Cybex MG 525 User Manual

Cybex MG-525
Owner’s and Service Manual
Strength Systems
Part Number 15CBX109072 B
www.cybexintl.com
Cybex MG-525
Owner’s and Service Manual
Strength Systems
Part Number 15CBX109072 B
Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc.
© Copyright 2010, Cybex International, Inc. All rights reserved. Printed in the United States of America.
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183
www.cybexinternational.comtechhelp@cybexintl.com • 15CBX109072 B
Table of Contents
1 Safety
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety Guidlines and Practices.. . . . . . 1-2
Warning/Caution Decals . . . . . . . . . . . 1-3
Regular Maintenance Activities . . . . . . 1-8
2 Exercise
Intended Use . . . . . . . . . . . . . . . . . . . . 2-1
Instructions. . . . . . . . . . . . . . . . . . . . . . 2-1
3 Customer Service
Contacting Service. . . . . . . . . . . . . . . . 3-1
Ordering parts . . . . . . . . . . . . . . . . . . . 3-1
Return Material Authorization (RMA). . 3-1
Damaged Parts . . . . . . . . . . . . . . . . . . 3-2
4 Assembly
Assembly . . . . . . . . . . . . . . . . . . . . . . . 4-1
5 Maintenance
Daily Procedures . . . . . . . . . . . . . . . . . 5-1
Weekly Procedures . . . . . . . . . . . . . . . 5-4
6 Service
Parts Lists . . . . . . . . . . . . . . . . . . . . . . 6-4
Exploded-View Diagram . . . . . . . . . . . 6-6
Page i
Cybex MG-525 Owner’s Manual
1 - Safety
Safety
Read the Owner’s Manual carefully before assembling, servicing or using the equipment. It is the responsibility of the facility owner and/or owner of the equipment to instruct users on proper
operation of the equipment and review all labels.
WARNING: Serious injury could occur if these safety precautions are not observed:
User Safety Precautions
Obtain a medical exam before beginning any exercise program. Stop exercising if feeling faith, dizzy or experiencing pain and consult your physician. Obtain instructions before using. Read and understand the owner’s manual and all warnings posted on the machine before using. Keep all children (12 and under) away. Teenagers (13 and over) and disabled must be supervised. Keep body and clothing free from and clear of all moving parts. Use the machine only for the intended use. • DO NOT modify the machine. Inspect machine prior to use. DO NOT use if it appears damaged or inoperable. Inspect all cables and belts and connections prior to use. DO NOT use if any components are worn,
frayed or damaged.
DO NOT attempt to x a broken or jammed machine. Notify oor staff. DO NOT use if guards are missing or damaged.
Be sure that the weight pin is completely inserted. Use only the pin provided by the manufacturer. If unsure seek assistance.
Never pin the weights in an elevated position. • DO NOT use this machine if found in this condition. See assistance from fl oor staff.
DO NOT use dumbbells or other incremental weights, except those provided by the manufacturer. Report any malfunctions, damage or repairs to the facility. Replace any warning labels if damaged, worn or illegible.
Facility Safety Precautions
Read the Owner’s Manual carefully before assembling, servicing or using the equipment. Securely anchor each machine to the fl oor using the anchor holes provided in each machine.
NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional
contractor. NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better). NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any
leg or frame not in contact with surface using fl at washers.
Service
Page 1-1
Cybex MG-525 Owner’s Manual
Make sure that each machine is set up and operated on a solid level surface. Do not install equipment on an uneven surface.
Make sure that all users are properly trained on how to use the equipment. Make sure there is enough room for safe access and operation of the equipment. Perform regular maintenance checks on the equipment. Also pay close attention to all areas most susceptible to
wear, including (but not limited to) cables, pulleys, belts and grips. Immediately replace worn or damaged components. If unable to immediately replace worn or damaged compo-
nents then remove from service until the repair is made. Use only Cybex supplied components to maintain/repair the equipment. Keep a repair log of all maintenance activities. Inspect all cables and belts and connections prior to use. • DO NOT use if any components are worn, frayed or
damaged.
NOTE: It is the sole responsibility of the user/owner or facility operator to ensure that regular maintenance is
performed.
Safety Guidelines And Practices
Cybex recommends that all fi tness equipment be used in a supervised area. It is recommended that the equipment be located in an access controlled area. Control is the responsibility of the owner. The extent of control is at the discretion of the owner.
It is the responsibility of the purchaser/user of Cybex products to read and understand the owner’s manual, and warning labels; as well as instruct all individuals, whether end users or supervising personnel, on proper usage of the equipment.
PROPER USAGE:
Use machine only as described in the manual. Failing to follow proper instructions may result in injury. Do Not Lean Against or Pull On the framework, weight stack, or any component, whether machine is at rest or in
use. Inappropriate or improper use may result in injury to users or third parties (bystanders). Do not use machine if it is not located on a solid level surface or is improperly installed. Provide an adequate safety perimeter between the machine, walls and other equipment to ensure that the facility has
the proper clearance for usage and training.
SECURING EQUIPMENT:
The machine has holes in the feet, which allow for ease in anchoring to the fl oor. Cybex strongly recommends that, to eliminate rocking, tipping or falling over due to incorrect usage and misuse, equipment be secured to a solid, level surface.
1. The solid, level surface should not deviate more than 1/8” over a 10’ distance or as defi ned and required by local building and architectural codes.
2. Anchoring of equipment must be completed by a quali ed licensed contractor.
Service Page 1-2
Cybex MG-525 Owner’s Manual
3. Anchoring holes are provided on the feet of the frame. All anchoring locations must be used when anchoring the equipment to the fl oor.
4. Due to the wide variation of fl ooring on which machines may be anchored or installed, verify anchoring method and anchoring fasteners with a qualifi ed and licensed contractor.
5. A minimum pull out force of 220 lbs/100 kgs is required for each anchor position..
6. Do not use machine until it is properly anchored. MAINTENANCE:
Preventative maintenance allows proper equipment operation and reduces the risk of injury. Perform the maintenance requirements as specifi ed in the manual.
STANDARD COMPLIANCE:
Cybex products meet or exceed applicable ASTM and EN Standards.
Warning/Caution Decals
Warning decals indicate a potentially hazardous situation, which, if not avoided, could result in death or serious injury. Caution decals indicate a potentially hazardous situation, which, if not avoided, could result in minor or moderate
injury. The warning and caution decals are shown on the following page. The diagrams following the decals show where
each decal is located.
Service
Page 1-3
Cybex MG-525 Owner’s Manual
WARNING
SERIOUS INJURY COULD OCCUR IF THESE PRECAUTIONS ARE NOT OBSERVED
1. Obtain a medical exam before beginning any exercise program.
2. Stop exercising if feeling faint, dizzy or experiencing pain and consult your physician.
3. Obtain instructions before using.
4. Read and understand the owner’s
manual and all warnings posted on the machine before using.
5. Keep all children (12 and under) away. Teenagers (13 and over) and disabled must be supervised.
6. Keep body and clothing free and clear of all moving parts.
7. Use machine only for the intended use. DO NOT modify the machine.
8. Inspect machine prior to use. DO NOT use if it appears damaged or inoperable.
9. Inspect all cables and belts and connections prior to use. DO NOT use if any components are worn, frayed or damaged
10. DO NOT attempt to fix a broken or jammed machine.
11. DO NOT use if guards are missing or damage.
12. Be sure that the weight pin is completely inserted. Use only the pin provided by the manufacturer. If unsure seek assistance.
13. Never pin weights in an elevated position. DO NOT use this machine if found in this condition. Seek assistance from floor staff.
14. DO NOT use dumbbells or other incremental weights, except those provided by the manufacturer.
15. Report any malfunctions, damage or repairs to the facility.
16. DO NOT REMOVE THIS LABEL. REPLACE IF DAMAGED.
.
0904212
A
CAUTION
B
Keep away from moving parts. Failure to do so could result in personal injury.
0904222
C
CAUTION
Failure to correctly adjust could result in personal injury.
Always fully engage the detent pin before use to avoid injury.
0904221
Service Page 1-4
Cybex MG-525 Owner’s Manual
Chest Press/Incline Press/Overhead Press Station
(decal placement diagram)
C
A
C
B
DESCRIPTION PART NO.
Warning DecalA. .................0904212
Caution DecalB. ..................0904222
Caution DecalC. ..................0904221
Service
Page 1-5
Cybex MG-525 Owner’s Manual
Low Row/Lat Pull Station
(decal placement diagram)
A
Service Page 1-6
B
DESCRIPTION PART NO.
Warning DecalA. .................0904212
Caution DecalB. ..................0904222
Cybex MG-525 Owner’s Manual
Prone Leg Curl/Leg Extension Station
(decal placement diagram)
A
C
DESCRIPTION PART NO.
Warning DecalA. .................0904212
Caution DecalB. ..................0904222
Caution DecalC. ..................0904221
B
Service
Page 1-7
Cybex MG-525 Owner’s Manual
Regular Maintenance Activities
Preventative maintenance activities must be performed to maintain normal operation of your equipment. Keeping a log sheet of all maintenance actions will assist you in staying current with all preventative maintenance activities. The preventative maintenance actions are described in detail in Chapter 5. Briefl y, they include:
Daily
1. Clean upholstery. Weekly
1. Inspect all nuts and bolts for looseness. Tighten as required.
2. Inspect all cables and belts for damage or wear (see Chapter 5). If a cable or belt is worn
or damaged, immediately discontinue use until cable or belt has been replaced.
3. Check for worn handles, worn snap links, and worn warning labeling. Replace all worn parts
immediately.
4. Inspect for loose or worn grips. Replace all loose or worn grips immediately. 5 Inspect weight stacks for proper alignment and operation. Correct all improper alignment
and operation issues immediately.
6. Lubricate guide rods using automotive engine oil only. Yearly
1. Replace all cables and belts at least annually.
Using Proper Form
Before working out, read and understand the exercises located on the placard and in Chapter 2.
Service Page 8
Cybex MG-525 Owner’s Manual
2 - Exercises
Intended Use
The intended use of this equipment is to aid or improve general physical fi tness and exercise. For Commercial use.
Instructions
Read and understand all instructions and warnings prior to using this machine. See Chapter 1, Safety, in the Owner’s Manual or consult with fl oor staff.
Exercises
Page 2-1
Cybex MG-525 Owner’s Manual
Chest Press
START FINISH
NOTE: Motion Developed: Shoulder Flexion, Elbow Extension
Set Up
1. Adjust handles and backrest to the chest press position.
2. Adjust seat bottom and back so that handles are at mid-
chest.
3. Select hand position that allows hands to fi nish in front of the shoulders.
Movement
1. Push handles forward until arms are fully straightened.
MUSCLES USED
Pectoralis Major, Anterior Deltoid, Triceps
Exercises Page 2-2
Cybex MG-525 Owner’s Manual
Incline Press
START FINISH
NOTE: Motion Developed: Shoulder Flexion, Elbow Extension
Set Up
1. Adjust handles and backrest to the Incline Press position.
2. Adjust seat bottom and back so that handles are at mid-
chest.
3. Select hand position that allows hands to fi nish in front of the shoulders.
Movement
1. Push handles forward until arms are fully straightened.
MUSCLES USED
Pectoralis Major, Anterior Deltoid, Triceps
Exercises
Page 2-3
Cybex MG-525 Owner’s Manual
Overhead Press
START
NOTE: Motions Developed: Shoulder Abduction, Elbow Extension
Set Up
1. Adjust handles and backrest to the shoulder press
position.
2. Adjust seat bottom so that hands are slightly above shoulder.
3. Select hand position that allows hands to fi nish above the shoulders.
FINISH
Movement
1. Push the handles directly upward until arms are fully
straightened.
Exercises Page 2-4
Anterior Deltoid, Middle Deltoid
and Triceps
Cybex MG-525 Owner’s Manual
Low Row
START FINISH
NOTE: Motion Developed: Shoulder Extension, Elbow Flexion
Set Up
1. Adjust bench so that it is in the Low Row position.
2. Adjust the (Lat Pull) thigh pad so that it is facing upward.
3. Sit with feet rmly on footrest.
4. Grasp handle with hands in front of and level with the
shoulders.
Movement
1. Pull handle towards you until your elbows are at
your sides.
MUSCLES USED
Lattisimus Dorsi, Teres Major, Biceps,
Middle Trapezius, Rear Deltoid,
Rhomboideltoid
Exercises
Page 2-5
Cybex MG-525 Owner’s Manual
Lat Pull
START FINISH
NOTE: Motions Developed: Shoulder Adduction, Elbow Flexion
Set Up
1. Adjust bench so that it is in the Lat Pull position.
2. Adjust thigh pad for stabilization during exercise.
3. Grasp bar and sit with thighs under pads. Movement
1. Pull bar down until elbows are by your sides and
hands are approximately level with shoulders.
MUSCLES USED
Latissimus Dorsi, Teres Major, Biceps,
Lower Trapezius, Rhomboid
Exercises Page 2-6
START
Cybex MG-525 Owner’s Manual
Prone Leg Curl
FINISH
NOTE: Motions Developed: Knee Flexion
Set Up
1. Adjust bench so that it is in the Prone Leg Curl position.
2. Align leg pad for a comfortable placement behind ankles.
3. Align knees with the axis of rotation.
4. Lean forward against thigh pad, rest forearms on pads and
grasp handles.
Movement
1. Pull up against leg pad.
MUSCLES USED
Hamstrings
Exercises
Page 2-7
Cybex MG-525 Owner’s Manual
Leg Extension
START
NOTE: Motion Developed: Knee Extension
Set Up
1. Adjust bench so that it is in the Leg Extension position.
FINISH
MUSCLES USED
2. Adjust back pad so that when seated, your knees align
with the machine’s axis of rotation.
3. Comfortably position shin pad and apply light pressure.
4. Grasp handles and stabilize body. Movement
1. Push forward and up against leg pad until your legs are
straight.
Exercises Page 2-8
Quadriceps
Cybex MG-525 Owner’s Manual
3 - Customer Service
Contacting Service
Hours of phone service are Monday through Friday from 8:30 to 6:00 p.m. Eastern Standard Time. For Cybex customers living in the USA, contact Cybex Customer Service at 888-462-9239. For Cybex customers living outside the USA, contact Cybex Customer Service at 508-533-4300
or fax 508-533-5183.
Find information on the web at www.cybexintl.com or by e-mail at techhelp@cybexintl.com.
Ordering Parts
Fax order to 508-533-5183. To speak with a customer service representative, call 888-462-9239 (for customers living within the USA) or 508-533-4300 (for customers outside the USA). You may also contact us through e-mail at techhelp@cybexintl.com
Having the following information ready when calling will assist our Cybex representatives in serving you.
Unit Serial Number Product Name
The unit serial number and product name can be found on the serial number decal. See Chapter 6 for exact location of serial number decal.
Part Description Part Number
Part descriptions and part numbers are located in Chapter 6 of this manual.
Shipping Address Contact Name
Return Material Authorization (RMA)
In addition to your shipping address and contact name, your account number is helpful but not required. The Return Material Authorization (RMA) system outlines the procedures to follow when returning
material for placement, repair or credit. The system assures that returned materials are properly handled and analyzed. Follow the following procedures carefully.
Contact your authorized Cybex dealer on all warranty-related matters. Your local Cybex dealer will request a RMA from Cybex, if applicable. Under no circumstances will defective parts or equipment be accepted by Cybex without proper RMA and an Automated Return Service (ARS) label.
Customer
Service
Page 3-1
Cybex MG-525 Owner’s Manual
1. Call the Customer Service Hot Line listed above for the return of any item that is defective.
2. Provide the technician with a detailed description of the problem you are having or the defect in the item you wish to return.
3. Provide the model and serial number of your Cybex equipment.
4. At Cybex’s discretion, the technician may request that you return the problem part(s) to Cybex for
evaluation and repair or replacement. The technician will assign you a RMA number and will send you an ARS label. The ARS label and the RMA numbers must be clearly displayed on the outside of the package that contains the item(s) to be returned. Include the description of the problem, the serial number of the equipment and the name and address of the owner in the package along with the part(s).
5. Forward the package through UPS to Cybex.
Attn: Customer Service Department Cybex International, Inc. 1975 24th Ave SW
Owatonna, MN 55060
NOTE: Merchandise returned without an RMA number on the outside of the package or shipments sent
COD will not be accepted by the Cybex receiving department.
Damaged Parts
Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility of the carrier (UPS, Federal Express, trucking companies, etc.)
Apparent Damage - Upon receipt of your shipment, check all items carefully. Any damage seen with a visual check must be noted on the freight bill and signed by the carrier’s agent. Failure to do so will result in the carriers refusal to honor your damage claim. The carrier will provide you with the required forms for ling such claims.
Concealed Damage - Damage not seen with a visual check upon receipt of a shipment but notices later must be reported to the carrier as soon as possible. Upon discovery of the damage, a written or phone request to the carrier asking them to perform an inspection of the materials must be made within ten days of the delivery date. Keep all shipping containers and packing materials as they will be needed in the inspection process. The carrier will provide you with an inspection report and the necessary forms for fi ling a concealed damage claim. Concealed damage claim is the carrier’s responsibility.
Customer Service Page 3-2
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