CYBEX Plate Loaded 16210 Seated Calf, 16080 Owner's And Service Manual

Cybex® Plate Loaded Seated Calf

Owner’s and Service Manual

Strength Systems

Part Number 16210-999-4 A

www.cybexinternational.com

Cybex® Plate Loaded Seated Calf

Owner’s and Service Manual

Strength Systems

Part Number 16210-999-4 A

Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc.

DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to
revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such
revisions or changes.

© Copyright 2010, Cybex International, Inc. All rights reserved.
Printed in the United States of America.

10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX [phone]
www.cybexinternational.com • [e-mail] • 16210-999-4 A • March 2010

Table of Contents

1 Safety

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Guidelines and Practices . . . . . . . 2

Warning/Caution Decals . . . . . . . . . . . . . 3

Regular Maintenance Activities . . . . . . . . 4

2 Exercise

Intended Use . . . . . . . . . . . . . . . . . . . . . . 4

Instructions. . . . . . . . . . . . . . . . . . . . . . . . 4

3 Customer Service

Contacting Service. . . . . . . . . . . . . . . . . . 5

Ordering parts . . . . . . . . . . . . . . . . . . . . .5

Return Material Authorization (RMA). . . . 6

Damaged Parts . . . . . . . . . . . . . . . . . . . .6

4 Assembly

Tools Required. . . . . . . . . . . . . . . . . . . . . 7

5 Maintenance

Daily Procedures . . . . . . . . . . . . . . . . . . . 8

Weekly Procedures . . . . . . . . . . . . . . . . . 8

6 Service

Parts Lists . . . . . . . . . . . . . . . . . . . . . . . 10

Exploded-View Diagram . . . . . . . . . . . . 11

Page i

Cybex Plate Loaded 16210 Seated Calf Owner’s Manual

1 - Safety

Safety

Read the Owner’s Manual carefully before assembling, servicing or using Cybex equipment.

WARNING: Serious injury could occur if these safety precautions are not observed:

User Safety Precautions

Obtain a medical exam before beginning any exercise program.•
Stop exercising if feeling faint, dizzy or experiencing pain and consult your physician.•
Obtain instructions before using. Lisez les instructions avant I’untilisation.•
Read and understand the owner’s manual and all warnings posted on the machine before using• .

Keep all children (12 and under) away. Teenagers (13 and over) and disabled must be supervised. •
Garder tous les enfants (de 12 ans et moins) éloignés. Les adolescents (de 13 ans et plus) et les
handicapés doivent être surveillés.

Use a spotter.•

Keep body and clothing free from and clear of all moving parts.•

Use the machine only for the intended use. • DO NOT modify the machine.

Inspect machine prior to use. • DO NOT use if it appears damaged or inoperable.

DO NOT • attempt to fi x a broken or jammed machine.

Report any malfunctions, damage or repairs to the facility• .

Replace any warning labels if damaged, worn or illegible.•

Facility Safety Precautions

Read the Owner’s Manual carefully before assembling, servicing or using this equipment.•

Securely anchor machine to the fl oor using the anchor holes provided in each machine. •

NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional contractor.
NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better).
NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any leg or frame not in

contact with surface using fl at washers.

Make sure that each machine is set up and operated on a solid level surface. • Do not install

equipment on an uneven surface.

Make sure that all users are properly trained on how to use this equipment.•

Make sure there is enough room for safe access and operation of this equipment. •

Perform regular maintenance checks on this equipment. Also pay close attention to •

all areas most susceptible to wear.

Page 1

Cybex Plate Loaded 16210 Seated Calf Owner’s Manual

Immediately replace worn or damaged components. If unable to immediately replace worn or •
damaged components then remove from service until the repair is made.

NOTE: It is the sole responsibility of the user/owner or facility operator to ensure that regular

maintenance is performed.

Safety Guidelines And Practices

Cybex recommends that all fi tness equipment be used in a supervised area. It is recommended that the equipment be
located in an access controlled area. Control is the responsibility of the owner. The extent of control is at the discretion of
the owner.

It is the responsibility of the purchaser/user of Cybex products to read and understand the owner’s manual, and warning
labels; as well as instruct all individuals, whether end users or supervising personnel, on proper usage of the equipment.

PROPER USAGE:

Use machine only as described in the manual. Failing to follow proper instructions may result in injury.
Do Not Lean Against or Pull On the framework, weight stack, or any component, whether machine is at rest or in use.

Inappropriate or improper use may result in injury to users or third parties (bystanders).
Do not use machine if it is not located on a solid level surface or is improperly installed.
Provide an adequate safety perimeter between the machine, walls and other equipment to ensure that the facility has the

proper clearance for usage and training.

SECURING EQUIPMENT:

The machine has holes in the feet, which allow for ease in anchoring to the fl oor. Cybex strongly recommends that, to
eliminate rocking, tipping or falling over due to incorrect usage and misuse, equipment be secured to a solid, level surface.

1. The solid, level surface should not deviate more than 1/8” over a 10’ distance or as defi ned and required by local
building and architectural codes.

2. Anchoring of equipment must be completed by a qualifi ed licensed contractor.

3. Anchoring holes are provided on the feet of the frame. All anchoring locations must be used when anchoring the

equipment to the fl oor.

4. Due to the wide variation of fl ooring on which machines may be anchored or installed, verify anchoring method and
anchoring fasteners with a qualifi ed and licensed contractor.

5. A minimum pull out force of 220 lbs/100 kgs is required for each anchor position..

6. Do not use machine until it is properly anchored.
MAINTENANCE:

Preventative maintenance allows proper equipment operation and reduces the risk of injury. Perform the maintenance
requirements as specifi ed in the manual.

STANDARD COMPLIANCE:

Cybex products meet or exceed applicable ASTM and EN Standards.

Page 2

Cybex Plate Loaded 16210 Seated Calf Owner’s Manual

Warning/Caution Decals

Warning decals indicate a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Caution decals indicate a potentially hazardous situation, which, if not avoided, could result in minor or moderate

injury.
The following diagram shows where each decal is located.

A

Seated Calf 16210

A

C

B

DESCRIPTION PART NO.

A. Warning Decal..................5220-364-4

B.
C.

Caution Decal...................4000Y316-4

Caution Decal.................. 8500-025-4

B

C

CAUTION

Personal injury may occur.

Keep away from moving
parts to avoid injury.

4000Y316-4 A

Page 3

Cybex Plate Loaded 16210 Seated Calf Owner’s Manual

Regular Maintenance Activities

Preventative maintenance activities must be performed to maintain normal operation of this equipment.
Keeping a log sheet of all maintenance actions will assist you in staying current with all preventative
maintenance activities.

WARNING: Equipment found to have worn or damaged components must be removed from

service until repair(s) is made. Failure to do so could result in injury.

Daily

1. Clean upholstery.
Weekly

1. Inspect all nuts and bolts for looseness. Tighten as required.

2. Check for worn handles, and worn warning labeling. Replace all worn parts immediately.

2 - Exercise

Intended Use

The intended use of this equipment is to aid or improve general physical fi tness and exercise. For Comercial use.

Instructions

Read and understand all instructions and warnings prior to using this machine. See Chapter 1, Safety in Owner’s
Manual or consult with fl oor staff.

MUSCLES USED

Gastrocnemius, Soleus

NOTE: Refer to next page for set up and movement.

Page 4

NOTE: Motions Developed: Plantar Flexion

Cybex Plate Loaded 16210 Seated Calf Owner’s Manual

Set Up

1. Load appropriate resistance.

2. With feet securely on footplates, adjust knee pads to allow comfortable positioning.

Movement

1. Push down with the balls of feet and lift your heels as high as comfortably possible.

2. When fi nished raise weights and pull support lever back to lock.

3 - Customer Service

Contacting Service

Hours of phone service are Monday through Friday from 8:30 a.m. to 6:00 p.m Eastern Standard Time.
For Cybex customers living in the USA, contact Cybex Customer Service at 888-462-9239.
For Cybex customers living outside the USA, contact Cybex Customer Service at 508-533-4300 or fax [phone].
Find information on the web at www.cybexintl.com or e-mail at [e-mail].

Ordering Parts

Fax orders to 508-533-5183. To speak with a customer service representative, call 888-462-9239 (for customers living
within the USA) or 508-533-4300 (for customers outside the USA). You may also contact us through e-mail at
[e-mail].

Having the following information ready when calling, will assist our Cybex representatives in serving you.

Unit Serial Number•
Product Name•

The unit serial number and product name can be found on the serial number decal. See Chapter 6 for exact location of
serial number decal.

Part Description•
Part Number•

Part descriptions and part numbers are located in Chapter 6 of this manual.

Shipping Address•
Contact Name•

In addition to your shipping address and contact name, your account number is helpful but not required.

Page 5

Cybex Plate Loaded 16210 Seated Calf Owner’s Manual

Return Material Authorization (RMA)

The Return Material Authorization (RMA) system outlines the procedures to follow when returning
material for placement, repair or credit. The system assures that returned materials are properly handled and analyzed.
Follow the following procedures carefully.

Contact your authorized Cybex dealer on all warranty-related matters. Your local Cybex dealer will request a RMA from
Cybex, if applicable. Under no circumstances will defective parts or equipment be accepted by Cybex without proper RMA
and an Automated Return Service (ARS) label.

1. Call the Customer Service Hot Line listed above for the return of any item that is defective.

2. Provide the technician with a detailed description of the problem you are having or the defect in the item

you wish to return.

3. Provide the model and serial number of your Cybex equipment.

4. At Cybex’s discretion, the technician may request that you return the problem part(s) to Cybex for

evaluation and repair or replacement. The technician will assign you a RMA number and will send you an
ARS label. The ARS label and the RMA numbers must be clearly displayed on the outside of the
package that contains the item(s) to be returned. Include the description of the problem, the serial
number of the equipment and the name and address of the owner in the package along with the part(s).

5. Forward the package through UPS to Cybex.
Attn: Customer Service Department

Cybex International, Inc.
1975 24th Ave SW
Owatonna, MN 55060

NOTE: Merchandise returned without an RMA number on the outside of the package or shipments sent COD

will not be accepted by the Cybex receiving department.

Damaged Parts

Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility of the carrier
(UPS, Federal Express, trucking companies, etc.)

Apparent Damage - Upon receipt of your shipment, check all items carefully. Any damage seen with a visual check must
be noted on the freight bill and signed by the carrier’s agent. Failure to do so will result in the carriers refusal to honor your
damage claim. The carrier will provide you with the required forms for fi ling such claims.

Concealed Damage - Damage not seen with a visual check upon receipt of a shipment but notices later must be reported
to the carrier as soon as possible. Upon discovery of the damage, a written or phone request to the carrier asking them to
perform an inspection of the materials must be made within ten days of the delivery date. Keep all shipping containers and
packing materials as they will be needed in the inspection process. The carrier will provide you with an inspection report
and the necessary forms for fi ling a concealed damage claim. Concealed damage claim is the carrier’s responsibility.
Cybex, if applicable. Under no circumstances will defective parts or equipment be accepted by Cybex without proper RMA
and an Automated Return Service (ARS) label.

Page 6

Cybex Plate Loaded 16210 Seated Calf Owner’s Manual

4 - Assembly

Tools Required

• 3/4” Wrench

NOTE: It is the responsibility of the facility owner/owner of the equipment to ensure that there is appropriate clearance

around each machine to allow for safe use and passage.

NOTE: Refer to chapter 6 for reference diagrams.

1. Read and understand all instructions thoroughly before starting any of the procedures listed on this
instruction sheet.

2. Verify you have received the appropriate confi guration.

Verify that you received the correct color machine that you ordered.A.
Verify you received the appropriate owner’s manual. B.
Verify you received the warranty sheet.C.

3. Move to desired location.

Note the diminsions of the machine:A.
Machine Weight: 147 lbs. Size: 30 W” x 58” L x 39” H
Machine Weight: 87 kg. Size: 76 cm W x 147 cm L x 99 cm H

Carefully remove shrink wrap securing rubber feet.B.
Carefully remove each (standard) cone-shaped shipping support using a 3/4” socket or wrench.C.
Carefully place rubber feet (supplied with machine) on each foot of the frame.D.

4. Anchor machine to fl oor.

Securely anchor machine to the fl oor using the anchor holes provided in each machine. A.

NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional contractor.
NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better).
NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any leg or frame not in contact with

surface using fl at washers.

5. Verify proper operation.

Page 7

Cybex Plate Loaded 16210 Seated Calf Owner’s Manual

5 - Maintenance

All preventive maintenance activities must be performed on a regular basis. Performing routine preventive
maintenance actions can aid in providing safe, trouble-free operation of all Cybex Strength Systems equipment.

NOTE: Cybex is not responsible for performing regular inspection and maintenance actions for your machines.
Instruct all personnel in equipment inspection and maintenance actions and also in accident
reporting/recording. Cybex phone representatives are available to answer any questions or concerns
that you may have.

Daily Procedures

1. Upholstery - Wipe down all upholstery.

2. Frames - Wipe down all frames using a mild solution of warm water and car wash soap. Be sure to dry thoroughly.

AVOID acid or chlorine based cleaners and also cleaners containing abrasives as these could scratch or
damage the equipment.

3. Chrome - Clean chrome tubes, first using chrome polish and then using a car wax seal. Neutral cleaners

with a pH between 5.5 and 8.5 are recommended. Be sure to dry thoroughly. AVOID acid or chlorine based
cleaners and also cleaners containing abrasives as these could scratch or damage the equipment.

Weekly Procedures

1. Inspect all nuts and bolts for looseness. Tighten as required.

2. Inspect all labeling for readability. This includes instructional placards, warning and caution decals. Replace all worn

labeling immediately.

Page 8

Cybex Plate Loaded 16210 Seated Calf Owner’s Manual

6 - Service

Please refer to the next pages for parts lists and exploded-view diagrams

NOTE: All inspections
and repairs must be
performed by trained
service personnel only.

Cybex will void warranty if
non-Cybex replacement parts
are used.

Plate Loaded Seated Calf

PRODUCT NO. 16210

E

B

A

G, H

F

I

D

C

J

NOTE: See exploded view for location of K (serial number decal).

DESCRIPTION PART NO.

A. Placard................................ 16210-598-X

B. Warning Decal..................... 5220-364-X

C. Caution Decal..................... 4000Y316-X

D. Caution Decal..................... 8500-025-X

E. Grips................................... 4605-514

DESCRIPTION PART NO.

F. Grip.................................... .. 16210-323

G. Knee Pads W/Wear Cover...4800-071

H. Wear Cover.......................... 4800-101

I. Seat Pad...............................4800-172

J. Non Slip................................12120-326

K. Serial Number Decal

Page 9

Cybex Plate Loaded 16210 Seated Calf Owner’s Manual

ITEM QTY PART NO. DESCRIPTION

25 2 FB130212 BUSHING, FLANGE .75 ID x .

875 OD x .75 LG

26 2 FC030006 TOLERANCE RING 1.575 ID

27 1 HC622808 SHCS .250-20 X .250

28 1 HC700415 BHSCS .375-16 X .75

29 2 HC700416 BHSCS .375-16 X .875

30 2 HF449063 INSERT 3/4 X 1/4-20

31 2 HM583208 10-32 X .25 LG

32 2 HN704901 LOCKNUT, .375-16 NYLON

33 2 HP286810 SPRING PIN .188 X .37 LG

34 5 HS347600 WASHER, SAE .375

35 2 JC620422 BHSCS .250-20 x 1.50

36 4 JC700412 BHSCS .375-16 X .50

ITEM QTY PART NO. DESCRIPTION

1 1 08229 P/PIN,DETENT

2 1 11040-440 KNOB

3 2 11090-374 END CAP

4 2 11090-376 RING, HANDLE GRIP

5 1 12120-326 NON-SLIP

6 4 16010-311 FOOT PAD

7 1 16060-311 PLASTIC GUIDE

8 1 16060-315 PLASTIC GUIDE

9 1 16210-200 W/ MAIN FRAME

10 1 16210-201 W/ PIVOT ARM

11 1 16210-202 W/ ADJUSTING TUBE

12 1 16210-203 W/ PIVOT ARM

13 1 16210-204 P/ WEIGHT BRACKET

37 2 JC700420 BHSCS .375-16 X 1.25

38 4 JC700434 BHSCS .375-16 X 3.00

39 2 JC700920 FHSCS .375-16 X 1.25

40 6 JS347400 LOCKWASHER, INT TOOTH .375

41 4 PP130003 INSERT, DOMED PLASTIC

42 1 PP130006 INSERT, PLASTIC END

43 2 PP130007 INSERT, DOMED PLASTIC

44 1 4800-172 SEAT PAD

14 1 16210-318 PIN, PIVOT

15 1 16210-323 VINYL GRIP

16 1 16210-329 PIVOT SHAFT

17 2 3900-445 DECAL, CYBEX BLACK

17 2 3900-446 DECAL, CYBEX SILVER

18 1 4505-331 BUMPER, 1.50 DIA

19 2 4605-514 GRAB GRIP 4.50

20 1 51198 WARRANTY BOOK (NOT SHOWN)

45 2 4800-071 KNEE PAD W/WEAR COVER

46 2 4800-101 WEAR COVER

47 1 16210-598-X* PLACARD

48 1 5220-364-X* DECAL, WARNING

49 1 8500-025-X* DECAL CAUTION

50 1 4000Y316-X* DECAL CAUTION

51 1 11040-790 DECAL, MADE IN USA

21 1 5220-305 2.00 X 4.00 BUMPER

22 1 630A-346 GRIP 2.50

23 1 BS070201 COM SPRING .56 x .66 1.50 LG

24 2 FB030232 BEARING, RADIAL 17 mm

EXTENDED RACE

*Language Key

1-German , 2-French, 3-Spanish, 4-English, 6-Japanese,

7- Swedish, 8- Russian

Page 10

Cybex Plate Loaded 16210 Seated Calf Owner’s Manual

39

42

13

39

47

3

30

19

35

4

35

30

3

38

19

38

4

38

40

40

43

43

15

40

27

11

46

45

46

31

8

7

33

31

45

44

32

33

1

28

50

22

48

23

2

40

18

34

25

12

25

14

49

40

37

24

26

10

37

26

24

SEAT FRAME

EXPLODE DETAIL

16

41

6

17

EXPLODE DETAIL

SEE SEAT FRAME

21

41

36

34

41

16210 SEAT ED CALF MAIN ASSEMBLY DETAI L

5

PLATE

51

17

34

36

36

41

34

CENTER ON

9

6

SEE SERIAL

34

36

DECAL DETAIL

Page 11

Cybex Plate Loaded 16210 Seated Calf Owner’s Manual

9

CYBEX LOGO

DECAL DETAIL I

17

CENTER

ON TUBE

1.00 ±.25

1.25 ±.25

12

.25 ±.25

A

50

A

CAUTION DECAL DETAIL II

9

CENTER

ON TUBE

CYBEX LOGO

17

9

DECAL DETAIL II

1.00±.25

.58±.25

DETAIL

SERIAL NUMBER DECAL

1.00±.25

Page 12

16210 SEAT ED CALF DECAL PLACEMENT DETAIL

CENTER ON TUBE

49

DETAIL I

CAUTION DECAL

10

1.49±.25

CENTER ON TUBE

48

11.25±.25

±.25

1.75

47

CENTER ON PLATE

DECAL DETAIL

10

10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX [phone]

www.cybexinternational.com • [e-mail]