Cutler Hammer, Div of Eaton Corp PSG Series Catalog

6

PSG Series

6.1

Power Supplies

General-Purpose and Sensor Power Supplies

Contents

Description Page

PSL Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T6-4

PSC Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T6-10

PSG Series

Catalog Number Selection . . . . . . . . . . . . . . . . V7-T6-17

Product Selection . . . . . . . . . . . . . . . . . . . . . . . V7-T6-18

Technical Data and Specifications . . . . . . . . . . V7-T6-19

Power Derating Curves . . . . . . . . . . . . . . . . . . V7-T6-27

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T6-30

ELC Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V7-T6-36

easyRelay Power Supply . . . . . . . . . . . . . . . . . . . . V7-T6-39

Sensor Power Supply . . . . . . . . . . . . . . . . . . . . . . V7-T6-43

PSG Series

Product Description

Eaton’s PSG Series of power
supplies is designed to be
a high-performance, high­quality line of products
covering a majority of 12 Vdc
and 24 Vdc control
applications. With global
certifications, a compact
size and an impressive
operating temperature range,
the PSG Series fits a wide
variety of applications at a
competitive price.

Our expansive 22 model
offering is able to provide
solutions for most
applications with PSG
outputs ranging from 12 Vdc
at 1.25 A up to 24 Vdc at
40 A, plus redundancy and
buffer modules to ensure
uptime.

Application Description

The PSG Series is a line of
general-purpose power
supplies for use in a wide
variety of industrial control
applications. Applications
include communication
networks, sensors, PLCs
and many other electrical
systems. Each model is
equipped with the options
of a rugged metal or plastic
housing, heavy-duty screw
or finger-safe terminals and
a variety of protection
features, making the PSG
one of the most versatile
industrial power supply lines
on the market.

Features, Benefits and
Functions

●

Universal input voltages:
100–240 Vac for single­phase units, 400–500 Vac
for three-phase units

●

General-purpose 12 Vdc
and 24 Vdc adjustable
output

●

150% power surge output

●

Wide operating
temperature

range: –25 °C

to +80 °C

●

MTBF up to 1,000,000
hours ensures uptime
and reliability

●

Protection from overvoltage,
overcurrent and over­temperature conditions

●

Rugged aluminum and
plastic housings provide
the durability required to
stand up to harsh
environments

Standards and Certifications

●

cULus listed—UL 508

●

CSA listed—CSA 22.2
No . 10 7.1-01

●

Hazardous Location, Class I,
Div. 2, Groups A, B, C, D

●

IEC

●

EN

●

NEC Class 2

●

UL Class 2

●

CE marked

●

RoHS compliant

●

All-metal DIN rail mounting
hardware

●

Heavy-duty screw and
finger-safe terminals

●

LED indicating light for
DC OK simplifies
troubleshooting

●

Conformal coated
electronics

●

Hazardous Location Class I,
Division 2 rated models

●

UL/NEC® Class 2 rated
model

●

Redundancy modules keep
loads up and running in the
event of a device failure

●

Buffer module has the
stored power needed to
keep loads running through
a short duration power
failure

●

Three-year standard
warranty

Note: Some models may not
carry all certifications listed.

V7-T6-16 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—April 2019

Power Supplies

Series

PSG = PSG Power Supply

Output Power

15 = 15 W
30 = 30 W
60 = 60 W

100 = 100 W

120 = 120 W
240 = 240 W
480 = 480 W
960 = 960 W

Model

E = Single-phase
F = Three-phase

R = Redundancy module
B = Buffer module
N = NEC Class 2

Output Voltage

24 = 24 Vdc
12 = 12 Vdc

Blank = 24 Vdc

Terminals

S =Screw
R = Finger-safe

Blank =Screw

Housing

M = Aluminum

P = Plastic

Blank = Aluminum

PSG 240 F 24 R M

General-Purpose and Sensor Power Supplies

Catalog Number Selection

Note: Catalog number selection breakdown shown below is for illustrative purposes only and not to be used
to create new catalog number configurations.

PSG Series

6.1

6

Note: Not all combinations are available. See Pages V7-T6-19–V7-T6-26 for all available combinations.

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—April 2019 V7-T6-17

6.1

PSG100E12SM

PSG60E

PSG60E24RM

PSG480F24RM

PSG480B24RM

Product Selection

6

Power Supplies

General-Purpose and Sensor Power Supplies

PSG Series

Screw Type Terminals—Connections for those that require multiple types
of terminations and lug connections.

Power Description

S c re w Ty pe Term i na ls

12 Vdc output single-phase power supplies
(100–240 Vac nominal input)

15 W 1.25 A output, plastic housing PSG15E12SP

30 W 2.5 A output, plastic housings PSG30E12SP

60 W 5 A output, aluminum housing PSG60E12SM

100 W 8.33 A output, aluminum housing PSG100E12SM

Catalog
Number

24 Vdc output single-phase power supplies
(100–240 Vac nominal input)

60 W 2.5 A output, aluminum housing PSG60E

60 W 2.5 A output, plastic housing PSG60E24SP

120 W 5 A, aluminum housing PSG120E

240 W 10 A, aluminum housing PSG240E

480 W 20 A, aluminum housing PSG480E

Finger-Safe Terminals—Connections for those that require IP20 terminals
for all your safety solutions

Power Description

Finger-Safe Terminals

24 Vdc output single-phase power supplies
(100–240 Vac nominal input)

24 Vdc output, three-phase power supplies
(400–500 Vac nominal input)

60 W 2.5 A output, aluminum housing PSG60E24RM

120 W 5 A, aluminum housing PSG120E24RM

240 W 10 A, aluminum housing PSG240E24RM

480 W 20 A, aluminum housing PSG480E24RM

60 W 2.5 A output, plastic housing,
UL/NEC Class 2

60 W 2.5 A, aluminum housing PSG60F24RM

120 W 5 A, aluminum housing PSG120F24RM

240 W 10 A, aluminum housing PSG240F24RM

480 W 20 A, aluminum housing PSG480F24RM

960 W 40 A, aluminum housing PSG960F24RM

Catalog
Number

PSG60N24RP

Module power supplies (24 Vdc input) Buffer module, 480 W 20 A output, aluminum

V7-T6-18 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—April 2019

housing

Redundancy module, 480 W <20 A output,
aluminum housing

Redundancy module, 960 W <40 A output,
aluminum housing

PSG480B24RM

PSG480R24RM

PSG960R24RM

Power Supplies

General-Purpose and Sensor Power Supplies

Technical Data and Specifications

PSG Series

Single-Phase
PSG15E12SP PSG30E12SP PSG60E12SM PSG100E12SM PSG60E PSG60E24SP PSG60E24RM

Input

Nominal voltage 100–240 Vac 100–240 Vac 100–240 Vac 100–240 Vac 100–240 Vac 100–240 Vac 100–240 Vac

AC input range 85–264 Vac 85–264 Vac 85–264 Vac 85–264 Vac 85–264 Vac 85–264 Vac 85–264 Vac

DC input range 120–375 Vdc 120–375 Vdc 120–375 Vdc 120–375 Vdc 120–375 Vdc 120–375 Vdc 120–375 Vdc

Frequency 47–63 Hz 47–63 Hz 47–63 Hz 47–63 Hz 47–63 Hz 47–63 Hz 47–63 Hz

Nominal current

Inrush current limitation

Internal fuse T3.15 AH / 250 V T3.15 AH / 250 V T3.15 AH / 250 V T3.15 AH / 250 V T3.15 AH / 250 V T3.15 AH / 250 V T3.15 AH / 250 V

External fusing 4 A or 6 A 4 A or 6 A 6 A, 10 A or 16 A 6 A, 10 A or 16 A 6 A, 10 A or 16 A 6 A, 10 A or 16 A 6 A, 10 A or 16 A

Leakage current <1 mA <1 mA <1 mA <1 mA <1 mA <1 mA <1 mA

Output

Power 15 W 30 W 60 W 100 W 60 W 60 W 60 W

Nominal output voltage 12 Vdc ±2% 12 Vdc ±2% 12 Vdc ±2% 12 Vdc ±2% 24 Vdc ±2% 24 Vdc ±2% 24 Vdc ±2%

Adjustment range 11–14 Vdc 11–14 Vdc 11–14 Vdc 11–14 Vdc 22–28 Vdc 22–28 Vdc 24–28 Vdc

Nominal current 1.25 A 2.5 A 5 A 8.33 A 2.5 A 2.5 A 2.5 A

Startup with capacitive loads Max. 5000 μF Max. 6600 μF Max. 8000 μF Max. 10,000 μF Max. 8000 μF Max. 8000 μF Max. 8000 μF

Efficiency >84% at 115 Vac,

Current surge 1.875 A 3.75 A 7.5 A 12.495 A 3.75 A 3.75 A 3.75 A

Current surge time 3 s 3 s 3 s 3 s 1 s (at 10 s intervals) 3 s 5 s

Residual ripple/peak switching
(20 MHz)

Turn-on time <2.5 s <2.5 s <2.5 s <0.6s <2.5 s <3 s <2s

Mains buffering at nominal
load (typ.)

Parallel operation With o-ring diode With o-ring diode With o-ring diode With o-ring diode PSG480R24RM /

Galvanic Isolation

Input/ output 4 k Va c 4 k Vac 4 k Vac 4 k Vac 4 k Vac (type t est) /

Input/ground 1.5 k Vac 1.5 k Vac 1.5 k Vac 1.5 k Vac 1.5 k Vac (type test) /

Output/ground 1.5 k Vac 1.5 k Vac 1.5 k Vac 1.5 k Vac 1.5 k Vac (type test) /

General/Physical Data

Housing material Plastic Plastic Aluminum Aluminum Aluminum Plastic Aluminum

Signals Green LED for DC OK Green LED for DC OK Green LED for DC OK Green LED for DC OK Green LED for DC OK Green LED for DC OK Green LED for DC OK

MTBF >1,000,000 hr >1,000,000 hr >800,000 hr >800,000 hr >800,000 hr >800,000 hr >1,000,000 hr

Dimensions (L) 100 mm 100 mm 121 mm 121 mm 121 mm 120.6 mm 121 mm

Dimensions (W) 32 mm 32 mm 32 mm 50 mm 32 mm 32 mm 32 mm

Dimensions (H) 100.6 mm 100.6 mm 120 mm 118.7 mm 120 mm 113 mm 125 mm

Weight (kg) 0.18 0.2 0.33 0.64 0.37 0.33 0.37

Terminals Screw Screw Screw Screw Screw Screw Finger-safe,

Wire size AWG 22–14AWG 22–14AWG 22–14AWG 18–24AWG 22–14AWG 22–14AWG 22–12

Operating temperature –20 °C to +75 °C –20 °C to +75 °C –20 °C to +75 °C –20 °C to +75 °C –20 °C to +75 °C –20 °C to +75 °C –20 °C to +80 °C

Storage temperature –25 °C to +85 °C –25 °C to +85 °C –25 °C to +85 °C –25 °C to +85 °C –25 °C to +85 °C –25 °C to +85 °C –25 °C to +85 °C

Note

1

Ratings for single-phase models are at 115 Vac; three-phase models are at 400 Vac.

1

1

1

<0.37 A <0.7 A <1.35 A <2.5 A 1.1 A <1.10 A <1.4 A

<30 A <30 A <50 A <100 A 30 A <40 A <20 A

>83% at 230 Vac

<100 mVpp <100 mVpp <100 mVpp <100 mVpp <50 mV /

>22 ms >22 ms >22 ms >22 ms >20 ms >20 ms >20 ms

>85% at 115 Vac
and 230 Vac

>85% at 115 Vac
and 230 Vac

>85.5% at 115 Vac,
>87.5% at 230 Vac

>85% typ >86% at 115 Vac,

<240 mVpp

PSG960R24RM /
With o-ring diode

3 k Vac (routine test)

1.5 k Vac (routine
test)

500 Vac (routine test)

>87% at 230 Vac

<50 mV /
<240 mVpp

PSG480R24RM /
PSG960R24RM /
With o-ring diode

4 k Vac 4 k Vac

1.5 k Vac 1.5 k Vac

1.5 k Vac 1.5 k Vac

6.1

>90% at 115 Vac
and 230 Vac

<50 mVpp /
<150 mVpp

PSG480R24RM /
PSG960R24RM /
With o-ring diode

removable

6

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—April 2019 V7-T6-19

Power Supplies

6.1

PSG Series, continued

General/Physical Data, continued

Power derating—
vertical mounting

Power derating—
horizontal mounting

6

Operating humidity <95% RH,

Vibration 10 to 150 Hz, 0.35 mm acc. 50 m/s

Pollution degree 2222222

Climatic class 3K3 according to

Safety and Protection

Transient surge voltage Varistor Varistor Varistor Varistor Varistor Varistor Varistor

Surge voltage protection against
internal surge

Safety class Class I with ground

Shock 30 G (300 m/s

General-Purpose and Sensor Power Supplies

Single-Phase
PSG15E12SP PSG30E12SP PSG60E12SM PSG100E12SM PSG60E PSG60E24SP PSG60E24RM

>50 °C derate
power by 2.5% / °C,
>70 °C derate
power by 4% / °C

N/A N/A N/A >50 °C derate

noncondensing

EN 60721

Yes Yes Ye s Yes Ye s Ye s Yes

connection

directions according
to IEC 60068-2-27

>50 °C derate
power by 2.5% / °C,
>70 °C derate
power by 4% / °C

<95% RH,
noncondensing

3K3 according to
EN 60721

Class I with ground
connection

2

) in all

30 G (300 m/s2) in all
directions according
to IEC 60068-2-27

>50 °C derate
power by 2.5% / °C,
>70 °C derate
power by 4% / °C

<95% RH,
noncondensing

2

, single amplitude (5G max.) for 90 min. in each X, Y and Z directions, in accordance with IEC 60068-2-6

3K3 according to
EN 60721

Class I with ground
connection

30 G (300 m/s2) in all
directions according
to IEC 60068-2-27

>50 °C derate
power by 2.5% / °C

power by 2.5% / °C,
>70 °C derate power
by 4% / °C

<95% RH,
noncondensing

3K3 according to
EN 60721

Class I with ground
connection

30 G (300 m/s2) in all
directions according
to IEC 60068-2-27

>50 °C derate
power by 2.5% / °C

N/A N/A >50 °C derate

<95% RH,
noncondensing

3K3 according to
EN 60721

Class I with ground
connection

30 G (300 m/s2) in all
directions according
to IEC 60068-2-27

<0 °C to –20 °C derate
power by 1% / °C,
>50 °C derate
power by 2.5% / °C,
>70 °C derate
power by 4% / °C

<95% RH,
noncondensing

3K3 according to
EN 60721

Class I with ground
connection

30 G (300 m/s2) in all
directions according
to IEC 60068-2-27

>50 °C derate
power by 2.5% / °C

power by 2.5% / °C

<95% RH,
noncondensing

3K3 according to
EN 60721

Class I with ground
connection

30 G (300 m/s2) in all
directions according
to IEC 60068-2-27

V7-T6-20 Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—April 2019

Power Supplies

General-Purpose and Sensor Power Supplies

PSG Series, continued

Single-Phase, continued
PSG60N24RP PSG120E PSG120E24RM PSG240E PSG240E24RM PSG480E PSG480E24RM

Input

Nominal voltage 100–240 Vac 100–240 Vac 100–240 Vac 100–240 Vac 100–240 Vac 100–240 Vac 100–240 Vac

AC input range 85–264 Vac 85–264 Vac 85–264 Vac 85–264 Vac 85–264 Vac 85–264 Vac 85–264 Vac

DC input range N/A 120–375 Vdc 120–375 Vdc 120–375 Vdc 120–375 Vdc 120–375 Vdc 120–375 Vdc

Frequency 47–63 Hz 47–63 Hz 47–63 Hz 47–63 Hz 47–63 Hz 47–63 Hz 47–63 Hz

Nominal current

Inrush current limitation

Internal fuse T3.15 AH / 250 V T3.15 AH / 250 V T4 AH / 250 V T6.3 AH / 250 V T6.3 AH / 250 V F10H / 250 A T8 AH / 250 V

External fusing 6 A, 10 A or 16 A 6 A, 10 A or 16 A 6 A, 10 A or 16 A 10 A or 16 A 10 A or 16 A 10 A or 16 A 10 A or 16 A

Leakage current <1 mA <1 mA <1 mA <3.5 mA <1 mA <1 mA <3 mA

Output

Power 60 W 120 W 120 W 240 W 240 W 480 W 480 W

Nominal output voltage 24 Vdc ±2% 24 Vdc ±2% 24 Vdc ±2% 24 Vdc ±2% 24 Vdc ±2% 24 Vdc ±2% 24 Vdc ±2%

Adjustment range 22–28 Vdc 22–28 Vdc 24–28 Vdc 22–28 Vdc 24–28 Vdc 22–28 Vdc 22–28 Vdc

Nominal current 2.5 A 5 A 5 A 10 A 10 A 20 A 20 A

Startup with capacitive loads Max. 8000 μF Max. 10,000 μF Max. 10,000 μF Max. 10,000 μF Max. 10,000 μF Max. 10,000 μF Max. 10,000 μF

Efficiency >86% at 115 Vac,

Current surge N/A 7.5 A 7.5 A 15 A 15 A 30 A 30 A

Current surge time N/A 1 s (at 10 s intervals) 5 s 1 s (at 10 s intervals) 5 s 1 s (at 10 s intervals) 5 s

Residual ripple/peak switching
(20 MHz)

Turn-on time <3 s<1 s<1 s<1 s<1 s<1 s<1 s

Mains buffering at nominal
load (typ.)

Parallel operation PSG480R24RM /

Galvanic Isolation

Input/output 4 k Vac 4 k Vac (type test) /

Input/ground 1.5 k Vac 1.5 k Vac (type test) /

Output/ground 1.5 k Vac 1.5 k Vac (type test) /

General/Physical Data

Housing material Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum

Signals Green LED for DC OK Green LED for DC OK Green LED for DC OK Green LED for DC OK Green LED for DC OK Green LED for DC OK Green LED for DC OK

MTBF >800,000 hr >800,000 hr >800,000 hr >300,000 hr >500,000 hr >300,000 hr >500,000 hr

Dimensions (L) 120.6 mm 121 mm 121 mm 121 mm 121 mm 121 mm 121 mm

Dimensions (W) 32 mm 32 mm 50 mm 85 mm 85 mm 160 mm 144 mm

Dimensions (H) 119.3 mm 120 mm 123.1 mm 118.5 mm 124.1 mm 115 mm 118.6 mm

Weight (kg) 0.33 0.54 0.72 1.04 1.1 1.8 1.37

Terminals Finger-safe, fixed Screw Finger-safe,

Wire size AWG 22–10 AWG 22–14 AWG 20–12 AWG 22–14 AWG 16–12 AWG 16–14 (input)

Operating temperature –20 °C to +80 °C –20 °C to +75 °C –20 °C to +80 °C –20 °C to +75 °C –20 °C to +80 °C –20 °C to +75 °C –25 °C to +75 °C

Storage temperature –25 °C to +85 °C –25 °C to +85 °C –25 °C to +85 °C –25 °C to +85 °C –25 °C to +85 °C –25 °C to +85 °C –25 °C to +85 °C

Note

1

Ratings for single-phase models are at 115 Vac; three-phase models are at 400 Vac.

1

1

1

<1.5 A at 100 Vac 1.4 A <2.2 A 2.9 A <2.5 A 5.7 A <5 A

<40 A <80 A <35 A N/A <35 A N/A <35 A

>87% at 230 Vac

<50 mVpp /
<240 mVpp

>20 ms >35ms >20 ms >20 ms >20 ms >20 ms >20 ms

PSG960R24RM /
With o-ring diode

>84% typ >89% at 115 Vac,

<50 mV /
<240 mVpp

PSG480R24RM /
PSG960R24RM /
With o-ring diode

3 k Vac (routine test)

1.5 k Vac (routine
test)

500 Vac (routine test)

>90% at 230 Vac

<50 mVpp /
<150 mVpp

PSG480R24RM /
PSG960R24RM /
With o-ring diode

4 k Vac 4 k Vac (type test) /

1.5 k Vac 1.5 k Vac (type test) /

1.5 k Vac 1.5 k Vac (type test) /

removable

>84% typ >90% at 115 Vac

<50 mV /
<240 mVpp

PSG480R24RM /
PSG960R24RM /
With o-ring diode

3 k Vac (routine test)

1.5 k Vac (routine
test)

500 Vac (routine test)

Screw Finger-safe,

and 230 Vac

<50 mVpp /
<150 mVpp

PSG480R24RM /
PSG960R24RM /
With o-ring diode

4 k Vac 4 k Vac (type test) /

1.5 k Vac 1.5 k Vac (type test) /

1.5 k Vac 1.5 k Vac (type test) /

removable

>86% typ >90% at 115 Vac

<50 mV /
<240 mVpp

PSG480R24RM /
PSG960R24RM /
With o-ring diode

3 k Vac (routine test)

1.5 k Vac (routine
test)

500 Vac (routine test)

Screw Finger-safe, fixed

AWG 12–10 (output)

6.1

and 230 Vac

<50 mVpp

PSG480R24RM /
PSG960R24RM /
With o-ring diode

4 k Vac

1.5 k Vac

1.5 k Vac

AWG 18–10

6

Volume 7—Logic Control, Operator Interface and Connectivity Solutions CA08100008E—April 2019 V7-T6-21