Dürkopp Adler 667 PREMIUM Operating Instructions Manual

667 PREMIUM
Operating Instructions
All rights reserved. Property of Dürkopp Adler AG and protected by copyright.
Any reuse of these contents , including extracts, is prohibited without the prior written approval of Dürkopp Adler AG.
Copyright © Dürkopp Adler AG 2018
Table of Contents
1 About these instructions.................................. ..................................5
1.1 For whom are these instructions intended? ..........................................5
1.2 Representation conventions – symbols and characters........................6
1.3 Other documents............ ..................................... ..................................7
1.4 Liability ..................................................................................................8
2 Safety....................................................................................................9
2.1 Basic safety instructions........................................................................9
2.2 Signal words and symbols used in warnings.......................................10
3 Machine description..........................................................................15
3.1 Components of the machine ...............................................................15
3.2 Proper use............................................... ..................................... .......16
3.3 Declaration of Confor mi ty....................................................................17
4 Operation ...........................................................................................19
4.1 Preparing the machine for operation...................................................19
4.2 Switching on and off the machine .......................................................20
4.3 Switching on and off the sewing lamp.................................................21
4.4 Inserting/changing the needle .............................................................22
4.5 Threading the needle thread.................................... ...........................24
4.6 Winding the hook thread .....................................................................28
4.7 Changing the bobbin ...........................................................................31
4.8 Thread tension .................................................... ................................32
4.8.1 Setting the needle thread tension........................................................33
4.8.2 Setting the hook thread tension...........................................................33
4.9 Setting the needle thread regulator.....................................................35
4.10 Lifting the sewing feet..........................................................................36
4.11 Sewing backwards with the stitch adjustment lever (optional)............37
4.12 Setting quick stroke adjustment ..........................................................38
4.13 Quick functions on the push buttons...................................................39
4.13.1 Activating function buttons ..................................................................39
4.13.2 Assigning a function to the favorite button ..........................................41
4.14 Sewing.................................................................................................42
5 Programming.....................................................................................45
5.1 Control panel OP3000.........................................................................45
5.2 Switching on the machine ...................................................................47
5.3 Software operating modes ..................................................................49
5.4 Using Manual mode ............................................................................50
5.4.1 Selecting the quick access function (softkey menu)............................54
5.4.2 Setting the Speed parameter (Max Speed)........................................57
5.4.3 Setting the Thread cutter parameter (Thread Trim) ........................57
5.4.4 Setting the Thread clamp parameter (Thread Clamp)......................58
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Table of Contents
5.4.5 Setting the Initial alignment stitch parameter (PointPos.°)..............58
5.4.6 Setting the Start bartack parameter (Start Tack)............................58
5.4.7 Setting the End bartack parameter (End Tack).................................62
5.4.8 Setting the Sewing foot lift parameter (Foot) .....................................64
5.4.9 Setting the Bobbin monitor parameter (Bobbin) ................................65
5.4.10 Setting the Information parameter (InfoScreen)..............................67
5.4.11 Setting the Puller parameter (Puller) ...............................................68
5.4.12 Setting the Edge stop parameter (EdgeGuide)..................................68
5.4.13 Setting the Correction of effects of high speed (Speed Corr.)
parameter............................................................................................69
5.4.14 Setting the Material thickness detection (FabricThickness)
parameter............................................................................................73
5.4.15 Setting the Light barrier (LightBarrier) parameter ........................78
5.4.16 Setting the Outputs parameter (Output)............................................79
5.5 Using Automatic mode........................................................................80
5.5.1 Sewing in Automatic mode..................................................................81
5.5.2 Canceling a program in automatic mode.............................................83
5.6 Using Programming/Edit mode ...........................................................84
5.6.1 Creating a new program......................................................................84
5.6.2 Creating a program using keyboard input...........................................85
5.6.3 Creating a program using Teach-In.....................................................87
5.6.4 Adjusting parameters for the current seam section.............................88
5.6.5 Adjusting parameters for the selected program..................................90
5.6.6 Editing programs.................................................................................93
5.6.7 Copying the program............... .. ... ..................................... .. ... .............94
5.6.8 Deleting the program............... .. ... ..................................... .. ... .............96
6 Maintenance.......................................................................................97
6.1 Cleaning ..............................................................................................98
6.2 Lubricating.........................................................................................100
6.2.1 Checking the machine head lubrication ............................................101
6.2.2 Checking the hook lubrication...........................................................102
6.3 Servicing the pneumatic system........................................................103
6.3.1 Setting the operating pressure.......................................................... 103
6.3.2 Draining the water condensation.......................................................105
6.3.3 Cleaning the filter element.................................................................106
6.4 Parts list.............................................. ... .................................... ........107
7 Setup ................................................................................................109
7.1 Checking the scope of delivery .........................................................109
7.2 Removing the transport locks ............................................................109
7.3 Assembling the stand........................................................................ 110
7.4 Assembling the pedal and setpoint device........................................111
7.5 Tabletop ............................................................................................112
7.5.1 Completing the tabletop ....................................................................112
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Table of Contents
7.5.2 Assembling the tabletop to the stand................................................113
7.6 Setting the working height.................................................................114
7.7 Assembling the control......................................................................115
7.8 Inserting the machine head...............................................................116
7.9 Assembling the control panel............................................................118
7.10 Assembling the knee button..............................................................119
7.11 Electrical connection .........................................................................120
7.11.1 Connecting the sewing lamp transformer..........................................120
7.11.2 Establishing equipotential bonding....................................................123
7.11.3 Connecting the control ......................................................................124
7.12 Pneumatic connection (optional).......................................................125
7.12.1 Assembling the compressed air maintenance unit............................126
7.12.2 Setting the operating pressure..........................................................127
7.13 Checking the lubrication....................................................................128
7.14 Performing a test run.........................................................................129
8 Decommissioning ...........................................................................131
9 Disposal ...........................................................................................133
10 Troubleshooting..............................................................................135
10.1 Customer Service..............................................................................135
10.2 Messages of the software .................................................................135
10.3 Errors in sewing process...................................................................136
11 Technical data .................................................................................139
12 Appendix..........................................................................................141
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Table of Contents
4 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
About these instructions

1 About these instructions

These instructions have been prepared with utmost care. They contain information and notes intended to ensure long-term and reliable operation.
Should you notice any discrepancies or if you have improvement requests, then we would be glad to receive your feedback through Customer Service (p. 135).
Consider the instructions part of the product and store them in a place where they are readily avai l able.

1.1 For whom are these instructions intended?

These instructions are intended for:
Service Instructions are supplied separately. With regard to minimum qualification and other requiremen ts to be
met by personnel, please also follow the chapter Safety (p. 9).
• Operators: This group is familiar with the machine and has access to the instructions. Specifically, chapter Operation (p. 19) is important for the operators.
• Specialists: This group has the appropriate technical training for performing maintenance or repairing malfunctions. Specifically, the chapter Setup (p. 109) is important for specialists.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 5
About these instructions
1.
2. ...

1.2 Representation conventions – symbols and characters

Various information in these instructions is represented or high­lighted by the following characters in order to facilitate easy and quick understanding:
Proper setting
Specifies proper setting.
Disturbances
Specifies the disturbances that can occur from an incorrect setting.
Cover
Specifies which covers must be disassembled in order to access the components to be set.
Steps to be performed when operating the machine (sewing and equipping)
Steps to be performed for service, maintenance, and installation
Steps to be performed via the software control panel
The individual steps are numbered:
First step Second step The steps must always be followed in the specified order.
Lists are marked by bullet points.
Result of performing an operation
Change to the machine or on the display/control panel.
Important
Special attention must be paid to this point when performing a step.
6 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
About these instructions
Information
Additional information, e.g. on alternative operating options.
Order
Specifies the work to be performed before or after a setting.
References
 Reference to another section in these instructions.
Safety Important warnings for the user of the machine are specifically
marked. Since safety is of particular importance, hazard symbols, levels of danger and their signal words are described separately in the chapter Safety (p. 9).
Location
information
If no other clear location information is used in a figure, indications of right or left are always from the user's point of view.

1.3 Other documents

The machine includes components from other manufacturers. Each manufacturer has performed a hazard assessment for these purchased parts and confirmed their design compliance with applicable European and national regulations. The proper use of the built-in components is described in the corresponding manu­facturer's instructions.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 7
About these instructions

1.4 Liability

All information and notes in these instructions have been compiled in accordance with the latest technology and the applicable stan­dards and regulations.
Dürkopp Adler cannot be held liable for any damage resulting from:
• Breakage and damage during tran sport
• Failure to observe these instructions
• Improper use
• Unauthorized modi fications to the machine
• Use of untrained personnel
• Use of unapproved parts
Transport
Dürkopp Adler cannot be held liable for breakage and transport damages. Inspect the delivery immediately upon receiving it. Report any damage to the last transport manager. This also applies if the packaging is not damaged.
Leave machines, equipment and packaging material in the con­dition in which they were found when the damage was discovered. This will ensure any claims against the transport company.
Report all other complaints to Dürkopp Adler immediately after receiving the product.
8 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Safety

2 Safety

This chapter contains basic information for your safety. Read the instructions carefully before setting up or operating the machine. Make sure to follow the information included in the safety instruc­tions. Failure to do so can result in serious injury and property damage.

2.1 Basic safety instructions

The machine may only be used as described in these instructions. The instructions should be available at the machine's location at
all times. Work on live components and equipment is prohibited.
Exceptions are defined in the DIN VDE 0105. For the following work, switch off the machine at the main switch
or disconnect the power plug:
• Replacing the needle or other sewing tools
• Leaving the workstati on
• Performing maintenance work and repairs
• Threading
Missing or faulty parts could impair safety and damage the machine. Only use original parts from the manufacturer.
Transport Use a lifting c arriage or forklift to transpor t the machine. Raise the
machine max. 20 mm and secure it to prevent it from slipping off.
Setup The connecting cable must have a power plug approved in the
relevant country. The power plug may only be assembled to the power cable by qualified specialists.
Obligations
of the operator
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 9
Follow the country-specific safety and accident prevention regu­lations and the legal regulations concerning industrial safety and the protection of the environment.
Safety
All the warnings and safety signs on the machine must always be in legible condition. Do not remove! Missing or damaged warnings and safety signs must be replaced immediately.
Requirements
to be met by
the personnel
Only qualified specialists may:
• set up the machine
• perform maintenance work and repairs
• perform work on electrical equipment
Only authorized persons may work on the machine and must first have understood these instructions.
Operation Check the machine during operating for any externally visible
damage. Stop working if you notice any changes to the machine. Report any changes to your supervisor. Do not use a damaged machine any further.
Safety
equipment
Safety equipment should not be removed or deactivated. If it is essential to remove or deactivate safety equipment for a repair operation, it must be assembled and put back into operation immediately afterward.

2.2 Signal words and symbols used in warnings

Warnings in the text are distinguished by color bars. The color scheme is based on the severity of the danger. Signal words indicate the severity of the danger.
Signal words Signal words and the hazard they describe:
Signal word Meaning
DANGER (with hazard symbol)
If ignored, fatal or serious injury will result
WARNING (with hazard symbol)
10 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
If ignored, fatal or serious injury can result
Safety
CAUTION (with hazard symbol)
If ignored, moderate or minor injury can result
CAUTION (with hazard symbol)
If ignored, environmental damage can result
NOTICE (without hazard symbol)
If ignored, property damage can result
Symbols The following symbols indicate the type of danger to personnel:
Symbol Type of danger
General
Electric shock
Puncture
Crushing
Environmental damage
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 11
Examples Examples of the layout of warnings in the text:
DANGER
Type and source of danger!
Consequences of non-compliance. Measures for avoiding the danger.
This is what a warning looks like for a hazard that will result
in serious injury or even death if ignored.
WARNING Type and source of danger!
Consequences of non-compliance. Measures for avoiding the danger.
This is what a warning looks like for a hazard that could
result in serious or even fatal injury if ignored.
Safety
CAUTION Type and source of danger!
Consequences of non-compliance. Measures for avoiding the danger.
This is what a warning looks like for a hazard that could
result in moderate or minor injury if the warning is ignored.
12 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Safety
NOTICE
Type and source of danger!
Consequences of non-compliance. Measures for avoiding the danger.
This is what a warning looks like for a hazard that could
result in property damage if ignored.
CAUTION Type and source of danger!
Consequences of non-compliance. Measures for avoiding the danger.
This is what a warning looks like for a hazard that could
result in environmental damage if ignored.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 13
Safety
14 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Machine description

3 Machine description

3.1 Components of the machine

Fig. 1: Components of the machine
(1) - Programmable
thread tension (2) - Push buttons (3) - Stitch adjustment lever
(4) - Oil level indicator (5) - Winder (6) - Electronic handwheel (7) - Control panel OP3000
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 15
Machine description

3.2 Proper use

WARNING Risk of injury from live, moving and cutting
parts as well as from sharp parts!
Improper use can result in electric shock, crushing, cutting and punctures.
Follow all instructions provided.
NOTICE
Non-observance will lead to property damage!
Improper use can result in material damage at the machine. Follow all instructions provided.
The machine may only be used with sewing material that satisfies the requirements of the specific application at hand.
The machine is intended only for use with dry sewing material. The sewing material must not contain any hard objects.
The needle thicknesses permissible for the machine are listed in the Technical data (p. 139) chapter.
The seam must be completed with a thread that satisfies the requirements of the specific application at hand.
The machine is intended for industrial use. The machine may only be set up and operated in dry conditions on
well-maintained premises. If the machine is operated on premises that are not dry and well-maintained, then further measures may be required which must be compatible with DIN EN 60204-31.
Only authorized persons may work on the machine. Dürkopp Adler cannot be held liable for damages resulting from
improper use.
16 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Machine description

3.3 Declaration of Conformity

The machine complies with European regulations ensuring health, safety, and environmental protection as specified in the declara­tion of conformity or in the declaration of incorporation.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 17
Machine description
18 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Operation

4 Operation

The operating sequence consists of several different steps. Fault-free operation is necessary in order to achieve a good sewing result.

4.1 Preparing the machine for operation

WARNING Risk of injury from moving, cutting and sharp
parts!
Crushing, cutting and punctures are possible. If possible, make preparations only when the
machine is switched off.
Complete the following steps in preparation of sewing before starting to work:
• Inserting/changing the needle
• Threading the needle thread
• Inserting and winding on the hook thread
• Setting the thread tensions
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 19

4.2 Switching on and off the machine

++
①②
Fig. 2: Switching on and off the machine
Operation
(1) - Indicator LED (2) - Switch
(3) - POWER LED
Switching on the machine
To switch on the machine:
1. Press the switch (2) to the I position. The indicator LED (1) and the POWER LED (3) illuminate.
Switching off the machine
To switch off the machine:
1. Press the switch (2) to the O position. The indicator LED (1) and the POWER LED (3) go out.
20 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Operation

4.3 Switching on and off the sewing lamp

The sewing lamp switches on and off independent of the main switch.
Fig. 3: Switching on and off the sewing lamp
(1) - Switch (2) - Button
Switching on the dimmable sewing lamp
To switch on the dimmable sewing lamp:
1. Press the switch (3) to the I position.
2. Press the switch (1) to the I position. The dimmable sewing lamp illuminates. Press button (2) if the sewing lamp is not yet illuminated.
Switching off the dimmable sewing lamp
(3) - Switch
To switch off the dimmable sewing lamp:
1. Press switch (1) or (3) to the O position. The dimmable sewing lamp goes out.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 21

4.4 Inserting/changing the needle

CAUTION Risk of injury from sharp parts!
Punctures possible. Switch off the machine before you insert or
change the needle.
NOTICE
Property damage may occur!
There is a risk of machine damage, needle breakage or thread breakage if the distance between needle and hook tip is incorrect.
Check the distance to the hook tip after inserting a needle with a different thickness.
Fig. 4: Inserting/changing the needle
Operation
(1) - Needle bar (2) - Screw
(3) - Groove
22 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Operation
To change the needle:
1. Turn the handwheel until the needle bar (1) reaches the upper
end position.
2. Loosen the screw (2).
3. Pull the needle out towards the bottom.
4. Insert the new needle into the hole in the needle bar (1) until
it reaches the end stop.
Important
Align the needle in such a way that the groove (3) faces the hook.
5. Tighten the screw (2).
Order
Always adjust the clearance between the hook and the needle after changing to a different needle thickness (Service Instructions).
Disturbance
An incorrect hook distance can cause the following disturbances:
• Changing to a thinner needle:
• Missing stitches
• Thread damage
• Changing to a thicker needle:
• Damage to the hook tip
• Damage to the needle
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 23

4.5 Threading the needle thread

①②
WARNING Risk of injury from needle tip and moving parts!
Puncture, cutting and crushing possible. Turn off the machine before threading the thread.
Fig. 5: Threading the needle thread (1)
Operation
(1) - Hose guide (2) - Thread guide
To thread the needle thread:
1. Fit the thread reel on the reel stand.
The unwinding bracket must stand directly above the thread reel.
24 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Operation
+
⑧ ⑦ ⑥
2. Feed the thread from the rear to the front through the thread
guide (2) on the unwinding bracket.
3. Use compressed air to blow the thread through th e hose
guide (1).
Information
To blow the thread through the hose guide (1) with the help of compressed air, position the compressed air gun together with the end of the thread at the upper end of the hose guide (1). Briefly squeeze the trigger once.
Fig. 6: Threading the needle thread (2)
(3) - Tightening lever (4) - Spring tip (5) - Thread tension spring (6) - Thread guide
4. Feed the thread clockwise from the hose guide (10) around
the pre-tensioner (9).
5. Feed the thread counterclockwise around tensioner 1 (8).
6. Feed the thread clockwise around tensioner 2 (7).
7. Feed the thread under the thread guide (6) to the thread
tension spring (5).
8. Lift the tightening lever (3) with the thread.
9. Pull the thread under the spring tip (4).
(7) - Tensioner 2 (8) - Tensioner 1 (9) - Pre-tensioner (10)- Hose guide
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 25
Fig. 7: Threading the needle thread (3)
+
1234
⑪ ⑫
Operation
(11) - Hook (12) - Upper thread guide (13) - Lower thread guide
10. Guide the thread under the hook (11). 11 . Insert the th re ad from bottom to top through the hole on the
needle thread regulator (15).
12. Insert the thread from the right to the left through the thread
lever (16).
13. Insert the thread through the upper thread guide (12).
14. Insert the thread through a hole in the lower thread guide (13) .
(14) - Thread guide (15) - Needle thread regulator (16) - Thread lever
26 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Operation
For machines with thread clamp (optional)
15. Insert the thread through the left hole of the guide above the
thread clamp.
16. Insert the thread through the left hole of the guide below the
thread clamp.
Fig. 8: Thread clamp
17. Insert the thread into the thread clamp from the left so that
the thread is held in place inside the hook of the clamp.
The thread is supposed to run through the clamp almost without touching it and in such a way that it only makes contact with the guides above and below the thread clamp.
18. Feed the thread through the thread guide (14) on the needle
bar.
19. Insert the thread through the needle eye in such a way that
the loose thread end faces the hook.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 27
Operation
For machines with thread cutter
20. Pull the thread through the needle eye until the loose thread
end has a length of approx. 4 cm with the thread lever (16) at the highest position.
Important:
Check the thread length. If the loose thread end is too long, the thread may be caught by the hook and cause a disturbance. If the loose thread end is too short, the machine cannot start sewing.

4.6 Winding the hook thread

WARNING Risk of injury from needle tip and moving parts!
Puncture, cutting and crushing possible. Turn off the machine before threading the thread.
Fig. 9: Winding the hook thread (1)
(1) - Thread guide (2) - Hose guide
28 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Operation
To wind the hook thread:
1. Fit the thread reel on the reel stand.
The unwinding bracket must stand directly above the thread reel.
2. Feed the thread from the rear to the front through the thread
guide (1) on the unwinding bracket.
3. Use a compressed air gun to feed the thread through the hose
guide (2).
Fig. 10: Winding the hook thread (2)
(3) - Thread guide (4) - Thread guide
4. Feed the thread counterclockwise fr om the thread guide (4)
around the pre-tensioner (5).
5. Insert the thread in a wavelike manner through the 2 holes of
the thread guide (3): from bottom to top through the left hole and from top to bottom through the right hole.
6. Guide the thread to the bobbin (6).
(5) - Pre-tensioner (6) - Winder
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 29
Fig. 11: Winding the hook thread (3)
Operation
(7) - Winder lever (8) - Bobbin shaft
7. Clamp the thread behind the cutter (9) and tear off the loose
end behind it.
8. Fit the bobbin on the bobbin shaft (8).
9. Turn the bobbin clockwise until it clicks.
10. Pull the bobbin lever (7) up.
Information
The hook thread is normally wound on when sewing is in progress. However, you can also wind on the hook thread without sewing, e. g. if you require a full bobbin in order to start sewing. For this purpose, use the winder mode in the softkey menu (p. 54).
11. Switch on the machine.
12. Press the pedal forwards. The machine sews and winds the hook thread from the
thread reel onto the bobbin. When the bobbin is filled, the winding process stops. The bobbin lever moves down. The cutter is automatically moved into its basic vertical position.
13. Pull off the full bobbin.
14. Tear off the thread behind the cutter (9).
15. Insert the full bobbin into the hook (p. 31).
(9) - Cutter
30 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Operation
③④⑤

4.7 Changing the bobbin

WARNING Risk of injury from needle tip and moving parts!
Puncture, cutting and crushing possible. Turn off the machine before changing the bobbin.
Fig. 12: Changing the bobbin
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 31
(1) - Hole (2) - Bobbin case upper sect ion (3) - Bobbin
To change the bobbin:
Removing an empty bobbin
1. Move the needle to the top dead center.
2. Lift the bobbin case retainer (6).
3. Remove the bobbin case upper section (2) with the empty
bobbin.
4. Remove the empty bobbin.
(4) - Slot (5) - Tension spring (6) - Bobbin case retainer
Operation
DA150018_V52_XX
Inserting a full bobbin
5. Insert the full bobbin (3) into the bobbin case upper section (2).
6. Feed the hook thread through the slot (4) under the tension
spring (5) into the hole (1).
7. Pull the hook thread approx. 5 cm out of the bobbin case upper
section (2).
The bobbin must rotate in the direction of the arrow when
pulling out the thread.
8. Insert the bobbin case upper section (2) again.

4.8 Thread tension

Together with the hook thread tension, the needle thread tension influences the final seam pattern. With thin sewing material, ex­cessive thread tension can lead to undesired gathering and thread breakage.
Proper setting
If the tension of needle thread and hook thread is identical, the thread interlacing lies in the middle of the sewing material. Set the needle thread tension so that the desired seam pattern is achieved with the lowest possible te nsi o n.
Fig. 13: Thread tension
(1) - Identical needle thr ead and hook thread tension (2) - Hook thread tension hi gher than needle thread tension (3) - Needle thread tension higher than hook thread tension
32 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Operation

4.8.1 Setting the needle thread tension

The needle thread tension can only be set using the software of the OP3000; for detailed information, refer to the chapter
Programming (p. 45).

4.8.2 Setting the hook thread tension

WARNING Risk of injury from needle tip and moving parts!
Puncture, cutting and crushing possible. Switch off the machine before setting the hook
thread tension.
Fig. 14: Setting the hook thread tension (1)
Proper setting
The hook thread tension must be set so that the resulting seam pattern is uniform.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 33
Operation
The basic setting for the tension spring is performed as follows:
• When the bobbin case contains a full bobbin it must sink slowly under its own weight.
The braking spring (1) prevents the bobbin running on when the thread has been cut.
Fig. 15: Setting the hook thread tension (2)
(1) - Braking spring (2) - Tension spring
To set the hook thread tension:
1. Set the tension spring (2) using the adjusting screw (3).
To increase the tension: Turn the ad j u sti n g scre w(3) clockwise
To reduce the tension: Turn the adjusting screw (3) counterclockwise
(3) - Adjusting screw
34 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Operation
+
1234
+

4.9 Setting the needle thread regulator

WARNING Risk of injury from needle tip and moving parts!
Puncture, cutting and crushing possible. Switch off the machine before setting the needle
thread regulator.
The needle thread regulator determines the tension applied to guide the needle thread around the hook.
Proper setting
The loop of the needle thread slides at low tension over the thickest point of the hook.
Fig. 16: Setting the needle thread regulator
(1) - Screw (2) - Needle thread regulat or
To set the needle thread regulator:
1. Loosen the screw (1).
To increase the tension: Slide the needle thread regulator (2) to the right
To reduce the tension: Slide the needle thread regulator (2) to the left
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 35
2. Tighten the screw (1).

4.10 Lifting the sewing feet

Fig. 17: Lifting the sewing feet
(1) - Pedal
To lift the sewing feet:
1. Press the pedal (1) halfway back. The machine stops and lifts the sewing feet.
The sewing feet remain up as long as the pedal is pressed halfway back.
or
Operation
1. Press the pedal (1) fully back. The thread cutter is activated, and the sewing feet are raised.
36 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Operation

4.11 Sewing backwards with the stitch adjustment lever (optional)

The electronic stitch adjustment lever on the machine arm reduces the stitch length down to sewing backwards in the lower end position.
Fig. 18: Sewing backwards with the stitch adjustment lever
(1) - Stitch adjustment lever
To sew backwards with the stitch adjustment lever:
1. Slowly push the stitch adjustment lever (1) down.
The stitch length becomes smaller . In the low er end position,
the machine sews backwards with the set stitch length.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 37
Operation

4.12 Setting quick stroke adjustment

On machines with quick stroke adjustment the increased sewing foot stroke is switched via the knee button. The toggle switch on the rear side of the knee button determines whether the increased sewing foot stroke is switched on perma­nently or only while the knee button is pressed.
Fig. 19: Setting quick stroke adjustment
(1) - Knee button (2) - Toggle switch
To set the quick stroke adjustment:
For permanent conversion
1. Set the toggle switch (2) to the upper position.
To switch on the increased sewing foot stroke: Push the knee button (1) to the right.
To switch off the increased sewing foot stroke: Push the knee button (1) to the right again.
For temporary conversion
1. Set the toggle switch (2) to the lower position.
To switch on the increased sewing foot stroke: Push the knee button (1) to the right and keep it pressed.
The increased sewing foot stroke is retained as long as the
knee button is pushed to the right.
To switch off the increased sewing foot stroke: Release the knee button (1).
38 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Operation
+
+/–
②④③⑤ ⑦

4.13 Quick functions on the push buttons

The machine has push buttons on the machine arm which can be used to activate specific functions while sewing.

4.13.1 Activating function buttons

Fig. 20: Activating function buttons
+/–
(1) - Favorite button (2) - Sewing backwards (3) - Needle position (4) - Start bartack/end bartack
(5) - Stitch length presel ection (6) - Auxiliary thread tension (7) - fully customizable button
To activate/deactivate a function button:
Activating a function
1. Press the desired button. Function is activated. The button lights up.
Deactivating a function
1. Press the desired button again. Function is deactivated. The button turns off.
Information
The function buttons can be expanded by an additional button. The button can be assigned 2 additional functions.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 39
Functions of the buttons
+/–+/–
Button Function
Sewing backwards
When this button is activated, the machine sews in reverse.
Needle position
When this button is activated, the needle moves to a specific position. This position is determined individually via the parameter settings. For more information, refer to the Service Instructions. The machine comes configured so that selecting the button will bring the needle up to the top dead center.
Start bartack/end bartack
This button cancels the general setting for sewing start and end bartacks. If bartacks are on, pressing the button skips the next bartack. If bartacks are off, pressing the button sews the next bartack.
Stitch length
When this button is selected, the machine sews with the greater stitch length that was programmed for this stitch length on the control panel.
Operation
Auxiliary thread tension
When this button is selected, the machine sews with the programmed auxiliary thread tension.
Fully customizable
The button is fully customizable. The machine comes configured so that the machine will switch to the next seam section when the button is pressed.
40 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Operation
+
+/–

4.13.2 Assigning a function to the favorite button

You can assign one of the button functions to the favorite button. Select a function that you frequently use so that you can switch it on faster while sewing.
Fig. 21: Assigning a function to the favorite button
+/–
(1) - Favorite button (2) - Screws
(3) - Initial position (4) - Screw vertical
The button function is assigned by turning the screw (2) under the button until it is vertical. Only one function at a time can be assigned to the favorite button (1). Therefore, only one of the screws (2) may be in the vertical position (4).
All screws must be turned back to their horizontal initi a l po si ti on (3) before a new function is assigned.
To assign a function to the favorite button:
1. Turn all screws to their initial position (3) so that the slots of the screws are horizontal.
2. Turn the screw (2) under the desired button 90° so that the slot is vertical (4).
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 41

4.14 Sewing

① ②
③ ④
Fig. 22: Sewing
Operation
WARNING Risk of injury from the needle if sewing is
started unintentionally!
Punctures possible. Do not press the pedal when you fingers are in
the area of the needle tip.
(1) - Position +1 (2) - Position 0
(3) - Position -1 (4) - Position -2
42 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Operation
The pedal starts and controls the sewing process.
Condition Processes
Before starting sewing
Initial situation • Pedal in rest position (position 0)
Positioning the sewing material
At seam beginning
Start bartack and sew
In the middle of the seam
Stopping sewing
Machine is at a standstillNeedle is up. Sewing feet down.
• Press the pedal halfway back (position -1) The sewing feet are lifted.
• Position the sewing material.
• Release the pedal. Sewing feet are lowered onto the sewing material.
• Press the pedal forwards (position +1) and keep it there.
Machine sews a start bartack (if specified).Afterwards, the machine continues to sew - with
increasing speed the further forward the pedal is pressed.
• Release the pedal (position 0).
Machine stops. Depending on the setting, sewing
feet and needle are up / down.
Continue the sewing process (after releasing the pedal)
Sew over thicker parts of the material
Changing the stitch length
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 43
• Press the pedal forwards (position +1)
Machine continues to sew - with increasing speed
the further forward the pedal is pressed.
• Switch on the increased sewing foot stroke with the knee button (p. 38).
nd
stitch length must be activated using the button
•2 on the push buttons (p. 39).
Condition Processes
Operation
Increasing the thread tension
Sewing an intermediate bartack
At seam end
Finish the seam and remove the sewing material
• Activate auxiliary thread tension using the button on the push buttons (p. 39).
• Sew backwards with stitch adjustment lever (p. 37) or activate backwards sewing using the button on the push buttons (p. 39).
• Press the pedal fully back (position -2) and keep it there.
End bartack is sewn, and thread is cut (if set).Machine stops.Needle is up. Sewing feet up.
• Remove the sewing material.
44 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Programming

5 Programming

5.1 Control panel OP3000

Fig. 23: Control panel
(1) - Softkey button (2) - Softkey menu button
All settings in the software for the M-TYPE PREMIUM are per­formed using the OP3000 control panel.
Button Function
Numeric buttons 0 to 9
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 45
• Inputting the parameter value (if the field for the parameters is activated)
• Selection of a parameter that is shown on the control panel
• Press the button below the desired symbol to select the function
• Inputting a program name
• Cancel the function
• Exit the menu (changes remain saved) to return to the starting level
• Confirm the settings
• Activate the input
Function is different for each menu.
Function is different for each menu.
Button Function
1.9
4 +000 +00 -013
10 10
10
10
Function is different for each menu.
• Selection to the right
• Selection to the left
• Back one menu level
• Increase the value
• Scroll through the list (upwards)
• Decrease the value
• Scroll through the list (downwards)
Softkey button The button can be assigned various functions as required, p. 54.
Programming
Softkey menu button Quick access function, p. 54.
No function assigned
Display on the control panel
The display shows the menu items that can be selected. The activated menu point is shown inverted.
Fig. 24: The active entry is shown inverted (example)
46 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Programming
Entering values
Values can be entered using the ▲/▼ buttons or the numeric buttons.
Information
If a value is entered that is not within the specified value range, the software will automatically adopt the limit value which is closest to your entry from the value range.

5.2 Switching on the machine

Fig. 25: Switching on the machine
(1) - Main switch
To switch on the machine:
1. Switch on the main switch (1). The display briefly shows the software versions:
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 47
Programming
867 V03.68 2016-06-16
OP3000 A03 2014-11-27
4 +000 +00 -013
10 10
4.0 25 5 3.0
Fig. 26: Display of the control/control panel software version
(2) - Software version of the OP3000 (3) - Control panel software
The machine performs a reference run:
The display shows the program last used, or Manual mode.
Fig. 27: Display of the program last used (Automatic mode)
1.9
Fig. 28: Display in Manual mode
1.9
10
10
51
48 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Programming

5.3 Software operating modes

The software of the 867-M PREMIUM has 3 available operating modes:
Manual mode (program 000) (p. 50) Manual mode is the simplest operating mode. There are no
programs/seam programs and no inputs for individual seam sections.
Changes to the sewing foot pressure, stroke height, stitch length, needle thread tension and, also, the activation of other functions are always implemented immediately.
All the major sewing parameters can be changed manually during the sewing process.
Automatic mode (program 001 - 999) (p. 80) Automatic mode allows for the execution of setups (seam
program comprised of only one seam section) or complex seam programs (comprising 2 or more seam sections).
Seam programs are divided into individual seam sections. Each section is assigned its own individual stitch length, needle thread tension, etc.
Programming/Edit mode (p. 84) Programming mode allows the operator to create a new
seam program in a quick and easy manner. Edit mode can be used to adjust, delete and copy seam
programs.
The individual modes and their uses are explained in detail later on.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 49

5.4 Using Manual mode

4.0 25 5 3.0
Fig. 29: Parameters in manual mode
Programming
1.9
51
The following table shows the individual symbols of parameters on the display and the functions of the buttons on the control panel. For some parameters, the exact setting is described in more detail later in the chapter.
The selected parameter is shown inverted on the control panel display. When a parameter is changed, its new value is loaded immediately.
Symbol Meaning
The button can be assigned various functions as required, p. 54.
•Press softkey button
Quick access function (softkey menu) Press the softkey menu button, p. 54.
Program number Value range: 000 - 999 Program 000 indicates that the control is in "Manual mode".
•Use ◄/►to select the Program parameter
•Use ▲/▼ to change the program number or enter the program number using the numeric buttons 0–9 and confirm with the OK button
Stitch length Value range: 00.0 - 12.0 [mm] (depending on the sewing equipment and the subclass)
•Use ◄/► to select the Stitch length parameter
•Use ▲/▼ to change the stitch length
50 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Programming
Symbol Meaning
Needle thread tension Value range: 01 - 99
•Use ◄/► to select the needle thread tension parameter
•Use ▲/▼ to change the needle thread tension
Information
If the values for the needle thread tension of the right and the left needle thread are not identical and changed jointly, the difference remains the same.
2-needle machines
•Use ◄/► to select the needle thread tension parameter
• Press the OK button to open the submenu
•Use ▲/▼ to select the right or the left needle thread
• Press the OK button to confirm
•Use ▲/▼ to change the needle thread tension
• Press the OK button to confirm
Sewing foot pressure Value range: 01 - 20
•Use ◄/► to select the Sewing foot pressure parameter
•Use ▲/▼ to change the sewing foot pressure
Sewing foot stroke Value range: 00.0 – 09.0 [mm] (0.5 mm increments)
•Use ◄/► to select the Stroke height parameter
•Use ▲/▼ to change the stroke height
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 51
Symbol Meaning
Other parameters
• Use the OK button to go to the list
•Use ▲/▼ to select the parameter
• Use the OK button to go to the parameter settings
More detailed description of parameters:
• Speed (Max Speed) (p. 57)
• Thread cutter (Thread Trim) (p. 57)
• Thread clamp (Thread Clamp) (p. 58)
• Initial alignment stitch (PointPos.°) (p. 58)
• Start bartack (Start Tack) (p. 58)
• End bartack (End Tack) (p. 62)
• Sewing foot lift (Foot) (p. 64)
• Bobbin monitor (Bobbin) (p. 65)
• Information (InfoScreen) (p. 67)
• Puller (Puller) (p. 68)
• Edge stop (EdgeGuide) (p. 68)
• Correcting effects of high speed (Speed Corr) (p. 69)
• Material thickness detection (Mat.Thickness) (p. 73)
• Light barrier (LightBarrier) (p. 78)
• Outputs (Output) (
S.p.m. or seam length in [mm] The active option, either s.p.m. or mm, can be set at the Technician level. The s.p.m. option is set at the factory. After the thread has been cut off, the display is retained. Measurement/counting restarts when sewing starts again.
p.
Programming
79)
• Cancel the function
• Exit the menu (changes remain saved) to return to the starting level
• Confirm the settings
• Activate the input
Create a program, p. 84.
No function assigned
52 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Programming
Symbol Meaning
No function assigned
No function assigned
If the parameter FastMenuKeys was activated at the Technician level, the display of the control panel will show the symbols listed in the table. The buttons on the control panel located underneath can then be used to select the corresponding functions. None of the parameters that may have been selected for the info screen are displayed. For an explanation on how to activate the fast menu keys, refer to the Service Instructions.
Symbol Meaning
Start bartack (off/single/double)
End bartack (off/single/double)
Thread cutter (active/inactive)
Needle position (bottom/top)
Sewing foot position (bottom/top)
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 53
Programming

5.4.1 Selecting the quick access function (softkey menu)

Here, you have quick access to functions during the sewing process. You can also assign a function to the softkey button.
To select a quick access function:
1. Press the softkey menu button.
2. The following display appears:
Fig. 30: Softkey menu
3. To select a function: Press the numeric button under the
desired function.
OR
4. T o assign a function to the softkey button: Press the numeric
button under the desired function and the softkey button at the same time.
The function is assigned to the softkey button and can sub-
sequently be called up using this softkey.
Information
There are various options available to assign to the softkey button depending on whether this is before the seam or in the seam.
5. To exit the menu, press the ESC button or the softkey
menu button.
54 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Programming
Possible button assignment for the softkey button (Manual mode)
Symbol Meaning
Threading mode The needle bar moves to the defined position. The pedal is temporarily locked.
Raise/lower sewing foot BEFORE the seam: Position of the sewing foot after thread cutting. IN the seam: Position of the sewing foot when sewing stops.
Needle position up / down If sewing is stopped within the seam, the needle is positioned up or down.
Programming Activation of programming mode.
BEFORE the seam
Thread cutter Function active or inactive.
IN the seam
Bobbin mode
BEFORE the seam
Perform half stitches Half stitches are performed when the button is pressed (needle position raised or lowered).
IN the seam
Resetting the bobbin stitch counter The defined maximum s.p.m. of the bobbin used is reset to the starting value.
Thread clamp Function active or inactive.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 55
Symbol Meaning
Programming
2nd edge stop distance Moves to the position for the 2
Edge stop reference run If the edge stop has lost its correct position due to an interruption, the reference run returns it to its starting position.
nd
edge stop distance.
Possible button assignment for the softkey button (Automatic mode)
Symbol Meaning
Threading mode The needle bar moves to the defined position. The pedal is temporarily locked.
Reset daily piece counter.
Automatic stitch counting Function active or inactive.
Programming Activation of programming mode.
BEFORE the seam
Bobbin mode
BEFORE the seam
Perform half stitches Half stitches are performed when the button is pressed (needle position raised or lowered).
IN the seam
Resetting the bobbin stitch counter The defined maximum s.p.m. of the bobbin used is reset to the starting value.
56 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Programming
Symbol Meaning
Thread clamp Function active or inactive.
nd
edge stop distance
2 Moves to the position for the 2
Edge stop reference run If the edge stop has lost its correct position due to an interruption, the reference run returns it to its starting position.
nd
edge stop distance.

5.4.2 Setting the Speed parameter (Max Speed)

It is possible to reduce the maximum speed at this point. The value of the maximum speed can be set in the software at technician level.
Menu item Setting option
(Max Speed) Speed
0050 – 3800 [rpm] depending on subclass

5.4.3 Setting the Thread cutter parameter (Thread Trim)

Set whether the thread cutter is activated or deactivated at the end of the seam.
Menu item Setting option
(Thread Trim) Thread cutter
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 57
ON = on OFF = off

5.4.4 Setting the Thread clamp parameter (Thread Clamp)

Programming
If a thread clamp is present, this function can be activated or deactivated here. The thread clamp is closed for the 1
st
stitch of the seam to ensure that the needle thread lies on the underside of the sewing material.
Menu item Setting option
(Thread Clamp) Thread clamp
ON = on OFF = off
5.4.5 Setting the Initial alignment stitch parameter
(PointPos.°)
The distance of the needle from the material can be adjusted to allow precise positioning of the sewing material when starting sewing. The value entered here corresponds to the degree number on the handwheel.
Menu item Setting option
(PointPos.°) Initial alignment stitch function
000 – 359 [°]
5.4.6 Setting the Start bartack parameter
(Start Tack)
There are various options for setting the start bartack. All subitems in the Start Tack menu are listed in the following table.
58 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Programming
Settings that are more complex and therefore require further explanation are described in more detail after the table.
Menu items Setting option 1 Setting option 2
On ON/OFF Stitches (↑)
Number of backward stitches
Stitches (↓) Number of forward stitches
Value range 01 – 50
Value range 01 – 50
Repetitions, Number of sections in a bartack
p. 60
t Change, Waiting time at turning points
p. 60
St.Len. Def., Default stitch length
p. 60
Speed
Speed in bartack Pedal Stop,
Single stitches per pedal
p. 61
Thr.Tens.Def, Default needle thread tension
p. 61
Value range 01 – 99
Value range 0000 – 1000 [ms]
ON/OFF St.Len. () Value range
01.0–12.0[mm] (depending on subclass)
St.Len. () Value range
01.0–12.0[mm] (depending on subclass)
Value range 0000 – 2000
ON/OFF
ON/OFF Value range
01 - 99
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 59
Programming
Menu items Setting option 1 Setting option 2
Catch Backtack, Bartack before the bartack
p. 61
First Repet., Number of stitches different for 1
p. 61
Last Repeti., Number of stitches different for last section
p. 61
Invert Dir., Invert direction
p. 62
st
section
On ON/OFF Stitches () Value range
01 - 50
Stitches () Value range
01 - 50 On ON/OFF Stitches (↑/) Value range
01 - 50
On ON/OFF Stitches (↑/) Value range
01 - 50
ON/OFF
Setting: Number of sections in a bartack (Repetitions)
A bartack always consists of several sections. If the sewing direc­tion is changed, a new section is started. The number of sections in a bartack can be set in this submenu.
Setting: Waiting time at turning point (t Change)
The waiting time at the turning points (for example for a change of sewing direction) is set at this point. A short waiting time in milliseconds should ensure consistent seam quality (ornamental­stitch bartack).
Setting: Default stitch length (St.Len.Def.)
If this function is active, the same stitch length is used for the bartack as the one set in Manual mode. If this function is deacti­vated, a custom input can be entered.
60 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Programming
Setting: Single stitches per pedal (Pedal Stop)
If this function is activated, each stitch in the bartack can be sewn individually by pressing the pedal. This function can only be used meaningfully if the speed is set very low for the bartack.
Setting: Default needle thread tension (Thr.Tens.Def.)
If this function is active, the same needle thread tension is used for the bartack as the one set in Manual mode. If this function is deactivated, a custom input can be entered.
Setting: Bartack before the bartack (Catch Backtack)
To ensure a safe sewing start and complete sewing of the start bartack, an additional bartack can precede the start bartack.
Only the number of forward and backward stitches can be select­ed. The stitch length cannot be set individually – it corresponds to the stitch length of the normal start bartack.
st
Setting: Number of stitches different for 1
section
(First Repet.)
st
The 1
section of the bartack can be programmed with a different number of stitches. All subsequent sections have the preset num­ber of stitches from the settings for the start bartack.
Setting: Number of stitches different for last section (Last Repeti.)
The last section of the bartack can be programmed with a different number of stitches. All previous sections have the preset number of stitches from the settings for the end bartack.
This function is useful for the short stitch for the short thread cutter, for example. In this case, one less stitch is sewn in the last section.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 61
Programming
Setting: Invert direction (Invert Dir.)
Normally, a bartack starts either with the sewing direction (forwards – even number of sections) or against the sewing direction (backwards – odd number of sections), depending on the number of sections.
Setting this parameter inverts the sewing direction of the bartack.

5.4.7 Setting the End bartack parameter (End Tack)

There are various options for setting the end bartack. All subitems in the End Tack menu are listed in the following table.
Settings that are more complex and therefore require further explanation are described in more detail in the chapter on the start bartack (p. 58) or below the table.
Menu items Setting option 1 Setting option 2
On ON/OFF Stitches ()
Number of backward stitches
Stitches () Number of forward stitches
Repetitions, Number of sections in a bartack
p. 60
t Change, Waiting time at turning points
p. 60
St.Len.Def., Default stitch length
p. 60
62 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Value range 01–50
Value range 01–50
Value range 01–99
Value range 0000 – 1000 [ms]
ON/OFF St.Len. () Value range
01.0–12.0[mm] (depending on subclass)
St.Len. () Value range
01.0–12.0[mm] (depending on subclass)
Programming
Menu items Setting option 1 Setting option 2
Speed
Speed in bartack Pedal Stop,
Single stitches per pedal
p. 61
Thr.Tens.Def, Default needle thread tension
p. 61
Catch Backtack, Bartack after the bartack
p. 61
First Repet., Number of stitches different for 1
st
section
p. 61
Last Repeti., Number of stitches different for last section
p. 61
Value range 0000 – 2000
ON/OFF
ON/OFF Value range
01 - 99
On ON/OFF Stitches () Value range
01 - 50
Stitches () Value range
01 - 50 On ON/OFF Stitches (↑/) Value range
01 - 50
On ON/OFF Stitches (↑/) Value range
01 - 50
Invert Dir.,
ON/OFF
Invert direction
p. 62
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 63
Programming

5.4.8 Setting the Sewing foot lift parameter (Foot)

The sewing foot lift can have various settings. Possible settings and the corresponding value ranges are listed in the table.
Menu item Setting option
FL AtStop, Sewing foot lift when sewing stops
FL AfterTrim, Sewing foot lift after thread cutting
FL ht.AtStop, High sewing foot lift when sewing stops
FL ht.A.Trim, High sewing foot lift after thread cutting
ON = on OFF = off
ON = on OFF = off
Value range 00– 20 [mm] (depending on subclass)
Value range 00– 20 [mm] (depending on subclass)
64 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Programming

5.4.9 Setting the Bobbin monitor parameter (Bobbin)

The amount of remaining thread on the bobbin can be monitored optically or by software using this setting.
Information
The bobbin monitor setting is global and NOT limited to an oper­ating mode or a seam program.
Settings that are more complex and therefore require further explanation are described in more detail after the table.
Menu items Setting option 1 Setting option 2
Off
Monitor,
p. 66
Softw., Software
p. 66
t Clean Value range 0000 – 5000 [ms] Motor Stop ON/OFF Counter type A/B/C/D Counter Value range 00000 – 99999 Motor Stop ON/OFF ResetNeces ON/OFF
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 65
Programming
Setting: Monitor (Monitor)
Monitor mode can only be used if the additional equipment of the remaining thread monitor is present on the machine. Monitor mode allows for optical monitoring of the bobbin. The possible settings are listed in the table.
t Clean
Value range 0000 – 5000 [ms]
Motor Stop
ON/OFF
Duration for which the lens is blown clear with compressed air . The process takes place as the thread is cut.
Sewing stops and a notice is shown on the display when the bobbin is detected to be nearly empty. If the parameter is not activated, only the LEDs on the machine arm give a warning if the bobbin is empty.
Setting: Software (Softw.)
In Software mode, the bobbin is monitored by the software based on the number of stitches sewn. The possible settings are listed in the table.
Counter type
A/B/C/D
Counter
Value range 00000 – 99999
Motor Stop
ON/OFF
4 different counters can be applied. The following 3 subitems can be set for each of the counters.
Bobbin supply capacity in stitches. This is a very variable value, which depends on the size of the bobbin and the thickness of the thread.
Sewing stops and a notice is shown on the display when the bobbin is detected to be nearly empty. If the parameter is not activated, only the LEDs on the machine arm give a warning if the bobbin is empty.
ResetNeces
ON/OFF
66 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
It is only possible to resume sewing after changing the bobbin and confirming the message on the control panel.
Programming
4 +000 +00 -013
10 10

5.4.10 Setting the Information parameter (InfoScreen)

Information can be displayed on certain settings during sewing as desired or required.
Fig. 31: Display with information shown
1.9
10
Possible settings for the Information parameter
Symbol Menu item Meaning
Off no display Bobbin Cnt Bobbin stitch counter
Speed Current speed
Position Handwheel position
Mat.Thickness Material thickness detection
Pedal Pedal position
(Value range 000 – 359 [°])
(Value range 24 – -2)
10
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 67
Programming

5.4.11 Setting the Puller parameter (Puller)

The puller supports the transport of the sewing material. The feed of the two rollers is calculated automatically based on the stitch length of the machine. An adjustment may be necessary depend­ing on the application.
The rollers of the puller can be adjusted separately. The input is in percent: a positive value increases the roller feed while a negative value reduces the feed.
Menu item Setting option
Top Cor.
Correction top roller
Bottom Cor.
Correction bottom roller
Value range -100 – 100 [%]
Value range -100 – 100 [%]

5.4.12 Setting the Edge stop parameter (EdgeGuide)

The edge stop helps to precisely position the sewing material. The value set indicates the distance between the needle and edge stop/material edge.
nd
The 2 the softkey menu button or the softkey button if these are assigned to the 2nddistance.
Menu item Setting option
Distance
Edge guide
Gap (+)
Edge stop 2
distance for the edge stop can only be accessed using
Value range 01.0– 45.0 [mm]
nd
Distance
Value range 01.0– 45.0 [mm]
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Programming

5.4.13 Setting the Correction of effects of high speed (Speed Corr.) parameter

Some parameters are affected by high speeds because of the resulting physical effects. To counteract these effects and to achieve consistent results, even at high speeds, adjustment factors can be set depending on the speed.
Settings that are more complex and therefore require further explanation are described in more detail after the table.
Menu items Setting option 1 Setting option 2
ON/OFF Stitchlen.,
Stitch length
p. 71
Thr.Tens., Needle thread tension
p. 72
Foot Press., Sewing foot pressure
p. 72
Off
linear stitch length.
Min. Speed
Max. Speed
2.OnOff Min. Speed
2.On Min. Speed
Off
linear Thr.Tens.
Min. Speed
Max. Speed
2.OnOff Min. Speed
2.On Min. Speed
Off
linear Foot Press.
Min. Speed
Max. Speed
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 69
Programming
Overview of settings modes
The correction of the effects of high speeds can be identified in various modes and responded to depending on the setting. This general explanation can be applied to the following specific parameters.
Setting mode Description
linear In the linear setting, the size of the parameter
increases or decreases steadily as the speed increases. The increase/decrease of the parameter depends on the limits set for the minimum and maximum speed.
nd
2.OnOff If a certain speed is exceeded, the 2 parameter is activated. If the speed then falls below this level again, it switches to the base value for the parameter.
2.On If a certain speed is exceeded, the 2 parameter is activated. If the speed then falls below this level again, it DOES NOT switch to the base value for the parameter. Only after finishing the seam by cutting the thread is the base value for the parameter set again.
value of the
nd
value of the
70 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Programming
Setting: Stitch length (Stitchlen.)
The stitch length changes slightly depending on the speed. For this reason, the stitch length can be adjusted at different speeds by the software.
linear Stitch length
Value range -50 – 50 [%]
Min. Speed
Value range 0000 – 4000 [rpm] (depending on subclass)
Max. Speed
Value range 0000 – 4000 [rpm] (depending on subclass)
2.OnOff Min. Speed
Value range 0000 – 4000 [rpm] (depending on subclass)
2.On Min. Speed
Value range 0000 – 4000 [rpm] (depending on subclass)
Maximum stitch length variation reached at the upper speed limit.
Speed at which the increase/ reduction of stitch length should start.
Speed up to which the increase/ reduction of stitch length should occur.
nd
nd
stitch
stitch
Speed from which the 2 length should be used.
Speed from which the 2 length should be used.
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Programming
Setting: Needle thread tension (Thr.Tens.)
Depending on the speed, the needle thread tension can be adjusted at different speeds by the software.
linear Thr.Tens.
Value range 00–99
Min. Speed
Value range 0000–4000[rpm] (depending on subclass)
Max. Speed
Value range 0000–4000[rpm] (depending on subclass)
2.OnOff Min. Speed
Value range 0000–4000[rpm] (depending on subclass)
2.On Min. Speed
Value range 0000–4000[rpm] (depending on subclass)
Maximum needle thread tension reached at the upper speed limit.
Speed at which the increase in needle thread tension should start.
Speed up to which the increase in needle thread tension should occur.
Speed from which the
nd
needle thread tension
2 should be used.
Speed from which the
nd
needle thread tension
2 should be used.
Setting: Sewing foot pressure (Foot Press.)
Depending on the speed, the sewing foot pressure can be adjusted at different speeds by the software.
linear Foot Press.
Value range 00 – 20
Maximum sewing foot pressure reached at the upper speed limit.
Min. Speed
Value range 0000–4000[rpm] (depending on subclass)
Max. Speed
Value range 0000–4000[rpm] (depending on subclass)
72 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Speed at which the increase in sewing foot pressure should start.
Speed up to which the increase in sewing foot pressure should occur.
Programming

5.4.14 Setting the Material thickness detection (FabricThickness) parameter

To achieve consistently good sewing results for different material thicknesses, some parameters can be adjusted specifically to the material thickness.
Settings that are more complex and therefore require further explanation are described in more detail after the table.
Menu items Setting option 1 Setting option 2
ON/OFF Stroke,
p. 75
Stitchlen.,
p. 76
Thr.Tens., Needle thread tension
p. 77
Off
linear Stroke
ThickMin
ThickMax
2.OnOff ThickMin
2.On ThickMin
Off
linear Stitch length
ThickMin
ThickMax
2.OnOff ThickMin
2.On ThickMin
Off
linear Thr.Tens.
ThickMin
ThickMax
2.OnOff ThickMin
2.On ThickMin
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 73
Programming
Menu items Setting option 1 Setting option 2
Foot Press., Sewing foot pressure
p. 77
Max. Speed, Speed
p. 77
Off
linear Foot Press.
ThickMin
ThickMax
Off
linear Max. Speed
ThickMin
ThickMax
Overview of settings modes
The material thickness can be identified in various modes and responded to depending on the setting. This general explanation can be applied to the following specific parameters.
Setting mode Description
linear In the linear setting, the size of the parameter
increases or decreases steadily as the material thickness increases. The increase/decrease in the parameter depends on the limits set for the minimum and maximum material thickness.
2.OnOff If a certain material thickness is exceeded, the
nd
value of the parameter is activated. If the material
2 thickness then falls below this level again, it switches to the base value for the parameter.
2.On If a certain material thickness is exceeded, the
74 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
nd
value of the parameter is activated. If the material
2 thickness then falls below this level again, it DOES NOT switch to the base value for the parameter. Only after finishing the seam by cutting the thread is the base value for the parameter set again.
Programming
Setting: Sewing foot stroke (Stroke)
The sewing foot stroke can be adjusted to different material thicknesses by the software.
linear Stroke
Value range 00 – 09 [mm]
ThickMin
Value range 00.0 – 10.0 [mm]
ThickMax
Value range 00.0 – 10.0 [mm]
2.OnOff ThickMin
Value range 00.0 – 10.0 [mm]
2.On ThickMax
Value range 00.0 – 10.0 [mm]
Maximum sewing foot
reached at the
stroke
upper material thickness limit.
Material thickness at which
increase in sewing foot
the stroke should start.
Material thickness up to which the increase in sewing foot stroke should occur.
Material thickness from which the 2 stroke should be used.
Material thickness from which the 2 stroke should be used.
nd
sewing foot
nd
sewing foot
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 75
Programming
Setting: Stitch length (Stitchlen.)
The stitch length changes slightly depending on the material thick­ness. For this reason, the stitch length can be adjusted at different material thicknesses by the software.
linear stitch length.
Value range -50 – 50 [%]
ThickMin
Value range 00.0 – 10.0 [mm]
ThickMax
Value range 00.0 – 10.0 [mm]
2.OnOff ThickMin
Value range 00.0 – 10.0 [mm]
2.On ThickMin
Value range 00.0 – 10.0 [mm]
Maximum stitch length variation reached at the upper material thickness limit.
Material thickness at which the increase/reduction of stitch length should start.
Material thickness up to which the increase/ reduction of stitch length should occur.
Material thickness from which the 2 should be used.
Material thickness from which the 2 should be used.
nd
stitch length
nd
stitch length
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Programming
Setting: Needle thread tension (Thr.Tens.)
Depending on the material thickness, the needle thread tension can be adjusted at different material thicknesses by the software.
linear Thr.Tens.
Value range 00 – 99
ThickMin
Value range 00.0 – 10.0 [mm]
ThickMax
Value range 00.0 – 10.0 [mm]
2.OnOff ThickMin
Value range 00.0 – 10.0 [mm]
2.On ThickMin
Value range 00.0 – 10.0 [mm]
Maximum needle thread tension reached at the upper material thickness limit.
Material thickness at which the increase in needle thread tension should start.
Material thickness up to which the increase in needle thread tension should occur.
Material thickness from which the 2 tension should be used.
Material thickness from which the 2 tension should be used.
nd
needle thread
nd
needle thread
Setting: Sewing foot pressure (Foot Press.)
The sewing foot pressure can be adjusted at different material thicknesses by the software.
linear Foot Press.
Value range 00 – 20
Maximum sewing foot pressure reached at the upper material thickness limit.
ThickMin
Value range 00.0 – 10.0 [mm]
ThickMax
Value range 00.0 – 10.0 [mm]
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 77
Material thickness at which the increase in sewing foot pressure should start.
Material thickness up to which the increase in sewing foot pressure should occur.
Programming

5.4.15 Setting the Light barrier (LightBarrier) parameter

The light barrier detects the beginning and the end of the material. After a signal was detected, sewing can continue automatically with the specifically set parameters.
Menu item Setting option
Light barrier ON = on
OFF = off
Start, Signal detection at the beginning of the material
End, Detection of end of material
Distance, Distance after detection of end of material
Seams, Number of signal detections
Filter, Filter stitches up to signal detection
ON/OFF
ON/OFF
Value range 0 – 255
Value range 1 – 255
Value range 0 – 255
Setting: Signal detection at the beginning of the material (Start)
The signal scan of the light barrier is performed at the beginning of the seam. If the function is activated, the light barrier must detect a signal to allow the machine to sew. If the function is inactive, sewing can take place without signal detection.
Setting: Detection of end of material (End)
The signal scan of the light barrier is performed at the end of the seam. If the function is active, the machine will continue to sew with the specifically set parameters following the signal detection. If the function is inactive, nothing will happen.
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Programming
Setting: Distance after detection of end of mate rial (Distance)
Here, you can set the distance from the detection of the signal to the end of the material. This distance signifies the path from the needle to the light barrier. The path is specified in millimeters and used by the machine to independently calculate the number of stitches.
Setting: Number of signal detections (Seams)
Input of the number of signal detections after which the machine is supposed to continue with the specifically set parameters.
Setting: Filter stitches up to signal detection (Filter)
Loosely woven fabric with stitches may cause the light barrier to wrongly detect a signal. To prevent this from happening, you enter the number of filter stitches. This number represents the minimum number of stitches with signal detection following the 1
st
detection
of the signal.

5.4.16 Setting the Outputs parameter (Output)

This parameter provides virtual outputs that can be assigned customer-specific functions. They can be used when customer­specific applications require a signal from the control of the machine.
These parameters cannot be used unless the virtual outputs have been assigned to a physical output at the Technician level. This requires that the parameter Add I/O be configured at the Technician level; for more details, refer to the explanation in the Service Instructions.
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Programming
4 +000 +00 -013
10 10

5.5 Using Automatic mode

Automatic mode includes all program numbers from 001 to 999. To access Automatic mode:
1. Use
2. Use
/ to select the Program parameter./ to select the program number 001 or another one
(if available).
The software switches to Automatic mode, the pro gram name
is shown briefly, and then the following display appears:
Fig. 32: Display in Automatic mode
1.9
10
10
The following table explains the individual symbols on the display and the functions of the buttons on the control panel.
Symbol Description
Depending on the assignment of buttons, there may be different functions here, p. 54.
• Press softkey button
Quick access function (softkey menu) Press the softkey menu button, p. 54.
Program number Value range: 000 - 999
•Use ◄/► to select the Program parameter
•Use ▲/▼ to change the program number or enter the program number using the numeric buttons 0–9 and confirm with the OK button
If you select program 000, the control selects Manual mode, p. 50.
Seam sections Number of seam sections contained in the current program.
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Programming
6.0 25 8 8.0
2
Symbol Description
Stitch length correction factor Value range: -50 – 50 [%] Alters the stitch length in all seam sections with ▲/▼.
Default needle thread tension adjustment factor Value range: -50 – 50 [%] Alters the needle thread tension in all seam sections with ▲/▼.
Day piece counter Function active or inactive, p. 90.
Information on the display Can be assigned differently as desired,p. 67.
Allows for finer adjustment than by setting the parameters directly.

5.5.1 Sewing in Automatic mode

After selecting a program between 001 and 999, you will be in Automatic mode.
To sew in Automatic mode:
1. Press the pedal forward and sew. The following display appears:
Fig. 33: Display when sewing in Automatic mode
1.9
10 10
10
10
The parameter values for the current seam section are shown on the display.
The program bar shows the progress of the seam program. The number under the current seam section shows the number of stitches yet to be sewn / the outstanding length of the seam section.
The program bar shows half the current seam section in bold.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 81
Programming
25 25
25 25
Fig. 34: Seam section in progress
Completed seam sections are shown fully in bold.
Fig. 35: Completed seam section
Additional information is shown next to the program bar, which can be identified at a glance thanks to the small symbols on the display:
Symbol Meaning
Start bartack
End bartack
Manually switch between two seam sections (using ◄/►or button assignment for the push button on the machine arm or knee button); there is no stitch counting
“10” Number of stitches or length in mm of the seam section.
The active option, either s.p.m. or mm, can be set at the Technician level. The s.p.m. option is set at the factory.
Stop at the end of the seam section with thread cutting
Switch between two seam sections without stopping
Switch between two seam sections, with a stop, but without thread cutting
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Programming
Possible actions in the course of the seam
The following table lists the functions that can be performed in the course of the seam.
Button/Pedal Function
/ Seam section forwards/backwards or go to start of
seam section.
Pedal halfway back
Pedal fully back
Lift sewing foot.
Cut off or cancel the program. The program remains stopped at the cutoff point.
Softkey menu, p. 54.

5.5.2 Canceling a program in automatic mode

To cancel a program in automatic mode:
1. Push the pedal fully back. The program is canceled and the thread cut. The machine
takes note of where the program was canceled, and then continues from the same point when sewing resumes.
2. T o cancel the program completely, press the pedal all the way backwards again.
The program is canceled, and the machine starts from the
first seam section in the program when sewing resumes.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 83
Programming
1
+

5.6 Using Programming/Edit mode

5.6.1 Creating a new program

To create a new program:
1. Press the button.
The softkey menu appears.
2. Press the butto n.
The control displays the next free program number.
Fig. 36: Creating a new program
3. Press the OK button to load the program number. Or:
4. Choose a different p rogram number using ▲/▼ or enter one with the numeric buttons 0 – 9 and then press the OK button (only free program positions are shown/accepted as numeric entries).
The following information is shown, and the P in the program
number field flashes:
Fig. 37: Programming mode display
Programming mode offers two options for creating new seam programs:
• Creating a program using keyboard input, p. 85.
• Creating a program using te ach-in, p. 87.
84 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
Programming
4.5 25 5 2.0
-
1
+

5.6.2 Creating a program using keyboard input

Creating a program using keyboard input is done completely without sewing. All parameters for the seam sections and the program are entered manually.
To create a program using keyboard input:
1. Create a new program, p. 84.
2. Use
3. Use to activate the seam section.
The following display is shown, with preset values which can
Fig. 38: Programming mode display
4. Set the basic parameters that are explained in the table.
to switch to the seam section selection.
be specified at technician level.
Symbol Meaning
Stitch length for the current seam section Value range: 00.0 - 12.0 [mm] (depending on the subclass)
•Use ◄/► to select the Stitch length parameter
•Use ▲/▼ to change the stitch length
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 85
Symbol Meaning
Needle thread tension value (%) of current seam section Value range: 00 - 99
•Use ◄/► to select the Needle thread tension parameter
•Use ▲/▼ to change the needle thread tension.
Information
If the values for the needle thread tension of the right and the left needle thread are not identical and changed jointly, the difference remains the same.
2-needle machines
•Use ◄/► to select the needle thread tension parameter
• Press the OK button to open the submenu
•Use ▲/▼ to select the right or the left needle thread
• Press the OK button to confirm
•Use ▲/▼ to change the needle thread tension
• Press the OK button to confirm Sewing foot pressure
Value range: 01 - 20
•Use ◄/► to select the Sewing foot pressure parameter.
•Use ▲/▼ to change the sewing foot pressure
Stroke Value range: 00.0 – 09.0 [mm] (0.5 mm increments)
•Use ◄/► to select the Stroke height parameter
•Use ▲/▼ to change the stroke height
Programming
5. Set other parameters for this seam section, p. 88.
6. To set up another seam section, use
on the seam section
display to switch to the next seam section.
7. Use to activate the seam section and set parameters again as described above.
8. Repeat steps 6 and 7 to define up to 30 seam sections if necessary.
9. Press the ESC button.
The program is saved. The machine switches to Automatic
mode and the newly created program is selected.
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Programming
4.5 25 5 2.01
+
-

5.6.3 Creating a program using Teach-In

Creating a program using Teach-In is done by sewing the seam sections and manually entering the parameters for the seam sections and the program.
To create a program using Teach-In:
1. Create a new program, p. 84.
2. Press the Teach-In button.
The following display is shown, with preset values which can
be specified at technician level.
Fig. 39: Programming mode display
0
3. Set the basic parameters that are explained in the table.
Symbol Meaning
Stitch length for the current seam section Value range: 00.0 - 12.0 [mm] (depending on the subclass)
•Use ◄/► to select the Stitch length parameter
•Use ▲/▼ to change the stitch length Needle thread tension value (%) of current seam section
Value range: 00 - 99
•Use ◄/► to select the Needle thread tension parameter
•Use ▲/▼ to change the needle thread tension.
Information
If the values for the needle thread tension of the right and the left needle thread are not identical and changed jointly, the difference remains the same.
2-needle machines
•Use ◄/► to select the needle thread tension parameter
• Press the OK button to open the submenu
•Use ▲/▼ to select the right or the left needle thread
• Press the OK button to confirm
•Use ▲/▼ to change the needle thread tension
• Press the OK button to confirm
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 87
Programming
Symbol Meaning
Sewing foot pressure Value range: 01 - 20
•Use ◄/► to select the Sewing foot pressure parameter.
•Use ▲/▼ to change the sewing foot pressure Stroke
Value range: 00.0 – 09.0 [mm] (0.5 mm increments)
•Use ◄/► to select the Stroke height parameter
•Use ▲/▼ to change the stroke height
4. Press the pedal and complete the seam section up to the desired position on the material.
5. To set other parameters for another seam section, use
to
add a new seam section.
6. Set the basic parameters.
7. Repeat steps 5 and 6 to define up to 30 steps if necessary.
8. Push the pedal fully back.
The program switches to Edit mode.
9. If necessary, set additional parameters for all seam sections (p. 88) and complete the selected program (p. 90).
10. Press the ESC button.
The program is saved. The machine switches to Automatic
mode and the newly created program is selected.
5.6.4 Adjusting parameters for the current seam
section
This menu allows the parameters for the current seam se ction to be changed. This setting ONLY affects the currently selected seam section, and NOT the entire program.
To adjust the parameters for the current seam section:
1. Use
2. Press the OK button.
The submenu opens.
3. Use
88 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
/to select the field .
/ to select the desired parameter.
Programming
4. Press the OK button to activate or deactivate the parameter or use ▲/▼ to edit the value and confirm the change by press­ing the OK button.
Parameters for the current seam section:
Symbol Description
Stitch counter
Length of the seam section 0 = Manually step through > 1 = Number of stitches or length in mm
Max Speed
Maximum speed for the seam section.
Seg.End Modes
Set what happens at the end of a seam section when switching to the next section:
Stop Sewing stops – if OFF: no more settings possible, smooth switch between the seams sections
if ON:
Thread Trim - Thread cutting
Needle Up - Needle position
Foot Lifted - Sewing foot lift
FL height - Sewing foot lift stroke height
Start bartack
Start bartack, setting identical to Manual mode, p. 58.
End bartack
End bartack, setting identical to Manual mode, p. 62.
Needle Up
Position of the needle when sewing stops on the seam section.
Foot Lifted
Position of the sewing foot when sewing stops on the seam section.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 89
Symbol Description
FL height
Lifting height of the sewing foot when sewing stops on the seam section.
Backwards
Backward stitches; when the parameter is activated, the section is sewn backwards.
Puller
Supports the transport of the sewing material, setting identical to Manual mode, p. 68.
Center Guide
Seam middle guide (only on 2-needle machines)
EdgeGuide
Distance Edge stop (if available); value for the distance between the needle and the material edge, setting identical to Manual mode, p. 68.
Light barrier
Detects the beginning or the end of the material, setting identical to Manual mode, p. 78.
Programming
Output
To be assigned specifically for each customer, p. 79.
5. Exit the submenu using the ESC or button The changed values are stored immediately.
6. If necessary, create further seam se ctions or exit Programming mode using the ESC button.
The program is saved. The machine switches to Automatic
mode and the newly created program is selected.

5.6.5 Adjusting parameters for the selected program

This menu allows the parameters for the current program/seam program to be changed. This setting affects all seam sections created in the program.
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Programming
To adjust the parameters for the selected program:
1. Use ◄/►to select the field .
2. Press the OK button.
The submenu opens.
3. Use
/ to select the desired parameter.
4. Press the OK button to activate or deactivate the parameter
/ to edit the value and confirm the change by press-
or use ing the OK button.
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 91
Parameters for selected program:
Symbol Description
Prog. Name
A program name can be entered using the numeric buttons:
•Use ◄/► to navigate forwards and backwards
• Use the F button to delete a letter
• Use the OK button to confirm the entry
• Use the ESC button to discard the entry
Add Values +)
• St.Len. +)
• Foot Stroke +)
• Thr.Tens. (+)
• Gap (+)
Insert the 2
Next Prog.
A subsequent program can be defined.
Loop Prog.
The program is executed as a loop, which is useful, for instance, for ornamental stitch seams.
nd
value of the parameters
Programming
Thread clamp
Function active or inactive, if available.
Bobbin
Setting identical to Manual mode, p. 65.
InfoScreen
Setting identical to Manual mode, p. 67.
Piece counter
Daily piece counter, can be set to count either up or down. When the daily piece counter is activated, it must be reset once after entering a value using the function in the softkey menu to ensure it counts correctly.
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Programming
4.5 25 5 2.0
-
1
+
+
Symbol Description
PointPos.°
Setting identical to Manual mode, p. 58.
Speed Corr
Setting identical to Manual mode, p. 69.
Mat.Thickness
If present, setting identical to Manual mode, p. 73.
5. Exit the submenu using the ESC or button.
The changed values are stored immediately.
6. If necessary, create further seam se ctions or exit Programming mode using the ESC button.
The program is saved. The machine switches to Automatic
mode and the newly created program is selected.

5.6.6 Editing programs

Parameters of already created programs can be adjusted subsequently.
To edit a program:
1. Select the desired program.
2. Press the P button.
The control switches to Edit mode.
The following information is shown, and the P in the program number field flashes:
Fig. 40: Display in editing mode
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 93
Programming
3. Select the seam section to be changed using with ▲/▼.
The selected seam section is shown in bold in the program
bar.
4. Adjust the basic parameters.
5. Adjust the parameters for the selected seam section, p. 88.
6. Adjust the parameters for the entire program, p. 90.
7. Use to add a new seam section.
8. Use to delete the seam section marked in bold in the program bar.
9. Exit Edit mode using the ESC button.
The program is saved. The machine switches to Automatic
mode and the newly created program is selected.

5.6.7 Copying the program

Only the selected program is copied to a new program number. To copy a program:
1. Select the desired program.
2. Press the P button.
The P above the program number will flash.
3. Press the Softkey menu button.
The softkey menu appears.
Fig. 41: Softkey menu
4. Press the numeric button under .
The following display appears:
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Programming
4.5 25 5 2.0
-
1
+
+
Fig. 42: Copying the program
The control displays the next free program number.
5. Press the OK button to load the program number. OR Select another program number using
/ or input a program
number using the numeric buttons 0 – 9.
6. Press the OK button to confi rm th e program number.
The program number is loaded.
The control switches to Edit mode and the program number flashes:
Fig. 43: Display after specifying the program number
7. If necessary, make changes to the newly copied program.
8. Press the ESC button.
The program is saved. The machine switches to Automatic
mode and the newly created program is selected.
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Programming

5.6.8 Deleting the program

Only the selected program can be deleted. To delete a program:
1. Select the desired program.
2. Press the P button.
The P above the program number will flash.
3. Press the Softkey menu button.
The softkey menu appears.
Fig. 44: Softkey menu
4. Press the numeric button under .
The selected program is deleted. The program below/above
is selected and can be edited.
5. T o delete further programs, select the program using repeat from step 3.
6. Press the ESC button to go to Automatic mode.
The machine switches to Automatic mode.
/ and
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Maintenance

6 Maintenance

WARNING Risk of injury from sharp parts!
Punctures and cutting possible. Prior to any maintenance work, switch off the
machine or set the machine to threading mode.
WARNING Risk of injury from moving parts!
Crushing possible. Prior to any maintenance work, switch off the
machine or set the machine to threading mode.
This chapter describes maintenance work that needs to be carried out on a regular basis to extend the service life of the machine and achieve the desired seam quality.
Advanced maintenance work may only be carried out by qualified specialists (Service Instructions) .
Maintenance intervals
Work to be carried out Operating hours
8 40 160 500
Cleaning
Removing lint and thread remnants
Lubricating
Lubricating the machine head Lubricating the hook
Operating Instructions 667 PREMIUM - 02.0 - 01/2018 97

6.1 Cleaning

WARNING Risk of injury from flying particles!
Flying particles can enter the eyes, causing injury.
Wear safety goggles. Hold the compressed air gun so that the particles do not fly close to people. Make sure no particles fly into the oil pan.
NOTICE
Property damage from soiling!
Lint and thread remnants can impair the operation of the machine.
Clean the machine as described.
NOTICE
Maintenance
Property damage from solvent-based cleaners!
Solvent-based cleaners will damage paintwork. Use only solvent-free substances for cleaning.
98 Operating Instructions 667 PREMIUM - 02.0 - 01/2018
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