Daewoo DSB-181LH User Manual

MODEL #:
DSB-181LH
OWNER'S MANUAL
SPLIT AIRCONDITIONING SYSTEM
S1
This air conditioner meets strict safety and operating standards. The installer of this unit must install or service this unit so it operates safely and efficiently.
The lightning flash with arrowhead symbol, within an equilateral triangle is intended to alert the user to the presence of uninsulat­ed dangerous voltage within the product’s enclosure that may be of sufficient magni­tude to constitute a risk of electric shock to persons.
The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and main­tenance (servicing) instructions in the liter­ature accompanying the appliance.
Contact Installer if Necessary: The installation instructions are for a experienced installer. If you are not an experienced installer, contact a local installer for help. If you require help with service, contact your certified dealer or Daewoo Electronics for additional instructions.
If Unit is Installed Improperly: The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this manual.
Precautions When Wiring:
• Do not plug in the unit until all connections (tubing, drain hose, mounting, etc.) have been made and dou­ble-checked.
• High voltages are present in this unit and are very dan­gerous. Please refer to these instructions and diagrams when wiring. Improper connections or inadequate grounding can cause accidental injury.
• This unit must be grounded in accordance with local electrical codes.
• Connect wires and pipes securely and tightly as loose connections/wiring may cause overheating at connec­tions and a possible fire hazard.
Precautions When Transporting:
• When transporting the unit, be very careful and get help as the units are very heavy. Be careful of sharp edges on the units also.
Precautions When Installing:
• When installing in a ceiling or wall, make sure the
ceiling/wall is strong enough to hold the unit’s weight. A frame may be necessary for added support.
• When installing in a room, make sure the tubes are well insulated to protect the walls and furniture from sweating of the tubes.
• When installing in moist or uneven locations, make sure to use a raised level concrete pad or concrete blocks to provide a level, solid foundation for the out­door unit; this prevents water damage and vibration.
• When installing in an area of high winds, make sure to securely anchor the outdoor unit down with bolts and a metal frame.
When Connecting Refrigerant Tubing:
• Keep all tubing as short as possible.
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten , making sure not to overtighten.
• Check the tubes carefully for leaks before starting the test run.
When Servicing:
• Make sure the power is off and the unit is unplugged before opening the unit to troubleshoot or repair electri­cal parts and wiring.
• Keep your fingers and clothing away from any moving parts.
• Clean up the sight after you finish, making sure no metal scraps and wiring are left in the unit.
• The Air conditioner shall be installed in accordance with the nat ioned wiring regulation.
SAFETY INSTRUCTIONS
1
PLEASE READ THE FOLLOWING SAFETY INSTRUCTIONS BEFORE INSTALLING AND OPERATING THE UNIT:
IMPORTANT NOTES
• Adhere to all safety instructions and warnings throughout this manual.
• Read this manual carefully before installing or operat­ing this unit to become familiar with its features and obtain the performance that will bring you continued enjoyment for many years.
• Follow each installation or repair step exactly as shown in the manual.
• Observe all local, state and national electric codes. Contact your local government for more information on electrical codes.
WARNING:
• ELECTRICAL SHOCK CAN CAUSE SEVERE PERSON-
AL INJURY OR DEATH. ONLY A QUALIFIED, EXPERI­ENCED ELECTRICIAN/INSTALLER SHOULD ATTEMPT TO WIRE THIS SYSTEM.
• THE APPLIANCE IS NOT INTENDED FOR USE BY CHIL-
DRENOR INFIRM PERSONS WITHOUT SUPERVISION.
• YOUNG CHILDREN SHOULD BE SUPERVISED TO
ENSURE THAT DO NOT PLAY WITH THE APPLIANCE
CONTENTS
2
It is recommended that you read the Installation and Operating instructions fully before installing and/or operating this unit.
Safety Instructions............................................................1
Contents...........................................................................2
INSTALLATION SECTION
Basic Accessories............................................................3
Optional Accessories........................................................4
Installation Diagram..........................................................5
Installation ........................................................................6
Selecting a Site.............................................................6
Installing the Wall Bracket............................................6
Installing the Indoor/Outdoor Wire to
the Indoor Unit for AC Connection ...............................7
Mounting the Indoor Unit..............................................8
Preparing the Copper Tubing.......................................9
Connecting Copper Tubes ...........................................9
Connecting the Drain Hose..........................................9
Installing the Indoor/Outdoor Wire to
the Outdoor Unit for AC Connection ..........................10
Taping up the Wire/Tubes/Hose.................................11
Applying Putty and Inserting Wall Cap.......................11
Air Purging..................................................................12
Air Purging with Vacuum Pump..................................12
Test Run .....................................................................14
Pump Down................................................................14
OPERATING SECTION
Location of Controls .......................................................15
Indoor Unit ..................................................................15
Outdoor Unit ...............................................................15
Remote Controller.......................................................17
Remote Display ..........................................................17
Operation........................................................................18
Connecting the AC Cord.............................................18
How to Install Batteries...............................................18
Setting the Unit for Remote Operation.......................18
Celsius to Fahrenheit Conversion Chart....................19
To Set the Unit to Auto Mode.....................................19
To Set Unit to Quick Mode.........................................20
To Set Unit to Cool Mode...........................................20
To Operate Fan Only..................................................21
To Set Unit to Dehumidifier Mode..............................21
To Set Unit to Heat Mode...........................................22
To Select the Fan Direction........................................22
To Set the On Timer Mode.........................................23
To Set the Off Timer Mode.........................................24
To Set Unit to Sleep Mode.........................................25
Emergency Operation.................................................25
Changing/Cleaning the Air Filters..................................26
Installing the Remote Bracket........................................26
Care and Maintenance...................................................27
Troubleshooting Guide...................................................28
Specifications.................................................................29
This Installation section explains how and where to connect this new air conditioner. Please read make sure all acces­sories are included as shown below and read manual thoroughly. This Installation section is provided to assist the per­son knowledgeable in air conditioner installation and should not be installed by anybody who is not thoroughly familiar with this type of installation. Please contact a professional installer if necessary.
ACCESSORIES SUPPLIED WITH THE UNIT:
COPPER TUBING:
Copper tubing supplied is available at most dealers or A/C shops. Make sure the new copper tubing has the exact same specifications and diameter as the original copper tubing and is as short as possible.
BASIC ACCESSORIES
3
ON OFF ENTER CANCEL
TIMER RESET
SWING
FAN SPEED
MODE
SLEEP
ON/OFF
TEMP.
1
2
8
6
7
9
3
10
11
12
5
4
INSTALLATION SECTION
No. Description Qty.
1 Wall Bracket 1 2 Outdoor Unit Cover 1 3 Remote Controller 1 4 Deodorizing Filter 1 5 Electrostatic Filter 1 6 Remote Holder 1
No. Description Qty.
7 Foot Cushion 4 8 Concrete Nails 5
9 Remote Holder Screws 3 10 Wall Bracket Screws 8 11 Wall Cap 2 12 Battery 2
OPTIONAL ACCESSORIES
4
1 2
4
3
5 76
ACCESSORIES NOT SUPPLIED WITH THE UNIT:
No. Description Part No. Qty Material Size
1 Drain Hose Extension 3103200400 1 ID19.6 X 2m PVC Pipe 2 Tape 2TQ1008000 1 PVC 80W X 0.1T X 3.5m 3 Copper Tubing Extension 3100002600 1 1/2", 1/4" Copper Tube 4 Insulator Plate 3103301000 1 F-US 225 X 120 X 8T 5 Putty 2221040001 1 80g 6 Connection Cord 3102796400 1 3P X 6m 7 Signal line Cord 3102796500 1 3P X 6m
Complete Optional 3100400000 1 Accessories (1, 2, 3, 4, 5, 6, 7)
Below is an overview for the connection of the the Indoor unit to the Outdoor unit. The pages following will give detailed instructions for full installation. Remember to read the complete Installation section and follow all the safety instructions fully when installing the Indoor and Outdoor units.
OVERVIEW
This appliance must be installed according to national power supply acquirement.
INSTALLATION DIAGRAM
5
Drain Hose
Ground Wire (Not Supplied)
1/2" side piping
Connecting
cable
1/4" side piping
Drain Hose
Wall
Wall Cap
Drain Hose
Pipes
(Not Supplied)
Wall
Bracket
AC
Connection
(Not Supplied)
Wrap with
Tape
AC Outlet
and Plug
Copper Tubing
10cm (3.95in) from ceiling
At least 30cm
(11.8in) from unit
30cm (11.8in) from
side wall
10cm (3.95in) from
side wall
Maximum Height 7M (21Ft)
Maximum Length 15M (49Ft)
Any tube length between 7 and 15 meters must
be precharged with freon using the following calulation:
(Length – 5) x 30 grams
Adding additonal tubing will decrease efficiency
10
cm
70
cm
60 cm
3.9 inches
23.6 inches
60
cm
23.6 inches
27.6 inches
Plug into 220V~240V
AC Outlet
NOTES:
• After installation it must be pos­sible for the user to disconnect the power supply plug.
• If the AC outlet is a 3-pronged type or other, have an electri­cian install a new outlet.
• Contanct service man when replace the power cord set.
• The specification of AC connec­tion is 1.5mm
2
X 6P X6m.
1.Determine the type of wall (sheetrock, concrete, etc.) and make sure it is strong enough to hold indoor unit. Select an approximate position for the unit, taking the required distances away from walls/AC outlet into con­sideration.
INSTALLATION
6
INDOOR UNIT
• Do not install the unit in an area with direct sunlight, near heat sources (radiator, etc.), or an area where leakage of flammable gas may be expected.
• Select a position in the room, high on the wall, where the whole room can be uniformly cooled.
• Select a location that can hold the weight of the unit and where the copper tubing, drain hose and Indoor to Outdoor Wire have the shortest distance to the Outdoor unit.
• Make sure the Indoor unit is installed at least 10cm (3.95in) away from the top and left side wall and at least 30cm (11.8in) from AC outlet and right side wall (see Overview figure on previous page).
OUTDOOR UNIT
• Do not install the unit in an area near heat sources, exhaust fans, or an area where leakage of flammable gas may be expected.
• Do not install the unit in a humid, damp or uneven loca­tion.
• Select a location that is well ventilated .
• Leave enough room around the unit for air intake, exhaust and possible maintenance.
2. Determine if the hole is to be made at the left or right hole location.
3. Using drill with hole-cutting attachment or equivalent, cut a hole 65mm (2.56") in diameter. The hole should be made at a slight downward slant to the outdoor side. Measure the thickness from the inside to outside edges and cut a PVC pipe at a slight angle 1/4" shorter than the thickness of the wall and insert pipe in wall.
4. For sheetrock, wooden or similar wall, measure down from the ceiling using a level or tape measure and attach the wall bracket to the wall using 4 screws. If you are not able to line up the holes with the beams, use toggle bolts. Make sure the wall bracket is even and flush against the wall.
CAUTION
• Before making hole, make sure there are no studs, pipes, electrical wiring or conduit directly behind the area to be cut.
For Concrete, or similar type wall, make holes into the wall and insert concrete nails instead of screws.
INSTALLING THE WALL BRACKET:
To install the wall bracket, follow the procedures below. One hole is required for the tubing and may be either on the left or right side.
SELECTING A SITE:
Indoor
Outdoor
30mm
10mm
Interior Exterior
Cut at slight angle
7
NOTES:
• This appliance must be installed according to National power supply requirement.
• If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid a hazard.
• Make sure the Indoor unit’s AC cord is not connected to AC power when connecting the indoor/outdoor wire.
• When connecting wires, make sure they are fully inserted and minimum copper wire is exposed. If they are not, shorting, overheating, no operation, etc. may occur.
• Be sure to comply with local codes on running a wire from the indoor to the outdoor unit.
1. Remove the Insert Grille and Frame
• Loosen three screws for fixing
the Insert Grille and Frame (Pull out the Frame Cap before three screws) (Fig 1)
• Loosen three screws at the
Frame
• Remove the Insert Grille and
Frame (Fig 2)
2. Fish the the indoor/outdoor wire from the rear of the indoor unit through the front of the unit via the wire holder (located in the indoor unit). For easier connec­tion, make sure enough wire is pulled through the front.
INSTALLING THE INDOOR/OUTDOOR WIRE TO THE INDOOR UNIT FOR AC CON­NECTION
The Indoor/Outdoor wire is used to supply AC from the Indoor unit to the Outdoor unit. To install the indoor/outdoor wire, follow the procedures below.
3. Connect the Blue wire to “L” connection, Brown wire to the “N” connec­tion, the Yellow Green wire to the “ ” connection and the Red wire to the “Y” connection. And connect the Black wire to “1” connection, Blue wire to the “2” connection.
4. Connect the wires to the housing and terminals on the control board individually according to the outdoor unit connection.
The used connection cable connected to indoor and ou door unit must be ;
1) H07RN-F 4G1.5mm
2
(NOT INCLUDED)
2) H07RN-F 2G1.5mm
2
(NOT INCLUDED)
3) UL2464 AWG22 2G0.75mm
2
(INCLUDED IN SET)
<INDOOR UNIT (Control Box)>
L
N
Y
21
Housing & Terminals on the
indoor unit
color of wires
color of wires
Housing & Terminals on the
outdoor unit
Main PCB TerminalsTerminals
L N 1 2Y
Yellow/
Blue Brown
Green
BLACK/GRAY
Yellow/
Housing A
Housing B
Green
N Y
Terminals
Red
Red
Black Blue
GRAYBLACK/GRAY
GRAY
Black BlueBlue Brown
1 2L
Terminals
Blue Brown
Terminals
Connection Cable Cover
+ +
1)
Red Blue
Yellow/Green
2)
3)
Housing
A
Black
8
2. Make sure the drain hose and copper tubing are wrapped with the rubber insulation. Using the tape, wrap the indoor/outdoor wire, copper tubing and drain hose together.
MOUNTING THE INDOOR UNIT
The Indoor unit must be mounted before connecting the indoor/outdoor wire, drain hose and copper tubing. To mount, follow the procedures below:
1. The tubing can be extended in 4 directions as shown below. No cutting is necessary for left/rear and right/rear tubing connections. If using left or right tub­ing connections, remove the plastic area with a hack­saw so pipes can go through.
CAUTION:
• Make sure the Indoor unit’s AC cord is not connect­ed to AC power when performing these procedures.
• Be sure to comply with local codes on running a wire from the indoor to the outdoor unit.
• DO NOT LET THE INDOOR/OUTDOOR WIRE COME IN DIRECT CONTACT WITH THE TUBING OR HOSE!
3. Shape the tubing so it can easily go through the hole in the wall. Push the indoor/outdoor wire, copper tub­ing and drain hose through the hole in the wall angling downward. Situate the indoor unit on the wall bracket by lifting the indoor unit slightly above the wall bracket and then down so it is securely locked in place.
CAUTION:
• When using the tube reamer, hold the tube downward and make sure no copper scraps fall into the tubing.
2. Make a flare at the end of the copper tube with a flare tool.
Make sure the inside surface and edges are smooth and the sides are uniform length.
1. Cut the copper tube extension to the desired length with a tube cutter. It is highly recommended that 1 foot is added to the requested length. After cutting, debur­ring may be necessary (see below diagram). Perform this with a tube reamer.
PREPARING THE COPPER TUBING (NOT INCLUDED)
A copper tubing extension (not included) may need to be cut. If this is the case, it will also have to be deburred and flared as shown below:
Flare tool
Flare nut
Connection
pipe
Left
Tubing
Left/Rear
Tubing
Right/Rear
Tubing
Right Tubing
Wall Bracket
Insert Putty
Drain Hose
BEFORE AFTER
9
1. Remove the flare nut stoppers from the inside unit. Determine the location of the copper tubing and where the bends will be. Gently bend the copper tub­ing, making sure to use big angles so no crimping will occur. Try to do this on the first try as repeated bend­ing may break or crimp the tubing.
2. Remove the plastic stoppers from the tubing. Connect the large and small copper tubing to the respective extension and rotate the flare nut with your finger until a smooth match is made. Make sure the copper extension has foam rubber (insulation) on it.
CONNECTING COPPER TUBES
To connect the copper tubes, follow the procedures below:
NOTE:
When removing the flare nut stopper from the inside unit, confirm “Ping”, sounds because the mixed gas is charged in the inside unit,
3. Once a smooth match is made, tighten the flare nut using a wrench. Be very careful not to strip the threads or flare nut. Repeat this process for the small and large tubing. When tightening the flare nut, use another wrench to securely hold the coupler from twisting and possibly damaging the tubing.
4. Remove the flare nut stoppers from the outdoor unit’s valves. Connect the larger copper tubing to the larger valve on the outdoor unit. Connect the smaller copper tubing to the smaller valve on the outdoor unit.
5. Perform a leak test on all copper tube connections. To prevent heat loss and damage to walls from conden­sation, the copper tube connections coming from the wall must be insulated. Do this by wrapping foam rub­ber or equivalent around the connection approximate­ly 8mm thick so no copper tubing is exposed.
NOTES:
• As with all wiring and hookups on this unit, make sure the AC plug on the indoor unit is unplugged.
• Be very careful not to strip the threads or flare nut.
• When insulating the connections, use foam rubber or equivalent.
1. Connect the drain hose extension to the drain hose coming from the indoor unit by loosing the clamp on the extension using a phillips screwdriver, attaching the hoses together and then tightening the clamp.
2. Run the drain hose, slanted downward, outside. If the drain pipe is exposed indoors, make sure it is thor­oughly insulated so conden­sation does not ruin walls or furniture or come in contact with the AC connection or extension. Also, do not crease or form a trap in the tubing.
CONNECTING THE DRAIN HOSE
To connect the drain hose, follow the procedures below:
Flare Nutcoupler
Wall Bracket
Insert Putty
Drain Hose
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