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9P
User Manual
34 pgs1.52 Mb0

Daewoo 9P User Manual

SECTION 9P
DOORS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.
TABLE OF CONTENTS
Door Lock Striker 9P-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Childproof Rear Door Lock 9P-2. . . . . . . . . . . . . . . . . .
Power Door Locks 9P-2. . . . . . . . . . . . . . . . . . . . . . . . .
Power Windows 9P-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Strut 9P-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Locator 9P-3. . . . . . . . . . . . . . . . . . . . . . . .
Front Door 9P-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door 9P-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9P-7. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9P-7. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Glass Run 9P-7. . . . . . . . . . . . . . . . . . . . . .
Rear Door Glass Run 9P-8. . . . . . . . . . . . . . . . . . . . . .
Door Lock Striker 9P-9. . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Lock Striker 9P-9. . . . . . . . . . . . . . . . . . . . . . .
Door Lock Striker Adjustment 9P-10. . . . . . . . . . . . . .
Tailgate Lock Striker Adjustment 9P-11. . . . . . . . . . . .
Front Door Lock 9P-13. . . . . . . . . . . . . . . . . . . . . . . . . .
Childproof Rear Door Lock 9P-14. . . . . . . . . . . . . . . . .
Central Door Lock Actuator 9P-16. . . . . . . . . . . . . . . .
Tailgate Lock 9P-16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Door Handle 9P-17. . . . . . . . . . . . . . . . . . . . . . .
Outside Front Door Handle 9P-17. . . . . . . . . . . . . . . .
Outside Rear Door Handle 9P-18. . . . . . . . . . . . . . . . .
Door Lock Cylinder 9P-18. . . . . . . . . . . . . . . . . . . . . . .
Manual Window Regulator 9P-19. . . . . . . . . . . . . . . . .
Power Front Window Regulator 9P-19. . . . . . . . . . . .
Front Door Assembly 9P-20. . . . . . . . . . . . . . . . . . . . .
Rear Door Assembly 9P-21. . . . . . . . . . . . . . . . . . . . . .
Tailgate 9P-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Lock Cylinder 9P-23. . . . . . . . . . . . . . . . . . . . .
Door Hinge 9P-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Hold Open Link 9P-24. . . . . . . . . . . . . . . . . . . . .
Inside Channel Weatherstrip (Standard) 9P-24. . . . .
Inside Channel Weatherstrip (Deluxe) 9P-25. . . . . . .
Door Outside Channel Weatherstrip 9P-25. . . . . . . . .
Door Weatherstrip 9P-26. . . . . . . . . . . . . . . . . . . . . . . .
Door Seal Trim 9P-27. . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Opening Weatherstrip 9P-27. . . . . . . . . . . . . . . .
Manual Window Regulator Handle 9P-28. . . . . . . . . .
Tailgate Strut 9P-28. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Schematic and Routing Diagrams 9P-30. . . . . . . . . .
Power Door Locks 9P-30. . . . . . . . . . . . . . . . . . . . . . . .
Power Windows (Front Only) 9P-34. . . . . . . . . . . . . . .
DAEWOO M-150 BL2
9P –2 DOORS
DESCRIPTION AND OPERATION
DOOR LOCK STRIKER
The front and the rear door lock strikers each consist of a striker with two screws threaded into a floating cage plate in the B-pillars and C-pillars. The door is secured in the closed position when the door lock fork snaps over and engages the striker.
CHILDPROOF REAR DOOR LOCK
The childproof rear door locks help prevent passengers, especially children, from opening the rear doors of the vehicle from the inside.
In order to activate these locks, move the levers of both rear doors to the lock position. Then, close both doors. Rear passengers will be unable to open the doors from the inside of the vehicle.
In order to deactivate the childproof rear door lock, un­lock the door from the inside of the vehicle and open the door from the outside. Move the lever to the unlock posi­tion. The rear door will now work normally.
POWER DOOR LOCKS
The power door locks use a solenoid that is contained in each door lock assembly. The door locks are activated
by the actuator on the inside door handle or by the lock cylinder on the driver door only. When the driver door is locked or unlocked by the actuator or lock cylinder, all doors are locked or unlocked accordingly.
POWER WINDOWS
The power windows are controlled by electrical switches on the front door tirm and operated by a motor at each window regulator. The windows are lowered by pressing the switch and raised by pulling up on the switch. The window will stop movement when the switch is released or when the window is completely open or closed.
TAILGATE STRUT
This vehicle is equipped with the gas struts. The struts support the tailgate suitably when opening the tailgate.
The strut contained the high pressure compressed gas. Therefore, be careful not to take apart, puncture, apply heat or fire bacause the strut may explode.
DAEWOO M-150 BL2
COMPONENT LOCATOR
FRONT DOOR
DOORS 9P–3
DAEWOO M-150 BL2
D19C403A
9P –4 DOORS
1. Seal Trim
2. Lock Button
3. Trim Panel
4. Pocket Handle (Deluxe Type)
5. Pocket Handle Bracket (Deluxe Type)
6. Inside handle
7. Manual Regulator Handle
8. Pocket Handle (Standard Type)
9. Door Speaker Cover
10. Map Pocket
11. Contact Switch
12. Striker
13. Opening Weatherstrip
14. Door Weatherstrip
15. Glass Run
16. Front Door
17. Inside Channel Weatherstrip
18. Inside Handle Rod
19. Door Lock
20. Door Lock Cylinder Rod
21. Lock Rod
22. Actuator Rod
23. Actuator
24. Window Regulator
25. Outside Channel Weatherstrip
26. Outside Handle Rod
27. Outside Handle
28. Division Bar
29. Quarter Glass
30. Quarter Glass Run
31. Door Hinge
32. Door Hold Open Link
33. Power Window Switch Cover
34. Mirror Switch
35. Power Window Switch Assembly
36. Mirror switch Blank
37. Door Side Molding
DAEWOO M-150 BL2
REAR DOOR
DOORS 9P–5
DAEWOO M-150 BL2
D19C404A
9P –6 DOORS
1. Seal Trim
2. Lock Button
3. Trim Panel
4. Pocket Handle (Deluxe Type)
5. Pocket Handle Bracket (Deluxe Type)
6. Inside handle
7. Manual Regulator Handle
8. Pocket Handle (Standard Type)
9. Striker
10. Opening Weatherstrip
11. Door Weatherstrip
12. Glass Run
13. Interior Garnish Molding
14. Rear Door
15. Inside Channel Weatherstrip
16. Upper Guide Rail
17. Exterior Garnish Molding
18. Lower Guide Rail
19. Lock Rod
20. Door Lock
21. Inside Handle Rod
22. Actuator Rod
23. Actuator
24. Outside Handle Rod
25. Outside Handle
26. Window Regulator
27. Outside Channel Weatherstrip
28. Door Hinge
29. Door Hold Open Link
30. Door Side Molding
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
FRONT DOOR GLASS RUN
Removal Procedure
1. Remove the front door seal trim from the front door. Refer to “Door Seal Trim” in this section.
2. Remove the outside rearview mirror from the front door. Refer to Section 9L, Glass and Mirrors.
3. Remove the guide rail from the door.
D Remove the screws (1). D Remove the inside bolts (2). D Remove the outside bolts (3).
D109E521
D Remove the division bar (4).
4. Remove the glass run. a. Glass run.
DOORS 9P–7
D109E522
D109E526
Installation Procedure
1. Install the glass run.
2. Install the division bar with the bolts and the screws.
3. Install the outside rearview mirror. Refer to Section 9L, Glass and Mirrors.
4. Install the front door seal trim. Refer to “Door Seal Trim” in this section.
DAEWOO M-150 BL2
9P –8 DOORS
D109C566
REAR DOOR GLASS RUN
Removal Procedure
1. Remove the inside channel weatherstrip from the rear door. Refer to Section 9G, Interior Trim.
2. Remove the outside channel weatherstrip from the rear doors. Refer to Section 9G, Interior Trim.
3. Remove the rear door trim panel. Refer to Section
9G, Interior Trim.
4. Remove the rear door seal trim. a. Door seal trim. b. Door pocket handle bracket.
Important: In case of the deluxe type, remove the seal trim after removing the door pocket handle bracket.
5. Remove the guide piece.
D Remove the screw (1). D Remove the guide piece (2).
D109C567
D109C568
D109C569
6. Remove the upper guide rail and the glass run.
D Remove the bolts (1). D Lift up and remove the upper guide rail and the
glass run simultaneously (2).
Installation Procedure
1. Install the upper guide rail and the rear door glass run.
2. Install the guide piece with the screw.
3. Install the rear door seal trim.
4. Install the rear door trim panel. Refer to Section 9G, Interior Trim.
5. Install the outside channel weatherstrip to the rear door. Refer to Section 9G, Interior Trim.
6. Install the inside channel weatherstrip to the rear door. Refer to Section 9G, Interior Trim.
DAEWOO M-150 BL2
D109C570
DOORS 9P–9
DOOR LOCK STRIKER
Removal Procedure
1. Remove the door lock striker.
D Remove the screws (1). D Remove the door lock striker (2).
Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion.
1. Install the door lock striker with the screws.
D109C571
D109C572
TAILGA T E LOCK STRIKER
Removal Procedure
1. Open the tailgate and suitably support it.
2. Remove the tailgate lock striker.
D Remove the screws (1). D Disconnect the cable (2). D Remove the striker (3).
Installation Procedure
Notice: Dissimilar metal in direct contact with each oth-
er may corrode rapidly. Make sure to use the correct fas­teners to prevent premature corrosion.
1. Connect the cable.
2. Install the tailgate lock striker with the screws.
DAEWOO M-150 BL2
D109C573
9P –10 DOORS
D109C574
DOOR LOCK STRIKER ADJUSTMENT
Notice: The door lock striker is an important attaching
part that can affect the performance of vital components and systems and can cause major repair expenses. If replacement becomes necessary, the door lock striker must be replaced by one with the same part number or with an equivalent part if replacement becomes neces­sary. Do not use a replacement part of lesser quality or of a substitute design. The specified torque values must be used during reassembly in order to ensure the proper retention of the part.
The door lock striker consists of a striker with two screws that are threaded into a tapped, floating cage plate located in the appropriate body pillar. This floating cage plate allows the striker to be easily adjusted in or out and up or down. The door is secured in the closed position when the door lock fork snaps over and en­gages the striker.
D19C575A
Fore/Aft Adjustment
1. The door must be properly aligned.
2. Close the door until the lock fork contacts the striker.
3. Stand next to the door opening and move the door slowly in and out, just touching the striker each time.
4. The alignment of the lock fork and the striker can be easily seen. The lock fork should be perpendicular to and fall near the middle of the striker. The lock fork should fall near the middle of the striker between the B-pillar and the end of the striker.
D109C576
DAEWOO M-150 BL2
D109C577
D109C574
DOORS 9P–11
5. If a fore or aft adjustment is required, use the following steps:
D Remove the striker screws (1). D Remove the spacer in order to move the striker to-
ward the rear of the vehicle (2).
D Add a 2 mm (0.08 inch) spacer in order to move
the striker toward the front of the vehicle.
D Install the striker screws.
6. Perform the up/down or the in/out adjustment. Refer to ‘‘Up/Down or In/Out Adjustment’’ in this section.
Up/Down or In/Out Adjustment
An adjustment of the striker in the up and down or in a n d out directions may be necessary for a number of reasons: vehicle frame dam age as the result o f a collision, inst alla ­tion of new door weatherstripping, customer complaints of excessiv e windnoise, or difficulty in opening or closing the door. In order to adjust the door striker in an up and down or in and out direction, perf orm the following proce­dure:
1. The door must be properly aligned.
2. Loosen the striker screws.
3. The floating cage plate can be moved slightly using the ends of the striker screws. Move the floating cage plate to the desired position.
D109C578
Notice: It is important to use a flat-end rotary file in or-
der not to damage the tapped floating cage plate. The striker screws and the tapped floating cage plate are im­portant attaching parts that could affect the performance of vital components and systems.
4. If proper adjustment requires that the floating cage plate be moved more than is possible, use an electric hand drill and a 3/8- inch rotary file with a flat head in order to enlarge the body opening in the direction required.
5. Tighten the striker screws to the correct position.
TAILGA T E LOCK STRIKER ADJUSTMENT
Notice: The tailgate lock striker is an important attaching
part that can affect the performance of vital components and systems and can cause major repair expenses. If re­placement becomes necessary, the tailgate lock striker must be replaced by one with the same part number or with an equivalent part if replacement becomes neces­sary. D o not use a replacement part of lesser quality or of a substitute design. The specified torque values must be used during reassembly in order to ensure the proper retention of the part.
DAEWOO M-150 BL2
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