Daewoo DSB-077, DSB-097, DSB-127LH, DSB-187LH, DSB-247LH Service Manual

Page 1
Split air conditioner Wall mounted Type
Service manual
R
22 SERIES
Model:
DSB-077LH DSB-097LH DSB-127LH DSB-187LH DSB-247LH
Page 2
CONTENTS
PP
Contents.....................................................................................1
Service and Maintenance of the Air Conditioner........................2
Performance Parameters.................................................. ........4
Control specication....................................................................5
Operation of air conditioner......................................................10
Installation Explanations..........................................................14
Disassembly and reassembly........................ ..........................14
Troubleshooting.......................................................................29
Exploded views and part list..........................................................14
Wiring diagram.........................................................................40
.
11
Page 3
SERVICE AND MAINTENANCE
Air Conditioner no use for a long time.
Start fan only for 3-4 hours to comple-
1
1
tely dry the inside of the indoor unit. Set COOL mode or HEAT mode, and select the highest setting tempera­ture, then fan turns.
TION
FAN OPERA
Turn off air conditioner, unplug the
2
2
power plug. Otherwise, the accumul­ated dirt may cause fire.
Want to use the Air Conditioner
Clean filters and replace them to origi-
1
1
nal position.Clean indoor unit with soft clothe. Do not use gasoline, benzene, thinner, grinding powder, detergent,insecticide etc. to clean units as they can hurt the units.
Take the batteries out of the remote
3
3
controller.
Inlets and outlets of indoor and outdo-
2
2
or units shall not be covered/blocked.
Ground wire shall not be loose.
3
3
Put in batteries, and plug the power plug.
22
Page 4
SERVICE AND MAINTENANCE
Deodorization filter, Air cleaner, Filters must be cleaned termly. Open front panel only after air conditioner stops completely.
Filters should be cleaned once every two weeks.
Take out filters.
1
11
Clean filters with a vacuum cleaner
2
2
or by typing them gently. ( If they are very dirty, wash them in warm water below 45 dissolved with neutral scouring agent.)
C
Clean deodorization filters and air cleaner.
Take out filters first, then take out
1
1
deodorization filter and air cleaner.
Clean deodorization filter, air clean-
2
2
er with warm water below 45 dissolved with neutral scouring agent.
C
33
3
Clean filters with clean water, then
3
dry them in cool air.
Insert them at original position, then
4
4
push down and close front panel.
Clean filters with clean water, then
3
3
dry them in cool air.
Insert them at original position, then
4
4
push down and close front panel.
Page 5
PERFORMANCE PARAMETERS
Model
Function
Power
Rated cooling/heating capacity (W)
Standard input power(W)
Standard input current(A)
3
Air flow volume(m /h)
Air flow volume(m /h)
Dehumidifying capacity (L/h)
Refrigerant (R22) charge amount(g)
Dehumidifying capacity (L/h)
Dehumidifying capacity (L/h)
Refrigerant (R22) charge amount(g)
difying capacity (L/h)
Protection class
Water-proof
Climate type
Climate type
Noise dB(A)
Noise dB(A)
Net weight (Kg)
Net weight (Kg)
Dimension(mm)WXHXD
Dimension(mm)WXHXD
Model
Model
Function
Function
Power
Power
Rated cooling capacity (W)
Standard input power(W)
Standard input current(A)
Air flow volume(m /h)
Air flow volume(m /h)
Protection class
Protection class
Water-proof
Water-proof
Climate type
Climate type
Noise dB(A)
Noise dB(A)
Net weight (Kg)
Net weight (Kg)
Dimension(mm)WXHXD
Dimension(mm)WXHXD
3
3
3
indoor outdoor
heat pump type
220-240V , 50Hz
750(cool)/730(heat)
3.5(cool)/3.4(heat)
31
10 26
800x290x183
indoor outdoor
Cool only type
220-240V , 50Hz
10 25
800x290x183
DSB-077LH DSB-097LH
indoor outdoor
heat pump type
~
2000/2400
300
1.0
IP20(Indoor) IP24(Outdoor)
T1
560
45
665x500x295
DSB-077LH DSB-097LH
~
2000
740
3.4
300
1.0
IP20(Indoor) IP24(Outdoor)
T1
550
4531
665x500x295
220-240V , 50Hz
2500/2800
900(cool)/850(heat)
4.2(cool)/3.9(heat)
400
1.2
I
720
38
10
800x290x183
indoor outdoor
Cool only type
220-240V , 50Hz
2500
880
4.0
400
1.2
I
720
37
10
800x290x183
~
830x500x310
~
830x500x310
47
30
48
28
NOTICE
cooling operation
heating operation
3
All above should be changed without notice.There are latest and accurate specifications on the name plate of your air conditioner.
Working temperature range:
4
Indoor side DB/WB( )
Outdoor side DB/WB( )
5
If air conditioner working voltage exceeds 230V 10%.it operates abnormally.
6
Wiring diagram of air conditioner(indoor unit/outdoor unit)are attached to the unit.
7
If the power cable or connecting cable is damaged ,it must be replaced by the manufacturer or its service agent or similar qualified person in order to avoid a hazard.
The indicated noise value is from laboratories test before leaving factory.
1 2
The rated cooling capacity and rated heating capacity value is tested under below conditions
indoor
indoor
C
27
(DB)
C
20
(DB)
C
Maximum cooling Minimum cooling
32/23
19
15
C
(WB)
C
(WB)
C
21/15
outdoor
outdoor
Maximum heating
27/--
24/1821/1543/26
35
7
C
C
(DB)
(DB)
Minimum heating
24
6
20/--
-5/-6
(WB)
C
(WB)
C
44
Page 6
PERFORMANCE PARAMETERS
Model
Function
Power
DSB-127LH DSB-187LH DSB-247LH
indoor outdoor
heat pump type
220-240V , 50Hz
Rated cooling/heating capacity (W)
Standard input power(W)
Standard input current(A)
Air flow volume(m /h)
3
1300(cool)/1380(heat)
6.2(cool)/6.6(heat)
Dehumidifying capacity (L/h)
Protection class
Water-proof
Climate type
Refrigerant (R22) charge amount(g)
Noise dB(A)
Net weight (Kg)
Dimension(mm)WXHXD
40
11
800x290x183
DSB-127LH DSB-187LH DSB-247LH
Model
Function
Power
indoor outdoor
Cool only type Cool only type
220-240V , 50Hz
Rated cooling capacity (W)
Standard input power(W)
Standard input current(A)
3
Air flow volume(m /h)
3
Dehumidifying capacity (L/h)
Protection class
Water-proof
Climate type
Refrigerant (R22) charge amount(g)
Noise dB(A)
Net weight (Kg)
Dimension(mm)WXHXD
39
11
800x290x183
~
3500/4000
450
1.6
1120
830x500x310
~
3500
1300
6.1
460
1.6
1100
830x500x310
indoor outdoor
heat pump type
220-240V , 50Hz
~
5100/5700
1960(cool)/2000(heat)
9.0(cool)/9.2(heat)
750
2.5 I
IP20(Indoor) IP24(Outdoor)
T1
T1
1650
48
37
43
14.5
1020x315x178
55
46
860x690x370
indoor outdoor
220-240V , 50Hz
~
5100
1960
9.0
750
2.5 I
IP20(Indoor) IP24(Outdoor)
T1
T1
1600
48
35
43 55
1020x315x178
4514.5
860x690x370
indoor outdoor
heat pump type
220-240V , 50Hz
~
6800/7500
2500(cool)/2590(heat)
12.1(cool)/12.6(heat)
1100
3.3
2350
50
15
1080x330x220
58
65
850x870x365
indoor outdoor
Cool only type
220-240V , 50Hz
~ 6800 2500
12.1
1100
3.3
2300
50 58
6315
1080x330x220
850x870x365
55
NOTICE
cooling operation
heating operation
3
All above should be changed without notice.There are latest and accurate specifications on the name plate of
The indicated noise value is from laboratories test before leaving factory.
1 2
The rated cooling capacity and rated heating capacity value is tested under below conditions
indoor
indoor
27
20
(DB)
C
(DB)
C
19
15
(WB)
C
(WB)
C
outdoor
outdoor
35
7
(DB)
C
(DB)
C
24
6
(WB)
C
(WB)
C
your air conditioner.
Working temperature range:
4
Maximum cooling Minimum cooling
Indoor side DB/WB( )
Outdoor side DB/WB( )
5
If air conditioner working voltage exceeds 230V 10%.it operates abnormally.
6
Wiring diagram of air conditioner(indoor unit/outdoor unit)are attached to the unit.
7
If the power cable or connecting cable is damaged ,it must be replaced by the manufacturer or its service agent
C
C
32/23
21/15
Maximum heating
27/--
24/1821/1543/26
Minimum heating
20/--
-5/-6
or similar qualified person in order to avoid a hazard.
Page 7
CONTROLS SPECIFICATION
ABBREVIATION
1
1
Ts: Setting Temperature Tr: Room Temperature Ti: Indoor defrost sensor temperature To: Outdoor defrost sensor temperature
2
2
OPERATION OF MAIN BOARD
COOL MODE
If Tr > Ts, cool operation is activated. Compressor and outdoor fan are turned on. Indoor fan runs at the set speed.
If Tr Ts-1 cool operation is terminated. Compressor and outdoor fan are turned off.
The range of Ts is 16-31
Indoor fan speed can be adjusted for low, medium, high and auto.Compressor will be delayed for 3 minutes before it is turned on or off.
Indoor de-ice
This process is checked by the indoor defrost sensor (Ti). If Ti =2 , indoor fan increase to high speed, when Ti -1 for 1 minute continuously, compressor and outdoor fan are turn off , indoor fan increases to high speed . When Ti 8 for 5 minutes continuously, compressor and outdoor are turn on. de-ice operation is on for more than 8 minutes, system will return to normal operation.
C
C
C
C
C
C
AUTO CHANGEOVER MODE
When this mode is selected, the system will change from AUTO COOL to AUTO DRY to AUTO HEAT mode according to the room temperature and will run according to the programmed temperature set points as in the following table. If the unit is restarted after it is stopped for less than 2 hours, it will resume at the previously established mode before it was stopped. (i.e. AUTO COOL or AUTO DRY or AUTO HEAT) If the unit is restarted after it is stopped for more than 2 hours, it will run in a new mode according to the room temperature when it is restarted. During this mode the temperature set point can only be set + or - 2 Deg. C of the room temperature.
Per Room
Temperature (RT)
above 26
25-26 23-25
below 23
C C C
C
Cooling only type
Mode
Cool Cool
Dry RT-2
PRE-SET Temperature PRE-SET Temperature
C C
24 RT-2
Mode
Heat pump type
Dry
Heat
24 RT-2 RT-2
C
26
FAN MODE
Indoor fan runs at the set speed while compressor and outdoor fan are turned off. Indoor fan speed can be adjusted for low, medium and high.
66
Page 8
CONTROLS SPECIFICATION
DRY MODE
If Tr 15 , dry operation is activated. Compressor and outdoor fan are
C
turned on interval.
If Tr 23 ,. Compressor and outdoor fan are operating in sequence as follows: See A of fig1 If Tr<23 Compressor and outdoor fan are operating in sequence
C
C
as follows: see B of FIG1.
INDOOR FAN
8mins
Tr 23
3mins
C C
1min
1min
8mins
4mins
Tr 23<
2mins 3mins
2mins
1min 1min
4mins
COMPRESSOR OUTDOOR FAN
A
B
Fig.1
HEAT MODE
HEAT MODE
If Tr < Ts, heat operation is activated. Compressor and outdoor fan are turned on.
Compressor will delay for 3 minutes before it is turned on or off.
If Tr Ts + 1 , heat operation is terminated. Compressor and outdoor fan are turned off.
C
The range of Ts is 16 - 31 .
C
Indoor fan speed can be adjusted for low, medium, high and auto.
Compressor will delay for 3 minutes before it is turned on or off.
Outdoor de-ice
After 40 minutes of continuous heating operation, if To -4 , the outdoor de-ice
C operation is activated. Compressor is turned off. Indoor fan speed reduces to low speed. After 30 seconds delay, 4 way value and outdoor fan will be turned off, indoor fan reduces to low speed, 15 seconds later, the compressor is turned on and indoor fan turn off for the de-ice operation, if To 15 or 10 minutes has elapsed, the de-ice
C operation will be terminated. Then, the compressor is turned off. After 30 seconds delay, 4 way valve and outdoor fan are turned on, 15 seconds later, compressor and outdoor fan are turned on for return to normal operation, indoor fan is turned on for return to normal operation also.
C
OPT
15
-4
C
COMPRESSOR
4WV
OUTDOOR FAN
30S
15S
30S
15S
77
DE-ICE
INDOOR FAN
MAX 10 MINS
Page 9
CONTROLS SPECIFICATION
HIGH PRESSURE PROTECTION
If Ti > 50 , the outdoor fan is turned off. After that, if Ti < 47 , the system will
C C start again. If Ti > 63 , the compressor is turned off. After that, if Ti < 50 , the system will
C C
start again.
Compressor OFF Outdoor Fan OFF (High pressure protection)
Temp decreasing
Compressor ON Outdoor Fan OFF (High pressure protection)
Compressor ON Outdoor Fan OFF
47
C
Compressor ON Outdoor Fan ON
Compressor ON Outdoor Fan ON Normal Operation zone
Temp Increasing
Normal Operation zone
TIMER
Timer off can only be set when the system is operating.
63
50
C
C
Timer on can only be set when the system is off.
The maximum set time is 12 hours.
Changing of on/off state will cancel timer mode.
SLEEP MODE
In cool mode, after sleep mode is set, Ts will increase 1 in first hours, will increase 2 in second hours and will operation as the temperature
C
In heat mode, after sleep mode is set, Ts will decrease 2 in first hours, will increase 2 in second hours and will operation as the temperature
C
Changing of operation mode will cancel sleep mode.
C
Ts
Ts-1
Ts-2
HEAT MODE COOL MODE
1 HR
Ts+2
1 HR
1 HR
C
C
Time
Ts+1
Ts
88
Page 10
CONTROLS SPECIFICATION
AUTO FAN SPEED
In cool mode, if Tr-Ts < 0 , indoor fan is run at low speed. If 0 <Tr-Ts<2 , if indoor fan is running at low speed, there will be no change in speed , if fan is running at medium speed ,there will be no change in speed ,if indoor fan is run at high speed ,it will change to medium speed. If 2 <Tr-Ts<4 indoor fan keep original speed. If Tr-Ts>4 indoor fan is run at high speed.
Tr-Ts
In heat mode, if Tr-Ts < 1 , indoor fan is run at low speed. If 1 <Tr-Ts<3 , if indoor fan is run at low speed, there will be no change in speed , if fan run at medium speed ,there will be no change in speed , if indoor fan is run at high speed ,will change to medium speed . If 3 <Tr-Ts<5 indoor fan keep original speed. If Tr-Ts>5 indoor fan is run at high speed.
LOW SPEED
C
C
C
C
C
C
C
C
MEDIUM SPEED
0
C
C
C
C
C
HIGH SPEED
2
C
4
C
HIGH SPEED
99
MEDIUM SPEED
Tr-Ts
LOW SPEED
0
C
2
C
4
C
MANUAL SWING (STEPPING MOTOR)
If the indoor fan is operating, the louver will swing or can be stopped at a preferred location in any mode. The louver change location follow the order of :
BUZZER
If a command is received, the system will respond with a beep.
Page 11
CONTROLS SPECIFICATION
3
3
OPERATION OF CONTROL PANEL ON INDOOR UNIT
MANUAL OPERATION BUTTON
Every press of this button will turn the system on or off.
(Cool only type) Every time the switch is pressed, it changes in sequence of
COOL STOP.
(Heat pump type) Every time the switch is pressed, it changes in sequence of
COOL HEAT STOP.
MANUAL run operation procedure as the following:
Mode
COOL
HEAT
In the first 30 minutes operation, the compressor don't stop ,indoor fan hold high speed. After 30 minutes, emergency run operation start.
Setting temperature
C
24
C
24
Fan speed
High
High
Deflector
Swing
Swing
SYSTEM LED LIGHT
When system is operating, the RUN light is on. When system is off, the light is off.
When sleep mode is operating, the SLEEP light is on. When sleep mode is off, the light is off. When timer is operating, the TIME light is on. When time is over, the light is off.
1010
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