These instructions have been prepared with utmost care.
They contain information and notes intended to ensure long-term
and reliable operation.
Should you notice any discrepancies or if you have improvement
requests, then we would be glad to receive your feedback through
Customer Service ( p. 135).
Consider the instructions part of the product and store them in a
place where they are readily avai l able.
1.1For whom are these instructions intended?
These instructions are intended for:
Service Instructions are supplied separately.
With regard to minimum qualification and other requiremen ts to be
met by personnel, please also follow the chapter Safety ( p. 9).
• Operators:
This group is familiar with the machine and has access to
the instructions. Specifically, chapter Operation ( p. 19)
is important for the operators.
• Specialists:
This group has the appropriate technical training for
performing maintenance or repairing malfunctions.
Specifically, the chapter Setup ( p. 109) is important for
specialists.
1.2Representation conventions – symbols and
characters
Various information in these instructions is represented or highlighted by the following characters in order to facilitate easy and
quick understanding:
Proper setting
Specifies proper setting.
Disturbances
Specifies the disturbances that can occur from an incorrect setting.
Cover
Specifies which covers must be disassembled in order to access
the components to be set.
Steps to be performed when operating the machine (sewing
and equipping)
Steps to be performed for service, maintenance, and
installation
Steps to be performed via the software control panel
The individual steps are numbered:
First step
Second step
The steps must always be followed in the specified order.
Lists are marked by bullet points.
Result of performing an operation
Change to the machine or on the display/control panel.
Important
Special attention must be paid to this point when performing a step.
Additional information, e.g. on alternative operating options.
Order
Specifies the work to be performed before or after a setting.
References
Reference to another section in these instructions.
Safety Important warnings for the user of the machine are specifically
marked. Since safety is of particular importance, hazard symbols,
levels of danger and their signal words are described separately
in the chapter Safety ( p. 9).
Location
information
If no other clear location information is used in a figure, indications
of right or left are always from the user's point of view.
1.3Other documents
The machine includes components from other manufacturers.
Each manufacturer has performed a hazard assessment for these
purchased parts and confirmed their design compliance with
applicable European and national regulations. The proper use of
the built-in components is described in the corresponding manufacturer's instructions.
All information and notes in these instructions have been compiled
in accordance with the latest technology and the applicable standards and regulations.
Dürkopp Adler cannot be held liable for any damage resulting
from:
• Breakage and damage during tran sport
• Failure to observe these instructions
• Improper use
• Unauthorized modi fications to the machine
• Use of untrained personnel
• Use of unapproved parts
Transport
Dürkopp Adler cannot be held liable for breakage and transport
damages. Inspect the delivery immediately upon receiving it.
Report any damage to the last transport manager. This also
applies if the packaging is not damaged.
Leave machines, equipment and packaging material in the condition in which they were found when the damage was discovered.
This will ensure any claims against the transport company.
Report all other complaints to Dürkopp Adler immediately after
receiving the product.
This chapter contains basic information for your safety. Read the
instructions carefully before setting up or operating the machine.
Make sure to follow the information included in the safety instructions. Failure to do so can result in serious injury and property
damage.
2.1Basic safety instructions
The machine may only be used as described in these instructions.
The instructions should be available at the machine's location at
all times.
Work on live components and equipment is prohibited.
Exceptions are defined in the DIN VDE 0105.
For the following work, switch off the machine at the main switch
or disconnect the power plug:
• Replacing the needle or other sewing tools
• Leaving the workstati on
• Performing maintenance work and repairs
• Threading
Missing or faulty parts could impair safety and damage the machine.
Only use original parts from the manufacturer.
Transport Use a lifting c arriage or forklift to transpor t the machine. Raise the
machine max. 20 mm and secure it to prevent it from slipping off.
Setup The connecting cable must have a power plug approved in the
relevant country. The power plug may only be assembled to the
power cable by qualified specialists.
Follow the country-specific safety and accident prevention regulations and the legal regulations concerning industrial safety and
the protection of the environment.
Safety
All the warnings and safety signs on the machine must always be
in legible condition. Do not remove!
Missing or damaged warnings and safety signs must be replaced
immediately.
Requirements
to be met by
the personnel
Only qualified specialists may:
• set up the machine
• perform maintenance work and repairs
• perform work on electrical equipment
Only authorized persons may work on the machine and must first
have understood these instructions.
Operation Check the machine during operating for any externally visible
damage. Stop working if you notice any changes to the machine.
Report any changes to your supervisor. Do not use a damaged
machine any further.
Safety
equipment
Safety equipment should not be removed or deactivated. If it is
essential to remove or deactivate safety equipment for a repair
operation, it must be assembled and put back into operation
immediately afterward.
2.2Signal words and symbols used in warnings
Warnings in the text are distinguished by color bars. The color
scheme is based on the severity of the danger. Signal words
indicate the severity of the danger.
Signal words Signal words and the hazard they describe:
WARNING
Risk of injury from live, moving and cutting
parts as well as from sharp parts!
Improper use can result in electric shock,
crushing, cutting and punctures.
Follow all instructions provided.
NOTICE
Non-observance will lead to property damage!
Improper use can result in material damage at the machine.
Follow all instructions provided.
The machine may only be used with sewing material that satisfies
the requirements of the specific application at hand.
The machine is intended only for use with dry sewing material.
The sewing material must not contain any hard objects.
The needle thicknesses permissible for the machine are listed in
the Technical data ( p. 139) chapter.
The seam must be completed with a thread that satisfies the
requirements of the specific application at hand.
The machine is intended for industrial use.
The machine may only be set up and operated in dry conditions on
well-maintained premises. If the machine is operated on premises
that are not dry and well-maintained, then further measures may
be required which must be compatible with DIN EN 60204-31.
Only authorized persons may work on the machine.
Dürkopp Adler cannot be held liable for damages resulting from
The machine complies with European regulations ensuring health,
safety, and environmental protection as specified in the declaration of conformity or in the declaration of incorporation.
2. Feed the thread from the rear to the front through the thread
guide (2) on the unwinding bracket.
3. Use compressed air to blow the thread through th e hose
guide (1).
Information
To blow the thread through the hose guide (1) with the help of
compressed air, position the compressed air gun together with
the end of the thread at the upper end of the hose guide (1).
Briefly squeeze the trigger once.
Fig. 6: Threading the needle thread (2)
(3) - Tightening lever
(4) - Spring tip
(5) - Thread tension spring
(6) - Thread guide
4. Feed the thread clockwise from the hose guide (10) around
the pre-tensioner (9).
5. Feed the thread counterclockwise around tensioner 1 (8).
6. Feed the thread clockwise around tensioner 2 (7).
7. Feed the thread under the thread guide (6) to the thread
15. Insert the thread through the left hole of the guide above the
thread clamp.
16. Insert the thread through the left hole of the guide below the
thread clamp.
Fig. 8: Thread clamp
17. Insert the thread into the thread clamp from the left so that
the thread is held in place inside the hook of the clamp.
The thread is supposed to run through the clamp almost without
touching it and in such a way that it only makes contact with the
guides above and below the thread clamp.
18. Feed the thread through the thread guide (14) on the needle
bar.
19. Insert the thread through the needle eye in such a way that
20. Pull the thread through the needle eye until the loose thread
end has a length of approx. 4 cm with the thread lever (16) at
the highest position.
Important:
Check the thread length.
If the loose thread end is too long, the thread may be caught by
the hook and cause a disturbance. If the loose thread end is too
short, the machine cannot start sewing.
4.6Winding the hook thread
WARNING
Risk of injury from needle tip and moving parts!
Puncture, cutting and crushing possible.
Turn off the machine before threading the thread.
7. Clamp the thread behind the cutter (9) and tear off the loose
end behind it.
8. Fit the bobbin on the bobbin shaft (8).
9. Turn the bobbin clockwise until it clicks.
10. Pull the bobbin lever (7) up.
Information
The hook thread is normally wound on when sewing is in progress.
However, you can also wind on the hook thread without sewing,
e. g. if you require a full bobbin in order to start sewing. For this
purpose, use the winder mode in the softkey menu ( p. 54).
11. Switch on the machine.
12. Press the pedal forwards.
The machine sews and winds the hook thread from the
thread reel onto the bobbin. When the bobbin is filled, the
winding process stops. The bobbin lever moves down. The
cutter is automatically moved into its basic vertical position.
13. Pull off the full bobbin.
14. Tear off the thread behind the cutter (9).
15. Insert the full bobbin into the hook ( p. 31).
(1) - Hole
(2) - Bobbin case upper sect ion
(3) - Bobbin
To change the bobbin:
Removing an empty bobbin
1. Move the needle to the top dead center.
2. Lift the bobbin case retainer (6).
3. Remove the bobbin case upper section (2) with the empty
bobbin.
4. Remove the empty bobbin.
(4) - Slot
(5) - Tension spring
(6) - Bobbin case retainer
Operation
DA150018_V52_XX
②
①
③
Inserting a full bobbin
5. Insert the full bobbin (3) into the bobbin case upper section (2).
6. Feed the hook thread through the slot (4) under the tension
spring (5) into the hole (1).
7. Pull the hook thread approx. 5 cm out of the bobbin case upper
section (2).
The bobbin must rotate in the direction of the arrow when
pulling out the thread.
8. Insert the bobbin case upper section (2) again.
4.8Thread tension
Together with the hook thread tension, the needle thread tension
influences the final seam pattern. With thin sewing material, excessive thread tension can lead to undesired gathering and thread
breakage.
Proper setting
If the tension of needle thread and hook thread is identical, the
thread interlacing lies in the middle of the sewing material.
Set the needle thread tension so that the desired seam pattern is
achieved with the lowest possible te nsi o n.
Fig. 13: Thread tension
(1) - Identical needle thr ead and hook thread tension
(2) - Hook thread tension hi gher than needle thread tension
(3) - Needle thread tension higher than hook thread tension
On machines with quick stroke adjustment
the increased sewing foot stroke is switched via the knee button.
The toggle switch on the rear side of the knee button determines
whether the increased sewing foot stroke is switched on permanently or only while the knee button is pressed.
Fig. 19: Setting quick stroke adjustment
(1) - Knee button(2) - Toggle switch
To set the quick stroke adjustment:
For permanent conversion
1. Set the toggle switch (2) to the upper position.
• To switch on the increased sewing foot stroke:
Push the knee button (1) to the right.
• To switch off the increased sewing foot stroke:
Push the knee button (1) to the right again.
For temporary conversion
1. Set the toggle switch (2) to the lower position.
• To switch on the increased sewing foot stroke:
Push the knee button (1) to the right and keep it pressed.
The increased sewing foot stroke is retained as long as the
knee button is pushed to the right.
• To switch off the increased sewing foot stroke:
Release the knee button (1).
When this button is activated, the machine sews in
reverse.
Needle position
When this button is activated, the needle moves to a
specific position.
This position is determined individually via the parameter
settings. For more information, refer to the Service Instructions.
The machine comes configured so that selecting the
button will bring the needle up to the top dead center.
Start bartack/end bartack
This button cancels the general setting for sewing start
and end bartacks. If bartacks are on, pressing the
button skips the next bartack. If bartacks are off,
pressing the button sews the next bartack.
Stitch length
When this button is selected, the machine sews with
the greater stitch length that was programmed for this
stitch length on the control panel.
Operation
Auxiliary thread tension
When this button is selected, the machine sews with
the programmed auxiliary thread tension.
Fully customizable
The button is fully customizable.
The machine comes configured so that the machine
will switch to the next seam section when the button is
pressed.
4.13.2 Assigning a function to the favorite button
You can assign one of the button functions to the favorite button.
Select a function that you frequently use so that you can switch it
on faster while sewing.
Fig. 21: Assigning a function to the favorite button
+/–
(1) - Favorite button
(2) - Screws
(3) - Initial position
(4) - Screw vertical
The button function is assigned by turning the screw (2) under the
button until it is vertical. Only one function at a time can be assigned
to the favorite button (1). Therefore, only one of the screws (2)
may be in the vertical position (4).
All screws must be turned back to their horizontal initi a l po si ti on
(3) before a new function is assigned.
To assign a function to the favorite button:
1. Turn all screws to their initial position (3) so that the slots of
the screws are horizontal.
2. Turn the screw (2) under the desired button 90° so that the
slot is vertical (4).
Values can be entered using the ▲/▼ buttons or the numeric
buttons.
Information
If a value is entered that is not within the specified value range,
the software will automatically adopt the limit value which is closest
to your entry from the value range.
5.2Switching on the machine
Fig. 25: Switching on the machine
(1) - Main switch
To switch on the machine:
1. Switch on the main switch (1).
The display briefly shows the software versions:
The software of the 867-M PREMIUM has 3 available operating
modes:
• Manual mode (program 000) ( p. 50)
Manual mode is the simplest operating mode. There are no
programs/seam programs and no inputs for individual seam
sections.
Changes to the sewing foot pressure, stroke height, stitch
length, needle thread tension and, also, the activation of
other functions are always implemented immediately.
All the major sewing parameters can be changed manually
during the sewing process.
• Automatic mode (program 001 - 999) ( p. 80)
Automatic mode allows for the execution of setups (seam
program comprised of only one seam section) or complex
seam programs (comprising 2 or more seam sections).
Seam programs are divided into individual seam sections.
Each section is assigned its own individual stitch length,
needle thread tension, etc.
• Programming/Edit mode ( p. 84)
Programming mode allows the operator to create a new
seam program in a quick and easy manner.
Edit mode can be used to adjust, delete and copy seam
programs.
The individual modes and their uses are explained in detail later on.
The following table shows the individual symbols of parameters
on the display and the functions of the buttons on the control panel.
For some parameters, the exact setting is described in more detail
later in the chapter.
The selected parameter is shown inverted on the control panel
display. When a parameter is changed, its new value is loaded
immediately.
Symbol Meaning
The button can be assigned various functions as required,
p. 54.
•Press softkey button
Quick access function (softkey menu)
Press the softkey menu button, p. 54.
Program number
Value range: 000 - 999
Program 000 indicates that the control is in "Manual mode".
•Use ◄/►to select the Program parameter
•Use ▲/▼ to change the program number or enter the
program number using the numeric buttons 0–9 and
confirm with the OK button
Stitch length
Value range: 00.0 - 12.0 [mm] (depending on the sewing
equipment and the subclass)
•Use ◄/► to select the needle thread tension parameter
•Use ▲/▼ to change the needle thread tension
Information
If the values for the needle thread tension of the right and
the left needle thread are not identical and changed jointly,
the difference remains the same.
2-needle machines
•Use ◄/► to select the needle thread tension parameter
• Press the OK button to open the submenu
•Use ▲/▼ to select the right or the left needle thread
• Press the OK button to confirm
•Use ▲/▼ to change the needle thread tension
• Press the OK button to confirm
Sewing foot pressure
Value range: 01 - 20
•Use ◄/► to select the Sewing foot pressure parameter
•Use ▲/▼ to change the sewing foot pressure
Sewing foot stroke
Value range: 00.0 – 09.0 [mm] (0.5 mm increments)
• Use the OK button to go to the parameter settings
More detailed description of parameters:
• Speed (Max Speed) ( p. 57)
• Thread cutter (Thread Trim) ( p. 57)
• Thread clamp (Thread Clamp) ( p. 58)
• Initial alignment stitch (PointPos.°) ( p. 58)
• Start bartack (Start Tack) ( p. 58)
• End bartack (End Tack) ( p. 62)
• Sewing foot lift (Foot) ( p. 64)
• Bobbin monitor (Bobbin) ( p. 65)
• Information (InfoScreen) ( p. 67)
• Puller (Puller) ( p. 68)
• Edge stop (EdgeGuide) ( p. 68)
• Correcting effects of high speed
(Speed Corr) ( p. 69)
• Material thickness detection (Mat.Thickness) ( p. 73)
• Light barrier (LightBarrier) ( p. 78)
• Outputs (Output) (
S.p.m. or seam length in [mm]
The active option, either s.p.m. or mm, can be set at the
Technician level. The s.p.m. option is set at the factory.
After the thread has been cut off, the display is retained.
Measurement/counting restarts when sewing starts again.
p.
Programming
79)
• Cancel the function
• Exit the menu (changes remain saved) to return to the
starting level
If the parameter FastMenuKeys was activated at the Technician
level, the display of the control panel will show the symbols listed
in the table. The buttons on the control panel located underneath
can then be used to select the corresponding functions. None of
the parameters that may have been selected for the info screen
are displayed. For an explanation on how to activate the fast menu
keys, refer to the Service Instructions.
5.4.4Setting the Thread clamp parameter
(Thread Clamp)
Programming
If a thread clamp is present, this function can be activated or
deactivated here. The thread clamp is closed for the 1
st
stitch of
the seam to ensure that the needle thread lies on the underside
of the sewing material.
Menu itemSetting option
(Thread Clamp)
Thread clamp
ON = on
OFF = off
5.4.5Setting the Initial alignment stitch parameter
(PointPos.°)
The distance of the needle from the material can be adjusted to
allow precise positioning of the sewing material when starting
sewing. The value entered here corresponds to the degree number
on the handwheel.
Menu itemSetting option
(PointPos.°)
Initial alignment stitch
function
000 – 359 [°]
5.4.6Setting the Start bartack parameter
(Start Tack)
There are various options for setting the start bartack. All subitems
in the Start Tack menu are listed in the following table.
Last Repeti.,
Number of stitches
different for last section
p. 61
Invert Dir.,
Invert direction
p. 62
st
section
OnON/OFF
Stitches (↑)Value range
01 - 50
Stitches (↓)Value range
01 - 50
OnON/OFF
Stitches (↑/↓)Value range
01 - 50
OnON/OFF
Stitches (↑/↓)Value range
01 - 50
ON/OFF
Setting: Number of sections in a bartack (Repetitions)
A bartack always consists of several sections. If the sewing direction is changed, a new section is started. The number of sections
in a bartack can be set in this submenu.
Setting: Waiting time at turning point (t Change)
The waiting time at the turning points (for example for a change
of sewing direction) is set at this point. A short waiting time in
milliseconds should ensure consistent seam quality (ornamentalstitch bartack).
Setting: Default stitch length (St.Len.Def.)
If this function is active, the same stitch length is used for the
bartack as the one set in Manual mode. If this function is deactivated, a custom input can be entered.
If this function is activated, each stitch in the bartack can be sewn
individually by pressing the pedal. This function can only be used
meaningfully if the speed is set very low for the bartack.
If this function is active, the same needle thread tension is used
for the bartack as the one set in Manual mode. If this function is
deactivated, a custom input can be entered.
Setting: Bartack before the bartack (Catch Backtack)
To ensure a safe sewing start and complete sewing of the start
bartack, an additional bartack can precede the start bartack.
Only the number of forward and backward stitches can be selected. The stitch length cannot be set individually – it corresponds
to the stitch length of the normal start bartack.
st
Setting: Number of stitches different for 1
section
(First Repet.)
st
The 1
section of the bartack can be programmed with a different
number of stitches. All subsequent sections have the preset number of stitches from the settings for the start bartack.
Setting: Number of stitches different for last section
(Last Repeti.)
The last section of the bartack can be programmed with a different
number of stitches. All previous sections have the preset number
of stitches from the settings for the end bartack.
This function is useful for the short stitch for the short thread cutter,
for example. In this case, one less stitch is sewn in the last section.
Normally, a bartack starts either with the sewing direction
(forwards – even number of sections) or against the sewing
direction (backwards – odd number of sections), depending on
the number of sections.
Setting this parameter inverts the sewing direction of the bartack.
5.4.7Setting the End bartack parameter (End Tack)
There are various options for setting the end bartack. All subitems
in the End Tack menu are listed in the following table.
Settings that are more complex and therefore require further
explanation are described in more detail in the chapter on the start
bartack ( p. 58) or below the table.
Monitor mode can only be used if the additional equipment of the
remaining thread monitor is present on the machine. Monitor mode
allows for optical monitoring of the bobbin. The possible settings
are listed in the table.
t Clean
Value range 0000 – 5000 [ms]
Motor Stop
ON/OFF
Duration for which the lens is blown
clear with compressed air . The process
takes place as the thread is cut.
Sewing stops and a notice is shown
on the display when the bobbin is
detected to be nearly empty. If the
parameter is not activated, only the
LEDs on the machine arm give a
warning if the bobbin is empty.
Setting: Software (Softw.)
In Software mode, the bobbin is monitored by the software based
on the number of stitches sewn. The possible settings are listed
in the table.
Counter type
A/B/C/D
Counter
Value range 00000 – 99999
Motor Stop
ON/OFF
4 different counters can be applied.
The following 3 subitems can be set for
each of the counters.
Bobbin supply capacity in stitches.
This is a very variable value, which
depends on the size of the bobbin and
the thickness of the thread.
Sewing stops and a notice is shown on
the display when the bobbin is detected
to be nearly empty. If the parameter is
not activated, only the LEDs on the
machine arm give a warning if the
bobbin is empty.
The puller supports the transport of the sewing material. The feed
of the two rollers is calculated automatically based on the stitch
length of the machine. An adjustment may be necessary depending on the application.
The rollers of the puller can be adjusted separately. The input is
in percent: a positive value increases the roller feed while a
negative value reduces the feed.
Menu itemSetting option
Top Cor.
Correction top roller
Bottom Cor.
Correction bottom roller
Value range -100 – 100 [%]
Value range -100 – 100 [%]
5.4.12 Setting the Edge stop parameter (EdgeGuide)
The edge stop helps to precisely position the sewing material.
The value set indicates the distance between the needle and edge
stop/material edge.
nd
The 2
the softkey menu button or the softkey button if these are
assigned to the 2nddistance.
Menu itemSetting option
Distance
Edge guide
Gap (+)
Edge stop 2
distance for the edge stop can only be accessed using
5.4.13 Setting the Correction of effects of high speed
(Speed Corr.) parameter
Some parameters are affected by high speeds because of the
resulting physical effects. To counteract these effects and to
achieve consistent results, even at high speeds, adjustment
factors can be set depending on the speed.
Settings that are more complex and therefore require further
explanation are described in more detail after the table.
The correction of the effects of high speeds can be identified in
various modes and responded to depending on the setting.
This general explanation can be applied to the following specific
parameters.
Setting modeDescription
linearIn the linear setting, the size of the parameter
increases or decreases steadily as the speed
increases. The increase/decrease of the parameter
depends on the limits set for the minimum and
maximum speed.
nd
2.OnOffIf a certain speed is exceeded, the 2
parameter is activated. If the speed then falls below
this level again, it switches to the base value for the
parameter.
2.OnIf a certain speed is exceeded, the 2
parameter is activated. If the speed then falls below
this level again, it DOES NOT switch to the base
value for the parameter. Only after finishing the seam
by cutting the thread is the base value for the
parameter set again.
Speed at which the increase
in sewing foot pressure
should start.
Speed up to which the
increase in sewing foot
pressure should occur.
Programming
5.4.14 Setting the Material thickness detection
(FabricThickness) parameter
To achieve consistently good sewing results for different material
thicknesses, some parameters can be adjusted specifically to the
material thickness.
Settings that are more complex and therefore require further
explanation are described in more detail after the table.
The material thickness can be identified in various modes and
responded to depending on the setting. This general explanation
can be applied to the following specific parameters.
Setting modeDescription
linearIn the linear setting, the size of the parameter
increases or decreases steadily as the material
thickness increases. The increase/decrease in the
parameter depends on the limits set for the minimum
and maximum material thickness.
2.OnOffIf a certain material thickness is exceeded, the
nd
value of the parameter is activated. If the material
2
thickness then falls below this level again, it switches
to the base value for the parameter.
2.OnIf a certain material thickness is exceeded, the
value of the parameter is activated. If the material
2
thickness then falls below this level again, it DOES
NOT switch to the base value for the parameter.
Only after finishing the seam by cutting the thread is
the base value for the parameter set again.
Programming
Setting: Sewing foot stroke (Stroke)
The sewing foot stroke can be adjusted to different material
thicknesses by the software.
linear Stroke
Value range 00 – 09 [mm]
ThickMin
Value range 00.0 – 10.0 [mm]
ThickMax
Value range 00.0 – 10.0 [mm]
2.OnOff ThickMin
Value range 00.0 – 10.0 [mm]
2.OnThickMax
Value range 00.0 – 10.0 [mm]
Maximum sewing foot
reached at the
stroke
upper material thickness
limit.
Material thickness at which
increase in sewing foot
the
stroke should start.
Material thickness up to
which the increase in
sewing foot stroke should
occur.
Material thickness from
which the 2
stroke should be used.
Material thickness from
which the 2
stroke should be used.
The stitch length changes slightly depending on the material thickness. For this reason, the stitch length can be adjusted at different
material thicknesses by the software.
linearstitch length.
Value range -50 – 50 [%]
ThickMin
Value range 00.0 – 10.0 [mm]
ThickMax
Value range 00.0 – 10.0 [mm]
2.OnOff ThickMin
Value range 00.0 – 10.0 [mm]
2.OnThickMin
Value range 00.0 – 10.0 [mm]
Maximum stitch length
variation reached at the
upper material thickness
limit.
Material thickness at which
the increase/reduction of
stitch length should start.
Material thickness up
to which the increase/
reduction of stitch length
should occur.
Material thickness from
which the 2
should be used.
Material thickness from
which the 2
should be used.
Material thickness at which
the increase in sewing foot
pressure should start.
Material thickness up to
which the increase in sewing
foot pressure should occur.
Programming
5.4.15 Setting the Light barrier (LightBarrier)
parameter
The light barrier detects the beginning and the end of the material.
After a signal was detected, sewing can continue automatically
with the specifically set parameters.
Menu itemSetting option
Light barrierON = on
OFF = off
Start,
Signal detection at the
beginning of the material
End,
Detection of end of
material
Distance,
Distance after detection
of end of material
Seams,
Number of signal
detections
Filter,
Filter stitches up to signal
detection
ON/OFF
ON/OFF
Value range 0 – 255
Value range 1 – 255
Value range 0 – 255
Setting: Signal detection at the beginning of the material
(Start)
The signal scan of the light barrier is performed at the beginning
of the seam. If the function is activated, the light barrier must detect
a signal to allow the machine to sew. If the function is inactive,
sewing can take place without signal detection.
Setting: Detection of end of material (End)
The signal scan of the light barrier is performed at the end of the
seam. If the function is active, the machine will continue to sew
with the specifically set parameters following the signal detection.
If the function is inactive, nothing will happen.
Setting: Distance after detection of end of mate rial (Distance)
Here, you can set the distance from the detection of the signal to
the end of the material. This distance signifies the path from the
needle to the light barrier. The path is specified in millimeters and
used by the machine to independently calculate the number of
stitches.
Setting: Number of signal detections (Seams)
Input of the number of signal detections after which the machine
is supposed to continue with the specifically set parameters.
Setting: Filter stitches up to signal detection (Filter)
Loosely woven fabric with stitches may cause the light barrier to
wrongly detect a signal. To prevent this from happening, you enter
the number of filter stitches. This number represents the minimum
number of stitches with signal detection following the 1
st
detection
of the signal.
5.4.16 Setting the Outputs parameter (Output)
This parameter provides virtual outputs that can be assigned
customer-specific functions. They can be used when customerspecific applications require a signal from the control of the
machine.
These parameters cannot be used unless the virtual outputs have
been assigned to a physical output at the Technician level.
This requires that the parameter Add I/O be configured at the
Technician level; for more details, refer to the explanation in the
Service Instructions.
Stitch length correction factor
Value range: -50 – 50 [%]
Alters the stitch length in all seam sections
with ▲/▼.
Default needle thread tension adjustment
factor
Value range: -50 – 50 [%]
Alters the needle thread tension in all
seam sections with ▲/▼.
Day piece counter
Function active or inactive, p. 90.
Information on the display
Can be assigned differently as desired, p. 67.
Allows for finer
adjustment
than by setting
the parameters
directly.
5.5.1Sewing in Automatic mode
After selecting a program between 001 and 999, you will be in
Automatic mode.
To sew in Automatic mode:
1. Press the pedal forward and sew.
The following display appears:
Fig. 33: Display when sewing in Automatic mode
1.9
1010
10
10
The parameter values for the current seam section are shown on
the display.
The program bar shows the progress of the seam program.
The number under the current seam section shows the number
of stitches yet to be sewn / the outstanding length of the seam
section.
The program bar shows half the current seam section in bold.
Additional information is shown next to the program bar, which
can be identified at a glance thanks to the small symbols on the
display:
SymbolMeaning
Start bartack
End bartack
Manually switch between two seam sections (using ◄/►or
button assignment for the push button on the machine arm
or knee button); there is no stitch counting
“10”Number of stitches or length in mm of the seam section.
The active option, either s.p.m. or mm, can be set at the
Technician level. The s.p.m. option is set at the factory.
Stop at the end of the seam section with thread cutting
Switch between two seam sections without stopping
Switch between two seam sections, with a stop, but
without thread cutting
The control displays the next free program number.
Fig. 36: Creating a new program
3. Press the OK button to load the program number.
Or:
4. Choose a different p rogram number using ▲/▼ or enter one
with the numeric buttons 0 – 9 and then press the OK button
(only free program positions are shown/accepted as numeric
entries).
The following information is shown, and the P in the program
number field flashes:
Fig. 37: Programming mode display
Programming mode offers two options for creating new seam
programs:
• Creating a program using keyboard input, p. 85.
Needle thread tension value (%) of current seam section
Value range: 00 - 99
•Use ◄/► to select the Needle thread tension parameter
•Use ▲/▼ to change the needle thread tension.
Information
If the values for the needle thread tension of the right and
the left needle thread are not identical and changed jointly,
the difference remains the same.
2-needle machines
•Use ◄/► to select the needle thread tension parameter
• Press the OK button to open the submenu
•Use ▲/▼ to select the right or the left needle thread
• Press the OK button to confirm
•Use ▲/▼ to change the needle thread tension
• Press the OK button to confirm
Sewing foot pressure
Value range: 01 - 20
•Use ◄/► to select the Sewing foot pressure parameter.
•Use ▲/▼ to change the sewing foot pressure
Stroke
Value range: 00.0 – 09.0 [mm] (0.5 mm increments)
•Use ◄/► to select the Stroke height parameter
•Use ▲/▼ to change the stroke height
Programming
5. Set other parameters for this seam section, p. 88.
6. To set up another seam section, use
▲ on the seam section
display to switch to the next seam section.
7. Use to activate the seam section and set parameters
again as described above.
8. Repeat steps 6 and 7 to define up to 30 seam sections if
necessary.
9. Press the ESC button.
The program is saved. The machine switches to Automatic
Creating a program using Teach-In is done by sewing the seam
sections and manually entering the parameters for the seam
sections and the program.
To create a program using Teach-In:
1. Create a new program, p. 84.
2. Press the Teach-In button.
The following display is shown, with preset values which can
be specified at technician level.
Fig. 39: Programming mode display
0
3. Set the basic parameters that are explained in the table.
SymbolMeaning
Stitch length for the current seam section
Value range: 00.0 - 12.0 [mm] (depending on the subclass)
•Use ◄/► to select the Stitch length parameter
•Use ▲/▼ to change the stitch length
Needle thread tension value (%) of current seam section
Value range: 00 - 99
•Use ◄/► to select the Needle thread tension parameter
•Use ▲/▼ to change the needle thread tension.
Information
If the values for the needle thread tension of the right and
the left needle thread are not identical and changed jointly,
the difference remains the same.
2-needle machines
•Use ◄/► to select the needle thread tension parameter
• Press the OK button to open the submenu
•Use ▲/▼ to select the right or the left needle thread
•Use ◄/► to select the Sewing foot pressure parameter.
•Use ▲/▼ to change the sewing foot pressure
Stroke
Value range: 00.0 – 09.0 [mm] (0.5 mm increments)
•Use ◄/► to select the Stroke height parameter
•Use ▲/▼ to change the stroke height
4. Press the pedal and complete the seam section up to the
desired position on the material.
5. To set other parameters for another seam section, use
▲ to
add a new seam section.
6. Set the basic parameters.
7. Repeat steps 5 and 6 to define up to 30 steps if necessary.
8. Push the pedal fully back.
The program switches to Edit mode.
9. If necessary, set additional parameters for all seam
sections ( p. 88) and complete the selected
program ( p. 90).
10. Press the ESC button.
The program is saved. The machine switches to Automatic
mode and the newly created program is selected.
5.6.4Adjusting parameters for the current seam
section
This menu allows the parameters for the current seam se ction to
be changed. This setting ONLY affects the currently selected seam
section, and NOT the entire program.
To adjust the parameters for the current seam section:
A program name can be entered using the numeric
buttons:
•Use ◄/► to navigate forwards and backwards
• Use the F button to delete a letter
• Use the OK button to confirm the entry
• Use the ESC button to discard the entry
Add Values +)
• St.Len. +)
• Foot Stroke +)
• Thr.Tens. (+)
• Gap (+)
Insert the 2
Next Prog.
A subsequent program can be defined.
Loop Prog.
The program is executed as a loop, which is useful,
for instance, for ornamental stitch seams.
nd
value of the parameters
Programming
Thread clamp
Function active or inactive, if available.
Bobbin
Setting identical to Manual mode, p. 65.
InfoScreen
Setting identical to Manual mode, p. 67.
Piece counter
Daily piece counter, can be set to count either up or
down.
When the daily piece counter is activated, it must
be reset once after entering a value using the
function in the softkey menu to ensure it counts
correctly.
Punctures and cutting possible.
Prior to any maintenance work, switch off the
machine or set the machine to threading mode.
WARNING
Risk of injury from moving parts!
Crushing possible.
Prior to any maintenance work, switch off the
machine or set the machine to threading mode.
This chapter describes maintenance work that needs to be carried
out on a regular basis to extend the service life of the machine
and achieve the desired seam quality.
Advanced maintenance work may only be carried out by qualified
specialists ( Service Instructions) .
Maintenance intervals
Work to be carried outOperating hours
840160 500
Cleaning
Removing lint and thread remnants
Lubricating
Lubricating the machine head
Lubricating the hook