Service Manual
Split System Air
Conditioner
Model: DSB-090L/DSB-120L
DSA-100L/DSA-120L
DAEWOO ELECTRONICS CO., LTD.
Contents
CONTENTS
1. Specifications................................................................................................2
2. Outline and Dimensions .................................................................................4
3. Operation.....................................................................................................6
4. Wiring Diagram..........................................................................................18
5. Refrigerant Cycle.........................................................................................21
6. Control Block Diagram.................................................................................22
7. Electric Circuit Diagram................................................................................23
8. Trouble Shooting..........................................................................................25
9. Key Components of Electronic Circuit............................................................47
10. Disassembly Instructions ...............................................................................50
1) Indoor Unit..............................................................................................50
2) Outdoor Unit...........................................................................................51
3) Exploded Diagram (Indoor Unit) ...............................................................52
4) Exploded Diagram (Outdoor Unit) ............................................................55
5) Control Box Assembly..............................................................................60
1. SPECIFICATIONS
¡ DSB-090L
MODEL
ITEM
Function Cooling
Class T
Power AC 220-240V / 50Hz
Capacity W 2,770
Btu/h 9,500
Dehumidification l/h 2.1
Running Current A 4.5A
Electrical
Data
Compressor
Power Input W 950W
Starting Current A 24A
Type Rotary
Model RCB 090A001
Capacitor 25µF/400VAC
DSB-090L
Division Indoor Unit Outdoor Unit
Fan
Refrigerant
(R-22)
Connection
Dimensions (W x H x D) mm 925 x 285 x 194 666 x 552 x 264
Net Weight kg 9.7 34
Type Cross flow fan Propeller fan
Capacitor 1.0µ F 400VAC 1.8µF 400VAC
Motor Model Number IC-8428DWKG7A IC-9630DWLC5A
Control Capillary
Charge Q'ty g 1,170
Type Flare
OD
(Liquid/Suction)
in(mm) 1/4 (6.35) 1/2 (12.7)
2
¡ DSB-120L
MODEL
ITEM
Function Cooling
Class T
Power AC 220-240V / 50Hz
Capacity W 3,507
Btu/h 12,000
Dehumidification l/h 2.1
Running Current A 5.7A
Electrical
Data
Compressor
Power Input W 1,250A
Starting Current A 34A
Type Rotary
Model RCB 120A001
Capacitor 25µF / 400VAC
DSB-120L
Division Indoor Unit Outdoor Unit
Fan
Refrigerant
(R-22)
Connection
Dimensions (W x H x D) mm 925 x 285 x 194 666 x 552 x 264
Net Weight kg 9.7 34
Type Cross flow fan Propeller fan
Capacitor 1.0µ F 400VAC 3.5µF 400VAC
Motor Model Number IC-8428DWKG7A IC-9430DWLC5A
Control Capillary
Charge Q'ty g 1,300
Type Flare
OD
(Liquid/Suction)
in(mm) 1/4 (6.35) 1/2 (12.7)
3
¡ DSA-100L
MODEL
ITEM
Function Cooling
Class T
Power AC 208-230V / 60Hz
Capacity W 2,923
Btu/h 10,000
Dehumidification l/h 2.1
Running Current A 5.1A
Electrical
Data
Compressor
Power Input W 1,115W
Starting Current A 27A
Type Rotary
Model RCA 100A001
Capacitor 25µF/400VAC
DSA-100L
Division Indoor Unit Outdoor Unit
Fan
Refrigerant
(R-22)
Connection
Dimensions (W x H x D) mm 925 x 285 x 194 666 x 552 x 264
Net Weight kg 9.7 34
Type Cross flow fan Propeller fan
Capacitor 1.0µ F 400VAC 1.8µF 400VAC
Motor Model Number IC-8428DWKG7A IC-9630DWLA6A
Control Capillary
Charge Q'ty g 1,150
Type Flare
OD
(Liquid/Suction)
in(mm) 1/4 (6.35) 1/2 (12.7)
4
¡ DSA-120L
MODEL
ITEM
Function Cooling
Class T
Power AC 208-230V / 60Hz
Capacity W 3,507
Btu/h 12,000
Dehumidification l/h 2.1
Running Current A 5.7A
Electrical
Data
Compressor
Power Input W 1,250W
Starting Current A 34A
Type Rotary
Model RCA 120A001
Capacitor 30µF / 400VAC
DSA-120L
Division Indoor Unit Outdoor Unit
Fan
Refrigerant
(R-22)
Connection
Dimensions (W x H x D) mm 925 x 285 x 194 666 x 552 x 264
Net Weight kg 9.7 34
Type Cross flow fan Propeller fan
Capacitor 1.0µ F 400VAC 2.0µF 400VAC
Motor Model Number IC-8428DWKG7A IC-9630DWLA6A
Control Capillary
Charge Q'ty g 1,200
Type Flare
OD
(Liquid/Suction)
in(mm) 1/4 (6.35) 1/2 (12.7)
5
REMOCON
Filter - L Filter - R
Grille Insert
Frame Grille
Body
Plate Mounting
Connecting Pipe
Plate Mounting
406
194
285
925
2. OUTLINE AND DIMENSIONS
INDOOR UNIT
1
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
6
OUTDOOR UNIT
Cabinet SideHandleCabinet Front Foot
264
334
Panel Top
Cabinet Back
552
572
Inlet
AIR
Inlet
Outlet
Foot Cushion
Service Valve
666
2
¡ DSB-090L/DSB-120L/DSA-100L/DSA-12OL
7
3. OPERATION
Power Plug
ON/OFF
TEMP.
AIR-CONDITIONER
REMOTE CONTROLLER
Electrostatic Filter
(option)
Deodorizing Filter
(option)
Air Inlet
Antibacterial
Filter
Air Outlet Fan Direction
(Up, Down)
Remote Controller
Remote
Controller
Receiver
Lamp
PARTS OF NAME AND FUNCTION
1
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
Indoor Unit
8
EMERGENCY REMOTE
ON AIR CLEAN FAN DELAY TIMER
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
Indoor Unit Display Switch Panel
Remote Control Signal Receiver
This place is the part to receive the signal if it
receive the signal, you can hear the signal
"beep, beep".
§ There is a switch panel at inside of Front
Panel. At the time of operating, open the
Front Panel.
Emergency switch can be used when the remote
controller is lost or testing.
ON (Red)
Lights when the
operation is
going on.
Timer (Green)
Lights during the time
reservation mode.
Remote switch is usally used by Remote
Controller.
Air clean (Green)
FAN DELAY (Green)
Lights during the time
Fan delay mode
9
AIR
Air Inlet (side Back)
Air Outlet
Connection
Wire
Connecting
Pipe
Drain Hose
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
Outdoor Unit
NOTE:
How to remove Top Panel
1. Loosen the screw at left and right side.
2. Push the three parts op Front and Back sides like figure orderly.
3. Unhook the locking parts of Top Panel.
The front locking parts
FRONT SIDE BACK SIDE
The back locking parts
10
LMH
TEMP.
ON/OFF
FAN DIR. MODE
FAN SPEED
ON OFF ENTER
CANCEL
SLEEP
TIMER
RESET
TEMP.
A
SLEEP
TIMER
AUTO
NATURAL
HOUR
OFFON
AIR CONDITIONER
REMOTE CONTROLLER
2
REMOTE CONTROLLER
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
Name of Each Button
FAN DIR. Button
Press to select the fan
direction.
FAN SPEED Button
Press to select the fan speed
(Auto, L, M, H or Natural).
TIMER ON Button
Press to set the on time.
TIMER OFF Button
Press to set the off time.
Display
Displays information pertaining to the
unit.
The option is LEFT/RIGHT direction.
Temperature Buttons
Press to raise or lower the desired
temperature.
ON/OFF Button
Press to turn the unit on or off.
MODE Button
Press to cycle through the modes
(Auto/Cool/Fan/Dehumidifier).
SLEEP Button
Press to set the unit for the sleep mode.
RESET Button
Press to reset settings to their default
positions.
CANCEL Button
Press to cancel Timer settings.
Cover
Slide down to access most
of the remote buttons.
Slide down further to
access the battery
compartment.
ENTER Button
Press to enter a Timer setting.
11
LMH
TEMP.
A
SLEEP
TIMER
AUTO
NATURAL
HOUR
OFFON
REMOTE CONTROLLER DISPLAY
ON/OFF
TEMP.
ON/OFF
TEMP.
3
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
M ODE Indicators (Auto/Cool/Fan/Dehumidifier)
Lights to indicate the mode selected.
TRANSMITTER Icon
Lights to indicate
a signal is being sent.
TEMP. Indicator
Lights to indicate the
temperature is being set.
SLEEP Indicator
Lights to indicate the
unit is in sleep mode.
NA TURAL Indicator
Lights to indicate the
temperature is being set.
FAN Indicators
Lights to indicate
the fan speed.
Replacing Batteries
Temperature
Indicator
Lights to indicate the
temperature
TIMER Indicators
Lights to indicate the timer
function modes.
FAN DIRECTION
Indicators
Lights to indicate the fan
direction.
The option LEFT/RIGHT
dirction
Open the cover after
pressing the arrow
1
direction and pulling out.
Put the drycell by §]§^
direction.
2
12
3
Close the cover after
pushing into arrow
direction.
DESCRIPTION OF FUNCTIONS
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
COMP (ON)
(COOLING)
Desired temperature
COMP (OFF)
-1˚C
Temperature
4
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.
ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.
Control of Room Temperature
(1) Range of setting temperature: 18~32°C
(2) Setting temperature: Operating temperature of compressor
¡ Room temperatrue
< setting temperature
(
Compressor OFF
Room temperature
> setting temperafure
(
Compressor ON
Buzzer
If the Indoor Unit Display receive the signal of Remote Controller, you can hear the signal "beep –" or "beep,
beep".
(1) In the case of receiving ON/OFF signal-"beep""beep"
(2) And so on-"beep"
13
0 0.5 1.0 HOUR
SET TIME
Desired
Difference
desired temperature
between room
temperature (°C)
0.5°C
0.5°C
0.5°C
Temperature
Fan Speed (Indoor Unit)
0
L
M
H
+1°C+2°C+3°C (R.T-D.T)
(D.T)
(1) Motor speed (Super high speed, high speed, normal speed, low speed, ultra low speed).
(2) Remote controller setting fan speed. (Auto, L, M, H, Natural)
(3) Relation of operating mode between fan speed.
FAN ONLY COOL
Super high XXXXSuper high
H HHXHX
MMMXMX
LLLXLX
Auto X Auto Auto Auto X
Natural Natural Natural X Natural X
DEHUMI-
DIFICATION
AUTO AUTO II
(4) Automatic Operation
If the unit is set in 'AUTO' mode, the unit operates automatically according to the room temperature to keep
the room temperature comfortable.
(COOLING)
R.T=Room temperafure
D.T=Desired temperafure
Sleep Mode
(1) When you are going to sleep, select sleep switch and the unit controls the r oom to the desir ed temperature.
(The unit will not operate after 4 hour)
(2) For changing the temperature.
14
Emergency Operation
0°C7°C
Compressor and
Outdoor Fan
OFF
OFF
ON
Set Speed
Indoor Fan
(1) When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be
used to run the unit.
(2) The setting conditions of Emergency operation are as follows.
• Operation mode: AUTO
• Preset temperature: 26°C
• Discharge Air Direction: SWING (up and down)
• Fan speed: AUTO
¡Y ou cannot operate with remote contr oller.
Frost Prevention of Indoor Unit
When the unit operates at low ambient temperature, frost may appear on the Evaporator. When the indoor coil
temperature is lower than 0°C at the end of 10 minutes of continuous compressor operation from the start, the
microcomputer of the unit stops the compressor to protect the unit from the frost. The contr ol procedur e for
indoor coil freeze protection.
1) The compressor and outdoor fan turn off.
2) Indoor fan operates according to user set speed.
3) The normal operation returns when the indoor coil temperature is higher than 7°C or equal to 7°C.
(Indoor coil temperature)
3 min. Time Delay of Compressor
In normal operation, there is a time delay of three minutes between turn off and turning back on including initial
power up.
Indoor Fan Motor Starting
When indoor fan motor is on, it always starts at normal speed and then it operates desired speed.
15
Auto Mode I
-1 0 1
°C
OFF
ON
(Room temperature Desired temperature)
H
M
L
0+1+2+3
°C
(Room temerature Desired temperature)
(1) When the room temperature is higher than 28 ºC (Cooling Mode)
! Compressor and lndoor Fan
@ The fan will automatically operate as following Figure
Dehumidification Mode
!Desired temperature < Room temperature
Outdoor Fan, Compressor : ON
Indoor Fan : Low speed
@ Desired temperature ¡ˆRoom temperature
Compressor : 3 min/ON, 5 min/OFF
Indoor Fan : 3 min 30 second/ON, 4 min 30 second/OFF
Fan Speed : Ultra low speed
# Room temperature ¡´18°C
Compressor : OFF
Indoor Fan : 1 min/ON, 7 min/OFF
Air Discharge Direction(only remocon operation)
The air discharge direction procedur e is below.
Fixed Up/Down Fixed
Up/Down Fixed Left/Right
16
Auto Mode II(Powerful Cooling)
-1
OFF
ON
(Room temperature-18˚C)
01
!Fan Speed: Super high speed
@ Air dischar ge direction: Fixed
# Set temperature: 18°C (Fixed)
$ Compr essor and Outdoor Fan
The air discharge direction procedur e is below
Fixed Up/Down Fixed
Up/Down Fixed Left/Right
ƒRThe option is LEFT/RIGHT direction.
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system.
(1) Error Code Display Pattern
!ON LAMP: ON (Red) LED ON/OFF
@ Error Code
ERROR CODE
1 Romm air thermistor, connector
2 Indoor coil thermistor, connector
0.5
second
3
4
DIDSPLAY PATTEN ERROR CONTENTS
8 seconds
0.5 second
8 seconds
0.5 second
8 seconds
0.5 second
Compressor, Electrical parts of
comp. Gas leak
8 seconds
0.5 second
Motor, Conector, P.C.B.
17
4. WIRING DIAGRAM
FAN MOTOR
BRN
H
S
CAPACITOR
YEL
COMPRESSOR
RED
BRN
FAN
HERM
C
BRN
BLK
BLU
YELLOW/GREEN
R
C
R
OUTDOOR
TERMINAL
BLOCK
BLU
YELLOW/GREEN
BROWN
INDOOR
TERMINAL
BLOCK
BLU
YEL/GRN
BRN
BLU
BRN
YEL/GRN
BLU
POWER CORD
PCB TRANS
LED PCB
1
1
2
3
COMP
1 2 1 2 123456 7 1 23 4 12 3
BLK
BLK
LED
LED
BLU
RED
GRN
YEL
GRY
BRN
BLK
BLK
BLK
BLK
BLK
YEL
RED
BLU
I/D SENSOR
SELECT S/W
HOLE
SENSOR
123
ORG
GRY
YEL
R
S
C
12 3
èXée
FAN MOTOR
FAN MOTOR
CAPACITOR
SWING
MOTOR
12 12345
BLU
ORG
RED
BLK
YEL
RED
PINK
BLU
ORG
YEL
OUTDOOR UNIT INDOOR UNIT
Y
L
Y
L
1
1
2
3
COMP.
RELAY
N Y
POWER CORD
BRN
YEL/GRN
BLU
BLU
BRN
YEL/GRN
BLU
DOMESTIC
EXPORT
L1L
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
18
MAIN ELECTRIC PARTS
1
¡ DSB-090L
Fan Motor 3108001200 IC-8428DWKG7A 1
Fan Motor Capacitor 3106900300 1.0uF 400VAC 1
Indoor
Unit
Outdoor
Unit
Fuse 5FVLB3152L 250V 3.15A 1
Transformer 5EPV050100 220V/18V 1
Stepping Motor 3108000100 MP28GA (L=400mm) 1
Terminal Block 3108901120 323-HDS106 1
Compressor 3100030FE0 RCB090A001 1
Fan Motor 3108001300 IC-9630DWLC5A 1
Dual Capacitor 3109501201 1.8+25µF 400VAC 1
Terminal Block 3108900900 323-HDS103 1
PART NAME PART CODE SPEC. QUANTITY REMARK
¡ DSB-120L
Fan Motor 3108001200 IC-8428DWKG7A 1
Fan Motor Capacitor 3106900300 1.0uF 400VAC 1
Indoor
Unit
Outdoor
Unit
Fuse 5FVLB3152L 250V 3.15A 1
Transformer 5EPV050100 220V/18V 1
Stepping Motor 3108000100 MP28GA (L=400mm) 1
Terminal Block 3108901120 323-HDS106 1
Compressor 3100030CE0 RCB120A001 1
Fan Motor 3108000800 IC-9430DWLC5A 1
Dual Capacitor 3109500701 3.5+25µF 400VAC 1
Terminal Block 3108900900 323-HDS103 1
PART NAME PART CODE SPEC. QUANTITY REMARK
19
¡ DSA-100L
Fan Motor 3108001200 IC-8428DWKG7A 1
Fan Motor Capacitor 3106900300 1.0uF 400VAC 1
PART NAME PART CODE SPEC. QUANTITY REMARK
Indoor
Unit
Outdoor
Unit
Fuse 5FVLB3152L 250V 3.15A 1
Transformer 5EPV050100 220V/18V 1
Stepping Motor 3108000100 MP28GA (L=400mm) 1
Terminal Block 3108901120 323-HDS106 1
Compressor 3100030EE0 RCA100A001 1
Fan Motor 3108003000 IC-9630DWLA6A 1
Dual Capacitor 3109501201 1.8+25µF 400VAC 1
Terminal Block 3108900900 323-HDS103 1
¡ DSA-120L
Fan Motor 3108001200 IC-8428DWKG7A 1
Fan Motor Capacitor 3106900300 1.0uF 400VAC 1
PART NAME PART CODE SPEC. QUANTITY REMARK
Indoor
Unit
Outdoor
Unit
Fuse 5FVLB3152L 250V 3.15A 1
Transformer 5EPV050100 220V/18V 1
Stepping Motor 3108000100 MP28GA (L=400mm) 1
Terminal Block 3108901120 323-HDS106 1
Compressor 3100030DE0 RCA120A001 1
Fan Motor 3108003000 IC-9630DWLA6A 1
Dual Capacitor 3109502000 2.0+30µF 400VAC 1
Terminal Block 3108900900 323-HDS103 1
20
5. REFRIGERANT CYCLE
INDOOR UNIT
Evaporator
Cross flow fan
Connecting pipe
Capillary tube
Dryer
Condenser
Propeller fan
OUTDOOR UNIT
Refrigerant flow
Service valve
Service valve
Accumulator
Compressor
Note) If the pipe length exceeds the standard length, add 30g of refrigerant per extra meter .
Model Name
Contents
Capillary tube ID1.6Ø x OD3.2Ø x L600 ID1.6Ø x OD3.2Ø x L600
Charge Quantity 1170g 1300g
DSB-090L DSB-120L
Contents
Capillary tube ID1.6Ø x OD3.2Ø x L600 ID1.6Ø x OD3.2Ø x L600
Charge Quantity 1150g 1200g
Model Name
DSA-100L DSA-120L
21
6. CONTROL BLOCK DIAGRAM
Relay K1
Stepping
Motor 1
Indoor fan
motor
Compressor
outdoor fan
motor
TRIAC
DC12V
Operating Mode
Fan Speed
Timer Selection
Flap Position
Unit on lamp
Room air temp.
Indoor coil temp.
Timer lamp
Air-clean lamp
Remoto
Energency
Operation
Signal
receiver
Natural lamp
A/D converter lnitialization
Clock generation
DC power supply
Circuit for
motor driving
Circuit for
relay driving
Circuit for
TRIAC control
Transformer
Circuit for signal receiver
MICRO
CONTROLLER
Beeper
Temp. Setting
ON/OFF
SLEEP
REMOCON
AC220V
50Hz
STEPPING MOTOR
ON/OFF
COMP RESSOR
ON/OFF
DC5V
22
2
1
3
I.D.C
EXPORT
DOMESTIC
SR
SWING
MOTOR
ROOM AIR
SENSOR
Remote Controller
TRANS-
FORMER
K1
COMP.
RELAY
TRIAC
OVERLOAD
PROTECTOR
COMPRESSOR
OUTDOOR UNIT
FAN MOTOR
TERMINAL
BLOCK
N
L
INDOOR COIL
SENSOR
Display Part
Control Part
Signal Receiver
FMCCMC
YL1
Indoor Unit
Fan Motor
YL1NL
7. ELECTRIC CIRCUIT DIAGRAM
ELECTRIC CIRCUIT DIAGRAM
1
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
23
Description
1. After the power ON/OFF button is pressed once, the relay and triac are turned ON or OFF per the remote
control setpoint.
– TRIAC is controlled per the fan speed selection.
– RELA Y is controlled per the operation mode selection.
2. If the power ON/OFF button is pressed once more, the relay and triac are turn off and the unit stops
operation.
3. The unit turns on or off according to the temperature setpoint by sensing the room air temperature through
thermistor.
4. If the fan speed selection is set to the auto position, the fan speed is automatically controlled according to
the temperature differance between room temperature and temperatur e setpoint.
5. If you press the ON/OFF button during operating the unit, Relay and LED is OFF and the unit is OFF.
24
8. TROUBLE SHOOTING
Outdoor unit does
not run?(note. 1)
Does
the compressor run
normally?
Indoor unit does
not run(note 1)
Check the failure
code according to
the self diagnostic
(note 2)
Is the unit
display
mormal?
check the failure
code according to
the self-diagonostic
(note 2)
Normal
check the
connecting
point of
magnetic
contactor
YES
YES
YES
YES
NO
NO
YES
Troub
Is the po
applied t
unit
Is the
power no
check the volta
L & N of te
bloc
press the powe
button on remo
Does t
beeper be
times
Is the dis
all off
• Check the conne
PCB connected t
• Check the disp
NO
YES
YES
YES
YES
YES
NO
NO
Is the
unit display
normal?
2
k
o control PCB
Check power supply mains
or interconnection wires
Check the wiring of indoor
Is the
switch position
on switch pannel at
"Remote"
Does
control PCB
status LED repeat one
second "on and
off"?
• control PCB fault
• Micom or reset
IC fault
• Check the remote signal receiver
• Check the connection between signal
receiver and control PCB
Place the switch
position to the
"Remote" and then
Check it once
more
YES
YES
NO
NO
NO
NO
NO
5
Note 1)
! Neither indoor unit nor outdoor unit runs.
Check the following points first. (There are following case in normal operation)
a. Is the timer mode set the "timer ON".
b. Is the timer mode set the "timer-OFF" and the time had passed?
@ Neither outdoor fan nor compressor runs while indoor fan runs.
Check following points first. (There are following cases in normal operation)
a. Is the temperature set point suitable?
b. Has the 3 minutes time guard for compressor operated?
Self-Diagnostic Function
1) Error Code 1
! Check the connector of room air thermistor. (or connecting wire)
@ Check soldering of connecting on control P.C.B. (Error of soldering or short)
# Check the resistance of room air thermistor.
2) Error Code 2
! Check the connector of indoor coil thermistor. (or connecting wire)
@ Check soldering of connecting on control P.C.B.
# Check the resistance of indoor coil thermistor.
3) Error Code 3
! When the compressor do not run.
i) Check the voltage between and of terminal block.
(Indoor Unit, Outdoor Unit)
ii) Check connecting wire of indoor unit and outdoor unit.
iii) Check relay KI, IC-U4 on power P.C.B
@ Check fixing of indoor coil thermistor.
# Check the GAS LEAKAGE of the pipe.
4) Error Code 4.
! Check the circuit of Motor Contr ol.
@ Check wiring of Motor
# Check the Motor
i) Sensor of Motor
ii) Motor Winding.
L
Y
26
Neither Indoor Unit nor Outdoor Unit Runs
Confirm following statement.
When the unit operate normally , Sometimes the outdoor unit and indoor unit cannot operate.
! Check the function select switch. Is it timer mode?
@ The function select switch locafe the sleep mode and is the setting time over?
# Is the setting mode DEHUMIDIFIER mode?
$ When the unit is DEHUMIDIFIER mode while in the auto mode, the outdoor unit and indoor unit does
not run.
The power is applied to the unit
Check the voltge between and
N
of terminal block
Rating voltage more than 90%
Check the indoor unit display
is the display all off?
Yes
Press the ON/OFF switch of
Remote Control
Is the indoor unit display all off?
Pull out the power plug
and then insert the power plug
after 5 second
L
Rating voltage
under 90%
No No
No
self Diagnostic function
Check the
Breaker or Fuse
Self Diagnostic
function is ON
Yes
Check according to
Control P.C.B defect
Control P.C.B is normal
Recheck from the beginning
27
Outdoor Unit Runs but Indoor Fan Do Not Run
Check rotation of indoor fan
Rotate indoor fan by hand
YES
Check input Voltage of Fan
Motor connector at power P.C.B
Rating Voltage mor e than 90%
Check the winding resistance of
Indoor unit fan motor
Normal
Check the fan motor capacitor
NO
Rating voltage
under 90%
Open or short
Check the Fan Motor
bearing and fan
Check the power P.C.B.
The circuit for triac control
Change of fan motor
Check the connecting wire of
indoor fan motor
Run again
Check the starting of indoor fan motor
Do ERROR 4 occur?
Yes
Change indoor fan motor sensor
Run again
No
Normal
28
Outdoor Fan and Compressor Do Not Run
Confirm following statement.
When the unit operate normally , Sometimes the outdoor unit and indoor unit cannot operate.
! Is the setting temperature pr oper?
@ Is the unit during 3min. Time delay of compressor.
# During frost prevention of lndoor unit.
$ During dehumidifier mode.
Check the voltge between and
N
of indoor unit terminal
Check the voltge between and
N
of outdoor unit terminal
Check the voltge between and
Y
of outdoor unit terminal
Check compressor,
outdoor fan motor individually
L
L
L
Rating voltage
under 90%
Rating voltage
under 90%
Rating voltage
under 90%
Check the wiring
and voltage
within doors
Check the
connecting wire
Check the
connecting wire
29
Only Compressor Do not Run
- Check the following at cooling mode
Check the voltge between and
Y
of indoor unit terminal
Rating voltage more than 90%
Check the voltge between and
Y
of outdoor unit terminal
Rating voltage more than 90%
Check the magnetic contactor
Check the wiring of outdoor unit
Check the compressor
(Check the winding resistance)
L
L
Rating voltage
less than 90%
Rating voltage
less than 90%
NG
Open or Short
Check the control P.C.B
the circuit for relay
driving.
Check the connecting
wire between indoor
and outdoor .
Change the magnetic
contactor .
Change the
compressor.
OK
Check the compressor capacitor
30
PCB DRIVING DESCRIPTION
3
PCB CIRCUIT DIAGRAM
CN1
5267-04A
1
2
3
4
5V
R2
12
12
R1
12.7K
12
+
C1
10/16
10K
12
C4
104
R3
12.7K
12
12
+
C2
10/16
12
R4
10K
C5
104
5V
12
12
C7
104
5V
R10
10K
R9
10K
R8
10K
R7
10K
12
12
C19
104
U2 65004
12V
CN3
B6B-XH-A
9
10
11
12
13
14
15
16
8
7
6
5
4
3
2
1
CN8
35313-0310
1
2
3
FAN CAP
CN9
35328-0310
INDOOR FAN
1
2
3
1
CN11
B1P-LV-TA
COMP
CN12
POWER
1
2
3
5096-03
12
BZ1
12
C20
104
12
R15
1K
U4
9
10
11
12
13
14
15
16
8
7
6
5
4
3
2
1
R36
12
330
U5
TSA3100J
L1
12
RU1
SNUBBER
21
2
3
5
K1
21
3
4
5
G4A
D1
1N4004
Z1
21
C8
104K/250V
FUSE1
12
3.15A
321
CN13
5281-03
TRANS INPUT
D5
12
1N4004
D6
12
1N4004
12
R40
10K
21
C23
103
12 1
23
21
21
Q1
KRC120M
R18
1K
U8
7805
C13
47µ/16
2
C12
104
21
+
21
C11
470µ/25V
2
C10
104
+
C9
21
21
U7
7812
2200µ/35V
24
31
BD1
TRANS OUTPUT
CN14
5281-02
13 13
5V
R16
10K
2
2
R17
10K
U1
VAREF
VASS
R40
R41
R42
R43
R50
R51
R52
R53
R60
R61
R62
R63
R70
R71
R72
R73
RA0
RA1
RA2
RA3
P00
P01
P02
P03
P10
P11
P12
P13
TEST
VSS
VDD
RC3
RC2
RC1
RC0
R92
R91
R90
R83
R82
R81
R80
HOLD
XOUT
XIN
RESET
K03
K02
K01
K00
R83
R82
R81
R80
P33
P32
P31
P30
P23
P22
P21
P20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
1
4
6
5
3
2
1
4
7
8
2
1
1
12
R19
10K
5V
C14
104
21+21
C22
104
R20
10K
R21
10K
R22
10K
R23
10K
R24
10K
R25
10K
R26
10K
21
12
12
12
12
12
12
12
DIP1
1
2
3
4
5
10
9
8
7
6
DIP2
1
2
4
3
2
+
1
C17
4.7µ/50V
C9
KIA7042P
R27
5.6K
12
5V
5V
R38
1K
12
R37
330
HOLE SENSOR
CN15
5267-03
1
2
3
12
C21
104
R39
10K
21
12
5V
R33
1K
R30 1K
12
12
R31 1K
12
12
SW2
5276-03
1
2
3
MODE SELECT S/W
CN16 CN101
U101
GP3U77R
1
32
C101
103
21
5267-07 5266-07
1
2
3
4
5
6
7
1
2
3
4
5
6
7
LD101
LD102
LD103
LD104
21
21
21
21
12
12
12
12
R101
470
R102
470
R103
470
R104
470
R34
1K
14
12
13
10
9
11
6M
X1
• Circuit Description
! TEMPERA TURE SENSING
@ STEPPING MOTOR DRIVING
# TRIAC DRIVING FOR DIF
$ BUZZER DRIVING
%
COMPRESSOR RELA Y DRIVING
^ AC POWER SUPPLY
& POWER LINE FREQENCY
MONITORING INPUT
* DC POWER SUPPLY
( LED DRIVING
) SELECT SWITCH INPUT
1 RESET CIRCUIT
2 CLOCK GENERATION
3 RPM SENSOR INPUT
4 MODE SELECT SWITCH
2
Power Supply(1)
AC 220V
C8
104K/250V
Z101
FUSE1
3.15A
POWER TRANS
BD1
+
C9
2200µ/35V
C10
104
U7
7812
VI VO
G
U8
7805
VI VO
G
+
C11
470µ/25V
C12
104
+
C13
47µ/16V
C14
104
12V 5V
50
x1
6M
51
VDD-10%
VSS+10%
DESCRIPTION
DC Power Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay , Triac Driving
Photo Triac, Buzzer Driving Swing, Sweep Motor. AC voltage of secondary Power Transformer is rectified by
Bridge Diode, and it is filtering by Main Condensor C9.
Filtered DC voltage is about +18V, is regulated +12V DC by Regulator IC7812.
And it is regulated +5V DC by Regulator IC7805.
Z101 is serge filter and C10, C12, C14 is Noise filter.
Oscillator(2)
DESCRIPTION
Oscillatory Frequency drive Micom, it is made up 6MHz resonator oscillatory Freqency.
Ocillatory wave is as following Fig 2-1.
33
Fig 2-1
Sensor(3)
EVA
PT-K43C
EVA
PT-K43C
5267-04A
CN1
5V
1
2
3
4
R1
12.7K
+
C1
10/16
10K
C4
104
R4
10K
R2
R3
12.7K
+
C2
10/16
C5
104
21
2
3
MICOM
Room temperature and Evaporator temperature Sensor Input
DESCRIPTION
Number 2, 3 of Micom is Terminal of A/D convertor Input.
Room temperature and Evaporator temperature is sensing by change of Thermister Resistance, Micom is put
in 5V by ratio between R1 (12.7KΩ) and R2 (12.7KΩ).
Relation between temperature and voltage is following Table 3-1.
C1,2,3,4 is Noise filter .
Temperature
(°C)
-10 0.21 0.21
0 1.40 1.40
15 2.24 2.24
25 2.80 2.80
40 3.52 3.52
Table 3-1
Voltage (V)
No. 1 No. 3
34
T riac Driving(4)
N
L
AC 220V
TO MOTOR
RU1
SNUBBER
L1
12
U5
TSA3100J
12V
R36
330
KID 65004
MICOM
38
AC220V
TRIGGER
MOTOR
INPUT
LOW SPEED MEDIUM SPEED HIGH SPEED
DESCRIPTION
Number 38 Terminal of Micom is put out Pulse Output, by way of Buffer it is driving Photo Triac TSA3100J is
supplied T rigger Signal.
Trigger T est of Triac is detected Zero Cross Part of AC input and it is triggered from Zero Cr oss part to Time
delay part according to Fan Speed. (Ref. Fig 4-1) RU1 is Snubber .
LOW SPEED
MEDIUM SPEED
Fig 4-1
35
HIGH SPEED
LEADER CODE
CUSTOM
CODE
DATA
CODE
CHECK
SUM
TAILER
9ms 4.5ms 16bit 16bit24bit 8bit
Remote Controller(5)
0.56ms 0.56ms1.69ms
1.12ms 2.25ms
bit 0 bit 1
MICOM
42
41
R30 1K
R31 1K
R331KR34
1K
5V
P2 P1
MODE
SELECT S/W
DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 44, which is
gotten fid of Carrier (38KHz) from Receive Module (GP3U77R). Signal Wave repeat third as following Fig 5-1.
But in Secondary Wave Custom Code is Reversed Face.
Fig 5-1
Selecting Mode(6)
(SELECT S/W INPUT, OUTPUT)
Fig 5-2
BIT STRUCTURE
DESCRIPTION
There are Mode according to SW position as
following Table 6-1.
According as port of fixed Micom is Low, the unit is
operating as following Table 6-1.
36
POSITION MODE
P1 REMOCON
P2 EMERGENCY
Table 6-1
Micom Power Supply(7)
64
48
C7
104
VDD
47
46
45
5
1
2
6
7
8
9
10
31
32
MICOM
DESCRIPTION
MICOM Power is supplied 5V at Number 1 using VDD, Number 2 using reference of A/D converter Analog
and Number 1 using Reference of A/D Converter Analog C7 is noise filter
37
Reset(8)
MICOM
+
49
C17
4.7/50
U9
7042P
R27
5.6K
5V
4.25V
H
L
t
t
POWER
ON
Vcc (+5V)
DELAY TIME
FOR POWER ON
RESET
DESCRIPTION
Voltage less than about 0.8V put in Micom Terminal of Number 49 and then Micom reset. Reset IC detect
Power ON and Voltage less than 4.25V, and then send Reset Signal.
38
VCC
12V
R15
KID 65004
MICOM
37
1K
611
BZ1
MICOM
63
62
61
60
19
20
21
R20
10K
R21
10K
R22
10K
R23
10K
R24
10K
R25
10K
R26
10K
DIPI
J1
J2
J3
J4
J5
J1
J2
DIP2
5V
Function Selecting(9)
DESCRIPTION
Selecting function is as following table 9-1.
ƒRWhen power source is put at fist, Funtion selection input is recognized.
And when the unit is running the microcomputer ignore variation of funtion selection input.
NO MICOM PORT FUNTION SELECT
LOGIC=LOW
DIP1 – ON
DIP1-1 P63 COOLING, HEATING C/O H/P
DIP1-2 P62 POWER FREQUENCY 50Hz 60Hz
DIP1-3 P61 MALCOMP NO YES
DIP1-4 P60 AGING YES NO
DIP1-5 P19 TIMER SHORT YES NO
DIP2-1 P21
THE TABLE OF INDOOR FAN RPM
TARGET RPM
DIP2-2 P20 IN EATH MODEL
Buzzer Driving(10)
LOGIC=HIGH
DIP1 – OFF
DESCRIPTION
Micom 37 Terminal put out Buzzer Driving Pulse,
its output is driving Buzzer through Buffer.
Ocillatory Frequency of buzzer is selected by
internal Micom.
This unit is setting at 4.1KHz.
39
MICOM
TRANS
OUTPUT
D5
12
D6
12
12
R40
10K
12
C23
103
Q1
KRC120M
12 1
23
21
R18
1K
21
R19
10K
12
VCC
55
DETECT POINT
H
The
Number
55 of
Micom
terminal
AC18V
L
Zero Crossing Detect(11)
DESCRIPTION
It defect Zero Cross part of Trans output voltage, T ransistor Q1 is used to put in the Micom.
Detail Driving is as following Fig 11-1.
R19 is Resistance to limit current.
Fig 11-1
40
Ø 4
Ø 3
Ø 2
Ø 1
B
+
6
5
4
3
2
1
12V
5V
R8 R9 R10
V2
KID65004
10KX4
R7
CN3
15
MICOM
16
17
18
M1
FOR SWING
MP28GA
Stepping Motor Driving(12)
DESCRIPTION
There are one Stepping Motor for Flap (up and down) and it is used 4 face Drive Method.
It is driving as following Fig 12-1. (Ring Count Method of 8 Status)
Ø 4
Ø 3
Ø 2
Ø 1
(Normal Rotating) (Reversed Rotating)
Fig 12-1
41
REMOTE CONTROLLER LCD PANEL TEST
2
(1) Selecting the test mode
!When is the OFF state.
@ Press the Temperature Buttons (¡ , ¡ª) at the same time.
# All display is on.
$ Operating test flow press temperature Button. (¡ª)
(2) Test mode cancellation
!After test program is completed.
@ If the reset button is pressed.
(3) LCD panel test flow
Next page is LCD panel test flow chart.
42
A. LCD PANEL TEST FLOW CHART
START
TS1 ON
All display ON
Select ¡ªKey
All display off
Select ¡ªKey
Mode display ON
Select ¡ªKey
Select ¡ªKey
FAN SPEED display ON
Select ¡ªKey
FAN DIR. (L.R) Display ON
Select ¡ªKey
Display at the beginning
TEST OK
TEMP mode display ON
Select ¡ªKey
Time display ON
43
LMH
TEMP.
SLEEP
TIMER
AUTO
NATURAL
HOUR
OFFON
A
TEMP.
A
AUTO
B. LCD PANEL TEST FLOW
@ OPERA TING
Mode display
# TEMPERA TURE
Mode display
$ TIMER
Mode display
! All Display ON/OFF
% FAN SPEED
Mode display
The option is LEFT/RIGHT direction.
^ FAN DIR
Mode display
& Display at the
beginning
44
C. REMOTE CONTROLLER ASSEMBLY FUNCTIONAL TEST METHOD
TEST START
Power Supply
Select ON/OFF button
Is Display at the
beginning ON?
Select Mode button
Is it normal?
Select FAN SPEEDbutton
No
No
(A ¡¡¡)
No
ERROR
Power supply again
Is Display at the
beginning ON?
Yes
No
Check the Following
BATTERY SPRING
MICOM
PCB
LCD
Is it normal?
Select FAN DIR. button
Is it normal?
Select FAN DIR.button
Is display at the
begining ON?
Select TEMP. Button (¡ª,¡ )
Is it normal?
No
ERROR
No
ERROR
No
ERROR
(Whenever you selectted Temp.
Button, it is changed by 1°C (18~32°C)
No
ERROR
Select ON/OFF button
45
Is LCD display OFF?
Select TIMER ON Button
No
ERROR
Is it normal
Select Timer Enter Button
TIMER ON
display?
Select CANCEL Button
Is all display OFF?
Select ON/OFF Button
Select OFF (Timer) Button
No
ERROR
No
ERROR
No
ERROR
(0.5~12 HOUR)
Is it normal?
Select SLEEP Button
SLEEP MODE
Display ON?
Select SLEEP Button
Is display at the
beginning ON?
TEST OK!
No
ERROR
No
ERROR
No
ERROR
46
VAREF
Function S/W
Reset curcuit
Stepping
Motor
Driving
(Left, Right)
Stepping Motor
Driving
(UP, Down)
1 64 VDD
VASS
2 63 RC3
R40 (AIN0)
3 62 RC2
R41 (AIN1)
4 61 RC1
Temperature
sensor input
Function S/W
R42 (AIN2)
5 60 RC0
R43 (AIN3)
6 59 R92 (SCK)
R50 (AIN4)
7 58 R91 (SO)
R51 (AIN5)
8 57 R90 (SI)
R52 (AIN6)
9 56 R83 (T1)
R53 (AIN7)
10 55 R82 (INT1)
R60
11 54 R81 (T2)
R61
12 53 R80 (INT2)
R62
13 52 HOLD (KE0)
R63
14 51 XOUT
R70
15 50 XIN
R71 (WTO)
16 49 RESET
R72 (XTIN)
17 48 K03
R72 (XTOUT)
18 47 K02
RA0
19 46 K01
RA1
20 45 K00
Receiver
RPM DETECT
REMOCON MODE
EMERGENCY MODE
Comp RELAY Driving
Indoor Unit motor Driving
Buzzer Driving
LED Driving
Oscilation
Zero crosing detect
RA2
21 44 RB3
RA3
22 43 RB2
P00
23 42 RB1
P01
24 41 RB0
P02
25 40 P33
P03
26 39 P32
P10
27 38 P31
P11
28 37 P30
P12
29 36 P23
P13
30 35 P22
TEST
31 34 P21
VSS
32 33 P20
9. KEY COMPONENTS OF ELECTRONIC CIRCUIT
(1) U1 (MICOM)
47
(2) U2, 4 (KID65004) DARLINGTON ARRAYS
IN1 1 16 OUT 1
IN2 2 15 OUT 2
IN 3 3 14 OUT 3
IN 4 4 13 OUT 4
IN5 5 12 OUT 5
IN6 6 11 OUT 6
IN7 7 10 OUT 7
GND 8 9 COMMON FREE
WHEELING DIODES
COMMON
10.5K‰
7.2K‰
3K‰
OUTPUT
GND
INPUT
100K 500
100
100
0.3
10K
6K
500
1K
5K
28K
6K
30pF
2K
5K
200
240
1.4
K
2.7
K
3.3
K
0.19K
INPUT
OUTPUT
GND
SCHEMATIC DIAGRAM
1
2
3
Fin 2 is ground
for Cose 221A.
Case is ground
for Case 1.
10K
INPUT
GND
10K
300
36K
64K
520
26K
60K
29K
20K
20K
40
pF
50K
50 200
300
200
100
16K
210
012
OUTPUT
KID65004AP
(Equivalent Circuit)
(Top View)
(3) U8 (KIA7805P) : VOLTAGE REGULATOR (5VDC)
Pin 1. INPUT
2. GROUND
3. OUTPUT
(4) U7 (KIA7812P) : VOLTAGE REGULATOR (12VDC)
Pin 1. INPUT
2. GROUND
3. OUTPUT
48
(Equivalent Ciircuit)
(5) U9 (KIA7042P) : RESET IC
KIA70
42P
OUTLINE
INPUT
GROUND
OUTPUT
VCC
!
#
@
OUT
GND
(6) U5 (TSA3100J) : PHOTO TRIAC
4
5
1. AC output (MT2)
2. AC output (MT1)
3. GATE
4. DC input (+)
5. DC input (-)
1
2
3
49
10. DISASSEMBLY INSTRUCTIONS
INDOOR UNIT
1
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
PROCEDURES PHOTOS
1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.
2. Removing the insert Grille and Frame Grille. (Fig 1~2)
! Draw up the insert Grille and remove it.
@ Loosen two special screw for fixing the Cover T er-Block.
# Loosen three screw at the Body.
$ Remove the Frame.
Fig 1
Fig 2
3. Removing the Control Box. (Fig 3)
! Remove room and coil thermistors.
@ Disconnect the fan motor lead wire from connection at the
Control PCB.
# Disconnect the stepping motor lead wire from connection at the
Control PCB.
$ Remove the select switch from connection at the Control PCB.
% Loosen a screw for fixing ground wire.
^ Remove the Control Box
4. Removing the Drain Pan. (Fig 4)
! Disconnect the Body drain hole. (left and right Body)
@ Disconnect three hook and remove the Drain Pan.
5. Removing the Indoor Coil. (Fig 5~6)
! Remove three scr ew for fixing indoor Coil at the Body.
@ Remove the hook for fixing Bracket Pipe at the Back side Body.
# Remove Indoor Coil.
Fig 3
Fig 4
Fig 5
6. Removing the Cross Flow Fan. (Fig 7)
! Remove set screw for fixing Motor shaft.
@ Remove Cross Flow Fan.
7. Remove Motor FCU and Bearing Plastic.
Fig 6
Fig 7
50
OUTDOOR UNIT
2
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
PROCEDURES PHOTOS
1.Stop the air conditioner and disconnect the wire from Indoor Unit to
Outdoor Unit.
2. Dissemble the case. (Fig 1~2)
! Remove the Top Panel. (Lossen two screw and remove six hook)
@ Remove the Front Cabinet. (Loon four screw and four hook)
# Remove the Side Cabinet and Back Cabinet. (Loosen eight screw)
3. Removing the Propeller Fan. (Fig 3)
! Loosen the Nut for fixing the propeller Fan.
@ Remove the Plain Washer.
# Remove the Propeller Fan.
Fig 1
Fig 2
4. Removing the Motor ODU. (Fig 4)
! Loosen four screw at Bracket Motor.
@ Disconnect the wire at Control Panel and remove Motor ODU.
5. Removing the Dual Capacitor . (Fig 5)
! Disconnect the wire at Control Panel.
@ Loosen a screw at Clamp Capacitor.
# Remove the Dual Capacitor.
6. Removing the Over load Protector. (Fig 6~7)
! Loosen a Hex Nut at Terminal Cover .
@ Remove the Terminal Cover .
# Remove the wire at Over load Protector.
$ Remove the Over load Protector.
Fig 3
Fig 4
Fig 5
51
Fig 6
Fig 7
EXPLODED DIAGRAM (Indoor Unit)
3
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
52
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L PARTS LIST(INDOOR UNIT)
No PART CODE PART NAME Q'TY SPEC REMARK
1 3100400201 BODY 1 ABS or HIPS
2 3108001200 MOTOR FCU 1 220V 50/60Hz
3 3101500400 CUSHION MOTOR 2 CR
4 3106400200 BEARING PLASTIC ASS'Y 1
5 3100014400 C.F.F. ASS'Y 1 SAN+G. F20%
6 7485401012 SET SCREW 1 6S-4 X 10-E
7 3100014300 EVA. ASS'Y 1
8 3108100401 PAN DRAIN 1 ABS
9 3106500800 BLADE VERTICAL MN 12 ABS
10 3106300800 BAR BLADE 2 ABS
11 3100700800 BUSHING L 1 POM
12 3100700700 BUSHING R 1 POM
13 3107600300 FLAP 1 ABS
14 3108000100 MOTOR STEPPING 1 MG28GA
15 3100017500 CONTROL BOX ASS'Y 1 BUYER
15-1 3100503101 BOX CONTROL 1 P.P+G.F20%
15-2 5EPV050100 TRANS 1 DWA220A-50/60Hz
15-3 3106900300 CAPACITOR SH.M.B 1 1.0µF 400VAC
15-4 3104397100 CONTROL PCB ASS'Y 1 FR-4
15-5 3104397200 LED PCB ASS'Y 1 FR-4
15-6 3108901120 TERMINAL BLOCK 1 323-HDS106
15-7 3104896300 SENSOR I.D ASS'Y 1 PTM-KD43C-D2
15-8 3102797900 HARNESS 1 I.D EARTH
15-9 3103400300 KNOB RESET SWITCH 1 ABS
15-10 3100024000 MODE SELECT ASS'Y 1 TS-11 & HARNESS
15-11 3101397130 POWER CORD ASS'Y 1 BUYER
15-12 7111301611 TAPPING SCREW 2 TIS PAN 3 X 16 MFZN
16 3102200401 FRAME 1 ABS
17 3103600300 LAMP INDICATE 1 MIPS
18 3105500500 WINDOW SENSOR 1 ACRIL
19 3100901000 CAP FRAME L 1 ABS
20 3100900900 CAP FRAME C 1 ABS
21 3100900800 CAP FRAME R 1 ABS
22 3101401701 COVER TER-BLOCK 1 ABS
23 3100017800 FILTER ELECTRO ASS'Y 1
24 3100017900 FILTER CARBON ASS'Y 1
25 3100017700 FILTER PRE ASS'Y 2
26 3108400110 REMOCON ASS'Y 1 BUYER
27 3102401500 INSERT GRILLE 1 ABS
28 3107500200 EMBLEM 1 URETANE
29 3100602400 BRACKET PIPE 1 HIPS
30 3101201200 CLAMP BRACKET PIPE 1 HIPS
31 3104503900 PLATE MOUNTING 1 SBHG1
32 3106001600 SPECIAL SCREW 1
33 7S422 X 40B1 SPECIAL SCREW 13
T2 4 X 16 MFNI LOCKING
TT2 TRS SE 4 X 12 MFZN
ƒINO 15, 15-11, 16, 26, 28 Will be changed depend on export destination & buyer requirements.
53
4
EXPLODED DIAGRAM (Outdoor Unit)
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
54
¡ DSB-090L/DSB-120L PARTS LIST(OUTDOOR UNIT)
No PART CODE PART NAME Q'TY SPEC REMARK
1 3100300501 PAN BASE 1 SECC
2 3106000900 COMP BOLT 3 M8 X L46.5 MFZN
3 3102100800 FOOT 2 SECC
4 3108134AE0 GROMMET 3 EPDM
5
6 7400208411 WASHER PLANE 4 M8.4 X 0.D22 X T1.6
7 7392800011 NUT LOCK 4 M8 X P1.25 MFZN
8 3100014100 CONDENSER ASS'Y 1
9 3100015100 BRACKET SERVICE ASS'Y 1
10 3105400700 SERVICE VALVE 1 1/2"
11 3105400800 SERVICE VALVE 1 1/4"
12 7347602011 BOLT HEX 4 M6 X L20 MFZN
13 3100020600 PIPE DISCHARGE ASS'Y 1 C1220T
14 3100020700 PIPE SUCTION ASS'Y 1 C1220T
15 3100014200 FILTER ASS'Y 1 C1220T
16 3100800600 CABINET BACK 1 ABS or AES
17 3104503800 PLATE PARTITION 1 SBHG1
18 3100601901 BRACKET MOTOR 1 SBHG1
19
20 3101801000 FAN PROPELLER 1 ABS+G.F20%
21
21-1 3104201301 PANEL CONTROL 1 SBHG1
21-2
21-3 3101201100 CLAMP CAPACITOR 1 SBHG1
21-4 3108900900 TERMINAL BLOCK 1 323-HDS103
21-5 3103800300 LOCK TWIST 1 DATL-250
21-6 3101202000 CLAMP CORD 1 NYLON
21-7 7111301611 TAPPING SCREW 1 TIS PAN 3 X 16 MFZN
21-8 7112403011 TAPPING SCREW 3 TIS TRS 4 X 30 MFZN
22 3100800701 CABINET SIDE 1 ABS or AES
23 3100800501 CABINET FRONT 1 ABS or AES
24 3104201201 PANEL ORIFICE 1 P.P
25 3101401900 COVER GRILLE 1 ABS or AES
26 3104201100 PANEL TOP 1 ABS or AES
27 3102600300 HANDLE 1 ABS or AES
28 3102100700 FOOT CUSHION 4 NBR
29 7112401211 TAPPING SCREW 19
30 7112402011 TAPPING SCREW 4
31 3106001600 SPECIAL SCREW 1
32 7112401614 TAPPING SCREW 4
33 7S422X40B1 SPECIAL SCREW 4
34 7112401214 TAPPING SCREW 12
3100030CE0
3100030FE0 RCB090A001 B-090L
3108000800
3108001300 220-240/50Hz B-090L
3100015400
3100029100 B-090L
3109500701
3109501201 1.8+25µF 400VAC B-090L
COMPRESSOR ASS'Y 1
MOTOR ODU 1
PANEL CONTROL ASS'Y 1
CAPACITOR DUAL 1
RCB120A001 B-120L
220-240/50Hz B-120L
B-120L
3.5+25µF 400VAC B-120L
T1S TRS 4 X 12 MFZN
T1S TRS 4 X 20 MFZN
T2 4 X 16 MFNI LOCKING
T1S TRS 4 X 16 MFNI+PVC/W
TT2 TRS SE 4 X 12 MFZN
TIS TRS 4 X 12 MFZN+PVC/W
55
¡ DSA-100L/DSA-120L PARTS LIST(OUTDOOR UNIT)
No PART CODE PART NAME Q'TY SPEC REMARK
1 3100300501 PAN BASE 1 SECC
2 3106000900 COMP BOLT 3 M8 X L46.5 MFZN
3 3102100800 FOOT 2 SECC
4 3108134AE0 GROMMET 3 EPDM
5
6 7400208411 WASHER PLANE 4 M8.4 X 0.D22 X T1.6
7 7392800011 NUT LOCK 4 M8 X P1.25 MFZN
8 3100014100 CONDENSER ASS'Y 1
9 3100015100 BRACKET SERVICE ASS'Y 1
10 3105400700 SERVICE VALVE 1 1/2"
11 3105400800 SERVICE VALVE 1 1/4"
12 7347602011 BOLT HEX 4 M6 X L20 MFZN
13 3100020600 PIPE DISCHARGE ASS'Y 1 C1220T
14 3100020700 PIPE SUCTION ASS'Y 1 C1220T
15 3100014200 FILTER ASS'Y 1 C1220T
16 3100800600 CABINET BACK 1 ABS or AES
17 3104503800 PLATE PARTITION 1 SBHG1
18 3100601901 BRACKET MOTOR 1 SBHG1
19 3108003000 MOTOR ODU 1 208-230/60Hz A-100/120L
20 3101801000 FAN PROPELLER 1 ABS+G.F20%
21
21-1 3104201301 PANEL CONTROL 1 SBHG1
21-2
21-3 3101201100 CLAMP CAPACITOR 1 SBHG1
21-4 3108900900 TERMINAL BLOCK 1 323-HDS103
21-5 3103800300 LOCK TWIST 1 DATL-250
21-6 3101202000 CLAMP CORD 1 NYLON
21-7 7111301611 TAPPING SCREW 1 TIS PAN 3 X 16 MFZN
21-8 7112403011 TAPPING SCREW 3 TIS TRS 4 X 30 MFZN
22 3100800701 CABINET SIDE 1 ABS or AES
23 3100800501 CABINET FRONT 1 ABS or AES
24 3104201201 PANEL ORIFICE 1 P.P
25 3101401900 COVER GRILLE 1 ABS or AES
26 3104201100 PANEL TOP 1 ABS or AES
27 3102600300 HANDLE 1 ABS or AES
28 3102100700 FOOT CUSHION 4 NBR
29 7112401211 TAPPING SCREW 19
30 7112402011 TAPPING SCREW 4
31 3106001600 SPECIAL SCREW 1
32 7112401614 TAPPING SCREW 4
33 7S422X40B1 SPECIAL SCREW 4
34 7112401214 TAPPING SCREW 12
3100030DE0
3100030EE0 RCA100A001 A-100L
3100047900
3100029100 A-100L
3109502000
3109501201 1.8+25µF 400VAC A-100L
COMPRESSOR ASS'Y 1
PANEL CONTROL ASS'Y 1
CAPACITOR DUAL 1
RCA120A001 A-120L
A-120L
2.0+30µF 400VAC A-120L
T1S TRS 4 X 12 MFZN
T1S TRS 4 X 20 MFZN
T2 4 X 16 MFNI LOCKING
T1S TRS 4 X 16 MFNI+PVC/W
TT2 TRS SE 4 X 12 MFZN
TIS TRS 4 X 12 MFZN+PVC/W
56
^
%
$
#
!
@
&
*
H1
H2
H3
H4
S
CONTROL BOX ASSEMBLY
5
57
¡ DSB-090L/DSB-120L/DSA-100L/DSA-120L
No PART CODE PART NAME Q'TY SPEC REMARK
1 3100503101 CONTROL BOX 1 P.P+G.F 20%
2 3104397100 CONTROL PCB ASS'Y 1 FR-4
3 3104397200 LED PCB ASS'Y 1 FR-4
4 3103400300 KNOB RESET SWITCH 1 ABS
5 3101395030 POWER CORD ASS'Y 1 BUYER
6 3108901120 TERMINAL BLOCK 1 323-HDS106
7 5EPV050100 TRANS FORMER 1 DWA220A-50/60Hz
8 3106900300 CAPACITOR SH.M.B 1 1.0µF 400VAC
H1 3102797600 HARNESS I/D COMP 1
H2 3102797500 HARNESS LED PCB 1
H3 3102797400 HARNESS MODE SELECT 1
H4 3102797900 HARNESS I/D EARTH 1
S 3104896300 SENSOR ID ASS'Y 1 PTM-KD-43C-D2
H5 3102797161 HARHESS POWER 1
¡ POWER CORD ASS’Y
BUYER PART CORD REMARK
UDECO 3101395030
DEMOCO 3101395030
DEPCO 3101395030
DAECO 3101395030
DEK 3101395030
SHERKAWI 3101395030
UET 3101395040
DECA MIAMI 3101397201
58
SERVICE MANUAL
DEAWOO ELECTRONICS CO., LTD
686, AHYEON-DONG MAPOGU,
SEOUL, KOREA.
C.P.O. BOX 8003 SEOUL KOREA
TELEX: DWELEC K28177-8
CABLE:"DAEWOOELEC"
FAX: +82-2-364-5588
TEL: +82-2-360-7114, 8114
http://www.dwe.daewoo.co.kr
S/M NO. : DSB090L010 PRINTED DATE: JUL.1998
OVERSEAS SERVICE DEPT.
DAEWOO ELECTRONICS CO., LTD
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