Cybex 525T User Manual

Cybex Treadmill
Product Number 525T
Owner’s Manual
Cardiovascular Systems
Part Number LT-24018-4 G
www.cybexintl.com
Cybex Owner’s Manual Cybex Owner’s Manual
FCC Compliance Information ............. 3
Safety
Important Voltage Information ............4
Grounding Instructions .................. 4
Important Safety Instructions ............. 5
Warning Decals ....................... 7
Label Placement....................... 9
Emergency Stop Key (e-stop) ........... 10
Assembly
Specications - 525T .................. 12
Choosing and Preparing a Site........... 13
Electrical Power Requirements .......... 14
525T Assembly....................... 14
Power Cord Management............... 25
Setup .............................. 26
A/V Conguration and FM Radio Presets... 29
E3 View Monitor Controls............... 34
E3 View Monitor Setup................. 35
Testing the Treadmill Operation .......... 44
Heart Rate Indicator ................... 53
Meaning of % Grade................... 54
E3 View Monitor Screen Options ......... 54
iPod/iPhone/iPad Functions ............. 54
Maintenance
Warnings ...........................55
Preventive Maintenance Activities ........56
Cleaning Unit ........................ 56
Running Belt Maintenance .............. 59
Other Preventive Maintenance........... 62
E3 View Monitor ...................... 63
Service Wheel (optional) ............... 64
Service Schedule . . . . . . . . . . . . . . . . . . . . . 65
Customer Service
Product Registration................... 67
Contacting Service .................... 67
Ordering Parts ....................... 67
Return Material Authorization (RMA) ......68
Damaged Parts....................... 68
Operation
Terms Used ......................... 45
User Control Symbols Used ............. 46
Console Display . . . . . . . . . . . . . . . . . . . . . . 47
User Controls . . . . . . . . . . . . . . . . . . . . . . . . 48
Quick Operation Guide................. 48
Detailed Operation Guide............... 49
Stopping the Treadmill ................. 51
Safety Sentry ........................ 51
Workout Selection .................... 52
Data Readouts . . . . . . . . . . . . . . . . . . . . . . . 53
Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc. Safety Sentry™ is a registered trademark of Cybex International, Inc. Polar® is a registered trademark of Polar Electro Inc. iPod, iPhone, and iPad are trademarks of Apple Inc., registered in the U.S. and other countries. DISCLAIMER: Cybex International, Inc. makes no representations or warranties regarding the contents of this manual. We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes.
© 2014, Cybex International, Inc. All rights reserved. Printed in United States of America.
10 Trotter Drive Medway, MA 02053 • 888-462-9239 • 508-533-4300 • FAX 508-533-5183
www.cybexintl.com • LT-24018-4 G • September 2014
Appendix - Workout Overviews
1 Weight Loss........................ 69
2 Rolling Hills ........................ 70
3 Hills .............................. 71
4 Pikes Peak......................... 72
5 Hill Interval 1:1...................... 73
6 Hill Interval 1:2...................... 74
7 Hill Interval 1:3...................... 75
8 Cardio ............................ 76
9 - Heartrate Control
(E3 View Monitor Option) ............ 77
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FCC Compliance Information

Changes or modications to this unit not expressly approved by the party responsible for compliance
could void the user’s authority to operate the equipment.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Modications not expressly approved by the manufacturer could void the user’s authority to operate
the equipment under FCC rules.
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Safety

Read all instructions and warnings before using.

Important Voltage Information

Before plugging the power cord into an electrical outlet, verify that the voltage requirements for the site match the voltage of the treadmill that has been received. The power requirements for the unit include a grounded, dedicated circuit, rated for one of the following:
• 100 VAC, 50/60 Hz, 20A
• 115 VAC, 50/60 Hz, 20A
• 208 VAC, 60 Hz, 15A
• 220 VAC, 60 Hz, 15A
• 230 VAC, 50 Hz, 13A, UK
See the front warning decal for the voltage requirements of the treadmill.

Grounding Instructions

This treadmill must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING: Shock and electrocution hazard.
• Connect unit to a grounded outlet.
• Do not use voltage adapter or extension cord.
This treadmill is for use on a grounded, dedicated circuit. Make sure that the treadmill is connected to
an outlet having the same conguration as the plug. Do not use a ground plug adapter to adapt the
power cord to a non-grounded outlet.
115 VAC Euro Plug 220 VAC UK 230 VAC Danish Australia
NEMA 5-20 CEE 7/7 NEMA 6-15 BS 1363 107-2-D1 AS/NZS 3112
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Important Safety Instructions

(Save These Instructions)
WARNING: Shock and electrocution hazard.
• Unplug unit and let sit 10 minutes before cleaning or performing maintenance.
• Electrical charge can remain in unit after unplugging.
• Keep water and liquids away from electrical parts.
User Safety Precautions
Prior to use:
• Obtain a medical exam before beginning any exercise program.
• Obtain instruction before using.
Read and understand warning labels.
• Read and understand emergency stop procedures.
• Maximum user weight is 350 lbs. (158 kg).
• Inspect unit. If damaged, notify oor staff. DO NOT USE.
• Place your feet on the two top steps when starting or stopping the treadmill.
• Clip E-STOP lanyard to clothing.
• Do not remove this label. Replace if damaged or illegible.
During use:
• Do not use for stretching and do not attach straps or other devices.
• Do not allow children 12 or younger to be on or near machine.
• Stop exercise if feeling faint, dizzy, or have pain.
• Use the handrails for support and to maintain balance.
• Keep all body parts, clothing, and accessories, clear of moving parts.
• Wait until running belt comes to a complete stop before getting off.
Facility Safety Precautions
• Instruct all users on how to clip the e-stop clip onto their clothing and carefully test it prior to using
the treadmill.
• Instruct all users to use caution when mounting and dismounting the treadmill.
• Use a dedicated line when operating the treadmill. A dedicated line requires one circuit breaker per
unit.
• Connect the treadmill to a properly grounded outlet only.
• DO NOT operate electrically powered treadmills in damp or wet locations.
• Keep the running belt clean and dry at all times.
• DO NOT leave the treadmill unattended when plugged in and running. Before leaving the treadmill
unattended, always wait until the treadmill comes to a complete stop and is level. Then, turn all controls to the STOP or OFF position and remove the plug from the outlet. Remove the e-stop key from the treadmill.
• Immobilize the treadmill (when not in use) by removing the e-stop key.
• Inspect the treadmill for worn or loose components before each use. Do not use until worn or
damaged parts are replaced.
• Stop and place the treadmill at 0 degrees incline (level) after each use.
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Cybex Owner’s Manual
• Maintain and replace worn parts regularly. Refer to “Preventive Maintenance” section of Owner’s
Manual.
• DO NOT operate the treadmill if: (1) the cord is damaged; (2) the treadmill is not working properly
or (3) if the treadmill has been dropped or damaged. Seek service from a qualied technician.
• DO NOT place the cord near heated surfaces or sharp edges.
• DO NOT use the treadmill outdoors.
• DO NOT operate the treadmill around or where aerosol (spray) or where oxygen products are
being used.
• Read and understand the Owner’s Manual completely before using the treadmill.
• Ensure all users wear proper footwear on or around all Cybex equipment.
• Set up and operate the treadmill on a solid, level surface. Do not operate in recessed areas or on
plush carpet.
• Provide the following clearances: 19.7 inches (0.5 m) at each side, 79 inches (2.0 m) at the back
and enough room for safe access and passage at the front of the treadmill. Be sure your treadmill is clear of walls, equipment and other hard surfaces.
• Disconnect power before servicing.
• DO NOT attempt repairs, electrical or mechanical. Seek qualied repair personnel when servicing.
If you live in the USA, contact Cybex Customer Service at 888-462-9239. If you live outside the USA, contact Cybex Customer Service at 508-533-4300.
• Use Cybex factory parts when replacing parts on the treadmill.
• DO NOT modify the treadmill in any way.
• DO NOT use attachments unless recommended for the treadmill by Cybex.
• Ensure all User and Facility Safety Precautions are observed.
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REVISIONS
DESCRIPTION
See sheet 1
ECO
REV
DATE APPROVAL
BY
.
.
.
REVISIONS
DESCRIPTION
See sheet 1
ECO
REV
DATE APPROVAL
BY
.
.
.
REVISIONS
DESCRIPTION
SEE SHEET 1
ECOREV
DATE APPROVALBY
REVISIONS
DESCRIPTION
SEE SHEET 1
ECOREV
DATE APPROVALBY

Warning Decals

To replace any worn or damaged decals do one of the following: Visit www.cybexintl.com to shop for parts online, fax orders to 508-533-5183 or contact Cybex Customer Service at 888-462-9239. If you are located outside of the USA, call 508-533-4300. For location or part number of labels, see the parts list and exploded-view diagram on the Cybex web site at www.cybexintl.com.
Warning decals indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Carefully read and understand the following caution and warning labels before using the unit.
Caution decals indicate a potentially hazardous situation, which if not avoided, may result in minor or moderate injury. There are no caution decals used on this unit. However, there are caution statements listed in this manual.
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Cybex Owner’s Manual
REVISIONS
DESCRIPTION
See sheet 1
ECO
REV
DATE APPROVAL
BY
.
.
.
REVISIONS
DESCRIPTION
ECOREV
DATE APPROVALBY
See sheet 1.
.
.
.
. ..
.
.
. . .
.
.
. . .
.
REVISIONS
DESCRIPTION
ECOREV
DATE APPROVALBY
See sheet 1.
.
.
.
. ..
.
.
. . .
.
.
. . .
.
See sheet 1
ECO
REV
.
Cord
Wrap
Area
8

Label Placement

Cybex Owner’s Manual Cybex Owner’s Manual
2
1
3
4
5
6
7
1 DE-23767 Decal, Warning, Upper Display, E3 View Monitor 1 DE-23767-2 Decal, Warning, Upper Display, E3 View Monitor, Canada
2 DE-23764-4 Decal, Center 2 DE-23764-2 Decal, Center, Canada 3 DE-23636-4 Decal, Warning, Main 4 DE-23637-4 Decal, Warning 5 DE-22910 Decal, Motor Cover, 115 VAC 5 DE-23079 Decal, Motor Cover, 230 VAC 6 DE-23098 Decal, Power Cord 7 DE-25047-4 Decal, lever, service wheel
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Cybex Owner’s Manual

Emergency Stop Key (e-stop)

The e-stop key functions as an emergency stop. In an emergency situation, the e-stop key disengages from the console and the treadmill will come to a stop. Before using the treadmill, clip the e-stop key as described below.
1. Compress the spring and clip the e-stop clamp to your clothing. Ensure the clip engages enough clothing so it does not fall off in an emergency situation. Be sure the string is free of knots and has enough slack for you to workout comfortably with the e-stop key in place.
1
1 Clothing 2 Clip
2
2. Without falling off the treadmill, carefully step backward until the e-stop pulls out of the
console. If the e-stop clip falls off your clothing then the test has failed. Reclip the e-stop clip to your clothing and repeat this step.
3. Replace the e-stop key.
4. The treadmill is now ready to be used. Ensure the e-stop clip is secured to your clothing at all
times during use.
5. After use, remove the e-stop key from the treadmill.
The e-stop key can be removed to help prevent unauthorized use. Refer to the Stopping the Treadmill section in the Operation chapter for more information about the e-stop key.
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When not in use store the e-stop clip on the storage tab located on the left or right side of the handrail.
1 Handrail
1
2 Storage tab 3 E-Stop clip
2
3
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Specifications - 525T

Cybex Owner’s Manual Cybex Owner’s Manual

Assembly

Assembled Length
Assembled Width
Height: 62.5”(159 cm) Weight of
Product Shipping
Weight Incline Range 0 to 15% grade. Speed Range 0.5 to 12.4 mph (0.8 to 20.0 kph) in 0.1 mph or 0.1 kph increments. Programs Quick Start and eight workouts.
Console Features
Heart Rate Features
Maximum User Weight
Power Rating 115 VAC 50/60 Hz. or 220/230 VAC 50/60 Hz. Options E3 View Monitor, Wireless audio receiver, iPod/iPhone/iPad compatibility.
82” (208.3 cm)
34” (86.4 cm)
400 lbs. (181 kg)
440 lbs. (200 kg)
Upper console: LED or E3 View Monitor (Embedded Personal Entertainment Monitor). Displays - BPM, Calories, Cal/Hr, Distance, Time, and Weight. Lower console: Two numeric displays for incline and speed. Accessory trays and water bottle holder.
Built-in wireless heart rate receiver (transmitter not included) and contact heart rate monitoring.
350 lbs. (158 kg)
1
2
1 34” (86 cm) 2 82” (208 cm)
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Cybex Owner’s Manual

Choosing and Preparing a Site

Before assembling the unit, verify the chosen site meets the following criteria:
• Area is well lit and well ventilated.
• Surface is structurally sound and properly leveled.
• Free area for access to unit and emergency dismount. Minimum clearance is 19.7 inches (0.5 me-
ters) on the sides of the unit and 78.7 inches (2.0 meters) behind the unit.
• Adjacent units may share the free area.
It is the responsibility of the facility owner/ owner of the equipment to ensure that there is appropriate clearance around each machine to allow for safe use and passage.
In compliance with the ADA (American
Disabilities Act) there must be clear oor space
of at least 30 by 48 inches and be served by an accessible route for at least one of each type of exercise equipment. If the clear space is enclosed on three sides (e.g., by walls or the equipment itself), the clear space must be 36 by 48 inches.
All other machines must have a clear oor space
of 23” for all access point on the machine.
The dimensions stated in the assembly instructions of this manual include the maximum foot print (in use) dimensions.
• Area is not in the vicinity of high humidity,
such as in the vicinity of a steam room, sauna, indoor pool or outdoors. This unit is designed to function normally in an environment with a relative humidity range of 30% to 75%.
Exposure to extensive water vapor, chlorine and/ or bromine could adversely affect the electronics as well as other parts of the unit.
525T
1 1
2
• Area maintains an ambient temperature range
of 50° F (10° C) to 104° F (40° C) degrees.
Free area
1 19.7”, 0.5m 2 78.7”, 2.0m
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Electrical Power Requirements

The power requirements for this treadmill are a grounded, dedicated circuit rated for one of the following:
• 100 VAC, 50/60 Hz, 20A
• 115 VAC, 50/60 Hz, 20A
• 208 VAC, 60 Hz, 15A
• 220 VAC, 60 Hz, 15A
• 230 VAC, 50 Hz, 13A, UK
Contact a qualied electrician to ensure the power supply complies with local building codes.
WARNING: Shock and electrocution hazard.
• Connect unit to a grounded outlet.
• Do not use voltage adapter or extension cord.

525T Assembly

The words “left” and “right” denote the user’s orientation.
Read and understand all instructions thoroughly before assembling the unit.
Verify correct package
1. Read box label to verify the model number and voltage match what was ordered.
2. Lift and remove cardboard sleeve surrounding unit.
3. Verify paint color matches what was ordered.
Verify correct voltage by reading voltage sticker near power outlet.
Tools Required
• Phillips screwdriver
• 3/4” Open end wrench
• 7/32” Allen wrench (included)
• 9/16” Open end wrench
• 14 mm Open end wrench
Two people will be required for this procedure. It is the responsibility of the facility owner/owner of the equipment to ensure that there is appropriate clearance around each machine to allow for safe use and passage.
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Cybex Owner’s Manual
Unpack and verify contents of boxes.
See content listing and diagram below for carton contents. See Customer Service for contact information if any parts are missing.
Item Quantity Part Number Description
1 1 Varies Base assembly 2 1 Varies Console assembly 3 1 PC-23590 Upright, Left 4 1 PC-23591 Upright, Right 5 1 Varies Power Cord 6 1 CN-22747 CSAFE Coupler (optional) 7 1 AX-23655 Hardware pack 8 1 LT-24018-4 Owner’s Manual
9 1 LT-24020 Assembly poster 10 1 LT-24019-4 Warranty sheet, Consumer 11 1 LT-24289-4 Warranty sheet, Entry Commercial 12 1 LT-24290-4 Warranty sheet, Full Commercial 13 1 AW-23836 Cable, 6’, Coax (E3 View Monitor option)
7
8
9
10 11 12
13
2
3
4
1
5
15
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Item Quantity Part Number Description
14 1 HS-21672 Screw, #8-32 x 1/2” 15 16 HS-22651 Bolt, 3/8-16 .75”, BHCS, ZN 16 4 HS-16929 Bolt, Whiz Lock, 3/8-16 x .625”, HXHD 17 2 AX-23657 Standoff, M-F, 3/8-16” Thread, Short 18 2 AX-23656 Standoff, M-F, 3/8-16” Thread, Long 19 1 HX-00440 Allen wrench, 7/32” 20 1 FS-23071 Bracket, Power Cord 21 4 HX-21519 Connector, Plastic
Hardware
14 15 16
2
15
17
18
19
20
21
4
3
15
16
21
1
14
20
18
15
17
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Cybex Owner’s Manual
WARNING: Heavy equipment:
• At least two people must lift, move or assemble unit.
• Use safe lifting methods.
Lift and move the unit
Take note of doorway widths in facility before assembly. The base is 32.5” (83 cm) wide. With uprights installed the width is 35.6” (90.5 cm).
At least two people should lift and move the treadmill to a level location where you intend to leave it. Use proper lifting methods.
Remove shield
1. Loosen but do not remove the two front cover screws securing the motor cover using a Phillips
screwdriver.
Item Description
1 Motor cover
1
2 Front cover 3 Screws (2)
2
3
2. Remove motor cover by lifting vertically.
3. Loosen but do not remove the seven screws securing the sheild to the base using a Phillips
screwdriver.
Item Description
1
3
1 Base 2 Screws (7) 3 Shield
2
4. Remove shield by sliding sideways and then vertically off of base.
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Install the uprights
1. Install the short and long standoffs to the right side of the base using a 3/4” open end wrench.
Item Description
1 17 Standoff, short 2 18 Standoff, Long 3 Base
1
4 Front of unit
2
3
4
2. Thread two bolts into the base by hand. Do not fully thread bolts into the base.
Item Description
1
1 4 Upright (Right shown) 2 Base 3 16 Bolt, Whiz lock (2)
2
3
3. Place the right upright onto the base assembly and the bolts installed in the previous step.
4. Thread four bolts into the right upright by hand.
Item Description
1
1 4 Upright (Right shown) 2 15 Bolt (4)
2
2
5. Repeat steps 1 through 4 for the left upright.
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Cybex Owner’s Manual
Install the console assembly to the uprights
If unit includes optional A/V or CSAFE cables, follow same display cable procedure.
1. Thread one bolt, into the top back hole for each side of the console assembly by hand. Do not fully thread bolts into the console assembly.
Item Description
1
1 2 Console 2 4 Upright (Right shown) 3 15 Bolt
3
2
4
4 Display cable 5 Front of unit
5
Do not pinch or damage display cable when installing console assembly.
Two people are required for the following two steps.
2. Insert the display cable into the top of the right upright until it exits the hole at the base of the right upright.
Item Description
1 Insert display cable here 2 Hole
1
2
3. Place the console assembly in position on the bolts installed in step 1 in the left and right
uprights.
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Cybex Owner’s Manual Cybex Owner’s Manual
4. Thread six bolts into the remaining holes of the right upright and left upright.
Item Description
1
1 2 Console 2 4 Upright (Right shown) 3 15 Bolt
2
3
5. Tighten all of the bolts using a 7/32” Allen wrench and 9/16” open end wrench.
Connect the Display Cable
The display cable and CSAFE cable have the same connectors. The display cable is black, the CSAFE cable is red.
1. Route the cables under all other cables and towards the base plate.
2. Plug the display cable, located at the bottom of the upright assembly into the communication
port of the controller.
Item Description
1 Controller
1
2
3
2 Communication port 3 Display cable, Black 4 CSAFE cable, Red (optional) 5 Coax cable (optional)
4
5
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Cybex Owner’s Manual
Install optional A/V or CSAFE cables
1. Insert the CSAFE coupler into the mounting plate by hooking the lower tab into the mounting
plate and snapping in the upper tab.
1
3
2
4
5
6
2. Unthread the nut at the end of the A/V cable.
1
2
Item Description
1 Upper tab 2 Mounting plate 3 6 CSAFE coupler 4 Lower tab 5 Installed 6 Front of unit
Item Description
1 A/V cable 2 Nut
3. Insert the A/V cable into the D-shaped hole in the mounting plate on the front of the unit.
3
4
Item Description
1 A/V cable hole 2 6 CSAFE coupler
1
2
3 Nut 4 Mounting plate 5 A/V cable 6 CSAFE cable, Red
5
6
4. Thread the nut removed in step 2 onto the A/V cable by hand.
5. Install the A/V cable to the mounting plate on the front of the unit using a 14 mm open end
wrench.
6. Plug the CSAFE cable into the CSAFE coupler on the front of the unit.
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Install shield
Tighten the seven screws securing the shield to the base using a Philips screwdriver.
Item Description
1
3
1 Base 2 Screws (7) 3 Shield
2
Install motor cover
1. Place motor cover on carpeting or other soft surface. Do not scratch top of hood cover.
2. Insert the four plastic connectors into the motor cover.
1
Item Description
1 21 Plastic connectors (4) 2 Motor cover
2
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Cybex Owner’s Manual
3. Place the motor cover into position vertically by aligning the two tabs and four plastic connectors. Two plastic connectors are mounted in the front cover and two in the motor cover.
1
Item Description
1 Motor cover 2 Tabs (2) 3 21 Plastic connectors
2
3
If motor cover top does not t properly, loosen the side screws on the front cover as needed.
4. Tighten the four front cover screws using a Phillips screwdriver. Be sure the screws are securing the motor cover’s tabs.
Install power cord
WARNING: Shock and electrocution hazard.
• Route power cord so it does not become damaged.
• Do not allow cord to be pinched or interfere with movement of treadmill.
1. Plug the power cord into the base of the unit.
1
Item Description
1 5 Power cord 2 20 Bracket 3 14 Screw
3
2
2. Secure the power cord with the mounting bracket and mounting screw using a Phillips
screwdriver.
Level the treadmill
Conrm that the treadmill is on a level surface.
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Install coax cable (E3 View Monitor option)
Install 6’ coax cable to the coax cable connector in base of unit. Do not install if facility provides coax cable to base of unit.
Item Description
1 13 6’ Coax Cable 2 Coax Cable Connector
1
2
Install emergency stop key
Conrm that the emergency stop key is in place in the bottom of the console. The treadmill will not run
without the key in place.
When not in use store the e-stop clip on the storage tab located on the left or right side of the handrail.
Item Description
1
1 Handrail 2 Storage tab
2
3
3 E-Stop clip
Visually inspect the unit
Examine the unit to ensure that the assembly is correct and complete.
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