCCMC
YL
Indoor Unit
Fan Motor
7. ELECTRIC CIRCUIT DIAGRAM
1
ELECTRIC CIRCUIT DIAGRAM
¡ DSB-070L/DSB-091L/DSB-121L/DSB-122L/DSB-240L
34
Page 35
Description
1. After the power ON/OFF button is pressed once, the rela y and triac are turned ON or OFF per the remote
control setpoint.
– TRIAC is controlled per the fan speed selection.
– RELAY is controlled per the operation mode selection.
2. If the power ON/OFF button is pressed once more, the rela y and triac are turn off and the unit stops
operation.
3. The unit turns on or off according to the temperature set point by sensing the room air temperature through
thermistor.
4. If the fan speed selection is set to the auto position, the fan speed is automatically controlled according to the
temperature differance between room temperature and temperature set point.
5. If you press the ON/OFF button during operating the unit, Relay and LED is OFF and the unit is OFF.
35
Page 36
8. TROUBLE SHOOTING
Outdoor unit does
not run?(note. 1)
Does
the compressor run
normally?
Indoor unit does
not run(note 1)
Check the failure
code according to
the self diagnostic
(note 2)
Is the unit
display
mormal?
check the failure
code according to
the self-diagonostic
(note 2)
Normal
check the
connecting
point of
magnetic
contactor
YES
YES
YES
YES
NO
NO
YES
Trouble
Is the power
applied to the
unit
Is the
power normal?
check the voltage between
L & N of terminal
block
press the power ON/OFF
button on remote controller
Does the
beeper beep two
times?
Is the display
all off?
• Check the connector on display
PCB connected to control PCB
• Check the display PCB itself
Check power supply mains
or interconnection wires
Check the wiring of indoor
Is the
switch position
on switch pannel at
"Remote"
Does
control PCB
status LED repeat one
second "on and
off"?
• control PCB fault
• Micom or reset
IC fault
• Check the remote signal receiver
• Check the connection between signal
receiver and control PCB
Place the switch
position to the
"Remote" and then
Check it once
more
YES
NO
YES
NO
NO
NO
NO
YES
YES
YES
YES
YES
NO
NO
NO
Is the
unit display
normal?
36
Page 37
Note 1)
1 Neither indoor unit nor outdoor unit runs.
Check the following points first. (There are f ollo wing case in normal operation)
a. Is the timer mode set the "timer ON".
b. Is the timer mode set the "timer-OFF" and the time had passed?
2 Neither outdoor fan nor compressor runs while indoor fan runs.
Check following points first. (There are f ollo wing cases in normal operation)
a. Is the temperature set point suitable?
b. Has the 3 minutes time guard f or compressor operated?
Self-Diagnostic Function
• Error Code •
1 When the compressor do not run.
i) Check the voltage between and of terminal b lock.
L
(Indoor Unit, Outdoor Unit)
ii) Check connecting wire of indoor unit and outdoor unit.
iii)Check relay RL1 on power P.C.B
2 Check fixing of indoor coil thermistor.
3 Check the GAS LEAKA GE of the pipe.
Y
37
Page 38
Neither Indoor Unit nor Outdoor Unit Runs
Confirm following statement.
When the unit operate normally , Sometimes the outdoor unit and indoor unit cannot operate.
1 Check the function select switch. Is it timer mode?
2 The function select switch locate the sleep mode and is the setting time ov er?
3 Is the setting mode DEHUMIDIFIER mode?
4 When the unit is DEHUMIDIFIER mode while in the auto mode, the outdoor unit and indoor unit does
not run.
The power is applied to the unit
Check the voltge between and
Y
of terminal block
Rating voltage more than 90%
Check the indoor unit display
is the display all off?
Yes
Press the ON/OFF switch of
Remote Control
Is the indoor unit display all off?
Pull out the power plug
and then insert the power plug
after 5 second
L
Rating voltage
under 90%
NoNo
No
Check the
Breaker or Fuse
Self Diagnostic
function is ON
Yes
Check according to
self Diagnostic function
Control P.C.B defect
Control P.C.B is normal
Recheck from the beginning
38
Page 39
Outdoor Unit Runs but Indoor Fan Do Not Run
Check rotation of indoor fan
Rotate indoor fan by hand
YES
Check input Voltage of Fan
Motor connector at power P.C.B
Rating V oltage more than 90%
Check the winding resistance of
Indoor unit fan motor
Normal
Check the fan motor capacitor
NO
Rating voltage
under 90%
Open or short
Check the F an Motor
bearing and fan
Check the power P.C.B.
The circuit for triac control
Change of fan motor
Check the connecting wire of
indoor fan motor
Run again
Check the starting of indoor fan motor
Run again
No
Normal
39
Page 40
Outdoor Fan and Compressor Do Not
Confirm following statement.
When the unit operate normally , Sometimes the outdoor unit and indoor unit cannot operate.
1 Is the setting temperature proper?
2 Is the unit during 3min. Time delay of compressor .
3 During frost prevention of lndoor unit.
4 During dehumidifier mode.
Check the voltge between and
Y
of indoor unit terminal
Check the voltge between and
Y
of outdoor unit terminal
Check the voltge between and
Y
of outdoor unit terminal
Check compressor ,
outdoor fan motor individually
L
L
L
Rating voltage
under 90%
Rating voltage
under 90%
Rating voltage
under 90%
Check the wiring
and voltage
within doors
Check the
connecting wire
Check the
connecting wire
40
Page 41
Only Compressor Do not Run
- Check the following at cooling mode
Check the voltge between and
Y
of indoor unit terminal
Rating voltage more than 90%
Check the voltge between and
Y
of outdoor unit terminal
Rating voltage more than 90%
Check the wiring of outdoor unit
Check the compressor
(Check the winding resistance)
OK
L
L
Rating voltage
less than 90%
Rating voltage
less than 90%
NG
Open or Short
Check the control P.C.B
the circuit for relay
driving.
Check the connecting
wire between indoor
and outdoor.
Change the control
P.C.B
Change the
compressor.
Check the compressor capacitor
41
Page 42
PCB DRIVING DESCRIPTION
Page 43
4
PCB CIRCUIT DIAGRAM
1
¡ DSB-070L/DSB-091L/DSB-240L
Page 44
3
Page 45
¡ DSB-121L/DSB-122L
4
Page 46
4
Page 47
¡ DSB-070L/DSB-091L/DSB-240L PART LIST(INDOOR UNIT)
D1DZN4004A--DIODEKN4004A AUTO 52MM1EA
D2DZN4004A--DIODEKN4004A AUTO 52MM1EA
D3DZN4004A--DIODEKN4004A AUTO 52MM1EA
D4DZN4004A--DIODEKN4004A AUTO 52MM1EA
D5DZN4004A--DIODEKN4004A AUTO 52MM1EA
D6DZN4004A--DIODEKN4004A AUTO 52MM1EA
DC Po wer Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Rela y, Triac Driving
Photo Triac, Buzzer Driving Swing, Sweep Motor. A C v oltage of secondary Po wer Transformer is rectified by
Bridge Diode, and it is filtering by Main Condensor CE1.
Filtered DC voltage is about +18V, is regulated +12V DC by Regulator IC7812.
And it is regulated +5V DC by Regulator IC7805.
V AR is serge filter and CC1, CC2, CC3 is Noise filter .
Oscillator(2)
DESCRIPTION
Oscillatory Frequency drive Micom, it is made up 8MHz resonator oscillatory Freqency.
Ocillatory wave is as follo wing Fig 2-1.
51
Fig 2-1
Page 54
Sensor(3)
070LH,091LH
182LH, 240LH
O/C SENSOR
I/C SENSOR
ROOM SENSOR
CN10
330R8
R7R6330
330
CC5
103
R9
12.7kF
CC7
103
103
CC6
23
24
25
MICOM
CN9
R10
12.7KF
R11
12.7KF
Room temperature and Evaporator temperature Sensor Input
DESCRIPTION
Number 24, 25 of Micom is Terminal of A/D convertor Input.
Room temperature and Evaporator temperature is sensing by change of Thermister Resistance, Micom is put
in 5V by ratio between R10 (12.7KΩ) and R11 (12.7KΩ).
Relation between temperature and voltage is follo wing Table 3-1.
CC5, 6 is Noise filter.
Temperature
(°C)
-51.1271.127
0 1.3781.378
5 1.6501.650
10 1.9361.936
152.2282.228
Table 3-1
Voltage (V)
No. 1No. 3
52
Page 55
T riac Driving(4)
N
L
AC 220V
TO MOTOR
T1
SM3JZ47
L1
12
130µH
3A
SN1
0.1µF
120Ohm
TLP561
PT1
12V
R5
1K
1/2W
IC4
KID 65004
MICOM
38
215
AC220V
TRIGGER
MOTOR
INPUT
LOW SPEEDMEDIUM SPEEDHIGH SPEED
DESCRIPTION
Number 38 Terminal of Micom is put out Pulse Output, by way of Buffer it is driving Photo Triac is supplied
Trigger Signal.
Trigger Test of Triac is detected Zero Cross Part of AC input and it is triggered from Zero Cross part to Time
delay part according to Fan Speed. (Ref. Fig 4-1) SN1 is Snub ber .
LOW SPEED
MEDIUM SPEED
Fig 4-1
53
HIGH SPEED
Page 56
LEADER CODE
CUSTOM
CODE
DATA
CODE
CHECK
SUM
TAILER
9ms4.5ms16bit16bit24bit8bit
Remote Controller(5)
0.56ms0.56ms1.69ms
1.12ms2.25ms
bit 0bit 1
MICOM
13
R14
1K
RA1
5V
CA1
F4104Z
P2
MODE
SELECT
PUSH S/W
DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 33, which is gotten
fid of Carrier (38KHz) from Receive Module. Signal Wa v e repeat third as follo wing Fig 5-1.
But in Secondary Wave Custom Code is Re v ersed F ace .
Fig 5-1
Selecting Mode(6)
(SELECT S/W INPUT, OUTPUT)
Fig 5-2
BIT STRUCTURE
DESCRIPTION
There are Mode according to SW position as
following Table 6-1.
According as port of fixed Micom is Low, the unit is
operating as following Table 6-1.
54
POSITION MODE
OPENREMOCON
GN DEMERGENCY
Table 6-1
Page 57
Micom Power Supply(7)
VDD 42
CE5
10µF
16V
CC11
104
CC13
104
+
5V
41
40
39
22
21
19
OSC
8MHz
20
VSS
MICOM
DESCRIPTION
MICOM Po wer is supplied 5V at Number 42 using VDD, Number 19, 20 Vsing Oscillator, CC13 is noise filter.
55
Page 58
Reset(8)
R135.6K
1K R12
18
CC9
CE4
4.7uF/50V
IC5
7042P
10.3
MICOM
4.25V
H
L
t
t
POWER
ON
Vcc (+5V)
DELAY TIME
FOR POWER ON
RESET
DESCRIPTION
V oltage less than about 0.8V put in Micom Terminal of Number 18 and then Micom reset. Reset IC detect
Po wer ON and Voltage less than 4.25V, and then send Reset Signal.
56
Page 59
VCC
12V
KID 65004
MICOM
34
611
R4
1K
BZ1
model
JS3
JS2
JS1
1K
14
15
16
30
29
28
41
40
39
27
26
1K
1K
1K
1K
JS5
JS4
1K
1K
1K
1K
1K
R28
R32
R31
R30
R25
R24
R23
R35
R34
R33
R37
R29
1K
R17
MICOM
R16
R15
CA2
CA1
F5 104Z
RA1R36
heat/low
heat/high
cool/low
MILD/HIGH
HEAT/COOL
cool/high
monitoring
6A
RA3
RA3
4A 103J
CA3
F3 104Z
103J
RA2
Function Selecting(9)
DESCRIPTION
Selecting function is as following table 9-1.
ƒRWhen power source is put at fist, Funtion selection input is recognized.
And when the unit is running the microcomputer ignore variation of funtion selection input.
MILD
FAN
HIGH
FUNCTION
COOL
070
091
MODEL
122/240
181
Buzzer Driving(10)
JS1
–
–
–
SHORT
OPEN
SHORT
OPEN
JS2
–
–
–
SHORT
OPEN
OPEN
SHORT
JS4
–
–
OPEN
–
–
–
–
JS5
SHORT
OPEN
–
–
–
–
–
DESCRIPTION
Micom 34 Terminal put out Buzzer Driving Pulse,
its output is driving Buzzer through Buffer .
Ocillatory Frequency of buzzer is selected by
internal Micom.
This unit is setting at 4KHz.
57
Page 60
MICOM
TRANS
OUTPUT
D5
D6
R2
5.6K
12
CC4
103
TR1
KRC120M
12 1
23
21
R3
10K
R27
1K
VCC
31
DETECT POINT
H
The
Number
31 of
Micom
terminal
AC18V
L
Zero Crossing Detect(11)
DESCRIPTION
It defect Zero Cross part of Trans output voltage, Transistor TR1 is used to put in the Micom.
Detail Driving is as following Fig 11-1.
R19 is Resistance to limit current.
Fig 11-1
58
Page 61
Ø 4
Ø 3
Ø 2
Ø 1
B
+
6
5
4
3
2
1
12V
IC6
KID65004
CN13
1
MICOM
2
3
4
M1
FOR SWING
Stepping Motor Driving(12)
DESCRIPTION
There are one Stepping Motor for Flap (up and down) and it is used 4 face Drive Method.
It is driving as following Fig 12-1. (Ring Count Method of 8 Status)
Ø 4
Ø 3
Ø 2
Ø 1
(Normal Rotating)(Reversed Rotating)
Fig 12-1
59
Page 62
REMOTE CONTROLLER ASSMBLY FUNCTIONAL TEST METHOD
2
TEST START
Po wer Supply
Select ON/OFF button
Is Display at the
beginning ON?
Select Mode button
Is it normal?
Select F AN SPEEDbutton
No
No
No
Po wer supply again
Is Display at the
beginning ON?
Yes
ERROR
No
Check the Follo wing
BATTERY SPRING
MICOM
PCB
LCD
Is it normal?
Select F AN DIR. b utton
Is it normal?
Is display at the
begining ON?
Select TEMP. Button (¡ª,¡ )
Is it normal?
No
▲
( ▼ )
No
No
(Whenever y ou selectted Temp .
Button, it is changed by 1°C (18~32°C)
Buzzer Driving
Remocon Input
Comp Relay Driving
Zero Crosing Detect
Function S/W
Temperature
Sensor Input
LED Driving
Emergency
Mode
Function
S/W
Reset Curcuit
Oscillation
9. KEY COMPONENTS OF ELECTRONIC CIRCUIT
(1) U1 (MICOM)
62
Page 65
(2) U2, 4 (KID65004) DARLINGTON ARRAYS
IN1 116 OUT 1
IN2 215 OUT 2
IN 3 314 OUT 3
IN 4 413 OUT 4
IN5 512 OUT 5
IN6 611 OUT 6
IN7 710 OUT 7
GND 89 COMMON FREE
WHEELING DIODES
COMMON
10.5K‰
7.2K‰
3K‰
OUTPUT
GND
INPUT
100K500
100
100
0.3
10K
6K
500
1K
5K
28K
6K
30pF
2K
5K
200
240
1.4
K
2.7
K
3.3
K
0.19K
INPUT
OUTPUT
GND
SCHEMATIC DIAGRAM
1
2
3
Fin 2 is ground
for Cose 221A.
Case is ground
for Case 1.
10K
INPUT
GND
10K
300
36K
64K
520
26K
60K
29K
20K
20K
40
pF
50K
50 200
300
200
100
16K
210
012
OUTPUT
KID65004AP
(Equivalent Circuit)
(Top View)
(3) U8 (KIA7805P) : VOLTAGE REGULATOR (5VDC)
Pin 1. INPUT
2. GROUND
3. OUTPUT
(4) U7 (KIA7812P) : VOLTAGE REGULATOR (12VDC)
Pin 1. INPUT
2. GROUND
3. OUTPUT
63
(Equivalent Ciircuit)
Page 66
(5) U9 (KIA7042P) : RESET IC
KIA70
42P
OUTLINE
INPUT
GROUND
OUTPUT
VCC
1
3
2
OUT
GND
64
Page 67
10. DISASSEMBLY INSTRUCTIONS
INDOOR UNIT
1
¡ DSB-070L/DSB-091L
PROCEDURES PHOTOS
1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.
2. Removing the Insert Grille and F rame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remov e it.
2 Loosen one screw for fixing the Cover Ter-Block.
3 Loosen two screw at the Frame Grille.
4 Remove the Frame Grille.
Fig 1
Fig 2
3. Removing the Control Box. (Fig 3)
1 Remove room and coil thermistors.
2 Disconnect the fan motor lead wire from connection at the
Control PCB.
3 Disconnect the stepping motor lead wire from connection at the
Control PCB.
4 Remove the select switch from connection at the Control PCB.
5 Loosen a screw for fixing ground wire.
6 Remove the Control Box
4. Removing the Drain Pan. (Fig 4)
1 Disconnect the Body drain hole. (left and right Body)
2 Disconnect three hook and remove the Drain Pan.
5. Removing the Indoor Evaporator . (Fig 5~6)
1 Remove one screw for fixing indoor Evaporator at the Body.
2 Remove the hook for fixing Bracket Pipe at the back of Body.
3 Remove Indoor Evaporator.
Fig 3
Fig 4
Fig 5
6. Removing the Cross Flow F an. (Fig 7)
1 Remove set screw for fixing Motor shaft.
2 Remove Cross Flow Fan.
7. Remove Motor IDU and Bearing Plastic.
Fig 6
Fig 7
65
Page 68
¡ DSB-121L/DSB-122L
PROCEDURES PHOTOS
1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.
2. Removing the Insert Grille and F rame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remov e it.
2 Loosen two special screw for fixing the Cover Ter-Block.
3 Loosen three screw at the Body.
4 Remove the Frame Gille.
3. Removing the Control Box. (Fig 3)
1 Remove room and coil thermistors.
2 Disconnect the fan motor lead wire from connection at the
Control PCB.
3 Disconnect the stepping motor lead wire from connection at the
Control PCB.
4 Remove the select switch from connection at the Control PCB.
5 Loosen a screw for fixing ground wire.
6 Remove the Control Box
Fig 1
Fig 2
Fig 3
4. Removing the Drain Pan. (Fig 4)
1 Disconnect the Body drain hole. (left and right Body)
2 Disconnect three hook and remove the Drain Pan.
5. Removing the Indoor Evaporator . (Fig 5~6)
1 Remove three screw for fixing indoor Evaporator at the Body.
2 Remove the hook for fixing Bracket Pipe at the back of Body.
3 Remove Indoor Evaporator.
6. Removing the Cross Flow F an. (Fig 7)
1 Remove set screw for fixing Motor shaft.
2 Remove Cross Flow Fan.
7. Remove Motor IDU and Bearing Plastic.
Fig 4
Fig 5
Fig 6
Fig 7
66
Page 69
¡ DSB240L
PROCEDURES PHOTOS
1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.
2. Removing the Insert Grille and F rame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remov e it.
2 Loosen one screw for fixing the Cover Ter-Block.
3 Loosen two screw at the Frame Grille.
4 Remove the Frame Grille.
3. Removing the Control Box. (Fig 3)
1 Remove room and coil thermistors.
2 Disconnect the fan motor lead wire from connection at the
Control PCB.
3 Disconnect the stepping motor lead wire from connection at the
Control PCB.
4 Remove the select switch from connection at the Control PCB.
5 Loosen a screw for fixing ground wire.
6 Remove the Control Box
Fig 1
Fig 2
Fig 3
4. Removing the Drain Pan. (Fig 4)
1 Disconnect the Body drain hole. (left and right Body)
2 Disconnect three hook and remove the Drain Pan.
5. Removing the Indoor Evaporator . (Fig 5~6)
1 Remove the hook for fixing Plate mounting at the back of Body.
2 Remove Indoor Evaporator.
6. Removing the Cross Flow F an. (Fig 7)
1 Remove set screw for fixing Motor shaft.
2 Remove Cross Flow Fan.
7. Remove Motor IDU and Bearing Plastic.
Fig 4
Fig 5
Fig 6
Fig 7
67
Page 70
OUTDOOR UNIT
2
¡ DSB-070L/DSB-091L/DSB-121L(After)
PROCEDURES PHOTOS
1.Stop the air conditioner and disconnect the wire from Indoor Unit to
Outdoor Unit.
2. Disassemble the case. (Fig 1~2)
1 Remove the Top Panel. (Loosen thirteen screw)
2 Remove the Front Cabinet. (Loosen six screw)
3 Remove the Side Cabinet. (Loosen seven screw)
4 Remove the Guide Support. (Loosen tw o screw)
Fig 1
3. Removing the Propeller Fan. (Fig 3)
1 Loosen the Nut for fixing the Propeller Fan.
2 Remove the Plain Washer .
3 Remove the Propeller Fan.
4. Removing the Motor ODU. (Fig 4)
1 Loosen four screw at Bracket Motor .
2 Disconnect the wire at Control Panel and remove Motor ODU.
5. Removing the Dual Capacitor. (Fig 5)
1 Disconnect the wire at Control Panel.
2 Loosen a screw at Clamp Capacitor.
3 Remove the Dual Capacitor.
6. Removing the Over load Protector . (Fig 6~7)
1 Loosen a Hex Nut at T erminal Cov er .
2 Remove the Terminal Cover.
3 Remove the wire at Over load Protector.
4 Remove the Over load Protector.
Fig 2
Fig 3
Fig 4
Fig 5
68
Fig 6
Fig 7
Page 71
¡ DSB-121L (Before)
PROCEDURES PHOTOS
1.Stop the air conditioner and disconnect the wire from Indoor Unit to
Outdoor Unit.
2. Disassemble the case. (Fig 1~2)
1 Remove the Top Panel. (Loosen thirteen screw)
2 Remove the Front Cabinet. (Loosen six screw)
3 Remove the Side Cabinet. (Loosen seven screw)
4 Remove the Guide Support. (Loosen two scre w)
Fig 1
3. Removing the Propeller Fan. (Fig 3)
1 Loosen the Nut for fixing the Propeller Fan.
2 Remove the Plain Washer .
3 Remove the Propeller Fan.
4. Removing the Motor ODU. (Fig 4)
1 Loosen four screw at Bracket Motor .
2 Disconnect the wire at Control Panel and remove Motor ODU.
5. Removing the Dual Capacitor. (Fig 5)
1 Disconnect the wire at Control Panel.
2 Loosen a screw at Clamp Capacitor.
3 Remove the Dual Capacitor.
6. Removing the Over load Protector . (Fig 6~7)
1 Loosen a Hex Nut at T erminal Cov er .
2 Remove the Terminal Cover.
3 Remove the wire at Over load Protector.
4 Remove the Over load Protector.
Fig 2
Fig 3
Fig 4
Fig 5
69
Fig 6
Fig 7
Page 72
¡ DSB-240L
PROCEDURES PHOTOS
1.Stop the air conditioner and dis connect the wire from in door unit to out
door unit.
2. Disassemble the case. (Fig 1~2)
1 Remove the Top Panel. (Loosen two screw and remov e six hook)
2 Remove the Front Cabinet. (Loosen f our screw and f our hook)
3 Remove the Side Cabinet and Back Cabinet. (Loosen eight screw)
3. Removing the Propeller Fan. (Fig 3)
1 Loosen the screw for fixing the motor brack et.
2 Remove the Plain W asher.
3 Remove the Propeller F an.
4. Temove the panel control. (Fig 4)
1 Disconnect the wire at control panel.
2 Loosen a screw at panel control.
3 Remove the parts on panel control.
Fig 1
Fig 2
Fig 3
5. Remove the partition panel. (Fig 5)
1 Loosen four screws at brac ket motor.
2 Disconnect the wire at control panel.
6. Removing the Over load Protector . (Fig 6)
1 Remove the cocondenser
2 Loosen three volts at compressor.
3 Remove the compressor .