Daewoo C-ED1278, C-ED1280, C-ED1289S, D-ED1278, D-ED1280 Service Manual

...
S/M No. : CED1278001
Service Manual
Drum Washing Machine
Model: C-ED1278/C-ED1280/C-ED1289 S
D-ED1278/D-ED1280/D-ED1289 S
Caution
: In this Manual, some parts can be changed for improving,
their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).
Jul. 2007
DRUM WASHING MACHINE
SERVICE MANUAL
1. WHAT IS DRUM?..........................................................................2
2. SPECIFICATION OF DRUM WASHING MACHINE .....................6
3. VERIFICATION OF DRUM ASSY ................................................8
4. SEQUENCE CHART OF PCB.....................................................24
5. TROUBLE SHOOTING ...............................................................34
6. WIRING DIAGRAM .....................................................................49
7. TROUBLE SHOOTING REGARDING DRAIN ............................50
8. INSTALLATION GUIDE...............................................................51
9. ATTENTION POINT WITH SERVICING......................................53
1. WHA T IS DRUM ?
1. WHA T IS DRUM WASHER?
One of the famous washers in the globe which uses laundry falling energy.
2. Sales point of our washer
The biggest capacity with compact size
Environmently friendly washer with NANO technology
• Sterilizing up to 99.9%
No damage and entanglement but excellent washability
4way savings-noise, vibration, washing times, energy
Self-cleaning course of Drum
Good washing performance with heating system
Condensing dry system with saving energy
Big door glass with easy laundry take-in/out
The higest spin speed - 1200rpm
Superior Interior Design
2
3. THE DIRECT DRIVE SYSTEM OF DRUM WASHING MACHINE
TUB
WASH
DRUM
DRAIN
PUMP
(MOTOR)
• DD CONTROL : DIRECT DRIVE SYSTEM
• BLDC MOTOR
LIFTER
BLDC
3
4. DRIVE SYSTEM
3. INLET PARTS
• COLD : 3-WAY
- COLD, PREWASH, DRY
• COLD : 2-WAY
- COLD, PREWASH
6. DRY PARTS
• HEATER DRY : OPTION
• BLOWER FAN
• FAN MOTOR : BLDC
• THERMISTOR
• THERMOSTAT : FUSE, BI-METAL
• CONDENSING SYSTEM
• DRY FAN DRIVE GENERATION OF
HEATER’S HEAT
TEMP. SENSOR110°C Off 100°C On :
OPTION
DRAIN P AR TS
5. DOOR PARTS
• DOOR LOCK S/W : ADDING CLOTHES
• LOCK HINGE
• DOOR AS : GLASS
• GASKET
7. DRAIN PARTS
• DRAIN PUMP(MOTOR)
• VALVE HOUSING
• DRAIN HOSE I
4
1. CONTROLLER
• MAIN PCB
• FRONT PCB
• HARNESS
• NOISE FILTER
• POWER CORD : 15A
2. DRIVE PARTS
• BLDC MOTOR
• DRUM
• BEARING
• SPIDER/SHAFT
• TUB
• WEIGHT BALANCER
4. WASH HEATING
• WASH HEATER : OPTION
• THERMISTOR
• 40°C FIXED TEMP. CONTROL : OPTION
• 60°C, 90°C BOIL
8. SUPPORTER
• BASE
• DAMPER AS : (Right)2(60N)/(Left)1(120N) Spring : 4
4
5. FUNCTION
2. INLET BOX AS
- INLET BOX
2. INLET BOX AS
- 3-WAY INLET VALVE
- 2-WAY INLET VALVE
- 1-WAY INLET VALVE
4. CABINET AS
1. PANEL F ASSY
3. CABINET F ASSY
- DOOR AS
3. CABINET F ASSY
- CABINET F AS
7. DOCT AS
-DUCT AS
7. DOCT AS
-DUCT AS
6. TUB ASSY
- LIFTER AS
6. TUB ASSY
5. BASE U AS
5
8. PLATE T AS
6. TUB ASSY - Parts For Driving
5. BASE U AS
- PCB MAIN AS
6. TUB ASSY
- DRUM AS
6. TUB ASSY
- DRUM AS
(6-1)
(6-2)
(6-1) BLDC ROTOR
BLDC MOTOR
(6-2) BLDC ST A TOR (6-3) SHAFT (6-4) BEARING Parts For Transmitting (6-5) SPIDER (6-6) DRUM (6-7) TUB (6-8) BASE
(6-6)
(6-5)
(6-4)
(6-3)
(6-4)
(6-7)
(6-8)
5
2. DRUM WASHING SPECIFICATION OF MACHINE
1. EXTERIOR DIAGRAM
1 PREMIUM TYPE
16
NO PARTS NAME
1 FRAME DOOR O 2 DOOR GLASS PLATE 3 DOOR GLASS BAND 4 HANDLE DOOR UPPER 5 HANDLE DOOR LOWER 6 HANDLE DOOR COVER 7 PANEL OUTER 8 PANEL INNER
9 PANEL PLATE 10 BUTTON DIAL OUT 11 BUTTON DIAL IN 12 CASE HANDLE 13 CASE HANDLE PLATE 14 CABINET F OUTER 15 COVER PUMP 16 PLATE T 17 CABINET 18 HANDLE CABINET 19 BASE UNDER
12 13
14
15
9 8
10
3
11 5
4 6
1
17
2
18
19
DIMENSION(WxDxH) 630mm(W) x 755mm(D) x 950mm(H) MACHINE WEIGHT 89 kg WATER CONSUMPTION WASH 89 / DRY 28 WASHING CONSUMPTION 28 POWER SOURCE Option POWER WASHING 1100W (Heating ) ~ 2400W : Option CONSUMPTION DRY 1250W ~2400W : Option
WASHING 11 kg (Domestic)
CAPACITY SPIN 11 kg (Domestic)
DRY 6.5 kg (Domestic) WASHING TYPE DRUM TYPE DRY TYPE Digital condensing dry system OPERATION WATER PRESSURE 29kPa ~ 784kPa(0.3kgf/cm
6
2
~8kgf/cm2)
1. EXTERIOR DIAGRAM
2 LUXURY TYPE
13
12
8
1
3
14
15
16 7
6 10 11
9 5
4
17
18
19
NO PARTS NAME
1 FRAME DOOR O 2 DOOR PLATE GUIDE 3 PROTECTOR GLASS 4 HANDLE DOOR UPPER 5 HANDLE DOOR LOWER 6 PANEL OUTER 7 PANEL INNER 8 BUTTON SELECT
9 BUTTON POWER 10 BUTTON DIAL OUT 11 BUTTON DIAL IN 12 CASE HANDLE 13 WINDOW DISPLAY 14 CABINET F OUTER 15 COVER PUMP 16 PLATE T 17 CABINET 18 HANDLE CABINET 19 BASE UNDER
DIMENSION(WxDxH) 630mm(W) x 755mm(D) x 950mm(H) MACHINE WEIGHT 89 kg WATER CONSUMPTION WASH 89 / DRY 28 WASHING CONSUMPTION 28 POWER SOURCE Option POWER WASHING 1100W (Heating ) ~ 2400W : Option CONSUMPTION DRY 1250W ~2400W : Option
WASHING 11 kg (Domestic)
CAPACITY SPIN 11 kg (Domestic)
DRY 6.5 kg (Domestic) WASHING TYPE DRUM TYPE DRY TYPE Digital condensing dry system OPERATION WATER PRESSURE 29kPa ~ 784kPa(0.3kgf/cm
7
2
~8kgf/cm2)
3. P ARTS LIST FOR EACH ASSY
1. PLA TE T , P ANEL LOWER AS
1 PREMIUM TYPE
No. PARTS NAME PARTS CODE DESCRIPTION Q’TY REMARK
A01 PANEL OUTER 3614286100 ABS 1 A02 HOLDER LED CUSTOM 3613052300 E110RP 1 A03 CASE PCB F 3611143600 HIPS 1 A04 PCB AS PRPSSW2D21 DWD-E110R FRONT PCB ASSY 1 A05 BUTTON DIAL AS 3616634700 130RP'S BUTTON DIAL AS 1 A06 HOLDER DIAL 3613052100 HIPS 1 A07 CASE HANDLE 3611143800 ABS 1 A08 CASE HANDLE PLATE 3611143900 ACRYLIC 1 A09 PANEL INNER 3614286200 ABS 1 A10 PCB AS PRPSSW2D22 DWD-E110R TOUCH PCB ASSY 1 A11 PANEL PLATE 3614286300 ACRYLIC 1
8
1. PANEL F ASSY
2 LUXURY TYPE
No. PARTS NAME PARTS CODE DESCRIPTION Q’TY REMARK
A01 PANEL OUTER 3614286100 ABS 1 A02 HOLDER LED CUSTOM 3613052300 E110RP 1 A03 CASE PCB F 3611143600 HIPS 1 A04 PCB AS PRPSSW2D24 DWD-E112R FRONT PCB ASSY 1 A05 BUTTON DIAL AS 3616634700 130RP'S BUTTON DIAL AS 1 A06 HOLDER DIAL 3613052100 HIPS 1 A07 CASE HANDLE 3611143800 ABS 1 A08 PANEL INNER 3614286400 ABS 1 A09 BUTTON POWER 3616635600 ABS 1 A10 BUTTON SELECT 3616635500 ABS 1 A11 WINDOW DISPLAY 3615504700 ABS 1
9
2. INLET BOX AS
No. PARTS NAME PARTS CODE DESCRIPTION Q’TY
B01 INLETBOX 3617506200 PP, B110RN 1 B02 NOZZLE AS 3618104600 PP, TOP+UNDER 1 B03 CASE DETERGENT 3611143700 PP 1 B04 CAP SOFTENER 3610916600 PP 1 B05 CLAMP AS 3611203200 ID=60, WIRE+GUIDE+BOLT+NUT 2 B06 HOSE INLET 3613271000 EPDM 1 B07 HOSE A 3613266640 EPDM,ID=10,L=280MM,MAIN, B110RN 1 B08 HOSE B 3613266740 EPDM,ID=10,L=370MM,HOT, B110RN 1 B09 HOSE C 3613267040 EPDM,ID=10,L=160MM,+SHOWER, B110RN 1 B10 PIPE JOINT(HOSE INLET) 3614413300 PP 1 B11 HOSE SHOWER 3613270100 EPDM, ID=8.5, OD=12.5, GASKET SHOWER 1 B12 CLAMP HOSE 3611205800 100H, ID=13.8 W=10.0 0.9T 8
3615415050 220~240V,3WAY,RINSE,PP/BRACKET 1 COMBO 3615415070 100~130V,3WAY,RINSE,PP/BRACKET 1 COMBO
B13 VALVE INLET AS
B14 VALVE INLET AS 3615415700 100-130V 1-WAY HOT PP/BRACKET 1
3615415060 220~240V,3WAY,RINSE,NYLON/BRACKET,VDE 1 COMBO 3615416800 UL,120V/60Hz,2WAY,BITRON 1 WASH 3615416820 220-240V,2WAY,VDE,BITRON 1 WASH 3615414900 220-240V,2WAY,PP/BRACKET 1 WASH 3615414800 220-240V 1-WAY HOT PP/BRACKET 1
3615416720 220-240V 1-WAY HOT NYLON/BRACKET,VDE 1
10
REMARK
3. CABINET F ASSY
1 PREMIUM TYPE
11
No. PARTS NAME PARTS CODE DESCRIPTION Q’TY REMARK
C01 CABINET F OUTER 3610812200 ABS 1 C02 CABINET F INNER 3610812100 SECD 0.8T 1 C03 HINGE DOOR AS 3612903500 E110R 1 C04 PLATE HINGE SUPPORT 3614539400 SPG 2.0T 1
C05 SWITCH DOOR LOCK
C06 FRAME DOOR O 3612207300 ABS 1 C07 FRAME DOOR I 3612207400 ABS 1 C08 DOOR GLASS PLATE 36117ABJ00 GLASS 1 C09 DOOR GLASS 361A110600 GLASS (DWD-100DR) 1 C10 CUSHION DOOR 3611568400 DWD-E110RP 3 C11 HOOK DOOR 3613100900 ZNDC 1 C12 PIN HANDLE 3618200100 SUS, D3.0 1 C13 DOOR GLASS BAND 36117ABK00 ABS 1 C14 HANDLE DOOR COVER 3612610200 ABS 1 C15 HANDLE DOOR UPPER 3612610000 ABS 1 C16 HANDLE DOOR LOWER 3612610100 ABS 1 C17 COVER PUMP 3611427600 ABS 1
3619047200 DL-S1.250V16A.BITRON 1 3619047210 DL-S1.125V16A.BITRON 1
12
3. CABINET F ASSY
2 LUXURY TYPE
13
No. PARTS NAME PARTS CODE DESCRIPTION Q’TY REMARK
C01 CABINET F OUTER 3610812200 ABS 1 C02 CABINET F INNER 3610812100 SECD 0.8T 1 C03 HINGE DOOR AS 3612903500 E110R 1 C04 PLATE HINGE SUPPORT 3614539400 SPG 2.0T 1
C05 SWITCH DOOR LOCK
C06 FRAME DOOR O 3612207800 ABS 1 C07 FRAME DOOR I 3612207400 ABS 1 C08 DOOR PLATE GUIDE 36117ABL00 ABS 1 C09 PROTECTOR GLASS 3618304201 ABS TRANSPARENT 1 C10 DOOR GLASS 361A110600 GLASS (DWD-100DR) 1 C11 CUSHION DOOR 3611568400 DWD-E110RP 3 C12 HOOK DOOR 3613100900 ZNDC 1 C13 PIN HANDLE 3618200100 SUS, D3.0 1 C14 HANDLE DOOR UPPER 3612610300 ABS 1 C15 HANDLE DOOR LOWER 3612610100 ABS 1 C16 COVER PUMP 3611427600 ABS 1
3619047200 DL-S1.250V16A.BITRON 1 3619047210 DL-S1.125V16A.BITRON 1
14
4. CABINET ASSY
15
No. PARTS NAME PARTS CODE DESCRIPTION Q’TY REMARK
D01 NOZZLE AIR 3618103110 PP, DWD-100DR 1 D02 FRAME TOP R 3612204300 GI, 1.6T, DWD-100DR 1 D03 FRAME TOP L 3612204900 1.6T, GI, DWD-100DR 1 D04 CABINET 3610810900 SGCD1,0.8*925.7*1922,PAINTING,DWD-110RP 1 D05 COVER BACK AS 3611425510 COVER BACK + PAD CABINET AS 1 D06 STOPPER SPRING 3615202200 POM, DWD-100DR 4 D07 FIXTURE PLATE 3612008000 130RP,POM 4 D08 FRAME UPPER 3612207600 SBHG 1.2T 1 D09 FRAME LOWER 3612207500 SBHG 1.2T 1 D10 HANDLE CABINET 3612608100 PP, DWD-100DR 4 D11 SPECIAL BOLT 3616029100 M4X12.5 MACHINE,DWD-100DR 4
36189L5710 40W, 110-127V/60Hz, DRUM(11kg FILTER) 1
D12 UNIT DRAIN PUMP AS 36189L5K30 AL. 220-240V/50Hz, B20-6, 30W, 11KG 1
36189L5J30 AL. 220V/60Hz, B20-5, 35W, 11KG 1
D13 HOSE DRAIN I AS 3613269401 11kg PUMP CHANGED 1
3611340410 UL.SJT 16AWG 125V 13A #1806 3P CONN 1 USA 3611339340 H05VV-F 1.5SQ 250V 16A FERRITE 1 CP-2PIN 3611339810 BSMI 2.0SQ 2C, 125V 13A 1 FT-2PIN 3611339930 H05VV-F , 1.5SQ,250V16A, EU-2PIN, FERRITE 1 EU-2PIN
D14 CORD POWER AS 3611340610 H05VV-F, 1.5SQ 3C, 250V 10A 1 S.AFRICA
3611339710 H05VV-F, 1.5SQ 3C, 250V 15A 1 AUS 3611340110 H05VV-F, 1.5SQ 3C, 250V 10A 1 AUS 3611340710 H05VV-F, 1.5SQ 3C, 250V 15A 1 BS1363A 3611340310 H05VV-F, 1.5SQ 3C, 250V 16A 1 BS1363A
16
5. BASE U AS
17
No. PARTS NAME PARTS CODE DESCRIPTION Q’TY REMARK
E01 CASE PCB MAIN 3611139300 HIPS 1
PRPSSW2D20 DWD-E110R, KOREA, MAIN PCB(FAIR IPM) 1 COMBO PRPSSW2D25 DWD-E SERIES MEXICO, 110V, PUMP 1 COMBO
E02 PCB AS(MAIN) PRPSSW2D26 DWD-E SERIES TAIWAN 110V 1 COMBO
PRPSSW2D27 DWD-E SERIES EUROPE 220V PUMP DRY 1 COMBO PRPSSW2D28 DWD-E SERIES EUROPE 220V PUMP WASH 1 WASH
UNIT FILTER(EMI K19) 3611908000 DWLF-K19,X0.47U.Y1000P.VAR471K.FUSE20A 1
E03
UNIT FILTER(EMI K19-1) 3611908010 100V(FUSE 125V, VR 471+474+10MH) 1 E04 BASE U 3610391910 PP, DWD-100DR 1 E05 SUPPORTER LEG 3615303600 PO+ , 3.0T 4 E06 FIXTURE LEG 3612006400 ABS, DWD-100DR 4
E07 SPECIAL BOLT 3616029000 10 X 1.25, 51MM 4 E08 FOOT 3612100600 BUTYL, DWD-100DR 4
E09 ABSORBER BASE 3610115200 PE FOAM, 8X1425, 20T 1
E10 DAMPER FRICTION 361A700130 60N AKS ST=170-260 DL=197.5 LOW NOISE 2 E11 DAMPER FRICTION 361A700120 120N AKS ST=170-260 DL=197.5 LOW NOISE 1 E12 DAMPER PIN 361A700200 AKS D=14.5 3 E13 REACTOR 52G043J003 RT-045(W), 8A 1
3612796P00 DRUM-11kg, KOREA, DRY-FULL 1 3612796P10 E11*, DRY, NON-BUBBLE, FUSE 1 3612796P20 E11*, DRY, SINGLE VALVE 1 3612796P30 E11*, DRY, SINGLE VALVE, NON-BUBBLE 1 3612796P40 E11* PUMP, DRY-FULL 1 3612796P50 E11*, PUMP, DRY, NON-BUBBLE 1 3612796P60 E11*, PUMP, DRY, SINGLE VALVE 1
E14 HARNESS AS 3612796P70 E11*, PUMP, DRY, SINGLE VALVE, NON-BUBBLE 1
3612796Q00 E11*, WASH-FULL 1 3612796Q10 E11*, WASH, NON-BUBBLE 1 3612796Q20 E11*, WASH, SINGLE VALVE 1 3612796Q30 E11*, WASH, SINGLE VALVE, NON-BUBBLE 1 3612796Q40 E11*, WASH, PUMP-FULL 1 3612796Q50 E11*, WASH, PUMP-FULL, NON-BUBBLE 1 3612796Q60 E11*, WASH, PUMP-FULL, SINGLE VALVE 1 3612796Q70 E11*, WASH, PUMP-FULL, SINGLE VALVE, NON-BUBBLE 1
18
6. TUB ASSY
19
No. PARTS NAME PARTS CODE DESCRIPTION Q’TY REMARK
F01 BALANCER WEIGHT R/L AS 3616108200 E110R 1
F02 PIPE JOINT 3614404900 PP 1
F03 CLAMP (HOSE PIPE) 3611204300 ø14, MZFN 1
F04 HOSE JOINT 3613266500 EPDM 1
F05 GASKET
F06 NOZZLE SHOWER 3618104000 PP 1
F07 CLAMP GASKET AS 3611203600 GASKET 1
F08 SPRING SUSPENSION F 3615113500 2.9 2
F09 DAMPER PIN 361A700200 AKS D=14.5 3
F10 DAMPER FRICTION 361A700130 60N AKS ST=170-260 DL=197.5 LOW NOISE 2
F11 361A700120 120N AKS ST=170-260 DL=197.5 LOW NOISE 1
F12 TUB FRONT 3618820401 FRPP FH7300GM 1
F13 DRUM FRONT 3617003101 0.5T 1
F14 DRUM CENTER 3617003001 SUS 0.5T 1 DRUM SUB AS
F15 DRUM REAR 3617003200 SUS 1
F16 LIFTER AS 361A400350 DWD-A11*S,LIFT BODY+FILTER AS 3
F17 SPIDER AS 361A300200 11KG 1
F18 GASKET TUB 3612321100 EPDM FORM 1
F19 DRAIN MOTOR
F20 HOSE DRAIN I
F21 AIR TRAP AS 3610AAR101 110RP, HOSE+TRAP 1
F22 TUB REAR 3618820501 FRPP FH7300GM 1
F23 BEARING INNER 3616303100 6206Z FAB 1
F24 BEARING HOUSING 3616303000 ALDC 1
F25 BEARING OUTER 3616303200 6205Z FAG 1
F26 SPRING SUSPENSION R 3615113600 2.9 2
F27 HOSE AIR 3613266300 EPDM, DWD-100DR 1
F28 FIXTURE HEATER 3612007300 SUS 0.7T 440X45 1
F29 HEATER WASH 3612802400 220V, 2KW, 1R0A721001, RW8TF, IRCA 1
F30 UNIT BUBBLE PUMP
F31 BASE 3610392000 SESEN 1
F32 UNIT STATOR BLDC 36189L4800 ø265X28H,36SLOT,2SENSOR,3254D02000 1
F33 UNIT ROTOR BLDC 36189L4900 MAGNET24,SERRATION,WR1238F001 1
3612320700 EPDM 1 COMBO 3612321200 EPDM, NON DRY 1 WASHER
36196TAJ00 SV-MX7T20D 220-50/60 ST23(56.5) 1
36196TAK00 SV-HJ7T20D, 100-110V, ST=23 1
3613266100 EPDM 1 3613269000 EPDM, PUMP 1
3612802430 110V, 1KW, SUS, 1R0A721004 1 3612802440 120V, 1KW, 1R0721005, RW8TF1PE, IRCA 1 MEXICO
3612802410 230V, 2KW, 1R0A721002, RW8TF, IRCA 1 3612802420 240V, 2KW, 1R0A721003, RW8TF, IRCA 1 36189L4100 220-240V DBK-240DA 700~1200CC 1
36189L4G00 110-130V, DBK-115DA, RP-CUSH 1
20
7. DUCT B AS+DUCT PIPE AS
21
No. PARTS NAME PARTS CODE DESCRIPTION Q’TY REMARK
G01 UNIT FAN MOTOR 36189L3Z00 ISM-77806DWWA 24V,CW,8P,14W 1 G02 COVER DUCT 3611426600 PBT+GF30% 1 G03 DUCT B UPPER 361A201200 ALCOSTA 0.5T*228*449 1 G04 CLAMP CORD 3611203310 DALE-3,A=12,B=4.4,L=126 4 G05 FAN AS 3611886100 D133*46L,PPGF30%,HANYU 1 G06 SCREW TAPPING 7122400811 T2S TRS 4x8 1 G07 WASHER PLAIN 7400432011 PW 4.3*20*1T 1 G08 FUSE TEMPERATURE 361A800120 128°C DF-128S 15A 250V VDE 1 G09
FRAME HEATER FRANGE G10 DUCT B LOWER 361A201800 ALDC 1 G11 PACKING THERMOSTAT 3614009900 SILICON, DWD-100DR 1 G12 SWITCH THERMOSTAT 3619046500 ON120°C OFF150°C 230V 15A VDE 1
3612204100 SBHG 1.2T, DWD-100DR 1
3612801300 110V, 1.2KW, 10.080HM, 3.5W/SQ,1R1A034005 1 3612802100 120V, 1.2KW, 120HM, 3.5W/SQ, 1R1A034006 1 MEXICO
G13 HEATER DRY 3612800900 220V, 2.1KW, 23.05OHM 6.1W/SQ, 1R1A034001 1
3612801400 230V, 2.1KW, 25.190HM, 6.1W/SQ, 1R1A034002 1
3612801600 240V, 2.1KW, 27.430HM, 6.1W/SQ, 1R1A034004 1 G14 THERMISTOR DRY 361AAAAC00 R40=26.065kΩ,R90=4.4278k 1 G15 PACKING RUBBER 3614009800 SILICON, DWD-100DR 1 G16 CUSHION DRY 3611562800 NBR, DWD-100DR 2 G17 GASKET SEAL A 3612320820 DWD-110RP, ø5,L=1385 1 G18 GASKET SEAL B 3612320830 EPDM FOAM, L=415, ø5 1 G19 GASKET INLET 3612322900 T=1.0 1 G20 DUCT GUIDE 361A201900 ALDC 1 G21 DUCT AS 361A200800 11KG 1 G22 CLAMP AS(DUCT) 3611203700 DUCT 2 G23 BELLOWS DUCT 3616403000 EPDM 1 G24 HOSE SPRAY(DRY) 3613266800 EPDM 470MM 1 G25 CLAMP SPRING 3611203800 ID=15.5, T=0.6, B=10 2
22
8. PLA TE TOP ASSY
No. PARTS NAME PARTS CODE DESCRIPTION Q’TY REMARK
H01 PLATE T 3614539500 SECD 1.2T 1 H02 LABEL CAUTION 3613553830 DRUM 11KG,DRY+WASH,KOR,PVC,95*143,SILK 2° 1 H03 LABEL INSTALL 3613555700 ART+OPP,WATER VALVE STICKER 1
23
4. SEQUENCE CHART OF PCB
1. SEQUENCE CHART
DIVISION Default Wash Temp
Default Wash Temp
Sensing 20sec
Water Supply 2min
Pre.
Wash
END
Pre. Wash 10min
8min
Drain 1min
Balancing Spin 2min
Mid.Spin 3min Sensing 20sec ■■ ■■■■
Water Supply 2min ■■■■■■■
W
a s
Washing1 55min
h
(Heating) 50min
i n g
Drain 1min ■■■■■■■
Balancing Spin 2min ■■■■■■■
Mid.Spin 3min ■■■■■■■
Water Supply 2min ■■■■■■■
Rinse 1 3min ■■■■■■■
R
i n s e
S
p
i n
NOTE
Drain 1min ■■■■■■■
Balancing Spin 2min ■■■■■■■
Mid.Spin 3min ■■■■■■■
Water Supply 2min ■■■■■■■
Rinse 2 3min ■■■■■■■
Drain 1min ■■■■■
Balancing Spin 2min ■■■■■
Mid.Spin 3min ■■■■■
Water Supply 2min ■■■■■
Rinse 3 3min ■■■■■
Drain 1min ■■■■■■■
Balancing Spin 2min ■■■■■■■
Main Spin 5min
Crease care 60sec ■■■■■■■
END 10sec ■■■■■■■
Remain Time Display 1:25 1:30 1:54 2:06 2:16 1:41 1:51
1. In the Heavy Stain Course, Prewash is included as Default.
2. Default Setting Times of Rinse in the Normal Course are two times.
3. According to Water Temperature, Wash Time is changed. Cold - 30°C(5min)/30°C-40°C(5min)/40°C-60°C(15min)/60°C-95°C(25min)
90min 80min 65min
40min 35min 30min 25min 20min
7min
3min
Normal
Small Middle Middle Small Middle Small Middle
40degree
47min.
52min.
Heavy Stain
40degree
White Eco-White
95degree 60degree
24
DIVISION Default Wash Temp
Default Wash Temp Cold Cold 30°C Cold 40°C
Soak 30min
Water Supply 2min ■■
W
a s h
Washing 25min
i n g
Drain 1min ■■
Balancing Spin 2min ■■
Mid.Spin 3min ■■
Water Supply 2min ■■
Rinse 1 3min ■■
R
i n s e
S
p
i n
D R Y
END
NOTE
Drain 1min ■■
Balancing Spin 2min ■■
Mid.Spin 3min ■■
Water Supply 2min ■■
Rinse 2 3min ■■
Drain 1min
Balancing Spin 2min
Mid.Spin 3min
Water Supply 2min
Rinse 3 3min
Drain 1min ■■
Balancing Spin 2min ■■
Mid.Spin 5min
Crease care 60sec
Dry 40min
Cooling 5min ■■
END 10min ■■ Crease care 30min Crease care 60sec ■■■■
END 10sec ■■■■
Remain Time Display
1. Anti-Allergy Course is for removing scent and sterilizing clothes by controlling temp. about 70~80°C with heater dry on for 35 min.
40min 35min 30min
20min 15min 10min
8min
7min
3min
30min
Wool Anti- Blanket Quick 30
Small Allergy Middle Middle High Small
49 35 1:11 32 1:51 54
Drum Drying Small Wash
Memory
25
DIVISION
Default Wash Temp 40°C
Sensing 20sec ■■■■
Steam Water Supply 1min ■■■■
Steam Heating 20min ■■■■
S
t
Steam Washing 10min
e a
Finishing Water Supply 1min ■■■■
m
Finishing Washing 10min
W
a s h
i n g
R
i n s e
S
p
Soak 30min
Water Supply 2min
Washing 2 20min
Drain 1min
Balancing Spin 2min
Mid.Spin 3min
Water Supply 2min
Rinse 1 3min
Drain 1min
Balancing Spin 2min
Mid.Spin 3min
Water Supply 2min
Rinse 2 3min
Drain 1min
Balancing Spin 2min ■■■■
i n
END
NOTE
Main 5min
Crease care 60sec ■■■■
END 10sec ■■■■
Remain Time Display
Default Wash Temp
15min
7min
30min
5min ■■■■
30min
15min
7min
3min
1. Cotton Course is for all cooton clothes such as towel, diaper and the same course as Normal Steam Course.
2. At the Steam Washing, Washing Time is 30min for Heavy Stain, and 20 min for the other course.
3. Finishing Washing is the heating stroke to be reached up to Wash Temp, and if Wash Temp. of Washing is 30-40°C, time is 5min, and if 60°C, time is 10min, if 95°C, time is 30min.
Eco-Steam Normal steam Strong Steam Cotton
Small Small Middle Middle
1:27 1:30 1:35 1:30
26
2. Main function of PCB program
2-1. LOAD SENSING
1) Deciding the water level
1 Cotton, Whites, ECO-White course will be followed by this process. 2 Check the water level with dry laundry at the starting wash. 3 Check the water level by using motor output data during 20 sec, 65 rpm.
2) Deciding Spin Starting Step.
1 Check after finishing washing step with wet laundry. 2 Checking by using motor output data during 20 sec, 65 rpm. 3 The decided data is different depending on loading condition.
2-2. BALANCE SPIN
1) Motor running during balance spin.
1 Spreading the laundry : Rotating the same 45 rpm with left and right direction alternatively. 2 Attaching stop : Attaching the laundry to drum inside with constant speed.
3 Unbalance checking point : First step, check the U.B at 95 rpm, 160 rpm.
Second step, check the U.B at 95 rpm, 350 rpm. Third step, at 300 rpm. if the unbalance data is over the criterion, This process will be repeated.
4 Drain step : Drain at water around 160 rpm. 5 After drain, check the unbalance data again. This is so-called balance spin step.
2) Property of balance spin.
1 Conducting 10 times maximum. 2 If the washer can not pass balance spin step during 10 times, then water will be supplied. 3 If the washer can not pass 20 times of balance spin, UE error mode will be displayed on PCB.
27
2-3. DOOR S/W
1) The working principle of Door S/W 1 Door Locking
Bimetal on ( 3 sec) --> solenoid (supply 20msec pulse 2 times)
2 Door Unlocking
Bimetal off --> solenoid (supply 20msec pulse, until unlock)
3 After door locking, all parts can work normally. 4 After pressing power button, if the temperature of wash thermistor is over 50°C or the water level is
over the safety level, the door will be locked.
6 The door will be unlocked immediately after all processes are finished. 7 The door can be opened during processing if there is no problem to unlock.
28
2) DOOR OPEN SYSTEM
1If add the laundry during washing, press the door unlock button. 2Door open sequence at abnormal condition.
start / hold
door unlock button, 2sec.ON
water level is
less than safety level?
YES
T emperature is
less than 50°C?
YES
Display <LOCK> off
Door open
NO
NO
drain
fan motor on/
cold water supply
29
2-4. Child Lock
1 Press the “TEMP”. and “DRY” button simultaneously during processing. 2 Under the Child Lock function, only power button is working. 3 During Child Lock function, CHL will be displayed on PCB. 4 In order to unlock Child Lock mode, press "TEMP" and "DRY" simultaneously.
2-5. The sequence of drain
1 If the checking time to reset point is below 1 min, the remaining drain time is 30 sec. 2 If the checking time to reset point is over 1 min, the remaining drain time is 2 min. 3 If the checking time to reset point is over 10 min, OE singal will be appeared on PCB. 4 If the temperature is over 50°C, the water will be supplied to high water level, then the drain will
start.
30
3. Convenience service functions(test mode)
1. T esting Mode
PCB and other electronic parts will be tested without water supply whether they are normal or not.
1) Process : press power button --> press "SPIN" button 3 times with pressing "WASH" button --> 'L d' will be shown on LED -­> Whenever pressing "TEMP" button 1 time, below process will be occurred. L C (Lock Closed) --> F ( Fan Motor) ---> H (Hot V/V) --> C (Cold V/V) -> P (prewashing V/V) -> d ( dry V/V) -> bb (bubble) -> dr (drain motor) -> L O(Lock S/W Open)
2) More details
1When turn on 'LOCK' signal, all process is conducting normaly. 2When working starts, the PCB displays all the sensor conditions. 3In this case, BLDC Motor is not tested. In order to test it, select spin or rinse.
2. Continous testing mode
1) Process : after pressing "WASH", "RINSE", "SPIN" button simultaniously , press "POWER" button. ALL LED On/Off 1 time --> L C (Lock Closed) ---> R (Motor right) --> L (Motor Left) --> F ( Fan Motor) ---> H (Hot V/V) --> C (Cold V/V) --> b (pre-wash V/V)
--> d ( dry V/V) --> bb (bubble) --> h1 (HEATER W ASH)--> h2(HEATER DR Y) --> dr (DRAIN MOT OR On) -­>L O(Lock S/W Open)
2) More tails
1LED test can be done with all LED On. 2All sensor conditions will be shown on PCB during processing.
31
4. ERROR DISPLAY
MESSAGE
WATER INLET
IE
OE
UN-BALANCE
UE
DOOR OPEN
LE
OVERFLOW
E2
FAN MOTOR
E3
E4
E5
E6
E7
E8
E9
LEAKAGE
HIGH VOLTAGE
EMG ERROR
DIRECTION
MOTOR ERROR
PRESSURE ERROR
ERROR CAUSE SOLUTION
The water tap is closed. Open the water tap. The filter of the valve inlet is clogged. Clean the filter of the valve inlet. The valve inlet is an inferior product or broke down. Change the valve inlet.
ERROR
DRAIN
ERROR
ERROR
ERROR
ERROR
ERROR
ERROR
ERROR
ERROR
SENSOR
The water level sensor (sensor pressure) is an inferior product or Change the water level sensor broke down. (sensor pressure). The drain motor works during water supply. Change the drain motor. The PCB ASS’Y does not check the water level. Change the PCB ASS’Y. The drain hose is kinked or clogged. Clean and straighten the drain hose. The drain motor is an inferior product. Change the drain motor. The valve inlet works during drain. Change the valve inlet The water level sensor is an inferior product . Change the water level sensor. The PCB ASS’Y does not check the water level. Change the PCB ASS’Y. The laundry is concentrated to one side of the drum Rearrange the laundry. during spin. The Start/Hold button is pressed while the door is opened. Close the door. The switch door lock is an inferior product. Change the switch door lock. The PCB ASS’Y does not check the door lock. Change the PCB ASS’Y. The water is supplied continuously due to an inferior valve inlet. Change the valve inlet. The valve inlet is normal, but the water level sensor Change the water level sensor
(sensor pressure) is inferior. (sensor pressure).
The drain motor dose not work. Change the drain motor.
(The drain motor is an inferior product or broke down.) The fan motor does not work. Change the fan motor. (The fan motor is an inferior product or broke down.) The PCB ASS’Y does not control the fan motor. Check the connector or change the
PCB ASS’Y .
Water leaks from the tub or the hose drain. Check the leak of the tub or the hose drain.
Then change the tub or the hose drain. The foreign matter is jammed in the drain bellows. Remove the foreign matter in the (Non-pump model) drain bellows. The laundry is jammed between the gasket and the drum. Rearrange the laundry. The PCB ASS’Y is an inferior product. Change the PCB ASS’Y. The laundry is jammed between the gasket and the drum. Rearrange the laundry. The motor is an inferior product. Change the motor. The PCB ASS’Y is an inferior product. Change the PCB ASS’Y. The motor spins into an opposite direction. Change the PCB ASS’Y or the motor. The motor hall IC is an inferior product or broke down. Change the motor hall IC or the motor. The motor is not normally connected. Check the connector of the motor. The motor does not work. Change the motor.
(The motor is an inferior product or broke down.)
The water level sensor is an inferior product. Change the water level sensor.
32
MESSAGE
ERROR CAUSE SOLUTION
THERMISTOR
H1
(TEMP. SENSOR)
DRY ERROR
THERMISTOR
H2
WASH ERROR
THERMISTOR DRY
OVERHEATING
H3
ERROR
THERMISTOR WASH
H4
OVERHEATING
ERROR
WATER TEMP.
H5
H6
H7
ERROR
HEATER WASH
ERROR
HEATER DRY
ERROR
HEATER WASH
H8
OVERHEATING
ERROR
PUMP
PFE
FILTER ERROR
The thermistor dry is an inferior product or broke down. Change the thermistor dry. The thermistor dry is not connected normally. Check the connector of the thermistor dry.
The thermistor wash is an inferior product or broke down. Change the thermistor wash. The thermistor wash is not connected normally. Check the connector of the thermistor wash. The fan motor does not spin with the proper rpm. Change the fan motor. (The fan motor is an inferior product or broke down.) The thermistor dry is an inferior product or broke down. Change the thermistor dry. The heater worked without the water in the tub. Check the water level. The thermistor wash is an inferior product or broke down. Change the thermistor wash.
The water temp. is over 45°C in delicate & wool course. Change the thermistor wash.
The heater wash dose not work. Change the heater wash. (The water temp. doesn't rise over 2°C during 15min.) The heater dry dose not work. Change the heater dry. (The water temp. doesn't rise over 3°C during 8min.)
The heater worked without the water in the tub. Check the water level and the heater wash.
The drain pump filter is clogged. Clean the drain pump filter. The drain pump does not work during spin. Change the drain pump. The large amount of detergent was used. Use the proper amount of detergent. The drain hose is placed higher than 1m above the floor. Place the drain hose 1m below the floor
33
5. TROUBLE SHOOTING
1) VAL VE INLET
TROUBLE SITUATION CAUSE CHECK POINT SOLUTION
WATER IS SUPPLIED
WATER SUPPLY IS NOT STOPPED
Etc
Checking method of coil resistance, harness, connector.
NO WATER SUPPLY WITH "BUZZ" SOUND
NO WATER SUPPLY WITH SILENCE
THE WATER SUPPLY START WHEN POWER "ON" THE WATER SUPPLY START WHEN POWER "OFF" water leakage to the side
closed water tap coil short alien materal jammed alien material inside inlet valve unfixing connector
coil short
harness short pressure s/w broken
pressure hose broken
inlet valve broken
inlet valve poorly assembled
check the water tap opened check the resistance 4320~5280 check the filter
check the connector
check the resistance 4320~5280 check the connector check the pressure switch check the hose torn or twisted
check the leakage of inlet valve
Open the water tap
Clean the filter
Change the Inlet-
Valve
The contact of the
Connector
Change the Inlet-
Valve
Change the Sensor
Pressure
Change the bad
parts
Change the Inlet-
Valve
Change the Inlet-
Valve
PCB
ERROR MODE
"IE" "IE" "IE"
"IE" "IE"
"IE"
"IE"
"E2" "E2"
-
-
MAIN PCB
"8P" WHITE CONNECTOR
* "IE" ERROR : lack of water supply
WASH VALVE(GREEN) : COMMON(BLUE)/RESISTANCE TEST
PRE-WASH VALVE(RED) : COMMON(BLUE)/RESISTANCE TEST
DRY VALVE(YELLOW) : COMMON(BLUE)/RESISTANCE TEST
COMMON(BLUE)
34
2) PRESSURE SWITCH
TROUBLE SITUATION CAUSE CHECK POINT SOLUTION
continuously water supply
"E9" ERROR
Checking method of coil registance, harness, connector.
inlet valve is normal, but continuous water supply
water level frequence below 15kHz or over 30kHz
bellows problem
hose problem
clogged hose connector slipped out pressure switch broken
connector short
frequency Check : refer to below
frequency Check : refer to below check the fine hole check the hose condition check the connector condition frequency Check : refer to below
connector broken
OUTPUT SIGNAL(WHITE)
INPUT SIGNAL (PINK)
change the pressure switch change the hose change the hose remove the alien reconnecting change the pressure switch
GROUND(GRAY)
PCB
ERROR MODE
"E2"
"E2" "E2" "E2" "E9" "E9"
"E9"
"12P" WHITE CONNECTOR
* E2 : overflow error ;Water level is higher than overflow level because of continuous water supply.
E9 : Pressure switch trouble, the frequency is less than 15kHz or more than 30kHz in the processing.
Checking method of the Frequency
1 Power ON 2 First, press the “DRY” button 3 times with pressing
the “WASH” button. The frequency of Air status will be appeared.
ex) 623 ➝ 26.23kHz.
3 Press “TEMP” button
1 time: water supply 2 times: stop the water supply 3 times: start the drain 4 times: stop the drain 5 times: return to Air status mode
35
3) DOOR LOCK SWITCH
1) CLASS
Failure
Status
"
Tick
" Sound "LE" Error
DOOR not open
Checking Method of wiring/coil disconnection, connector slipping out on PCB board : Operate with the Door lock switch connected
Details Cause Diagnosis of Failure Solution
Tick Sound happens
"LE" with tick sound
"LE" without tick sound
Power Failure/Forced Power Off during operation Power on state
ETC
Normal Sound
Connector slipped out
DOOR closed loosely Failure of DOOR HOOK CATCH CAM broken Connector slipped out
Terminal slipped out
Solenoid Coil Disconnection During operation, "Power Failure" or "Forced Power S/W OFF" causes door not to be opened until maximum 5 minutes pass.
Water remained in tub
hot temp. in tub Follow below process
When Door is locked/unlocked, this Solenoid Working
sound is heard. check the joining status of connector by eye
-
­Tick sound happen check the joining status of connector by eye Refer to below checking method. Refer to below checking method.
Check whether the water level is over safety level.
Prevent the burn due to hot temp. after dry.
Assemble Connector
Close Door securely Replace DOOR AS Replace DOOR S/W Assemble Connector
Insert Receptacle no.2 or no.3 Replace DOOR S/W
After draining water, open the door
PCB
ERROR MODE
-
"LE"
"LE" "LE" "LE" "LE"
"LE"
"LE"
-
1. Replacing method of DOOR LOCK SWITCH
1) Open DOOR, disassemble CLAMP SPRING for fixing gasket
2) Disassemble GASKET
3) Disassemble two screws for DOOR LOCK S/W
4) Disassemble DOOR LOCK S/W
5) Assemble in the reverse order
36
2. Checking method of DOOR LOCK SWITCH
PIN
array
3. Checking method of DOOR LOCK SWITCH
2 3 4 5
(No no.1)
Between Viloet and Blue wire
: If 156 ~ 234Ω, it is normal
Between No. 3 & No.4
: if 156 ~ 234, it is normal
37
4) HEA TER
Failure
Status Can not heat water
Overheat water Can not
Cause Diagnosis of Failure Solution
Wiring Disconnection
Heater Wash Disconnection Connector/Terminal
Check whether disconnected or not : See Fig. A
Check whether disconnected or not : if normal, the resistance between two ends is 23.3~25.7Ω.
Check whether disconnected or not : See Fig. A Seclusion Heater Wash/Thermistor Wash Poor Heater Wash/Thermistor Wash Poor Wiring Disconnection
Measure the resistance of two ends of the sensor : if
11.981Kat R25, it is mormal
Measure the resistance of two ends of the sensor : if
11.981Kat R25, it is mormal
Check whether disconnected or not : See Fig. B
Connecting the disconnecting point Replacing Heater Wash
terminal/connector tightly Connecting Replacing temp. sensor
Replacing Heater Wash
Inserting terminal/connector
PCB
Error Mode
"H6"
"H6"
"H6"
"H2"
"H2" or "H4"
"H7"
dry
Heater Dry Disconnection Fuse Temp.
Connector/Terminal Slipped out
Check whether disconnected or not : if normal, the
resistance between two ends is 22.3~24.7Ω.
Shipped out
Check whether disconnected or not : See Fig. B
Replacing Fuse Temp.
tightly Connecting Re-connecting
"H7"
"H7"
"H7"
Operation Trouble of FAN MOTOR
Heater Wash/Thermistor Fault of Thermistor (Dry)
Excessive Noise : Restraint/Failure of Fan Motor
Fan slipped out : MOTOR is operating, but there is rotating sound. Measure the resistance of two ends of the sensor : if
Replacing Fan motor
Re-assemble after disassembling Replace Thermistor
"H7" or "E3"
"H7"
"H1"
26.065KΩ, it is mormal
Checking Method of wiring/coil disconnection, connector slipping out on PCB board : Operate with the heater connected
[Figure A] [Figure B]
* Inspect Wiring/Heater
Wash Disconnection : Check the current and resistance of two terminals
3P Connector orange wire
1P Connector Blue Wire
38
* Inspect
Wiring/Heater Dry Disconnection : Check the current and resistance of two terminals
3P Connector Red Wire
1P Connecor Blue Wire
* Replaceing method of Heater and Temp. Sensor
1. Disassemble Connector
3. Replace heater & sensor
I
H
C
2. Disassemble EARTH and NUT for fixing heater
4. Assemble in the reverse order. Be sure to assemble in the order : Nut for heater-Nut for EARTH.
D
E
F
Division Parts Name
A DUCT COVER B FAN MOTOR C HEATER DRY D DUCT B LOWER E THERMOSTAT(Bimetal) F THERMISTOR (Temperature Sensor) G DUCT B UPPER H FAN AS
I FUSE TEMPERATURE
B
* ERROR MODE
1. "H1" : Thermistor Dry OPEN/SHORT
2. "H2" : Thermister Wash OPEN/SHORT
3. "H3" : Dry Overheating(Sensing Temp. is over 125°C)
4. "H4" : Wash Overheating(Sensing Temp. is over 95°C)
5. "H5" : Wash Overheating
6. "H6" : Abnormal condition of Heater Wash
7. "H7" : Abnormal condition of Heater Dry(when the temp. increase at 10 minutes after heater operation is under 10°C)
8. "H8" : Heater Wash Overheating
9. "E3" : FAN MOTOR Broken(no signal from HALL IC)
A
(In Wool, Lingerie courses sensing temp. is over 45°C) (when the temp. increase at 10 minutes after heater operation is under 10°C)
(when the temp. increase within 30sec after heater operation is over 5°C without water)
G
39
5) MOTOR
1) BLDC MOTOR
2) Driving mechanism of BLDC MOTOR
Rotor
Insulator
Core
Insulator
BLDC MOTOR
Magnetic density flow of BLDC Motor
Sequence diagram of BLDC MOTOR
electromagnet
generating high power by rotator (a permanent magnet) and stator (multiple coils)
40
6) DRY SYSTEM(OPTION)
1) DRY SYSTEM
E
C
J
I
B
A
F
H
41
D
G
Division Parts Name
A DUCT COVER B FAN MOTOR C HEATER DRY D DUCT B LOWER E VALVE INLET(DRY) F THERMOSTAT(Bimetal) G THERMISTOR(Temperature Sensor) H DUCT B UPPER
I FAN AS
J FUSE TEMPERATURE
2) DRY FUNCTION DIAGRAM
온도
건조진행구간
예열 구간
DRUM 내부온도
시간
DRY DUCT
T : Thermistor (CONTROL
HEATER’S TEMPERATURE )
HEATER
T
WATER SUPPLY
DRUM
DRAIN
HOUSING
While rotating DRUM, DRY HEATER applice heat to air and FAN blows it into DRUM evaporating water in the laundry.
• Evaporated water is sucked into CONDENSING DUCT, and condensed in DUCT contacting WATER SUPPLY (condensed water is extracted through DRAIN HOUSING).
• Dry function is performed by continuous repetition of evaporating and condensing circulation as above.
FAN MOTOR
CONDENSING
DUCT
3) TEMP-TIME GRAPH DURING DRY CYCLE
DRYING PROCESS ZONE
TEMP.
PRE HEATING ZONE
42
INSIDE TEMPERATURE OF DRUM
TIME
4) DRY COURSE
COURSE DRY COURSE
LOW TEMP.
IRON
Cupboard
STRONG
SELECTING TIME Heater control temperature is 100°C On/110°C Off, customer can select the drying time
1Hr, 2Hr, 3Hr. out of 1:00, 2:00, 3:00
In order to check the drying temperature during process going on : --> press the "DRY" button, the display shows as below.
Heater control temperature is 60°C On/70°C Off Drying Time is 120/180min according to Load Sensing Data Heater control temperature is 60°C On/70°C Off, with good condition for ironing Drying Time is 70/130min according to Load Sensing Data Heater control temperature is 100°C On/110°C Off, drying time is 166 min Drying Time is 150/210min according to Load Sensing Data Heater control temperature is 100°C On/110°C Off, drying time is 216 min Drying Time is 210/270min according to Load Sensing Data
UPPER LED:
REMAIN TIME
남은시간
Temperature for DRY
43
The current temperature is 98°C
LOWER LED:
Temperature for WASH
5) TROUBLE SHOOTING OF DRY SYSTEM
HEA TER DR Y
Function : heating the air during dry
• FAILURE MODE : * "H7" - The air cannot be heated to 10°C during 2 min.
• CHECKING METHOD : * Check the resistance of heater coil and replace with new one.
Thermistor
Function : sensing the air temperature.
• FAILURE MODE : * The air cannot be heated even though water is supplied. * "H1" - shot or cut-off * "H3" - air temp. is reached over 150°C
• CHECKING METHOD : * Check the resistance of thermistor, replace with new one.
FUSE TEMPERA TURE
function : protecting from the fire hazard or overheating, if the temp., rises over 128°C, power supply will be cut-off.
• Pictures
FIXED BY
WASHER +SCREW
• FAILURE MODE : Dry is not performed.
• CHECKING METHOD : Check if fuse is short, and replace with new one.
44
SWITCH THERMOST A T(BIMETAL)
function : control the duct temperature, if the temp reached over 150°C, all power supply will be cut. and if the temp go down
120°C the power will be ON. protecting overheating by cutting off heater power supply if the temperature rises over 150°C, and reoperating heater by connecting heater power supply if the temperature falls under 120°C.
• OPERATING TEMPERATURE • PICTURE
OPEN TEMPERATURE(OFF) 150°C ± 5°C CLOSE TEMPERATURE(ON) 120°C ± 5°C
UNIT F AN MOTOR
function : circulating the inside air during dry process.
• SPEC • PICTURE
ITEMS SPEC
RATING VOLTAGE 24V
RPM
ROTAING DIRECTION CW
• FAILURE MODE : * E3 shown : FAN MOTOR cannot work.
• CHECKING METHOD : Check the FAN MOTOR is short, and replace with new one.
MOTOR 3700 ±10%
DUCT FAN AS 1900 ± 10%
45
6) LACK OF DRY PERFORMANCE
• Situation : after drying, the clothes still get wet.
cause) The laurdry amount is more than the recommendation capacity 7.0kg.
Condensing cold water is not supplied.Clogging Bellows Duct results in poor air circulation.
checking method)
part name checking point checking results jurge repair method
BELLOWS
DUCT
BELLOW
DUCT
VALVE INLET
+Condensing
HOSE
• Situation after drying, the clothes was soaked and hot.
VALVE INLET
CONDENSING
HOSE
clogging bellows duct
no water supply from inlet valve
heater was overheated owing to poor air circulation
VALVE INLET connector slipped out
VALVE INLET broken
ill-connection of condensing hose to duct pipe
clean the bellow duct
connect normally
replace valve inlet
connect normally
cause) The dry is done from bad spin performance because of unbalance.
no spin was done before the dry had started.
• Situation : PCB shows "H1" or "H3".
cause) Thermistor is broken.
Thermistor is short or cut-off.
countermeasures) replace the Thermistor.
46
• Situation : PCB shows "H7".
cause) Dry heater is cut-off.
Fuse temp. is cut-off.
repaire method) replace the Dry heater.
replace the Fuse temp.
checking point part name checking results repaire method
FUSE
TEMPERATURE
THERMISTOR
HEATER DRY
HEATER
SENSOR TEMP.
FUSE TEMP.
dry Heater is short or cut-off.
Thermistor is short or cut-off.
FUSE TEMPERATURE is cut-off.
replace the dry Heater.
replace the Thermistor.
replace the FUSE TEMPERATURE.
47
• situation : PCB shows "E3".
cause) FAN MOTOR can not work. countermeasures) Replace the Fan Motor.
part name checking results repair method disassemble process of Fan Motor
FAN MOTOR fan motor failure replace
fan motor
1Disassemble Duct Cover As from Duct B As
(Screw 4EA)
DUCT COVER AS
2Disassemble FAN AS From Duct Cover As
(Fixed by 8mm NUT)
Fixed By 8mm NUT
Remarks) control times of each parts during dry process
parts Control time
MOTOR 10 sec On, 10sec Off
DRAIN MOTOR Continous working
FAN MOTOR Continous working
DRY HEATER 100°C On, 110°C Off
INLET VALVE 5sec On, 20sec Off
3Disassemble the FAN MOTOR(SCREW 3EA)
48
6. WIRING DIAGRAM
(OPTION)
(OPTION)
DRAIN PUMP Or DRAIN MOTOR
DOUBLE V AL VE, BUBBLE
DOUBLE V AL VE, N/BUBBLE
(OPTION)
DRAIN PUMP Or DRAIN MOTOR
(OPTION)
49
7. TROUBLE SHOOTING REGARDING DRAIN
Checking Methods
• Situation : * "OE" is shown on PCB. * Not finishing drain during 10 min.
* The water level can not reach to RESET POINT during 10 min of drain.
Checking Methods
* Check the hose drain O condition; twisted or frozen.
* Check the hose drain O condition, blocked. * DRAIN MOTOR is broken.
Replacing methods
* replace HOSE DRAIN O
* clean the inside of Filter. * replace DRAIN MOTOR
50
8. INSTALLATION GUIDE
1. P ARTS & CONFIGURA TION
PARTS NAME
FIXTURE UP/DOWN AS
UNIT SERVICE WRENCH
LEG ADJUST AS
SPECIAL SCREW UP
FOOT
FIXTURE UP FIXTURE
FIGURES
DOWN
REMARKS
SPECIAL SCREW UP : L= 109mm
SPECIAL SCREW DOWN :L=145mm
SPECIAL SCREW DOWN
1Use this part to remove
FIXTURE UP/ DOWN.
2Adjust leg with this part.
FIXTURE LEG
2. INST ALLA TION PROCESS
1Remove the FIXTURE UP/DOWN AS
Removal Method Remarks
Disassemble the FIXTURE UP/DOWN AS by
turning CCW direction.
Please keep FIXTURE UP/DOWN AS for later use.
When fixing FIXTURE UP/DOWN AS, turn it CW
direction.
2Insert CAP HOLDER(4EA) after removing FIXTURE UP/DOWN AS.
CAP HOLDER
51
3Please install the DRUM W ASHING MACHINE properly on even and hard floor as below .
4Adjust the level of washer using LEG ADJUSTAS.
Adjusting Method Remarks
If turned CW, the LEG ADJUST AS moves the
washer upward.
If turned CCW, the LEG ADJUST AS moves the
washer downward.
5After adjusting level, fix SPECIAL BOL T.
Adjusting Method Remarks
Please fix the SPECIAL BOLT by rotating it CCW
in order to prevent washer vibration.
52
9. ATTENTION POINT WITH SERVICING
No Item Part Name Checking Point
1 Replacing Thermistor Thermistor Dry Keep the Packing from seperating (Hold Packing when replacing)
Dry Keep the Packing from folding
2 Replacing Duct B As DUCT B AS & Check the sealing between Duct Pipe & Duct B AS
& Duct Pipe DUCT PIPE
3 Replacing & Inlet Valve Use only screw M4*8 for fixing Inlet Valve
Repairing Inlet Valve 4 Replacing Hose Drain Hose Drain Keep the sealing condition of Tub O tightly 5 Replacing HOSE HOSE A,B,C Check the assembling order between INLET BOX & Hose A,C :
A,B,C Pre Wash-Cold 6 Replacing Heater Wash Unfastening the nut for fixing earth first then unfasten
Heater Wash the nut for fixing heater
At assembling the heater dry, check if the assembling condition between fixture heater is tight.(little gap on left & right) At fastening the nut for fixing the heater wash, keep the protrusion length of bolt to 10~12mm. (if under 10mm, water can leak, and if over 12mm, fixture heater can deform)
7 Replacing Thermistor Wash Unfasten the Nut for fixing heater, replace the thermistor, and
Thermistor Wash fasten the nut for fixing heater 8 Assembling Hinge Door
Hinge Door the related parts does not happen
9 (Dis)assembling Door As Be careful about the up/down direction of Door Glass : Keep the
Door AS indication point of the part code downward.
10 (Dis)assembling MOTOR AS To avoid the injury on the hand, grip the rim of the rotor
Motor AS At initiating the assembling operation of the stator, grip the
At fastening screw for fixing Door AS, be careful so that scratching at
: If the scratching happens, it is possible to be claimed about
appearance damage
stator and fasten the screw; at unfastening the screw, grip the stator so that it does not fall.
53
DAEWOO ELECTRONICS CORP.
686, AHYEON-DONG MAPO-GU SEOUL, KOREA C.P.O. BOX 8003 SEOUL, KOREA TELEX: DWELEC K28177-8 CABLE: DAEWOOELEC
S/M NO. :
PRINTED DATE: Jul. 2007
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