: In this Manual, some parts can be changed for improving,
their performance without notice in the parts list. So, if you
need the latest parts information, please refer to PPL(Parts
Price List) in Service Information Center (http://svc.dwe.co.kr).
Jul. 2007
DRUM WASHING MACHINE
SERVICE MANUAL
1. WHAT IS DRUM?..........................................................................2
2. SPECIFICATION OF DRUM WASHING MACHINE .....................6
3. VERIFICATION OF DRUM ASSY ................................................8
4. SEQUENCE CHART OF PCB.....................................................24
9. ATTENTION POINT WITH SERVICING......................................53
1. WHA T IS DRUM ?
1. WHA T IS DRUM WASHER?
One of the famous washers in the globe which uses laundry falling energy.
2. Sales point of our washer
❖ The biggest capacity with compact size
❖ Environmently friendly washer with NANO technology
• Sterilizing up to 99.9%
❖ No damage and entanglement but excellent washability
❖ 4way savings-noise, vibration, washing times, energy
❖ Self-cleaning course of Drum
❖ Good washing performance with heating system
❖ Condensing dry system with saving energy
❖ Big door glass with easy laundry take-in/out
❖ The higest spin speed - 1200rpm
❖ Superior Interior Design
2
3. THE DIRECT DRIVE SYSTEM OF DRUM WASHING MACHINE
TUB
WASH
DRUM
DRAIN
PUMP
(MOTOR)
• DD CONTROL : DIRECT DRIVE SYSTEM
• BLDC MOTOR
LIFTER
BLDC
3
4. DRIVE SYSTEM
3. INLET PARTS
• COLD : 3-WAY
- COLD, PREWASH, DRY
• COLD : 2-WAY
- COLD, PREWASH
6. DRY PARTS
• HEATER DRY : OPTION
• BLOWER FAN
• FAN MOTOR : BLDC
• THERMISTOR
• THERMOSTAT
: FUSE, BI-METAL
• CONDENSING SYSTEM
• DRY FAN DRIVE
→GENERATION OF
HEATER’S HEAT
→TEMP. SENSOR
→110°C Off 100°C On :
OPTION
DRAIN P AR TS
5. DOOR PARTS
• DOOR LOCK S/W
: ADDING CLOTHES
• LOCK HINGE
• DOOR AS : GLASS
• GASKET
7. DRAIN PARTS
• DRAIN PUMP(MOTOR)
• VALVE HOUSING
• DRAIN HOSE I
4
1. CONTROLLER
• MAIN PCB
• FRONT PCB
• HARNESS
• NOISE FILTER
• POWER CORD : 15A
2. DRIVE PARTS
• BLDC MOTOR
• DRUM
• BEARING
• SPIDER/SHAFT
• TUB
• WEIGHT BALANCER
4. WASH HEATING
• WASH HEATER : OPTION
• THERMISTOR
• 40°C FIXED TEMP.
CONTROL : OPTION
• 60°C, 90°C BOIL
8. SUPPORTER
• BASE
• DAMPER AS : (Right)2(60N)/(Left)1(120N)
Spring : 4
4
5. FUNCTION
2. INLET BOX AS
- INLET BOX
2. INLET BOX AS
- 3-WAY INLET VALVE
- 2-WAY INLET VALVE
- 1-WAY INLET VALVE
4. CABINET AS
1. PANEL F ASSY
3. CABINET F ASSY
- DOOR AS
3. CABINET F ASSY
- CABINET F AS
7. DOCT AS
-DUCT AS
7. DOCT AS
-DUCT AS
6. TUB ASSY
- LIFTER AS
6. TUB ASSY
5. BASE U AS
5
8. PLATE T AS
❋6. TUB ASSY - Parts For Driving
5. BASE U AS
- PCB MAIN AS
6. TUB ASSY
- DRUM AS
6. TUB ASSY
- DRUM AS
(6-1)
(6-2)
(6-1) BLDC ROTOR
BLDC MOTOR
(6-2) BLDC ST A TOR
(6-3) SHAFT
(6-4) BEARINGParts For Transmitting
(6-5) SPIDER
(6-6) DRUM
(6-7) TUB
(6-8) BASE
(6-6)
(6-5)
(6-4)
(6-3)
(6-4)
(6-7)
(6-8)
5
2. DRUM WASHING SPECIFICATION OF MACHINE
1. EXTERIOR DIAGRAM
1 PREMIUM TYPE
16
NOPARTS NAME
1FRAME DOOR O
2DOOR GLASS PLATE
3DOOR GLASS BAND
4HANDLE DOOR UPPER
5HANDLE DOOR LOWER
6HANDLE DOOR COVER
7PANEL OUTER
8PANEL INNER
9PANEL PLATE
10BUTTON DIAL OUT
11BUTTON DIAL IN
12CASE HANDLE
13CASE HANDLE PLATE
14CABINET F OUTER
15COVER PUMP
16PLATE T
17CABINET
18HANDLE CABINET
19BASE UNDER
12
13
14
15
9
8
10
3
11
5
4
6
1
17
2
18
19
DIMENSION(WxDxH)630mm(W) x 755mm(D) x 950mm(H)
MACHINE WEIGHT89 kg
WATER CONSUMPTIONWASH 89 / DRY 28
WASHING CONSUMPTION28
POWER SOURCEOption
POWERWASHING 1100W (Heating ) ~ 2400W : Option
CONSUMPTIONDRY1250W ~2400W : Option
WASHING11 kg (Domestic)
CAPACITYSPIN11 kg (Domestic)
DRY6.5 kg (Domestic)
WASHING TYPEDRUM TYPE
DRY TYPEDigital condensing dry system
OPERATION WATER PRESSURE29kPa ~ 784kPa(0.3kgf/cm
6
2
~8kgf/cm2)
1. EXTERIOR DIAGRAM
2 LUXURY TYPE
13
12
8
1
3
14
15
16
7
6
10
11
9
5
4
17
18
19
NOPARTS NAME
1FRAME DOOR O
2DOOR PLATE GUIDE
3PROTECTOR GLASS
4HANDLE DOOR UPPER
5HANDLE DOOR LOWER
6PANEL OUTER
7PANEL INNER
8BUTTON SELECT
9BUTTON POWER
10BUTTON DIAL OUT
11BUTTON DIAL IN
12CASE HANDLE
13WINDOW DISPLAY
14CABINET F OUTER
15COVER PUMP
16PLATE T
17CABINET
18HANDLE CABINET
19BASE UNDER
DIMENSION(WxDxH)630mm(W) x 755mm(D) x 950mm(H)
MACHINE WEIGHT89 kg
WATER CONSUMPTIONWASH 89 / DRY 28
WASHING CONSUMPTION28
POWER SOURCEOption
POWERWASHING 1100W (Heating ) ~ 2400W : Option
CONSUMPTIONDRY1250W ~2400W : Option
WASHING11 kg (Domestic)
CAPACITYSPIN11 kg (Domestic)
DRY6.5 kg (Domestic)
WASHING TYPEDRUM TYPE
DRY TYPEDigital condensing dry system
OPERATION WATER PRESSURE29kPa ~ 784kPa(0.3kgf/cm
7
2
~8kgf/cm2)
3. P ARTS LIST FOR EACH ASSY
1. PLA TE T , P ANEL LOWER AS
1 PREMIUM TYPE
No.PARTS NAME PARTS CODEDESCRIPTION Q’TYREMARK
A01 PANEL OUTER 3614286100ABS1
A02 HOLDER LED CUSTOM 3613052300E110RP 1
A03 CASE PCB F 3611143600HIPS 1
A04 PCB AS PRPSSW2D21DWD-E110R FRONT PCB ASSY 1
A05 BUTTON DIAL AS 3616634700130RP'S BUTTON DIAL AS 1
A06 HOLDER DIAL 3613052100HIPS 1
A07 CASE HANDLE 3611143800ABS 1
A08 CASE HANDLE PLATE 3611143900ACRYLIC 1
A09 PANEL INNER 3614286200ABS 1
A10 PCB AS PRPSSW2D22DWD-E110R TOUCH PCB ASSY 1
A11 PANEL PLATE 3614286300ACRYLIC 1
8
1. PANEL F ASSY
2 LUXURY TYPE
No.PARTS NAME PARTS CODEDESCRIPTION Q’TYREMARK
A01 PANEL OUTER 3614286100ABS1
A02 HOLDER LED CUSTOM 3613052300E110RP 1
A03 CASE PCB F 3611143600HIPS 1
A04 PCB AS PRPSSW2D24 DWD-E112R FRONT PCB ASSY 1
A05 BUTTON DIAL AS 3616634700130RP'S BUTTON DIAL AS 1
A06 HOLDER DIAL 3613052100HIPS 1
A07 CASE HANDLE 3611143800ABS 1
A08 PANEL INNER 3614286400ABS 1
A09 BUTTON POWER 3616635600ABS 1
A10 BUTTON SELECT 3616635500ABS 1
A11 WINDOW DISPLAY 3615504700ABS 1
C01 CABINET F OUTER 3610812200ABS1
C02 CABINET F INNER 3610812100SECD 0.8T 1
C03 HINGE DOOR AS 3612903500E110R 1
C04 PLATE HINGE SUPPORT 3614539400SPG 2.0T 1
C05 SWITCH DOOR LOCK
C06 FRAME DOOR O 3612207300ABS 1
C07 FRAME DOOR I 3612207400ABS 1
C08 DOOR GLASS PLATE 36117ABJ00GLASS 1
C09 DOOR GLASS 361A110600GLASS (DWD-100DR) 1
C10 CUSHION DOOR 3611568400 DWD-E110RP 3
C11 HOOK DOOR 3613100900 ZNDC 1
C12 PIN HANDLE 3618200100 SUS, D3.0 1
C13 DOOR GLASS BAND 36117ABK00ABS 1
C14 HANDLE DOOR COVER 3612610200ABS 1
C15 HANDLE DOOR UPPER 3612610000ABS 1
C16 HANDLE DOOR LOWER 3612610100ABS 1
C17 COVER PUMP 3611427600 ABS 1
C01 CABINET F OUTER 3610812200ABS1
C02 CABINET F INNER 3610812100SECD 0.8T 1
C03 HINGE DOOR AS 3612903500E110R 1
C04 PLATE HINGE SUPPORT 3614539400SPG 2.0T 1
C05 SWITCH DOOR LOCK
C06 FRAME DOOR O 3612207800ABS 1
C07 FRAME DOOR I 3612207400ABS 1
C08 DOOR PLATE GUIDE 36117ABL00ABS 1
C09 PROTECTOR GLASS 3618304201ABS TRANSPARENT 1
C10 DOOR GLASS 361A110600GLASS (DWD-100DR) 1
C11 CUSHION DOOR 3611568400 DWD-E110RP 3
C12 HOOK DOOR 3613100900 ZNDC 1
C13 PIN HANDLE 3618200100 SUS, D3.0 1
C14 HANDLE DOOR UPPER 3612610300ABS 1
C15 HANDLE DOOR LOWER 3612610100ABS 1
C16 COVER PUMP 3611427600 ABS 1
1. In the Heavy Stain Course, Prewash is included as Default.
2. Default Setting Times of Rinse in the Normal Course are two times.
3. According to Water Temperature, Wash Time is changed.
Cold - 30°C(5min)/30°C-40°C(5min)/40°C-60°C(15min)/60°C-95°C(25min)
90min
80min
65min
40min
35min
30min
25min
20min
7min
3min
Normal
SmallMiddleMiddleSmallMiddleSmallMiddle
40degree
47min.
52min.
Heavy Stain
40degree
WhiteEco-White
95degree60degree
24
DIVISIONDefault Wash Temp
Default Wash TempColdCold30°CCold40°C
Soak30min■
Water Supply2min■■■■■
W
a
s
h
Washing25min
i
n
g
Drain1min■■■■■
Balancing Spin2min■■■■■
Mid.Spin3min■■■■■
Water Supply2min■■■■■
Rinse 13min■■■■■
R
i
n
s
e
S
p
i
n
D
R
Y
END
NOTE
Drain1min■■■■
Balancing Spin2min■■■■
Mid.Spin3min■■■■
Water Supply2min■■■■
Rinse 23min■■■■
Drain1min■
Balancing Spin2min■
Mid.Spin3min■
Water Supply2min■
Rinse 33min■
Drain1min■■■■■
Balancing Spin2min■■■■■
Mid.Spin5min
Crease care60sec■
Dry40min
Cooling5min■■
END10min■■
Crease care30min■
Crease care60sec■■■■
END10sec■■■■
Remain Time Display
1. Anti-Allergy Course is for removing scent and sterilizing clothes by controlling temp.
about 70~80°C with heater dry on for 35 min.
40min
35min
30min
20min
15min
10min
8min
7min
3min
30min■
WoolAnti-BlanketQuick 30
SmallAllergyMiddleMiddleHighSmall
49351:11321:5154
Drum Drying Small Wash
Memory
25
DIVISION
Default Wash Temp40°C
Sensing20sec■■■■
Steam Water Supply1min■■■■
Steam Heating20min■■■■
S
t
Steam Washing10min
e
a
Finishing Water Supply1min■■■■
m
Finishing Washing10min
W
a
s
h
i
n
g
R
i
n
s
e
S
p
Soak30min
Water Supply2min
Washing 220min
Drain1min
Balancing Spin2min
Mid.Spin3min
Water Supply2min
Rinse 13min
Drain1min
Balancing Spin2min
Mid.Spin3min
Water Supply2min
Rinse 23min
Drain1min
Balancing Spin2min■■■■
i
n
END
NOTE
Main5min
Crease care60sec■■■■
END10sec■■■■
Remain Time Display
Default Wash Temp
15min
7min■
30min
5min■■■■
30min
15min
7min
3min
1. Cotton Course is for all cooton clothes such as towel, diaper and the same course as
Normal Steam Course.
2. At the Steam Washing, Washing Time is 30min for Heavy Stain, and 20 min for the other
course.
3. Finishing Washing is the heating stroke to be reached up to Wash Temp, and if Wash
Temp. of Washing is 30-40°C, time is 5min, and if 60°C, time is 10min, if 95°C, time is
30min.
Eco-SteamNormal steam Strong SteamCotton
SmallSmallMiddleMiddle
1:271:301:351:30
26
2. Main function of PCB program
2-1. LOAD SENSING
1) Deciding the water level
1 Cotton, Whites, ECO-White course will be followed by this process.
2 Check the water level with dry laundry at the starting wash.
3 Check the water level by using motor output data during 20 sec, 65 rpm.
2) Deciding Spin Starting Step.
1 Check after finishing washing step with wet laundry.
2 Checking by using motor output data during 20 sec, 65 rpm.
3 The decided data is different depending on loading condition.
2-2. BALANCE SPIN
1) Motor running during balance spin.
1 Spreading the laundry : Rotating the same 45 rpm with left and right direction alternatively.
2 Attaching stop : Attaching the laundry to drum inside with constant speed.
3 Unbalance checking point : First step, check the U.B at 95 rpm, 160 rpm.
Second step, check the U.B at 95 rpm, 350 rpm.
Third step, at 300 rpm. if the unbalance data is over the criterion,
This process will be repeated.
4 Drain step : Drain at water around 160 rpm.
5 After drain, check the unbalance data again. This is so-called balance spin step.
2) Property of balance spin.
1 Conducting 10 times maximum.
2 If the washer can not pass balance spin step during 10 times, then water will be supplied.
3 If the washer can not pass 20 times of balance spin, UE error mode will be displayed on PCB.
27
2-3. DOOR S/W
1) The working principle of Door S/W
1 Door Locking
Bimetal off --> solenoid (supply 20msec pulse, until unlock)
3 After door locking, all parts can work normally.
4 After pressing power button, if the temperature of wash thermistor is over 50°C or the water level is
over the safety level, the door will be locked.
6 The door will be unlocked immediately after all processes are finished.
7 The door can be opened during processing if there is no problem to unlock.
28
2) DOOR OPEN SYSTEM
1If add the laundry during washing, press the door unlock button.
2Door open sequence at abnormal condition.
start / hold
door unlock button, 2sec.ON
water level is
less than safety level?
YES
T emperature is
less than 50°C?
YES
Display <LOCK> off
Door open
NO
NO
drain
fan motor on/
cold water supply
29
2-4. Child Lock
1 Press the “TEMP”. and “DRY” button simultaneously during processing.
2 Under the Child Lock function, only power button is working.
3 During Child Lock function, CHL will be displayed on PCB.
4 In order to unlock Child Lock mode, press "TEMP" and "DRY" simultaneously.
2-5. The sequence of drain
1 If the checking time to reset point is below 1 min, the remaining drain time is 30 sec.
2 If the checking time to reset point is over 1 min, the remaining drain time is 2 min.
3 If the checking time to reset point is over 10 min, OE singal will be appeared on PCB.
4 If the temperature is over 50°C, the water will be supplied to high water level, then the drain will
start.
30
3. Convenience service functions(test mode)
1. T esting Mode
PCB and other electronic parts will be tested without water supply whether they are normal or not.
1) Process : press power button --> press "SPIN" button 3 times with pressing "WASH" button --> 'L d' will be shown on LED -> Whenever pressing "TEMP" button 1 time, below process will be occurred.
L C (Lock Closed) --> F ( Fan Motor) ---> H (Hot V/V) --> C (Cold V/V) ->
P (prewashing V/V) -> d ( dry V/V) -> bb (bubble) -> dr (drain motor) ->
L O(Lock S/W Open)
2) More details
1When turn on 'LOCK' signal, all process is conducting normaly.
2When working starts, the PCB displays all the sensor conditions.
3In this case, BLDC Motor is not tested. In order to test it, select spin or rinse.
2. Continous testing mode
1) Process : after pressing "WASH", "RINSE", "SPIN" button simultaniously , press "POWER" button.
ALL LED On/Off 1 time --> L C (Lock Closed) ---> R (Motor right) --> L (Motor Left) --> F ( Fan Motor) ---> H
(Hot V/V) --> C (Cold V/V) --> b (pre-wash V/V)
--> d ( dry V/V) --> bb (bubble) --> h1 (HEATER W ASH)--> h2(HEATER DR Y) --> dr (DRAIN MOT OR On) ->L O(Lock S/W Open)
2) More tails
1LED test can be done with all LED On.
2All sensor conditions will be shown on PCB during processing.
31
4. ERROR DISPLAY
MESSAGE
WATER INLET
IE
OE
UN-BALANCE
UE
DOOR OPEN
LE
OVERFLOW
E2
FAN MOTOR
E3
E4
E5
E6
E7
E8
E9
LEAKAGE
HIGH VOLTAGE
EMG ERROR
DIRECTION
MOTOR ERROR
PRESSURE ERROR
ERRORCAUSESOLUTION
The water tap is closed.Open the water tap.
The filter of the valve inlet is clogged.Clean the filter of the valve inlet.
The valve inlet is an inferior product or broke down.Change the valve inlet.
ERROR
DRAIN
ERROR
ERROR
ERROR
ERROR
ERROR
ERROR
ERROR
ERROR
SENSOR
The water level sensor (sensor pressure) is an inferior product or Change the water level sensor
broke down.(sensor pressure).
The drain motor works during water supply.Change the drain motor.
The PCB ASS’Y does not check the water level.Change the PCB ASS’Y.
The drain hose is kinked or clogged.Clean and straighten the drain hose.
The drain motor is an inferior product.Change the drain motor.
The valve inlet works during drain.Change the valve inlet
The water level sensor is an inferior product .Change the water level sensor.
The PCB ASS’Y does not check the water level.Change the PCB ASS’Y.
The laundry is concentrated to one side of the drum Rearrange the laundry.
during spin.
The Start/Hold button is pressed while the door is opened.Close the door.
The switch door lock is an inferior product.Change the switch door lock.
The PCB ASS’Y does not check the door lock.Change the PCB ASS’Y.
The water is supplied continuously due to an inferior valve inlet. Change the valve inlet.
The valve inlet is normal, but the water level sensorChange the water level sensor
(sensor pressure) is inferior.(sensor pressure).
The drain motor dose not work.Change the drain motor.
(The drain motor is an inferior product or broke down.)
The fan motor does not work. Change the fan motor.
(The fan motor is an inferior product or broke down.)
The PCB ASS’Y does not control the fan motor. Check the connector or change the
PCB ASS’Y .
Water leaks from the tub or the hose drain.Check the leak of the tub or the hose drain.
Then change the tub or the hose drain.
The foreign matter is jammed in the drain bellows.Remove the foreign matter in the
(Non-pump model)drain bellows.
The laundry is jammed between the gasket and the drum.Rearrange the laundry.
The PCB ASS’Y is an inferior product.Change the PCB ASS’Y.
The laundry is jammed between the gasket and the drum.Rearrange the laundry.
The motor is an inferior product.Change the motor.
The PCB ASS’Y is an inferior product.Change the PCB ASS’Y.
The motor spins into an opposite direction.Change the PCB ASS’Y or the motor.
The motor hall IC is an inferior product or broke down.Change the motor hall IC or the motor.
The motor is not normally connected. Check the connector of the motor.
The motor does not work.Change the motor.
(The motor is an inferior product or broke down.)
The water level sensor is an inferior product.Change the water level sensor.
32
MESSAGE
ERRORCAUSESOLUTION
THERMISTOR
H1
(TEMP. SENSOR)
DRY ERROR
THERMISTOR
H2
WASH ERROR
THERMISTOR DRY
OVERHEATING
H3
ERROR
THERMISTOR WASH
H4
OVERHEATING
ERROR
WATER TEMP.
H5
H6
H7
ERROR
HEATER WASH
ERROR
HEATER DRY
ERROR
HEATER WASH
H8
OVERHEATING
ERROR
PUMP
PFE
FILTER
ERROR
The thermistor dry is an inferior product or broke down.Change the thermistor dry.
The thermistor dry is not connected normally.Check the connector of the thermistor dry.
The thermistor wash is an inferior product or broke down.Change the thermistor wash.
The thermistor wash is not connected normally.Check the connector of the thermistor wash.
The fan motor does not spin with the proper rpm. Change the fan motor.
(The fan motor is an inferior product or broke down.)
The thermistor dry is an inferior product or broke down.Change the thermistor dry.
The heater worked without the water in the tub.Check the water level.
The thermistor wash is an inferior product or broke down.Change the thermistor wash.
The water temp. is over 45°C in delicate & wool course.Change the thermistor wash.
The heater wash dose not work.Change the heater wash.
(The water temp. doesn't rise over 2°C during 15min.)
The heater dry dose not work. Change the heater dry.
(The water temp. doesn't rise over 3°C during 8min.)
The heater worked without the water in the tub.Check the water level and the heater wash.
The drain pump filter is clogged.Clean the drain pump filter.
The drain pump does not work during spin.Change the drain pump.
The large amount of detergent was used.Use the proper amount of detergent.
The drain hose is placed higher than 1m above the floor.Place the drain hose 1m below the floor
33
5. TROUBLE SHOOTING
1) VAL VE INLET
TROUBLESITUATIONCAUSECHECK POINTSOLUTION
WATER IS
SUPPLIED
WATER
SUPPLY
IS NOT
STOPPED
Etc
Checking method of coil resistance, harness, connector.
NO WATER
SUPPLY WITH
"BUZZ" SOUND
NO WATER
SUPPLY
WITH SILENCE
THE WATER
SUPPLY START
WHEN POWER
"ON"
THE WATER
SUPPLY START
WHEN POWER
"OFF"
water leakage to the
side
closed water tap
coil short
alien materal jammed
alien material inside
inlet valve
unfixing connector
coil short
harness short
pressure s/w broken
pressure hose broken
inlet valve broken
inlet valve poorly
assembled
check the water tap opened
check the resistance 4320~5280Ω
check the filter
check the connector
check the resistance 4320~5280Ω
check the connector
check the pressure switch
check the hose torn or twisted
check the leakage of inlet valve
–
–
Open the water tap
Clean the filter
Change the Inlet-
Valve
The contact of the
Connector
Change the Inlet-
Valve
Change the Sensor
Pressure
Change the bad
parts
Change the Inlet-
Valve
Change the Inlet-
Valve
PCB
ERROR MODE
"IE"
"IE"
"IE"
"IE"
"IE"
"IE"
"IE"
"E2"
"E2"
-
-
MAIN PCB
"8P" WHITE
CONNECTOR
* "IE" ERROR : lack of water supply
WASH VALVE(GREEN) :
COMMON(BLUE)/RESISTANCE TEST
PRE-WASH VALVE(RED) :
COMMON(BLUE)/RESISTANCE TEST
DRY VALVE(YELLOW) :
COMMON(BLUE)/RESISTANCE TEST
COMMON(BLUE)
34
2) PRESSURE SWITCH
TROUBLESITUATIONCAUSECHECK POINTSOLUTION
continuously
water supply
"E9"
ERROR
Checking method of coil registance, harness, connector.
inlet valve is normal,
but continuous water
supply
water level frequence
below 15kHz or over
30kHz
bellows problem
hose problem
clogged hose
connector slipped out
pressure switch broken
connector short
frequency Check : refer to below
frequency Check : refer to below
check the fine hole
check the hose condition
check the connector condition
frequency Check : refer to below
connector broken
OUTPUT
SIGNAL(WHITE)
INPUT SIGNAL
(PINK)
change the
pressure switch
change the hose
change the hose
remove the alien
reconnecting
change the
pressure switch
GROUND(GRAY)
PCB
ERROR MODE
"E2"
"E2"
"E2"
"E2"
"E9"
"E9"
"E9"
"12P" WHITE CONNECTOR
* E2 : overflow error ;Water level is higher than overflow level because of continuous water supply.
E9 : Pressure switch trouble, the frequency is less than 15kHz or more than 30kHz in the processing.
■Checking method of the Frequency
1 Power ON
2 First, press the “DRY” button 3 times with pressing
the “WASH” button. The frequency of Air status will
be appeared.
ex) 623 ➝ 26.23kHz.
3 Press “TEMP” button
1 time: water supply
2 times: stop the water supply
3 times: start the drain
4 times: stop the drain
5 times: return to Air status mode
35
3) DOOR LOCK SWITCH
1) CLASS
Failure
Status
"
Tick
"
Sound
"LE" Error
DOOR not
open
Checking Method of wiring/coil disconnection, connector slipping out on PCB board : Operate with the Door lock
switch connected
DetailsCauseDiagnosis of FailureSolution
Tick Sound happens
"LE" with tick sound
"LE" without tick sound
Power Failure/Forced
Power Off during
operation
Power on state
ETC
Normal Sound
Connector slipped out
DOOR closed loosely
Failure of DOOR HOOK
CATCH CAM broken
Connector slipped out
Terminal slipped out
Solenoid Coil
Disconnection
During operation, "Power Failure" or "Forced Power S/W OFF" causes door not to be opened until
maximum 5 minutes pass.
Water remained in tub
hot temp. in tub
Follow below process
When Door is locked/unlocked, this Solenoid Working
sound is heard.
check the joining status of
connector by eye
-
Tick sound happen
check the joining status of
connector by eye
Refer to below checking
method.
Refer to below checking
method.
Check whether the water
level is over safety level.
Prevent the burn due to hot temp. after dry.
Assemble Connector
Close Door securely
Replace DOOR AS
Replace DOOR S/W
Assemble Connector
Insert Receptacle no.2
or no.3
Replace DOOR S/W
After draining water,
open the door
PCB
ERROR MODE
-
"LE"
"LE"
"LE"
"LE"
"LE"
"LE"
"LE"
-
1. Replacing method of DOOR LOCK SWITCH
1) Open DOOR, disassemble CLAMP SPRING for fixing gasket
2) Disassemble GASKET
3) Disassemble two screws for DOOR LOCK S/W
4) Disassemble DOOR LOCK S/W
5) Assemble in the reverse order
36
2. Checking method of DOOR LOCK SWITCH
PIN
array
3. Checking method of DOOR LOCK SWITCH
2 3 4 5
(No no.1)
Between Viloet and Blue wire
: If 156 ~ 234Ω, it is normal
Between No. 3 & No.4
: if 156 ~ 234Ω, it is normal
37
4) HEA TER
Failure
Status
Can not
heat
water
Overheat
water
Can not
CauseDiagnosis of FailureSolution
Wiring Disconnection
Heater Wash
Disconnection
Connector/Terminal
Check whether disconnected or not : See Fig. A
Check whether disconnected or not : if normal, the
resistance between two ends is 23.3~25.7Ω.
Check whether disconnected or not : See Fig. A
Seclusion
Heater Wash/Thermistor
Wash Poor
Heater Wash/Thermistor
Wash Poor
Wiring Disconnection
Measure the resistance of two ends of the sensor : if
11.981KΩat R25, it is mormal
Measure the resistance of two ends of the sensor : if
11.981KΩat R25, it is mormal
Check whether disconnected or not : See Fig. B
Connecting the
disconnecting point
Replacing Heater Wash
Check whether disconnected or not : if normal, the
resistance between two ends is 22.3~24.7Ω.
Shipped out
Check whether disconnected or not : See Fig. B
Replacing Fuse Temp.
tightly
Connecting
Re-connecting
"H7"
"H7"
"H7"
Operation Trouble of FAN
MOTOR
Heater Wash/Thermistor
Fault of Thermistor (Dry)
Excessive Noise : Restraint/Failure of Fan Motor
Fan slipped out : MOTOR is operating, but there is
rotating sound.
Measure the resistance of two ends of the sensor : if
Replacing Fan motor
Re-assemble after
disassembling
Replace Thermistor
"H7" or "E3"
"H7"
"H1"
26.065KΩ, it is mormal
Checking Method of wiring/coil disconnection, connector slipping out on PCB board : Operate with the heater connected
[Figure A][Figure B]
* Inspect Wiring/Heater
Wash Disconnection :
Check the current and
resistance of two
terminals
3P Connector
orange wire
1P Connector
Blue Wire
38
* Inspect
Wiring/Heater Dry
Disconnection :
Check the current
and resistance of two
terminals
3P Connector
Red Wire
1P Connecor
Blue Wire
* Replaceing method of Heater and Temp. Sensor
1. Disassemble Connector
3. Replace heater & sensor
I
H
C
2. Disassemble EARTH and NUT for fixing heater
4. Assemble in the reverse order. Be sure to assemble in the
order : Nut for heater-Nut for EARTH.
D
E
F
DivisionParts Name
ADUCT COVER
BFAN MOTOR
CHEATER DRY
DDUCT B LOWER
ETHERMOSTAT(Bimetal)
FTHERMISTOR (Temperature Sensor)
GDUCT B UPPER
HFAN AS
IFUSE TEMPERATURE
B
* ERROR MODE
1. "H1" : Thermistor Dry OPEN/SHORT
2. "H2" : Thermister Wash OPEN/SHORT
3. "H3" : Dry Overheating(Sensing Temp. is over 125°C)
4. "H4" : Wash Overheating(Sensing Temp. is over 95°C)
5. "H5" : Wash Overheating
6. "H6" : Abnormal condition of Heater Wash
7. "H7" : Abnormal condition of Heater Dry(when the temp. increase at 10 minutes after heater operation is under 10°C)
8. "H8" : Heater Wash Overheating
9. "E3" : FAN MOTOR Broken(no signal from HALL IC)
A
(In Wool, Lingerie courses sensing temp. is over 45°C)
(when the temp. increase at 10 minutes after heater operation is under 10°C)
(when the temp. increase within 30sec after heater operation is over 5°C without water)
G
39
5) MOTOR
1) BLDC MOTOR
2) Driving mechanism of BLDC MOTOR
Rotor
Insulator
Core
Insulator
BLDC MOTOR
Magnetic density flow of BLDC Motor
Sequence diagram of BLDC MOTOR
electromagnet
generating high power by rotator
(a permanent magnet) and stator
(multiple coils)
40
6) DRY SYSTEM(OPTION)
1) DRY SYSTEM
E
C
J
I
B
A
F
H
41
D
G
DivisionParts Name
ADUCT COVER
BFAN MOTOR
CHEATER DRY
DDUCT B LOWER
EVALVE INLET(DRY)
FTHERMOSTAT(Bimetal)
GTHERMISTOR(Temperature Sensor)
HDUCT B UPPER
IFAN AS
JFUSE TEMPERATURE
2) DRY FUNCTION DIAGRAM
온도
건조진행구간
예열구간
DRUM 내부온도
시간
DRY DUCT
T : Thermistor
(CONTROL
HEATER’S
TEMPERATURE )
HEATER
T
WATER SUPPLY
DRUM
DRAIN
HOUSING
While rotating DRUM, DRY HEATER applice heat to air and FAN blows it into DRUM evaporating water in the laundry.
• Evaporated water is sucked into CONDENSING DUCT, and condensed in DUCT contacting WATER SUPPLY (condensed water
is extracted through DRAIN HOUSING).
• Dry function is performed by continuous repetition of evaporating and condensing circulation as above.
FAN MOTOR
CONDENSING
DUCT
3) TEMP-TIME GRAPH DURING DRY CYCLE
DRYING PROCESS
ZONE
TEMP.
PRE HEATING
ZONE
42
INSIDE TEMPERATURE
OF DRUM
TIME
4) DRY COURSE
COURSEDRY COURSE
LOW TEMP.
IRON
Cupboard
STRONG
SELECTING TIMEHeater control temperature is 100°C On/110°C Off, customer can select the drying time
1Hr, 2Hr, 3Hr.out of 1:00, 2:00, 3:00
In order to check the drying temperature during process going on : --> press the "DRY" button, the display shows as below.
Heater control temperature is 60°C On/70°C Off
Drying Time is 120/180min according to Load Sensing Data
Heater control temperature is 60°C On/70°C Off, with good condition for ironing
Drying Time is 70/130min according to Load Sensing Data
Heater control temperature is 100°C On/110°C Off, drying time is 166 min
Drying Time is 150/210min according to Load Sensing Data
Heater control temperature is 100°C On/110°C Off, drying time is 216 min
Drying Time is 210/270min according to Load Sensing Data
UPPER LED:
REMAIN TIME
남은시간
Temperature for DRY
43
The current temperature is 98°C
LOWER LED:
Temperature for WASH
5) TROUBLE SHOOTING OF DRY SYSTEM
✦
HEA TER DR Y
Function : heating the air during dry
• FAILURE MODE : * "H7" - The air cannot be heated to 10°C during 2 min.
• CHECKING METHOD : * Check the resistance of heater coil and replace with new one.
✦
Thermistor
Function : sensing the air temperature.
• FAILURE MODE : * The air cannot be heated even though water is supplied.
* "H1" - shot or cut-off
* "H3" - air temp. is reached over 150°C
• CHECKING METHOD : * Check the resistance of thermistor, replace with new one.
✦
FUSE TEMPERA TURE
function : protecting from the fire hazard or overheating, if the temp., rises over 128°C, power supply will be cut-off.
• Pictures
FIXED BY
WASHER
+SCREW
• FAILURE MODE : Dry is not performed.
• CHECKING METHOD : Check if fuse is short, and replace with new one.
44
✦
SWITCH THERMOST A T(BIMETAL)
function : control the duct temperature, if the temp reached over 150°C, all power supply will be cut. and if the temp go down
120°C the power will be ON.
protecting overheating by cutting off heater power supply if the temperature rises over 150°C, and reoperating heater
by connecting heater power supply if the temperature falls under 120°C.
• OPERATING TEMPERATURE• PICTURE
OPEN TEMPERATURE(OFF)150°C ± 5°C
CLOSE TEMPERATURE(ON)120°C ± 5°C
✦
UNIT F AN MOTOR
function : circulating the inside air during dry process.
• SPEC• PICTURE
ITEMSSPEC
RATING VOLTAGE24V
RPM
ROTAING DIRECTIONCW
• FAILURE MODE : * E3 shown : FAN MOTOR cannot work.
• CHECKING METHOD : Check the FAN MOTOR is short, and replace with new one.
MOTOR3700 ±10%
DUCT FAN AS1900 ± 10%
45
6) LACK OF DRY PERFORMANCE
• Situation : after drying, the clothes still get wet.
cause)☞The laurdry amount is more than the recommendation capacity 7.0kg.
☞Condensing cold water is not supplied.
☞Clogging Bellows Duct results in poor air circulation.
checking method)
part namechecking pointchecking resultsjurgerepair method
BELLOWS
DUCT
BELLOW
DUCT
VALVE INLET
+Condensing
HOSE
• Situation after drying, the clothes was soaked and hot.
VALVE INLET
CONDENSING
HOSE
clogging
bellows duct
no water supply
from inlet valve
heater was
overheated
owing to poor air
circulation
VALVE INLET
connector slipped
out
VALVE INLET
broken
ill-connection of
condensing hose to
duct pipe
clean the bellow
duct
connect normally
replace valve inlet
connect normally
cause)☞ The dry is done from bad spin performance because of unbalance.
cause)☞FAN MOTOR can not work.
countermeasures)☞Replace the Fan Motor.
part namechecking resultsrepair methoddisassemble process of Fan Motor
FAN MOTORfan motor failurereplace
fan motor
1Disassemble Duct Cover As from Duct B As
(Screw 4EA)
DUCT COVER AS
2Disassemble FAN AS From Duct Cover As
(Fixed by 8mm NUT)
Fixed By 8mm NUT
Remarks) control times of each parts during dry process
partsControl time
MOTOR10 sec On, 10sec Off
DRAIN MOTORContinous working
FAN MOTORContinous working
DRY HEATER100°C On, 110°C Off
INLET VALVE5sec On, 20sec Off
3Disassemble the FAN MOTOR(SCREW 3EA)
48
6. WIRING DIAGRAM
(OPTION)
(OPTION)
DRAIN PUMP
Or
DRAIN MOTOR
DOUBLE V AL VE, BUBBLE
DOUBLE V AL VE, N/BUBBLE
(OPTION)
DRAIN PUMP
Or
DRAIN MOTOR
(OPTION)
49
7. TROUBLE SHOOTING REGARDING DRAIN
❑Checking Methods
• Situation :* "OE" is shown on PCB.
* Not finishing drain during 10 min.
* The water level can not reach to RESET POINT during 10 min of drain.
Checking Methods
* Check the hose drain O condition; twisted or frozen.
* Check the hose drain O condition, blocked.
* DRAIN MOTOR is broken.
Replacing methods
* replace HOSE DRAIN O
* clean the inside of Filter.
* replace DRAIN MOTOR
50
8. INSTALLATION GUIDE
1. P ARTS & CONFIGURA TION
PARTS NAME
FIXTURE UP/DOWN AS
UNIT SERVICE WRENCH
LEG ADJUST AS
SPECIAL SCREW
UP
FOOT
FIXTURE UPFIXTURE
FIGURES
DOWN
REMARKS
SPECIAL SCREW UP
: L= 109mm
SPECIAL SCREW DOWN
:L=145mm
SPECIAL
SCREW
DOWN
1Use this part to remove
FIXTURE UP/ DOWN.
2Adjust leg with this part.
FIXTURE
LEG
2. INST ALLA TION PROCESS
1Remove the FIXTURE UP/DOWN AS
Removal MethodRemarks
☞Disassemble the FIXTURE UP/DOWN AS by
turning CCW direction.
☞Please keep FIXTURE UP/DOWN AS for later use.
☞When fixing FIXTURE UP/DOWN AS, turn it CW
direction.
2Insert CAP HOLDER(4EA) after removing FIXTURE UP/DOWN AS.
CAP HOLDER
51
3Please install the DRUM W ASHING MACHINE properly on even and hard floor as below .
4Adjust the level of washer using LEG ADJUSTAS.
Adjusting MethodRemarks
☞If turned CW, the LEG ADJUST AS moves the
washer upward.
☞If turned CCW, the LEG ADJUST AS moves the
washer downward.
5After adjusting level, fix SPECIAL BOL T.
Adjusting MethodRemarks
✰ Please fix the SPECIAL BOLT by rotating it CCW
in order to prevent washer vibration.
52
9. ATTENTION POINT WITH SERVICING
NoItemPart NameChecking Point
1Replacing Thermistor Thermistor DryKeep the Packing from seperating (Hold Packing when replacing)
DryKeep the Packing from folding
2Replacing Duct B AsDUCT B AS & Check the sealing between Duct Pipe & Duct B AS
& Duct PipeDUCT PIPE
3Replacing & Inlet ValveUse only screw M4*8 for fixing Inlet Valve
Repairing Inlet Valve
4Replacing Hose Drain Hose DrainKeep the sealing condition of Tub O tightly
5Replacing HOSE HOSE A,B,CCheck the assembling order between INLET BOX & Hose A,C :
A,B,CPre Wash-Cold
6Replacing Heater WashUnfastening the nut for fixing earth first then unfasten
Heater Washthe nut for fixing heater
At assembling the heater dry, check if the assembling condition between
fixture heater is tight.(little gap on left & right)
At fastening the nut for fixing the heater wash, keep the protrusion length
of bolt to 10~12mm.
(if under 10mm, water can leak, and if over 12mm, fixture heater can
deform)
7Replacing Thermistor WashUnfasten the Nut for fixing heater, replace the thermistor, and
“Thermistor Wash”fasten the nut for fixing heater
8Assembling Hinge Door
“Hinge Door”the related parts does not happen
9(Dis)assembling Door AsBe careful about the up/down direction of Door Glass : Keep the
“Door AS”indication point of the part code downward.
10 (Dis)assembling MOTOR ASTo avoid the injury on the hand, grip the rim of the rotor
“Motor AS”At initiating the assembling operation of the stator, grip the
At fastening screw for fixing Door AS, be careful so that scratching at
: If the scratching happens, it is possible to be claimed about
appearance damage
stator and fasten the screw; at unfastening the screw, grip the stator so
that it does not fall.
53
DAEWOO ELECTRONICS CORP.
686, AHYEON-DONG MAPO-GU SEOUL, KOREA
C.P.O. BOX 8003 SEOUL, KOREA
TELEX: DWELEC K28177-8
CABLE: “DAEWOOELEC”
S/M NO. :
PRINTED DATE: Jul. 2007
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