Daewoo DSB-092A, DSB-123A, DSB-092AH, DSB-182PH, DSB-123AH Service Manual

...
Service Manual
Split System Air Conditioner
Model: DSB-092A/AH
DSB-123A/AH/PH DSB-182PH DSA-240A-R/AH-R DSB-240AH-R/PH-R
DAEWOO ELECTRONICS CO., LTD.
by Nemko
Caution
: In this Manual, some parts can be changed for improving their performance without notice in the parts list. So if you need the latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
S/M No. : 3113907300
CONTENTS
1. Specifications..........................................................................................................2
2. Outline and Dimensions.........................................................................................9
3. Operation ..............................................................................................................16
4. Wiring Diagram.....................................................................................................41
5. Refrigerant Cycle..................................................................................................49
6. Control Block Diagram.........................................................................................51
7. Trouble Shooting...................................................................................................53
8. Key Components of Electronic Circuit.................................................................91
9. Disassembly Instructions .....................................................................................94
1) Indoor Unit........................................................................................................94
2) Outdoor Unit.....................................................................................................99
3) Exploded Diagram (Indoor Unit)....................................................................104
4) Exploded Diagram (Outdoor Unit).................................................................115
5) Control Box Assembly....................................................................................128
Contents
2
1. SPECIFIC A TIONS
MODEL
DSB-092A
ITEM
Function Cooling Class T Power AC 220~240V/ 50Hz Capacity W 2,637
Btu/h 9,000
Dehumidification l/h 1.15
Running Current A 4.0 Power Input W 900 Starting Current A 21 Type Rotary Model RBB090A011 Capacitor 25µF / 370VAC
Indoor Unit Outdoor Unit Type Cross flow fan Propeller fan Capacitor 1.0µF 400VAC 1.8µF 400VAC Motor Model Number YDK-8-4B A9530BD010 / YDK-30-6B Control Capillary Charge Q'ty g 630 Type Flare OD (Liquid/Gas) in(mm) 1/4 (6.35) 3/8 (9.52)
Dimensions (W x H x D) mm 750 x 245 x 179 654 x 549 x 256 Net Weight kg 7.0 32.5
Electrical
Data
Compressor
Fan
Motor
Refrigerant
(R-22)
Connection
* DSB-092A
MODEL
DSB-092AH
ITEM
Function Cooling & Heating Class T Power AC 220~240V/ 50Hz Capacity W 2,637/2,637
Btu/h 9,000/9,000
Dehumidification l/h 1.15
Running Current A 4.5/4.5 Power Input W 1,000/1,000 Starting Current A 24 Type Rotary Model RBB100A011 Capacitor 30µF / 370VAC
Indoor Unit Outdoor Unit Type Cross flow fan Propeller fan Capacitor 1.0µF 400VAC 1.8µF 400V Motor Model Number YDK-8-4B A9530BD010/YDK-30-6B Control Capillary Charge Q'ty g 800 Type Flare OD (Liquid/Gas) in(mm) 1/4 (6.35) 3/8 (9.52)
Dimensions (W x H x D) mm 750 x 245 x 174 654 x 549 x 256 Net Weight kg 7.0 34
Electrical
Data
Compressor
Fan
Motor
Refrigerant
(R-22)
Connection
* DSB-092AH
3
4
MODEL
DSB-123A
ITEM
Function Cooling Class T Power AC 220~240V/ 50Hz Capacity W 3,517
Btu/h 12,000
Dehumidification l/h 1.35
Running Current A 5.7 Power Input W 1,300 Starting Current A 34 Type Rotary Model RCB 120A001 Capacitor 25µF/ 370VAC Division Indoor Unit Outdoor Unit Type Cross flow fan Propeller fan Capacitor 1.5µF 400VAC 3.5µF 400VAC Motor Model Number RP-13B YDK-40-4B Control Capillary Charge Q'ty g 1,250 Type Flare
OD (Liquid/Gas) in(mm) 1/4 (6.35) 3/8 (9.52) Dimensions (W x H x D) mm 815 x 285 x 195 654 x 549 x 256 Net Weight kg 9.2 34
Electrical
Data
Compressor
Fan
Motor
Refrigerant
(R-22)
Connection
* DSB-123A
5
MODEL
DSB-123AH/123PH
ITEM
Function Cooling & Heating Class T Power AC 220~240V/ 50Hz Capacity W 3,517/3,810
Btu/h 12,000/13,000
Dehumidification l/h 1.28
Running Current A 6.8/7.3 Power Input W 1,500/1,550 Starting Current A 37 Type Rotary Model RCB 150A001 Capacitor 35µF/ 370VAC Division Indoor Unit Outdoor Unit Type Cross flow fan Propeller fan Capacitor 1.5µF 400VAC 3.5µF 400VAC Motor Model Number RP-13B YDK-40-4B Control Capillary Charge Q'ty g 1,230 Type Flare
OD (Liquid/Gas) in(mm) 1/4 (6.35) 3/8 (9.52) Dimensions (W x H x D) mm 815 x 285 x 195 654 x 549 x 256 Net Weight kg 9.2 34
Electrical
Data
Compressor
Fan
Motor
Refrigerant
(R-22)
Connection
* DSB-123AH/123PH
6
MODEL
DSB-182PH
ITEM
Function Cooling & Heating Class T1 Power AC 220~240V/ 50Hz Capacity W 5,129/5,422
Btu/h 17,500/18,500
Dehumidification l/h 2.3
Running Current A 9.65/10 Power Input W 2,150/2,235 Starting Current A 49 Type Rotary Model SHW33TC4-U Capacitor 50µF / 370VAC
Indoor Unit Outdoor Unit Type Cross flow fan Propeller fan Capacitor 1.2µF 450VAC 3µF 400V Motor Model Number IC-9425DWKC5C YDK-50-6B Control Capillary Charge Q'ty g 1,480 Type Flare OD (Liquid/Gas) in(mm) 1/4 (6.35) 1/2 (12.7)
Dimensions (W x H x D) mm 1035 x 322 x 205 800 x 615 x 320 Net Weight kg 12.1 51.9
Electrical
Data
Compressor
Fan
Motor
Refrigerant
(R-22)
Connection
* DSB-182PH
7
MODEL
DSB-240AH-R/240PH-R
ITEM
Function Cooling & Heating Class T1 Power AC 220~240V/ 50Hz Capacity W 7,034/7,034
Btu/h 24,000/24,000
Dehumidification l/h 2.67
Running Current A 13.4 / 13.6 Power Input W 2,450 / 2,500 Starting Current A 83 Type Recipro Model AWG5530EXC Capacitor 45µF/ 400VAC Division Indoor Unit Outdoor Unit Type Cross flow fan Propeller fan Capacitor 2µF 400VAC 5µF 400VAC Motor Model Number IC-9430DWKF7A OSME-806DERC Control Capillary Charge Q'ty g 2,050 Type Flare OD
(Liquid/Suction)
in(mm) 3/8 (9.52) 5/8 (15.9) Dimensions (W x H x D) mm 1080 x 298 x 200 872 x 675 x 325 Net Weight kg 14.7 65
Electrical
Data
Compressor
Fan
Motor
Refrigerant
(R-22)
Connection
* DSB-240AH-R/240PH-R
8
MODEL
DSA-240AH-R/240PH-R
ITEM
Remark JIS C9812 SAA385386 Function Cooling & Heating Class T1 Power AC 220V / 60Hz
Capacity
W 7,034/7,034 5,129
Btu/h 24,000/24,000 17.5
Dehumidification l/h 2.67
Running Current A 11.5/11.8 13 Power Input W 2,500/2,500 2,800 Starting Current A 60 602 Type Recipro Model AWG5524EXN Capacitor 35µF / 400VAC
Indoor Unit Outdoor Unit Type Cross flow fan Propeller fan Capacitor 2µF / 400VAC 5µF / 400VAC Motor Model Number IC-9430DWKF7A OSME-986DERC Control Capillary Charge Q'ty g 2,100 Type Flare OD (Liquid/Gas) in(mm) 3/8 (9.52) 5/8 (15.9)
Dimensions (W x H x D) mm 1080 x 298 x 200 875 x 675 x 325 Net Weight kg 14.7 65
Electrical
Data
Compressor
Fan
Motor
Refrigerant
(R-22)
Connection
* DSA-240AH-R/240PH-R
9
2. OUTLINE AND DIMENSIONS
1
INDOOR UNIT
750
Plate Mounting
REMOCON
Connecting Pipe
Grille Insert
179
245
REMOTE CONTROLLER
Frame Grille
Body
Plate Mounting
* DSB-092A/092AH
10
* DSB-123A/123AH/123PH
11
Connecting Pipe
Body
Grille Insert
Plate Mounting
453
Filter-L Filter-R
REMOCON
1035
322
1035
* DSB-182PH
12
Connecting Pipe
Body
Frame Grille
Grille Insert
Plate Mounting
430
710
1080
Filter-L Filter-R
REMOCON
* DSA-240A-R/240AH-R, DSB-240AH-R/240PH-R
200
298
13
* DSB-092A/092AH/123A/123AH/123PH
2
OUTDOOR UNIT
14
* DSB-182PH
Inlet
Inlet
Outlet
Outlet
Foot
Foot Cushion
Handle
Cabinet Side
Panel Top
Guide Support
Service Valve
Cabinet Front
320
615
800
Inlet
380
699
323
foot
Service valve
873
Cabinet front
Service Cover
Cabinet Side
* DSA-240A-R/240AH-R, DSB-240AH-R/240PH-R
15
REMOTE CONTROLLER
Electrostatic Filter(Option)
Removes dust and particles from the air
Deodorizing Filter(Option)
Removes bad smells from the air.
Air Inlet
O2 Hose Cover
Remote Controller Receiver
Power Plug
Remote Controller
Fan Direction (Up, Down)
Air Outlet
Antibacterial Filter
Removes dust and prohibits germs.
Lamp
* DSB-092A/092AH
16
1
NAME AND FUNCTION OF PARTS
Indoor Unit
3. OPERA TION
17
* DSB-123A/123AH/123PH
Power Plug
Electric Dust Collector (DSB-123PH) Electrostatic Filter
Removes dust and particles from the air
O2 HOSE COVER (ONLY 123A/AH)
Deodorizing Filter
Removes bad smells from the air.
Air Inlet
Antibacterial Filter
Removes dust and prohibits germs.
Air Outlet Fan Direction
(Up, Down)
Remote Controller
Remote Controller Receiver
Lamp
R
E M
O T
E C
O N
T R
O L
L E R
18
* DSB-182PH
Indoor Cover
Deodorizing Filter
Removes bad smells from the air.
Test/Emergency/ Remote Switch
Slide to select the desired position.
Indicators
Indicate the AC setting.
Remote Sensor
Power PlugLCD Remote Controller
Air Cleaning Filters
Removes dust and prohibits germs.
Cold Air
Air In
Fan Direction
(Up/Down)
Fan Direction
(Left/Right)
ON
OFF
ENTERCANCEL
TIMER
RESET
FAN DIR.
FAN SPEED
MODE
SLEEP
ON/OFF
TEMP.
Electric Dust Collector
19
Indoor Cover
Electric Dust Collector
Deodorizing Filter
Removes bad smells from the air.
Emergency/Remote Switch
O2 Hose Cover (DSA-240A-R/AH-R, DSB-240AH-R)
Indicators
Indicate the AC setting.
Remote Sensor
Power Plug
LCD Remote Controller
Air Cleaning Filters
Removes dust and prohibits germs.
AIR OUT
AIR IN
Fan Direction
(Up/Down)
Fan Direction
(Left/Right)
M
O
D
E
S
L
E
E
P
O
N
/
O
F
F
T
I
M
E
R
E
N
T
E
R
/
C
A
N
C
E
L
F
A
N
S
P
E
E
D
T
U
R
B
O
/
M
I
L
D
F
A
N
D
I
R
.
* DSA-240A-R/240AH-R, DSB-240AH-R/PH-R
20
* DSB-092A/092AH
Remote Control Signal Receiver
This place is the part to receive the signal if it receives the signal, you can hear the signal “beep. “beep . beep.”
There is a switch panel at inside of Front Panel. At the time of operating, open the Front Panel.
Emergency switch can be used when the remote controller is lost or Testing.
Remote switch is usually used by remote controller.
Indoor Unit Display Switch Panel
Timer (Yellow)
Lights during the time reservation mode.
Quick (Red)
ON (Red)
Lights when the
operation is going on.
Air clean (Green)
EMR. REMOCON
* DSB-123A/AH/PH
Remote Control Signal Receiver
This place is the part to receive the signal if it receives the signal, you can hear the signal beep. beep”.
There is a switch panel at inside of Front Panel.
At the time of operating, open the Front Panel.
Emergency switch can be used when the remote controller is lost or Testing.
Remote switch is usually used by remote controller.
Indoor Unit Display Switch P anel
21
ON (Red)
Lights when the
operation is going on.
Air clean
(Green)
Timer (Yellow)
Lights during the time reservation mode.
Quick (Red)
Lights during the time Quick Mode.
EMERGENCY
REMOCON
REMOCON
EMERGENCY
* DSB-182PH
Remote Control Signal Receiver
This place is the part to receive the signal if it receives the signal, you can hear the signal Òbeep. beepÓ.
There is a switch panel at inside of Front Panel. At the time of operating, open the Front Panel.
Emergency switch can be used when the remote controller is lost or Testing.
Remote switch is usually used by remote controller.
Indoor Unit Display Switch Panel
ON (Red)
Light-on during the operation
Air clean (Green)
Light-on during the operation
Timer (Yellow)
Light-on during
the time of
reservation mode.
Quick (Red)
Light-on during
the time of
Quick Mode.
TIMER QUICK
AIR CLEAN
ON
ON (Red)
Light-on during the operation.
Plasma (Green)
Light-on during the Plasma mode.
Timer (Yellow)
Light-on during
the time of
reservation mode.
Quick (Red)
Light-on during
the time of
Quick Mode.
TIMER QUICK
PLASMA
ON
(DSB-182L/LH/L-R/LH-R) (DSB-182PH)
EMERGENCY REMOTE
22
23
* DSA-240A-R/240AH-R, DSB-240AH-R/240PH-R
Remote Control Signal Receiver
This place is the part to receive the signal if it receives the signal, you can hear the signal beep. beep, beep.
There is a switch panel at inside of
Front Panel. At the time of operating,
open the Front Panel.
Emergency switch can be used when the remote controller is lost or Testing.
Remote switch is usually used by remote controller.
Indoor Unit Display Switch Panel
Timer (Yellow)
Lights-on during the time of reservation mode.
Quick (Red)
Lights-on during the time of Quick Mode.
ON (Red)
Lights-on
during the operation
Air clean (Green)
Lights-on
during the operation
EMERGENCY
REMOCON
REMOCON
EMERGENCY
24
* DSB-092A/092AH/123A/123AH/123PH
Connection Cover
Remove cover to access the AC connection to the indoor unit.
Service Valves
The indoor and outdoor units are connected by copper tubes which are connected here.
AIR IN
AIR OUT
Connection Wire O2 Hose Wire
(092A/123A/AH) Connecting Pipe
Drain Hose
Outdoor Unit
25
* DSB-182PH
AIR IN
AIR OUT
AC Cover
Remove cover to access the AC connection from this unit to the indoor unit.
Connection Wire
Drain Hose
COPPER TUBING
Service Valves
The indoor and outdoor units are connected by copper tubes which are connected here.
Grounding Screw
Ground the unit here.
Ground Wire (Not supplied)
26
* DSA-240A-R/240AH-R, DSB-240AH-R/240PH-R
Air Inlet
Air Outlet
Connection Pipe
Drain Hose
Connection wire O2 Hose wire
(DSA-240A-R/AH-R DSB-240AH-R)
27
Name of Each Button
2
REMOTE CONTROLLER
* DSB-092A/DSB-123A/DSA-240A-R
MODE
SLEEP OXYGEN
ON/OFF
TIMER
ENTER/ CANCEL
FAN SPEED
TURBO/MILD
Display
Display information
TIMER ENTER/CANCEL Button
Press to enter a timer setting or to cancel timer setting
TIMER ON/OFF Button
Press to set the unit off or on time. (0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10, 12, 16, 20, 24hr)
MODE Button
Press to cycle through the modes (Auto/Quick/Cool/Fan/Dehumidifier/ Heat)
SLEEP Button
Press to set the unit for the sleep mode.
FAN DIR. Button
Press to select up/down direction for fan.
ON/OFF Button
Press to turn the unit on or off.
TEMPERATURE Buttons
Press to raise or lower the desired temperature.
FAN SPEED Button
Press to select the fan speed (High " ", Middle " ", Low " ", Natural).
COVER
Slide down to access most of the remote buttons. Slide down further to access the battery compartment.
AUTO
FAN DIR.
TURBO/MILD
Press to select super power operation (Turbo) mode.
OXYGEN Button
Press to generate oxygen and clean polluted air.
28
* DSB-092AH/DSB-123AH/DSA-240AH-R/DSB-240AH-R
MODE
SLEEP OXYGEN
ON/OFF
TIMER
ENTER/ CANCEL
FAN SPEED
TURBO/MILD
Display
Display information
TIMER ENTER/CANCEL Button
Press to enter a timer setting or to cancel timer setting
TIMER ON/OFF Button
Press to set the unit off or on time. (0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10, 12, 16, 20, 24hr)
MODE Button
Press to cycle through the modes (Auto/Quick/Cool/Fan/Dehumidifier/ Heat)
SLEEP Button
Press to set the unit for the sleep mode.
FAN DIR. Button
Press to select up/down direction for fan.
ON/OFF Button
Press to turn the unit on or off.
TEMPERATURE Buttons
Press to raise or lower the desired temperature.
FAN SPEED Button
Press to select the fan speed (High " ", Middle " ", Low " ", Natural).
COVER
Slide down to access most of the remote buttons. Slide down further to access the battery compartment.
AUTO
FAN DIR.
TURBO/MILD
Press to select super power operation (Turbo) mode.
OXYGEN Button
Press to generate oxygen and clean polluted air.
29
* DSB-123PH/DSB-240PH-R
MODE
SLEEP PLASMA
ON/OFF
TIMER
ENTER/ CANCEL
FAN SPEED
TURBO/MILD
Display
Display information
TIMER ENTER/CANCEL Button
Press to enter a timer setting or to cancel timer setting
TIMER ON/OFF Button
Press to set the unit off or on time. (0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10, 12, 16, 20, 24hr)
MODE Button
Press to cycle through the modes (Auto/Quick/Cool/Fan/Dehumidifier/ Heat)
SLEEP Button
Press to set the unit for the sleep mode.
FAN DIR. Button
Press to select up/down direction for fan.
ON/OFF Button
Press to turn the unit on or off.
TEMPERATURE Buttons
Press to raise or lower the desired temperature.
FAN SPEED Button
Press to select the fan speed (High " ", Middle " ", Low " ", Natural).
COVER
Slide down to access most of the remote buttons. Slide down further to access the battery compartment.
AUTO
FAN DIR.
TURBO/MILD
Press to select super power operation (Turbo) mode.
PLASMA Button
Press to purify air.
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