Cutler Hammer, Div of Eaton Corp Molded Case Circuit Breakers Catalog Supplement

2.2

Power Defense Molded Case Circuit Breakers—Frame Size 1

Molded Case Circuit Breakers

Power Defense Molded Case Circuit Breakers

2

2

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2

2

2

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2

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Power Defense Molded Case Circuit Breakers—Frame Size 1

Product Description

2

Frame Size 1 covers a range
of 15 A through 125 A with

2

fixed-fixed thermal-magnetic
trip units. PD-1 is available

2

in 1-, 2-, 3- and 4-pole
configurations, with the

2

4-pole configuration available
with no protection on the

2

neutral pole, or fully protected.

Application Description

Frame Size 1 can be used to
meet a wide range of circuit
protection and power
distribution needs, including
current limiting applications.
PD-1 is a cable-in / cable-out
MCCB.

Contents

Description Page

Power Defense Molded Case Circuit Breakers

Frame Size 1 (15–125 A)

Catalog Number / Product Selection . . . . . . V4-T2-23

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . V4-T2-26

Dimensions and Weights. . . . . . . . . . . . . . . V4-T2-28

Frame Size 2 (15–225 A) . . . . . . . . . . . . . . . . . . . . V4-T2-29

Frame Size 3 (45–600 A) . . . . . . . . . . . . . . . . . . . . V4-T2-42

Frame Size 4 (300–800 A) . . . . . . . . . . . . . . . . . . . V4-T2-57

Frame Size 5 (320–1200 A) . . . . . . . . . . . . . . . . . . V4-T2-70

Frame Size 6 (700–2500 A) . . . . . . . . . . . . . . . . . . V4-T2-79

Motor Circuit Protectors (3–600 A) . . . . . . . . . . . . V4-T2-87

Motor Protection Circuit Breakers (15–600 A) . . . V4-T2-98

Terminals, Lugs and Connectors . . . . . . . . . . . . . V4-T2-104

Communications and Software. . . . . . . . . . . . . . . V4-T2-127

Special Applications . . . . . . . . . . . . . . . . . . . . . . . V4-T2-129

Features and Benefits

Frame Size 1 breakers are
available in multiple ratings
from 15 A through 125 A.
They are of a modular design
with field installable
accessories and terminals,
which may also be factory
installed.

Standards and Certifications

Power Defense breakers are
designed and tested to meet
stringent requirements for:

l

UL

l

CSA

l

IEC (CE)

l

CB (CCC)

2

2

2

2

2

2

2

2

2

2

2

2

2

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Molded Case Circuit Breakers

Power Defense Molded Cas e Circ uit Breakers

2.2

Catalog Number / Product Selection

Power Defense—Frame Size 1 (15–125 A)

Frame Size 1 covers a range of 15 A through 125 A using thermal-magnetic trip units.
It is available in configurations of single-pole, 2-pole, 3-pole and 4-pole.

Interrupting Ratings (2-, 3- and 4-Pole)

Catalog Designator

ANSI (UL/CSA) kA rms kA rms kA rms kA rms kA rms kA rms kA rms

240 Vac 25 35 65 85 100 150 200

480 Vac

600Y/347 Vac

3

250 Vdc

IEC

240 Vac 25 25 35 35 55 55 85 85 100 100 150 150 200 200

380–415 Vac

3

250 Vdc

Interrupting Ratings (Single-Pole)

ANSI (UL/CSA)

120 Vac 35 — 100 — 200

240 Vac

277 Vac

347 Vac

125 Vdc

IEC

240 Vac 25 25 35 35 55 55 85 85 100 100

125 Vdc

Notes

1

UL current limiting.

2

Available in 3- and 4-pole configurations only.

3

Must use 2 poles in series for 250 Vdc.

CFGKM

18 25 35 50 65 85 100

10 14 18 22 25 30 35

10 22 22 35 35 42 42

l

20 20 25 25 36 36 50 50 70 50 70 70 100 100

10 10 22 22 22 22 35 35 35 35 42 42 42 42

CFGKM

kA rms kA rms kA rms kA rms kA rms

25 35 65 85 100

18 25 35 50 65

10 14 18 22 25

10 22 22 35 35

l

10 10 22 22 22 22 35 35 35 35

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cu

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cu

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cs

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cs

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cu

cs

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cs

1

l

l

l

cu

cu

cs

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cs

12

N

l

l

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cs

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P

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cs

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Molded Case Circuit Breakers

Certifications/

Standards

G = UL/CSA/IEC/CCC

Frame

Size

1 =1

Pole

Options

1 =1-pole
2 = 2-pole

Interrupting

Ratings

1

C = 18 kA at 480 V
F = 25 kA at 480 V
G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V

Trip Unit

Type Options

TFF = Fixed Thermal /

Fixed Magnetic

VFF = 50 °C Fixed

Thermal / Fixed
Magnetic
(non UL)

Standard Terminal

Options

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

Continuous

Current Ratings

0015 =15 A
0020 =20 A
0025 =25 A
0030 =30 A
0035 =35 A
0040 =40 A
0045 =45 A
0050 =50 A
0060 =60 A
0070 =70 A
0080 =80 A
0090 =90 A
0100 = 100 A
0110 = 110 A
0125 = 125 A

Product Series

PD = Power Defense

PD G 1 3 M 0125 TFF J

G = UL/CSA/IEC/CCC 1 =1 3 =3-pole

4 = 4-pole (100% N)
0 = 4-pole (0% N)

C = 10 kA at 600Y/347 V
F = 14 kA at 600Y/347 V
G = 18 kA at 600Y/347 V
K = 22 kA at 600Y/347 V
M= 25 kA at 600Y/347 V
N = 30 kA at 600Y/347 V
P = 35 kA at 600Y/347 V

TFF = Fixed Thermal /

Fixed Magnetic

VFF = 50 °C Fixed

Thermal / Fixed
Magnetic
(non UL)

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

0015 =15 A
0020 = 20 A
0025 =25 A
0030 =30 A
0035 =35 A
0040 =40 A
0045 =45 A
0050 =50 A
0060 =60 A
0070 =70 A
0080 =80 A
0090 =90 A
0100 = 100 A
0110 = 110 A
0125 = 125 A

PD

Molded Case Circuit Breakers (Three- and Four-Pole) with Thermal-Magnetic Trip Units—Globally Rated

G = UL/CSA/IEC/CCC 1 =1 3 =3-pole

4 = 4-pole

G = 35 kA at 480 V
M= 65 kA at 480 V

KNS = Molded Case

Switch

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

0125 = 125 A PD

Molded Case Switches—Globally Rated

3

Interrupting

Ratings

2

C = 10 kA at 600Y/347 V
F = 14 kA at 600Y/347 V
G = 18 kA at 600Y/347 V
K = 22 kA at 600Y/347 V
M= 25 kA at 600Y/347 V

C = 18 kA at 480 V
F = 25 kA at 480 V
G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V
N = 85 kA at 480 V
P = 100 kA at 480 V

G = 18 kA at 600Y/347 V
M= 25 kA at 600Y/347 V

2.2

Power Defense—Frame Size 1 (15–125 A)

2

This information is presented as a tool to develop catalog numbers
for selecting Power Defense circuit breakers and trip units.

2

Molded Case Circuit Breakers (Single- and Two-Pole) with Thermal-Magnetic Trip Units—Globally Rated

2

2

2

2

2

2

2

2

2

Power Defense Molded Case Circuit Breakers

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2

2

2

2

2

2

2

2

2

2

2

2

Notes

1

Ratings at 277 Vac for single-pole.

2

2

Ratings at 347 Vac for single-pole.

3

Molded case switch may open above 1250 A.

2

2

2

2

2

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Molded Case Circuit Breakers

Power Defense Molded Cas e Circ uit Breakers

2.2

Terminals—Frame Size 1

Catalog numbers shown are for a single side of a 3-pole breaker.
For 2- and 4-pole options, replace the X3 with X2 or X4, respectively.
Example: PDG1X3T125 becomes PDG1X2T125 for two-pole.

Te r m i n a l T y p e s

PDG1X3T125 PDG1X3TA125 PDG1X3TA1256W PDG1X3TA1253W PDG1X3TS125 GCWTK

Note: Pictures are for reference only.

Te r m i n a l s

2

Maximum
Breaker
Amperes

Standard Terminals

125 Steel Al or Cu B, C 1 14-3/0 2.08–85 PDG1X3T125 — J K L 15–125

Alternate Terminals

125 Aluminum Cu/Al B, C 1 14-1/0 2.08–53.5 PDG1X3TA125 — T U V 15–125

Multi-wire Terminals

125 Aluminum Cu/Al B, C 6 14-6 2.08–13.3 PDG1X3TA1256W Terminal shield — — G 15–125

125 Aluminum Cu/Al B, C 3 14-2 2.08–33.6 PDG1X3TA1253W Terminal shield — — H 15–125

End Cap Kit/Screw Terminals

—— ——— — — PDG1X3TS125 — S D E 15–125

Note: Wire capacity is based on standard imperial wire sizes; metric sizes provided in table
are a direct conversion to demonstrate maximum capacity, not to denote metric wire sizes.

Control Wire Tabs

Use

15–125 A 12 GCWTK

Note: Control wire tabs can be installed with terminals listed above.

Terminal
Body Type

Wire
Ty pe

Package
Quantity

Wire
Class

Number of
Conductors
per Phase

Catalog
Number

AWG
Range per
Conductor

Metric (mm
Range per
Conductor

)

3-Pole
Catalog Number

Included
Accessories

Digit 14 Designation
Line and

Load

Line
Only

Load
Only

Standard
on Amperes

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

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Molded Case Circuit Breakers

2.2

Accessories

2

Internal Accessory Configurations—Frame Size 1

2

3- and 4-Pole Circuit Breakers

2

2

2

Tripping
Accessory Options

2

None None

2

2

Qty: 1

2

2

2

Qty: 1

Power Defense Molded Case Circuit Breakers

Indicating
Accessory Options

1 Make/1 Break Alarm Switch

2 Make/2 Break Alarm Switch

1A/1B Auxiliary Switch

2A/2B Auxiliary Switch

1A/1B Alarm,1A/1B Auxiliary Combination

1

2

Alarm and Auxiliary Switches

2

Alarm and auxiliary switches
are plug-and-play accessories
designed to be field

2

installable. However, Eaton
also offers the service of field

2

installation in our factories.

2

Breaker catalog numbers
with alarm and auxiliary
switch combinations require
a complete 20-digit catalog
number, adding the alarm and
auxiliary switch functionality
in digits 15–16 and adhering
to the following conditions
and tables:

2

Alarm and Auxiliary Switch—Field Installation Kits

2

2

Alarm Switch None —

2

2

2

Alarm and Auxiliary Switch Factory Installation (Digits 15–16)

2

Alarm Switch None

2

2

Notes

1

2

2-pole PD-1 breakers have an accessory pocket compatible with indicating accessory options only.

2

All options come with pigtail terminations.

Auxiliary Switch Catalog Number

Three-Pole None 1NO/1NC (1 Form C) 2NO/2NC (2 Form C)

1NO/1NC (1 Form C)

2NO/2NC (2 Form C)

Auxiliary Switch Breaker Catalog Number (Digit 15–16 Suffix)
Three-Pole None 1NO/1NC (1 Form C) 2NO/2NC (2 Form C)

1NO/1NC (1 Form C)

2NO/2NC (2 Form C)

ALM1M1BEPK AUXALRMEPK —

ALM2M2BEPK ——

NN AC A1

BC CC —

B1 ——

2

l

Digit 15 denotes the type
of accessory(-ies) installed
and the terminal types

l

Digit 16 denotes number of
switches installed

l

If no other accessories are
selected, use NNNN for
the final 4 digits of the
catalog number

2

AUX1A1BPK AUX2A2BPK

2

2

2

2

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Molded Case Circuit Breakers

Power Defense Molded Cas e Circ uit Breakers

2.2

Tripping Accessories—Frame Size 1

Shunt Trips Undervoltage Releases

Pigtail (29 in / 0.75 m)

12 Vdc SH SNT012CPK

24 Vac/Vdc SN SNT024CPK

48–60 Vdc — SNT4860CPK

110–125 Vdc — SNT125DPK

250 Vdc — SNT250DPK

48–60 Vac — SNT4860CPK

110–240 Vac — SNT120CPK

380–600 Vac — SNT480CPK

Handle Mechanisms—Frame Size 1

Universal Direct Rotary Handle Mechanism Variable Depth Rotary Handle Mechanism

Description

With interlock EHMCCBI EHMCCRI

Without interlock EHMCCB EHMCCR

Flex Shaft Handle Mechanism

Cable Length (ft)

2 PDG1XFS02 PDG1XFS02HP PDG1XFS02X PDG1XFS02HPX

3 PDG1XFS03 PDG1XFS03HP PDG1XFS03X PDG1XFS03HPX

4 PDG1XFS04 PDG1XFS04HP PDG1XFS04X PDG1XFS04HPX

5 PDG1XFS05 PDG1XFS05HP PDG1XFS05X PDG1XFS05HPX

6 PDG1XFS06 PDG1XFS06HP PDG1XFS06X PDG1XFS06HPX

7 PDG1XFS07 PDG1XFS07HP PDG1XFS07X PDG1XFS07HPX

8 PDG1XFS08 PDG1XFS08HP PDG1XFS08X PDG1XFS08HPX

9 PDG1XFS09 PDG1XFS09HP PDG1XFS09X PDG1XFS09HPX

10 PDG1XFS10 PDG1XFS10HP PDG1XFS10X PDG1XFS10HPX

Flex Shaft Handle Auxiliary Switch

Description Catalog Number

1A/1B, Early Break AUX1EBFSEG

Breaker Catalog Number
Digit 17-18 Suffix Catalog NumberVoltage

NEMA 1/12
Black Handle
Catalog Number

Metal Handle,
NEMA 1/3R/12
Catalog Number

NEMA 1/12
Red Handle
Catalog Number

High Performance Handle,
NEMA 1/3R/12
Catalog Number

Metal Handle,
NEMA 4/4X
Catalog Number

Pigtail (29 in / 0.75 m)

24 Vdc UG UVR024DPK

48 Vdc UJ UVR048DPK

60 Vdc UK UVR048DPK

125 Vdc — UVR125DPK

250 Vdc UM UVR250DPK

24 Vac UF UVR024APK

48 Vac — UVR048APK

60 Vac — UVR048APK

125 Vac — UVR120APK

240 Vac UB UVR240APK

480 Vac — UVR480APK

525 Vac UD UVR600APK

600 Vac UE UVR600APK

Description Catalog Number

Standard lockable handle with mechanism
(black and gray) NEMA 1/3R/12/4/4X

Emergency lockable handle with mechanism
(red and yellow) NEMA 1/3R/12/4/4X

Mechanism only EHMVDB

12-in (307 mm) handle mechanism shaft PDG12XHMS307

20-in (507 mm) handle mechanism shaft PDG12XHMS507

Standard NFPA79-compliant shaft handle (black and gray) PDG12XHM79S

Emergency NFPA79-compliant shaft handle (red and yellow) PDG12XHM79E

High Performance Handle,
NEMA 4/4X
Catalog Number

Breaker Catalog Number
Digit 17-18 Suffix Catalog NumberVoltage

PDG1XHMDS

PDG1XHMDE

2

2

2

2

2

2

2

2

2

2

2

2

2

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2

2

2

2

2

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2

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2

2

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2.2

Molded Case Circuit Breakers

Power Defense Molded Case Circuit Breakers

Accessories—Frame Size 1

2

External Accessories

2

Description Fit Type Catalog Number

Padlockable handle lock, Snap-on Center PDG1XPLKSNAP

2

Padlockable handle lock hasp Top PDG1XPLKT

Padlockable handle lock hasp, OFF only Top PDG1XPLKTOFF

2

Padlockable handle block On handle PDG1XPHB

2

Padlockable handle block, OFF only On handle PDG1XPHBOFF

2

Walking beam interlock Three-pole PDG1XWBI3P

2

Slide bar interlock Field EFSBI

Electrical operator 110–240 Vac/Vdc MOPEG240C

2

2

Plug-in adapter, breaker and base Three-pole PAD3E

2

Plug-in block interlock replacement kit Field PIILEG

Wohner bus bar adapter Field top EG-BUS-T

2

Terminal covers Three-pole PDG1XTC3P

2

2

Interphase barriers 2 barriers PDG1XIB3P

2

DIN Rail Mounting

Description Catalog Number

2

DIN rail adapter; single-pole PDG1XDIN1P

2

Din rail adapter; two-, three- or four-pole PDG1XDIN234P

DIN rail adapter; three- or four-pole PDG1XDIN34P

2

Metal DIN rail adapter, three-pole PDG1XDINM3P

2

Base Mounting Hardware

Description Catalog Number

2

Single-pole metric 8703C80G11

2

Two-, three-, four-pole metric 8703C80G08

Single-pole English 8703C80G12

2

Two-, three-, four-pole English BMHE

Note: Base mounting hardware is included with a circuit breaker or

2

molded case switch.

Right PDG1XPLKROFF

Four-pole PDG1XWBI4P

24/48 Vdc MOPEG48D

Four-pole PAD4E

Field bottom EG-BUS-B

Four-pole PDG1XTC4P

2

Dimensions and Weights—Frame Size 1

Approximate Dimensions in Inches (mm)

Number
of Poles Width Height Depth

1 1.0 (25.4) 5.5 (139.7) 2.99 (76.0)

2 2.0 (50.8) 5.5 (139.7) 2.99 (76.0)

3 3.0 (76.2) 5.5 (139.7) 2.99 (76.0)

4 4.0 (101.6) 5.5 (139.7) 2.99 (76.0)

Approximate Shipping Weight in lb (kg)

Breaker Type 1-Pole 2-Pole 3-Pole 4-Pole

PDG1 125 A 0.85 (0.39) 1.57 (0.71) 2.3 (1.04) 2.84 (1.29)

2

2

2

2

2

2

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V4-T2-28 Volume 4—Circuit Protection CA08100005E—March 2020

Molded Case Circuit Breakers

Power Defense Molded Case Circuit Breakers—Frame Size 2

Power Defense Molded Cas e Circ uit Breakers

2.2

Contents

Description Page

Power Defense Molded Case Circuit Breakers

Power Defense Molded Case Circuit Breakers—Frame Size 2

Product Description

Frame Size 2 covers a range
of 15 A through 225 A with a
complete offering of trip units,
including PXR electronic trip
units and fixed-fixed thermal­magnetic trip units.

Application Description

Frame Size 2 can be used
to meet a wide range of
circuit protection and power
distribution needs, including
ground fault protection and
current limiting options. PXR
trip units in PD-2 provide all
levels of protection, including
energy metering with
multiple communication
schemes, breaker health
indication, and zone selective
interlocking with visual
indication.

Features and Benefits

Frame Size 2 breakers are
available in multiple ratings
from 15 A through 225 A.
They are configured with a
trip unit from the factory.
Accessories are modular in
design to allow for field
installation or factory
configuration. PXR trip units
are available with advanced
features to provide
customers unparalleled
situational awareness of
their electrical system.

Frame Size 1 (15–125 A) . . . . . . . . . . . . . . . . . . . V4-T2-22

Frame Size 2 (15–225 A)

Catalog Number / Product Selection . . . . . . V4-T2-30

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . V4-T2-35

Dimensions and Weights . . . . . . . . . . . . . . . V4-T2-41

Frame Size 3 (45–600 A) . . . . . . . . . . . . . . . . . . . V4-T2-42

Frame Size 4 (300–800 A) . . . . . . . . . . . . . . . . . . V4-T2-57

Frame Size 5 (320–1200 A) . . . . . . . . . . . . . . . . . V4-T2-70

Frame Size 6 (700–2500 A) . . . . . . . . . . . . . . . . . V4-T2-79

Motor Circuit Protectors (3–600 A) . . . . . . . . . . . V4-T2-87

Motor Protection Circuit Breakers (15–600 A). . . V4-T2-98

Terminals, Lugs and Connectors . . . . . . . . . . . . V4-T2-104

Communications and Software . . . . . . . . . . . . . . V4-T2-127

Special Applications. . . . . . . . . . . . . . . . . . . . . . . V4-T2-129

Standards and Certifications

Power Defense breakers are
designed and tested to meet
stringent requirements for:

l

UL

l

CSA

l

IEC (CE)

l

CB (CCC)

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

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Molded Case Circuit Breakers

2.2

Catalog Number / Product Selection

2

Power Defense—Frame Size 2 (15–225 A)

2

Frame Size 2 covers a range of 15 A through 225 A using electronic trip units or thermal-magnetic
trip units. It is available in configurations of single-pole, 2-pole, 3-pole and 4-pole.

2

Interrupting Ratings (2-, 3- and 4-Pole)

Catalog Designator

2

ANSI (UL/CSA) kA rms kA rms kA rms kA rms kA rms kA rms

2

240 Vac

480 Vac

2

600 Vac

2

250 Vdc

2

IEC

2

240 Vac 35 35 55 55 85 85 100 100 150 100 200 150

380–415 Vac

2

440 Vac

480 Vac

2

525 Vac

660–690 Vac — —8 4 10 510510 5105

2

2

2

2

2

2

2

2

2

2

2

250 Vdc

Interrupting Ratings (Single-Pole)

Catalog Designator

ANSI (UL/CSA)

277 Vac

347 Vac

125 Vdc

IEC

240 Vac 25 25 36 36 50 50 70 70 85 70 100 70

125 Vdc

Notes

1

UL current limiting for 3- and 4-pole breakers.

2

DC ratings available in thermal-magnetic breakers only. 250 Vdc is achieved using 2-poles in series.

3

First rating listed is for thermal-magnetic breakers, second rating is for breakers with PXR electronic trip units.

Power Defense Molded Case Circuit Breakers

F G K

35 65 85 100 150 200

25 35 50 65 85 100

14 18 22 25 30 / 25

10 10 10 22 22 22

l

cu

25 25 36 36 50 50 70 53 70 70 100 70

25 20 30 22.5 35 35 50 40 70 50 100 65

20 20 25 20 35 22.5 50 30 65 40 65 40

18 15 / 13 320 15 / 13 330 / 25 315 / 13 330 / 25 315 / 13 330 / 25 315 / 13 335 / 25 318 / 13

10 10 10 10 10 10 22 22 22 22 22 22

F G K M N P

kA rms kA rms kA rms kA rms kA rms kA rms

25 35 50 65 85 100

14 18 22 25 30 35

10 10 10 22 22 22

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cu

10 10 10 10 10 10 22 22 22 22 22 22

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cs

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cu

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1

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M

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1

N

3

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1

P

35 / 25

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3

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2

2

2

2

2

2

2

2

2

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Molded Case Circuit Breakers

Frame

Size

2 =2

Pole

Options

1 = 1-pole

Interrupting

Ratings

F = 25 kA at 277 V
G = 35 kA at 277 V
K = 50 kA at 277 V
M= 65 kA at 277 V
N =

85 kA at 277 V

1

P = 100 kA at

277 V

1

F = 14 kA at 347 V
G = 18 kA at 347 V
K = 22 kA at 347 V
M= 25 kA at 347 V
N =

30 kA at

347

V

1

P =

35 kA at

347

V

1

Trip Unit

Type Options

TFF = Fixed thermal /

Fixed magnetic

VFF = 50 °C Fixed thermal /

Fixed magnetic
(non UL)

Standard Terminal

Options

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

Continuous

Current Ratings

0015 = 15 A
0020 = 20 A
0025 = 25 A
0030 = 30 A
0035 = 35 A
0040 = 40 A
0045 = 45 A
0050 = 50 A
0060 = 60 A
0070 = 70 A
0080 = 80 A
0090 = 90 A
0100 = 100 A
0110 = 110 A
0125 = 125 A
0150 = 150 A

Product Series

PD = Power Defense

2 =2 2 = 2-pole

3 = 3-pole
4 = 4-pole (100% N)
0 = 4-pole (0% N)
6 = 4-pole (60% N)

F = 25 kA at 480 V
G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V
N = 85 kA at 480 V
P = 100 kA at 480 V

F = 14 kA at 600 V
G = 18 kA at 600 V
K = 22 kA at 600 V
M= 25 kA at 600 V
N = 30 kA at 600 V
P = 35 kA at 600 V

TFF = Fixed thermal /

Fixed magnetic

VFF = 50 °C Fixed thermal /

Fixed magnetic
(non UL)

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

0015 = 15 A
0020 = 20 A
0025 = 25 A
0030 = 30 A
0035 = 35 A
0040 = 40 A
0045 = 45 A
0050 = 50 A
0060 = 60 A
0070 = 70 A
0080 = 80 A
0090 = 90 A
0100 = 100 A
0110 = 110 A
0125 = 125 A
0150 = 150 A
0175 = 175 A
0200 = 200 A
0225 = 225 A

PD

PD G 2 1 M 0150 TFF J

Certifications/

Standards

G = UL/CSA/IEC/CCC

Molded Case Circuit Breakers (Two-, Three- and Four-Pole) with Thermal-Magnetic Trip Units—Globally Rated

G = UL/CSA/IEC/CCC

Power Defense Molded Cas e Circ uit Breakers

2.2

Power Defense—Frame Size 2 (15–225 A)

This information is presented as a tool to develop catalog numbers
for selecting Power Defense circuit breakers and trip units.

Molded Case Circuit Breakers (Single-Pole) with Thermal-Magnetic Trip Units (TMTU)—Globally Rated

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Note

1

N and P ratings available for 15–30 A on single-pole breakers.

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-31

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Molded Case Circuit Breakers

Frame

Size

2 =2

Pole

Options

2 = 2-pole
3 = 3-pole

Interrupting

Ratings

F = 35 kA at 240 V
G = 65 kA at 240 V
K = 85 kA at 240 V
M= 100 kA at 240 V
N = 150 kA at 240 V
P = 200 kA at 240 V

Trip Unit

Type Options

TFF = Fixed thermal /

Fixed magnetic

VFF = 50 °C Fixed thermal /

Fixed magnetic
(non UL)

Standard Terminal

Options

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

Continuous

Current Ratings

0015 = 15 A
0020 = 20 A
0025 = 25 A
0030 = 30 A
0035 = 35 A
0040 = 40 A
0045 = 45 A
0050 = 50 A
0060 = 60 A
0070 = 70 A
0080 = 80 A
0090 = 90 A
0100 = 100 A
0110 = 110 A
0125 = 125 A
0150 = 150 A
0175 = 175 A
0200 = 200 A
0225 = 225 A

Product Series

PD = Power Defense

2 =2 2 = 2-pole

3 = 3-pole
4 = 4-pole

G = 35 kA at 480 V
M= 65 kA at 480 V

G = 18 kA at 600 V
M= 35 kA at 600 V

KNS = Molded Case Switch N = No terminals

J = Line and load terminals
K = Line only terminals
L = Load only terminals

0100 = 100 A
0150 = 150 A
0225 = 225 A

PD

PD D 2 3 M 0225 TFF J

Certifications/

Standards

D = UL/CSA

Molded Case Switches—Globally Rated

1

G = UL/CSA/IEC/CCC

2 =2 3 = 3-pole

4 = 4-pole

(programmable N)

F = 25 kA at 480 V
G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V
N = 85 kA at 480 V
P = 100 kA at 480 V

F = 14 kA at 600 V
G = 18 kA at 600 V
K = 22 kA at 600 V
M= 25 kA at 600 V
N = 25 kA at 600 V
P = 25 kA at 600 V

B2N =PXR 10 LSI
E##

2

=PXR 20

D##

2

=PXR 20D

P##

2

=PXR 25

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

0060 = 60 A
0100 = 100 A
0150 = 150 A
0225 = 225 A

PD

Molded Case Circuit Breakers with Power Xpert Release Electronic Trip Units (ETU)—Globally Rated

G = UL/CSA/IEC/CCC

2 =2 3 = 3-pole

4 = 4-pole

F = 25 kA at 480 V
G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V
N = 85 kA at 480 V
P = 100 kA at 480 V

F = 14 kA at 600 V
G = 18 kA at 600 V
K = 22 kA at 600 V
M= 25 kA at 600 V
N = 25 kA at 600 V
P = 25 kA at 600 V

B2N = PXR 10 LSI
E##

2

=PXR 20

D##

2

=PXR 20D

P##

2

=PXR 25

J = Line and load terminals
W= Optional line and load

terminals

0060 =60 A
0100 =100 A
0150 =150 A
0225 =225 A

PD

Molded Case Circuit Breakers with Power Xpert Release Electronic Trip Units (ETU)—100% UL Rated

F = UL/CSA/IEC/CCC

(100% UL Rated)

2.2

Power Defense—Frame Size 2 (15–225 A)

2

This information is presented as a tool to develop catalog numbers
for selecting Power Defense circuit breakers and trip units.

2

Molded Case Circuit Breakers with TMTU—UL/CSA Rated to 240 Vac

2

2

2

2

2

Power Defense Molded Case Circuit Breakers

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Notes

1

Molded case switch may open above 1800 A.

2

See tables and descriptions on Page V4-T2-33 for protection type (#

V4-T2-32 Volume 4—Circuit Protection CA08100005E—March 2020

) and available configured options (#

(1)

).

(2)

Molded Case Circuit Breakers

Power Defense Molded Cas e Circ uit Breakers

2.2

Power Xpert Release (PXR) Trip Unit Options—Frame Size 2

Power Xpert Release (PXR) Trip Unit Options

#

PXR ETU

PXR 10 B

PXR 20 E

PXR 20D D

PXR 25 P

—Protection Type #

(1)

LSI LSIG

2 — N ————————

2 — NRMZ C WX ——

— 3 — RMZCWX——

23 ——M ——W — DY

23 ——M ——W — DY

—Available Configured Options

(2)

—
—
—
—

Relays
—
—
—

Description of PXR Configured Options

1

Relays

—Form A contacts

(rated for 240 Vac, 1 A)

l

2 available if Modbus RTU
is not used; 1 available
when used in conjunction
with Modbus RTU

l

Interface: 3 wires (ALM1,
ALM2, ALM Common)

l

Programmable to indicate
breaker conditions

l

Available as field-installable
option if not pre-configured
(catalog number
PDG2XRELAYS)

2

Modbus 1—Modbus RTU
directly from breaker

l

Interface: 3 wires
(MODBA, MODBB,
MODBG)

l

No additional modules
required

l

Available as field-installable
option if not pre-configured
(catalog number

PDG2XMODRTUREL)

ZSI—Zone Selective

Interlocking

l

Includes ability to turn ON
and OFF

l

Interface: 3 wires (Zin,
Zout, Zcomm)

l

No additional modules
required

Relays
Modbus
—
—

2

Relays
—
ZSI
—

Relays
—
—
CAM

Relays
Modbus
ZSI
—

CAM—CAM Link Connection
(requires a CAM module per
breaker)

l

Interface: 5 wires (refer to
CAM IL for details)

l

Communications Adapter
Modules available for
Modbus TCP and
PROFIBUS

Relays
—
ZSI
CAM

Relays
Modbus
—
CAM

Auxiliary Power

l

Connection included with
all PXR 20, 20D and 25 trip
units

l

Required for
communications, relays
and metering accuracy

l

24 Vdc, 0.5 A

l

Interface: 2 wires
(Aux +24 V, Aux 0 V)

Relays
Modbus
ZSI
CAM

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Available Continuous Current (l

Option Setting

PXR 10, PXR 20 1 15 A 32 A 50 A 80 A

2 16 A 35 A 60 A 90 A

3 20 A 40 A 63 A 100 A

4 25 A 50 A 70 A 110 A

5 30 A 60 A 80 A 125 A

6 35 A 63 A 90 A 150 A

7 40 A 70 A 100 A 160 A

8 45 A 80 A 110 A 175 A

9 50 A 90 A 125 A 200 A

10 = l

n

PXR 20D, PXR 25 Programmable from minimum to maximum values in 1 A increments.

Notes

1

Relays and/or Modbus RTU in PD-2 uses accessory pocket, therefore UVR and shunt trip use is not possible.

2

PD-2 can only be equipped with one field-installable communication option (PDG2XMODRTUREL or PDG2XRELAYS).

) Settings on PXR Electronic Trip Units

r

Catalog Number Selection and Maximum Setting (ln)
0060

60 A

60 A 100 A 150 A 225 A

0100

100 A

0150

150 A

0225

225 A

2

2

2

2

2

2

2

2

2

2

2

2

2

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-33

Molded Case Circuit Breakers

Screw

Washer

Collar

Conductor

Nut

Conductor

Extrusion

Clip

Collar

Conductor

Collar

Washer

Screw

Screw

Wire Clamp

Conductor

Control Wire Tabs

Use

Package
Qty.

Catalog
Number

15–150 A 12 FCWTK

175–225 A 12 FCWTK225

2.2

Terminals—Frame Size 2

2

Catalog numbers shown are for a single side of a 3-pole breaker.
For 2- and 4-pole options, replace the X3 with X2 or X4, respectively.

2

Example: PDG2X3T100 becomes PDG2X2T100 for 2-pole

Te r m i n a l T y p e s

2

2

Power Defense Molded Case Circuit Breakers

2

2

2

PDG2X3T100
PDG2X3T150

2

Note: Pictures are for reference only.

2

Te r m i n a l s

Maximum

2

Breaker
Amperes

2

Standard Terminals

100 15–100 Steel Cu/Al B, C 1 14–1/0 2.08–53.5 PDG2X3T100

2

225 60–225 Aluminum Cu/Al B, C 1 4–4/0 21.2 —107 PDG2X3TA225

2

Alternate Terminals

50 15–50 Aluminum Cu/Al B, C 1 14–4 2.08–21.2 PDG2X3TA50 T U V 15–50

2

100 60–100 Aluminum Cu/Al B, C 1 14–1/0 2.08–53.5 PDG2X3TA100 T U V 60–100

150 60–150 Aluminum Cu/Al B, C 1 14–4/0 2.08–107 PDG2X3TA150 T U V 110–150

2

225 175–225 Aluminum Cu/Al B, C 1 6–300 13.3–152 PDG2X3TA225K

Non-standard Terminals

2

100 15–100 Steel Cu/Al B, C 1 14–1/0 2.08–53.5 PDG2X3T100

2

150 60–150 Stainless

2

225 60–225 Copper Cu B, C 1 4–4/0 21.2 —107 PDG2X3T225 W Y Z 175–225

Multi-wire Terminals

2

225 150–225 Aluminum Cu/Al B, C 6 14–6 2.08–13.3 PDG2X3TA2256W Terminal shield — — G 15–225

225 150–225 Aluminum Cu/Al B, C 3 14–2 2.08–33.6 PDG2X3TA2253W Terminal shield — — H 15–225

2

Rear Fed Terminals

150 60–150 Aluminum Cu/Al B, C 1 14–4/0 2.08–107 PDG2X3TA150RF Terminal shield — — — 15–150

2

225 60–225 Aluminum Cu/Al B, C 1 6–300 13.3–152 PDG2X3TA225RF Terminal shield — — — 175–225

2

Box Terminal

20 15–20 Steel Cu/Al B, C 1 14–10 2.08–5.26 PDG2X3T20 — — — 15–20

2

Rear Connectors

225 — — — — — — — PDG2X3T225RC R — — 15–25

2

End Cap Kits/Screw Terminals

225 — — — — — — — PDG2X3TS225 S D E 15–25

2

Note: Wire capacity is based on standard imperial wire sizes; metric sizes provided in table

2

are a direct conversion to demonstrate maximum capacity, not to denote metric wire sizes.

Notes

1

2

2

2

2

The “Breaker Frame” column provides information on the ampere ratings for which the terminal may be used (field installation);
in some cases the range is limited by proper fit of the terminal onto the breaker conductor.
The column “Standard on Amperes” provides information on what terminal is used during factory configuration
per Digit 14 of the breaker catalog number. The two may not match.

2

Factory standard terminals and non-aluminum terminals for 100 A and below are the same terminals.

3

PDF2 225 A breakers with Digit 14 designation of “J” are equipped with PDG2X3TA225K terminals.
PDF2 150 A breakers with Digit 14 designation of “J” are equipped with PDG2X3TA225 terminals.

4

Breaker loses UL when fitted with rear-fed terminals or rear connectors.

PDG2X3TA225
PDG2X3TA150
PDG2X3T225

1

4

Terminal
Body Type

Steel

4

Breaker
Frame

Collar

Wire
Class

Washer

Screw

Number of
Conductors
per Phase

AWG/kcmil
Range per
Conductor

Metric (mm
Range per
Conductor

PDG2X3TA2253W

2

)

3-Pole
Catalog Number

PDG2X3TA150RF
PDG2X3TA225RF

Included
Accessories

2

3

3

Terminal shield T U V 175–225

2

PDG2X3T20 PDG2X3TS225

Digit 14 Designation
Line and

Load

J K L 15–100

J K L 110–225

W Y Z 15–100

Line
Only

Conductor

PDG2X3TA50 PDG2X3TA100 PDG2X3TA225K PDG2X3TA2256W

Wire
Typ e

Cu B, C 1 4–4/0 21.2 —107 PDG2X3T150 W Y Z 110–150

Load
Only

Standard
on Amperes

V4-T2-34 Volume 4—Circuit Protection CA08100005E—March 2020

Molded Case Circuit Breakers

Power Defense Molded Cas e Circ uit Breakers

2.2

Accessories

Internal Accessory Configurations—Frame Size 2

Thermal-Magnetic Circuit Breakers

3-Pole Circuit Breakers 4-Pole Circuit Breakers

Tripping
Accessory
Options

None None None None None None

Shunt Trip 1NO (1 space) 1NO (1 space) Shunt Trip 1NO (1 space) 1NO (1 space)

UVR 2NC (2 spaces) 2NC (2 spaces) UVR 2NC (2 spaces) 2NC (2 spaces)

Electronic Circuit Breakers

3-Pole Circuit Breakers 4-Pole Circuit Breakers

Alarm (2 Spaces)
Options

1NC (1 space) 1NC (1 space) 1NC (1 space) 1NC (1 space)

1NO/1NC (2 spaces) 1NO/1NC (2 spaces) 1NO/1NC (2 spaces) 1NO/1NC (2 spaces)

2NO (2 spaces) 2NO (2 spaces) 2NO (2 spaces) 2NO (2 spaces)

Aux (2 Spaces)
Options

12

Tripping
Accessory
Options

Alarm (2 Spaces)
Options

Aux (4 Spaces)
Options

2CO (4 spaces)

4NO (4 spaces)

4NC (4 spaces)

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Tripping
Accessory
Options

None None 1NO/1NC

Shunt Trip Shunt Trip 1NO/1NC

UVR UVR 1NO/1NC

Bell alarm
(1NO/1NC–Form C)

Qty: 1 Programmable relay
with Modbus RTU

Qty: 2 Programmable relays Qty: 2 Programmable relays

Notes

1

2-pole PD-2 breakers have an accessory pocket compatible with indicating accessory options only.

2

Single-pole PD-2 breakers may be equipped with a Form C bell alarm as a factory installation only. Use “BC” as a suffix code in digits 15–16.

3

Qty: 1 1NO/1NC (Form C) auxiliary contact is automatically factory installed for all Frame 2 Power Defense breakers with electronic trip units.

Alarm
Options

Aux
Options

Tripping
Accessory
Options

3

None None 1NO/1NC

Bell alarm
(1NO/1NC–Form C)

Qty: 1 Programmable relay
with Modbus RTU

Alarm

Options

Aux (2 Spaces)
Options

1NO/1NC

1NO/1NC

1NO/1NC

3

3

+ 1NO (1 space)

3

+ 1NC (1 space)

3

+ 1NO/1NC (2 spaces)

3

+ 2NO (2 spaces)

3

+ 2NC (2 spaces)

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-35

2

2

Molded Case Circuit Breakers

2.2

Alarm and Auxiliary Contact Blocks—Frame Size 2

2

Power Defense breakers
have designated positions for

2

alarm and auxiliary switches
in the right-pole accessory
cavity. For Frame 2, the two

2

left-most positions are used
for alarm switches, and the

2

two right-most locations are
used for auxiliary switches.

2

2

2

Pigtail (29 in / 0.75 m) Contact Blocks for Alarm and Auxiliary Switch Functionality

2

Catalog Number PDGXAA PDGXAB PDGXAC

Typ e Form A / NO Form B / NC Form C / NO-NC

2

2

Screw Terminal Contact Blocks for Alarm and Auxiliary Switch Functionality

Catalog Number PDGXXA PDGXXB PDGXXA + PDGXXB

2

Typ e Form A / NO Form B / NC For NO-NC, use two separate

2

Power Defense Molded Case Circuit Breakers

Power Defense breakers
have secondary covers for
ease of field installation of
accessories, including alarm
and auxiliary switches.

contact blocks

Power Defense alarm and
auxiliary switches are
available in contact blocks, in
Form A (NO), Form B (NC)
and Form C (NO-NC) types.
Form A and Form B contacts
take one position in the
breaker accessory cavity, and
Form C contacts take two
positions in the cavity.
Identical contact blocks are
used for the alarm and
auxiliary switch functions.

Frame 2 breakers with
electronic trip units are
automatically configured with
a factory-installed Form C
auxiliary contact block
because the right-pole
accessory cavity is not
available for field
modification. Trip position can
also be communicated via
communications and the PXR
programmable relays.

2

Push-In Clamp Contact Blocks for Alarm and Auxiliary Switch Functionality

2

Catalog Number PDGXUA PDGXUB PDGXUC

Typ e Form A / NO Form B / NC Form C / NO-NC

2

2

Pigtail (118 in / 3.0 m) Contact Blocks for Alarm and Auxiliary Switch Functionality

Catalog Number PDGXDA PDGXDB PDGXDC

2

Typ e Form A / NO Form B / NC Form C / NO-NC

2

Alarm Switch for Use with PXR Electronic Trip Units

2

Catalog Number PDG2XALMBC PDG2XALMEC

2

Typ e Form C / NO-NC Form C / NO-NC

Termination 0.75 m pigtail 3.0 m pigtail

2

Note

1

2

2

Frame 2 breakers with electronic trip units do not allow access to the right accessory pocket
but are automatically configured with a factory installed Form C / NO-NC auxiliary switch.
These alarm switches can be field or factory installed in the left accessory pocket in place of a shunt trip or UVR.

1

2

2

2

2

2

2

2

V4-T2-36 Volume 4—Circuit Protection CA08100005E—March 2020

Molded Case Circuit Breakers

Power Defense Molded Cas e Circ uit Breakers

2.2

Factory Installation of Alarm and Auxiliary Switches—Frame Size 2

Alarm and auxiliary switches
are plug-and-play accessories
designed to be field
installable. However, Eaton
also offers installation service
in our factories.

Breaker catalog numbers
with alarm and auxiliary
switch combinations require
a complete 20-digit catalog
number, adding the alarm and
auxiliary switch functionality
in digits 15–16 and adhering
to the following conditions
and tables:

l

Digit 15 denotes the type
of accessory(-ies) installed
and the terminal types

Pigtails—29 in / 0.75 m (A, B, C)

Alarm Switch None

1NO

1NC

1

1NO/1NC

2NO

2NC

l

Switches may be
requested for alarm only,
auxiliary only or a
combination of the two

l

Digit 16 denotes the
number and type (NO, NC)
of switches installed

l

For Eaton factory
installation, the same type
of terminals (i.e. all pigtail

0.75 m, all screw, etc.) and
same style of contact block
(i.e., all 1NO/1NC, all 2NC,
etc.) must be used in a
factory configuration

Auxiliary Switch
Three-Pole Four-Pole
None 1NO 1NC 1NO/1NC 2NO 2NC 2NO/2NC 4NO 4NC

NN AA AB AC AD AE A1 A2 A3

BA CA — — — — — — —

BB — CB — — — — — —

BC — — CC — — C1 — —

BD — — — CD — — C2 —

BE — — — — CE — — C3

l

If no other accessories are
selected, use NNNN for
the final 4 digits of the
catalog number

l

Frame 2 breakers with
electronic trip units do not
allow access to the right
accessory pocket but are
automatically configured
with a factory installed
1NO/1NC auxiliary switch.
A bell alarm accessory is
available for separate
installation in the left
accessory pocket.

Note: Though factory
configuration options are limited,
combinations of auxiliary
switches and alarms using
differing terminals and contact
block styles are still available
through field installation. Please
see full auxiliary switch and alarm
catalog numbers to order.

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Screw Terminals (X, Y, Z)

Auxiliary Switch
Three-Pole Four-Pole
None 1NO 1NC 1NO/1NC 2NO 2NC 2NO/2NC 4NO 4NC

Alarm Switch None

1NO

1NC

1NO/1NC

2NO

2NC

Push-In Clamps (U, V, W)

Alarm Switch None

1NO

1NC

1NO/1NC

2NO

2NC

Note

1

Single-pole breakers can be equipped with a 1NO/1NC alarm switch that must be factory installed; use suffix BC in digits 15–16.
No other internal accessories are available for single-pole breakers.

NN XA XB XC XD XE X1 X2 X3

YA ZA — — — — — — —

YB — ZB — — — — — —

YC — — ZC — — Z1 — —

YD — — — ZD — — Z2 —

YE — — — — ZE — — Z3

Auxiliary Switch
Three-Pole Four-Pole
None 1NO 1NC 1NO/1NC 2NO 2NC 2NO/2NC 4NO 4NC

NN UA UB UC UD UE U1 U2 U3

VA WA — — — — — — —

VB — WB — — — — — —

VC — — WC — — W1 — —

VD — — — WD — — W2 —

VE — — — — WE — — W3

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-37

2

Molded Case Circuit Breakers

2.2

Pigtails—118 in / 3.0 m (D, E, F)

2

2

Alarm Switch None

2

2

2

2

Factory Installation of Alarm Switch for Use with PXR Electronic Trip Units

2

Pigtails—29 in / 0.75 m Pigtails—118 in / 3.0 m

2

2

Auxiliary switch None NN

2

2

Tripping Accessories—Frame Size 2

2

Power Defense breakers have designated positions for shunt trips and undervoltage releases
(UVRs) in the left pole accessory cavity. Each breaker has space for one tripping accessory only.

2

Power Defense breaker have secondary covers for ease of field installation of tripping accessories.

Shunt Trips

2

Voltage Screw Terminals Pigtail (29 in / 0.75 m) Pigtail (118 in / 3.0 m)

2

12 Vdc PDG2XST12DCT PDG2XST12DCS PDG2XST12DCR

48 Vdc PDG2XST48DCT PDG2XST48DCS PDG2XST48DCR

2

60 Vdc PDG2XST60DCT PDG2XST60DCS PDG2XST60DCR

24 Vac/Vdc PDG2XST24ACDCT PDG2XST24ACDCS PDG2XST24ACDCR

2

110-130 Vac/125 Vdc PDG2XST130ACDCT PDG2XST130ACDCS PDG2XST130ACDCR

2

200-240 Vac/250 Vdc PDG2XST250ACDCT PDG2XST250ACDCS PDG2XST250ACDCR

380-440 Vac PDG2XST440ACT PDG2XST440ACS PDG2XST440ACR

2

480-525 Vac PDG2XST525ACT PDG2XST525ACS PDG2XST525ACR

600 Vac PDG2XST600ACT PDG2XST600ACS PDG2XST600ACR

2

Power Defense Molded Case Circuit Breakers

Auxiliary Switch
Three-Pole Four-Pole
None 1NO 1NC 1NO/1NC 2NO 2NC 2NO/2NC 4NO 4NC

NN DA DB DC DD DE D1 D2 D3

1NO

1NC

1NO/1NC

2NO

2NC

1NO/1NC — CC

EA FA — — — — — — —

EB — FB — — — — — —

EC — — FC — — F1 — —

ED — — — FD — — F2 —

EE — — — — FE — — F3

Auxiliary Switch
Three-Pole
None 1NO/1NC

1

AC

1

Alarm switch None NN

Auxiliary Switch
Three-Pole
None 1NO/1NC

1

1NO/1NC — FC

DC

Undervoltage Releases (UVRs)

2

Voltage Screw Terminals Pigtail (29 in / 0.75 m) Pigtail (118 in / 3.0 m)

2

12 Vdc PDG2XUV12DCV PDG2XUV12DCU PDG2XUV12DCW

24 Vdc PDG2XUV24DCV PDG2XUV24DCU PDG2XUV24DCW

2

48 Vdc PDG2XUV48DCV PDG2XUV48DCU PDG2XUV48DCW

60 Vdc PDG2XUV60DCV PDG2XUV60DCU PDG2XUV60DCW

2

125 Vdc PDG2XUV125DCV PDG2XUV125DCU PDG2XUV125DCW

250 Vdc PDG2XUV250DCV PDG2XUV250DCU PDG2XUV250DCW

2

24 Vac PDG2XUV24ACV PDG2XUV24ACU PDG2XUV24ACW

2

130 Vac PDG2XUV130ACV PDG2XUV130ACU PDG2XUV130ACW

240 Vac PDG2XUV240ACV PDG2XUV240ACU PDG2XUV240ACW

2

440 Vac PDG2XUV440ACV PDG2XUV440ACU PDG2XUV440ACW

525 Vac PDG2XUV525ACV PDG2XUV525ACU PDG2XUV525ACW

2

600 Vac PDG2XUV600ACV PDG2XUV600ACU PDG2XUV600ACW

2

Note

1

1NO/1NC (AC) is always included in breakers with PXR trip units;

2

no selection or selection of NN in Digits 15–16 will result in AC.

V4-T2-38 Volume 4—Circuit Protection CA08100005E—March 2020

Molded Case Circuit Breakers

Power Defense Molded Cas e Circ uit Breakers

2.2

Factory Installed Tripping Accessories—Frame Size 2

Shunt trips and under voltage
releases (UVRs) are plug-and­play accessories designed to
be field installable. However,
Eaton also offers the service
of installation in our factories.

Shunt Trips

Voltage Screw Terminals Pigtail (29 in / 0.75 m) Pigtail (118 in / 3.0 m)

12 Vdc TH SH RH

48 Vdc TJ SJ RJ

60 Vdc TK SK RK

24 Vac/Vdc TN SN RN

110–130 Vac/125 Vdc TP SP RP

200–240 Vac/250 Vdc TR SR RR

380–440 Vac TC SC RC

480–525 Vac TD SD RD

600 Vac TE SE RE

Undervoltage Releases (UVRs)

Voltage Screw Terminals Pigtail (29 in / 0.75 m) Pigtail (118 in / 3.0 m)

12 Vdc VH UH WH

24 Vdc VG UG WG

48 Vdc VJ UJ WJ

60 Vdc VK UK WK

125 Vdc VL UL WL

250 Vdc VM UM WM

24 Vac VF UF WF

130 Vac VA UA WA

240 Vac VB UB WB

440 Vac VC UC WC

525 Vac VD UD WD

600 Vac VE UE WE

Note: Use suffix US for 18 Vdc when using Time Delay UVR.

Breaker catalog numbers
with shunt trips or UVRs
require a complete 20-digit
catalog number, adding
the tripping accessory
functionality in digits 17 and
18 and adhering to the
following conditions and
tables.

l

Digit 17 denotes the type
of accessory installed and
the terminal type

l

Digit 18 denotes the
voltage of the accessory

l

If no accessories are
selected, use NNNN for
the final 4 digits of the
catalog number

l

Each breaker has space for
one shunt trip or UVR
tripping accessory only

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-39

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2

2

2

2

2

2

2

Molded Case Circuit Breakers

2.2

Handle Mechanisms—Frame Size 2

2

Direct Rotary Handle Mechanism

2

Description

2

Standard lockable handle and mechanism PDG2XHMCS HA

Standard lockable handle and mechanism with door interlock PDG2XHMCSN HB

2

Standard lockable handle and mechanism with mechanical padlock PDG2XHMCSP HC

Standard lockable handle and mechanism with door interlock and

2

mechanical padlock

Emergency lockable handle and mechanism PDG2XHMCE H1

2

Emergency lockable handle and mechanism with door interlock PDG2XHMCEN H2

Emergency lockable handle and mechanism with mechanical padlock PDG2XHMCEP H3

2

Emergency lockable handle and mechanism with door interlock and
mechanical padlock

2

2

Variable Depth Rotary Handle Mechanism 1

2

Description

Standard lockable handle and mechanism PDG2XHMDS DA

2

Standard lockable handle and mechanism with mechanical padlock PDG2XHMDSP DC

Emergency lockable handle and mechanism PDG2XHMDE D1

2

Emergency lockable handle and mechanism with mechanical padlock PDG2XHMDEP D3

2

12 in (307 mm) handle mechanism shaft PDG12XHMS307 —

20 in (507 mm) handle mechanism shaft PDG12XHMS507 —

2

Standard NFPA79-compliant shaft handle PDG12XHM79S —

Emergency NFPA79-compliant shaft handle PDG12XHM79E —

2

Power Defense Molded Case Circuit Breakers

1

NEMA 1/12
Catalog Number

PDG2XHMCSNP HE

PDG2XHMCENP H5

NEMA 1/3R/12/4/4X
Catalog Number

Factory Installed
Digits 19–20

Factory Installed
Digits 19–20

2

Flex Shaft Handle Mechanism

Metal Handle,

2

Cable Length (ft)

2 PDG2XFS02 PDG2XFS02HP PDG2XFS02X PDG2XFS02HPX

2

3 PDG2XFS03 PDG2XFS03HP PDG2XFS03X PDG2XFS03HPX

2

4 PDG2XFS04 PDG2XFS04HP PDG2XFS04X PDG2XFS04HPX

5 PDG2XFS05 PDG2XFS05HP PDG2XFS05X PDG2XFS05HPX

2

6 PDG2XFS06 PDG2XFS06HP PDG2XFS06X PDG2XFS06HPX

7 PDG2XFS07 PDG2XFS07HP PDG2XFS07X PDG2XFS07HPX

2

8 PDG2XFS08 PDG2XFS08HP PDG2XFS08X PDG2XFS08HPX

2

9 PDG2XFS09 PDG2XFS09HP PDG2XFS09X PDG2XFS09HPX

10 PDG2XFS10 PDG2XFS10HP PDG2XFS10X PDG2XFS10HPX

2

Note

1

2

Standard handles are black and gray; Emergency handles are red and yellow.

NEMA 1/3R/12
Catalog Number

High Performance Handle,
NEMA 1/3R/12
Catalog Number

Metal Handle,
NEMA 4/4X
Catalog Number

2

2

2

2

2

High Performance Handle,
NEMA 4/4X
Catalog Number

2

V4-T2-40 Volume 4—Circuit Protection CA08100005E—March 2020

Molded Case Circuit Breakers

Power Defense Molded Cas e Circ uit Breakers

2.2

Accessories—Frame Size 2

External Accessories

Description Fit Type Catalog Number

Padlockable hasp Top PDG2XPLKT L4

Left side PDG2XPLKL L5

Right side PDG2XPLKR L6

Snap on PDG2XPLKSNAP L0

Padlockable hasp OFF only Top PDG2XPLKTOFF L1

Left side PDG2XPLKLOFF L2

Right side PDG2XPLKROFF L3

Padlockable handle block On handle PDG2XPHB —

1

Kirk lock provision

Walking beam interlock

23

Electrical operator 24 Vdc PDG2XROP24DC RG

Plug-in breaker base only Three-pole PDG2XPIBB3P225A —

Plug-in breaker parts kit Three-pole PDG2XPIBK3P225A —

Terminal covers Two-pole PDG2XTC2P —

Interphase barriers Single-pole PDG2XIB —

Finger protection Three-pole PDG2XFP3P —

60A–100 A residual
current neutral sensor

150A–225 A residual
current neutral sensor

60A–100 A residual
current neutral sensor

150A–225 A residual
current neutral sensor

Service entrance
barrier kit

Top PDG2XKLKPTFF L7

Two-, three-, and
four-pole

48–60 Vdc PDG2XROP60DC RJ or RK

125 Vdc PDG2XROP125DC RL

250 Vdc PDG2XROP250DC RM

110–130 Vac PDG2XROP130AC RA

200–240 Vac PDG2XROP240AC RB

380–440 Vac PDG2XROP440AC RC

Four-pole PDG2XPIBB4P225A —

Four-pole PDG2XPIBK4P225A —

Three-pole PDG2XTC3P —

Four-pole PDG2XTC4P —

Three-pole PDG2XIB3P —

Four-pole PDG2XIB4P —

Four-pole PDG2XFP4P —

Cable type PDG2XNCTD0100 —

Cable type PDG2XNCTD0225 —

Bus bar type PDG2XNCTB0100 —

Bus bar type PDG2XNCTB0225 —

Three-pole PRLSEBPD2 —

PDG2XWBI234P —

Factory
Installed
Digits 19–20

Base Mounting Hardware

Description Catalog Number

Single-pole metric 4218B80G09

Two -pol e me tri c 4218B80G11

Three-, four-pole metric BMH1M

Single-pole English 624B375G01

Two-pole English 4218B80G01

Three-, four-pole English BMH1

Note: Base mounting hardware is included with a circuit breaker or
molded case switch.

Dimensions and Weights—Frame Size 2

Approximate Dimensions in Inches (mm)

Number
of Poles Width Height Depth

1 1.38 (35.1) 6.00 (152.4) 3.50 (88.9)

2 2.75 (69.9) 6.00 (152.4) 3.50 (88.9)

3 4.12 (104.6) 6.00 (152.4) 3.50 (88.9)

4 5.49 (139.5) 6.00 (152.4) 3.50 (88.9)

Approximate Shipping Weight in lb (kg)

Breaker Type 1-Pole 2-Pole 3-Pole 4-Pole

PDG2 225 A 2.00 (0.91) 3.00 (1.36) 4.21 (1.82) 5.69 (2.46)

Notes

1

Provision only. For use with Type FF Kirk keylock (sold separately).
Bolt projection in withdrawn position is 0 in (0 mm).

2

Breaker must be ordered with walking beam interlock ready modification from plant
(factory suffix WB).

3

Requires two breakers.

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-41

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2

2

2

2

2.2

Power Defense Molded Case Circuit Breakers—Frame Size 3

Molded Case Circuit Breakers

Power Defense Molded Case Circuit Breakers

2

2

2

2

2

2

2

2

2

2

2

Power Defense Molded Case Circuit Breakers—Frame Size 3

Product Description

2

Frame Size 3 covers a range
of 45 A through 600 A with a

2

complete offering of trip
units, including PXR

2

electronic trip units and fixed­adjustable thermal-magnetic

2

trip units. PD-3 is available in
two versions, with 400 A and

2

600 A constructions to
optimize performance in
multiple applications.

2

2

2

Application Description

Frame Size 3 can be used to
meet a wide range of circuit
protection and power
distribution needs, including
ground fault protection,
current limiting, 100% UL
ratings, and high
instantaneous settings for
selective coordination. PXR
trip units in PD-3 provide all
levels of protection, including
energy metering with
multiple communication
schemes, breaker health
indication, and arc flash
reduction options.

Contents

Description Page

Power Defense Molded Case Circuit Breakers

Frame Size 1 (15–125 A) . . . . . . . . . . . . . . . . . . . . V4-T2-22

Frame Size 2 (15–225 A) . . . . . . . . . . . . . . . . . . . . V4-T2-29

Frame Size 3 (45–600 A)

Catalog Number / Product Selection . . . . . . V4-T2-43

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . V4-T2-51

Dimensions and Weights. . . . . . . . . . . . . . . V4-T2-56

Frame Size 4 (300–800 A) . . . . . . . . . . . . . . . . . . . V4-T2-57

Frame Size 5 (320–1200 A) . . . . . . . . . . . . . . . . . . V4-T2-70

Frame Size 6 (700–2500 A) . . . . . . . . . . . . . . . . . . V4-T2-79

Motor Circuit Protectors (3–600 A) . . . . . . . . . . . . V4-T2-87

Motor Protection Circuit Breakers (15–600 A) . . . V4-T2-98

Terminals, Lugs and Connectors . . . . . . . . . . . . . V4-T2-104

Communications and Software. . . . . . . . . . . . . . . V4-T2-127

Special Applications . . . . . . . . . . . . . . . . . . . . . . . V4-T2-129

Features and Benefits

Frame Size 3 breakers are
modular and available as
complete breakers from the
factory, or as modular
components, including
frames, trip units,
accessories and terminals to
provide flexibility for
customers. PXR trip units are
available with advanced
features to provide
customers unparalleled
situational awareness of their
electrical system.

Standards and Certifications

Power Defense breakers are
designed and tested to meet
stringent requirements for:

l

UL

l

CSA

l

IEC (CE)

l

CB (CCC)

2

2

2

2

2

2

2

2

2

2

2

V4-T2-42 Volume 4—Circuit Protection CA08100005E—March 2020

Molded Case Circuit Breakers

Power Defense Molded Cas e Circ uit Breakers

2.2

Catalog Number / Product Selection

Power Defense—Frame Size 3 (45–600 A)

Frame Size 3 covers a range of 45 A through 600 A using electronic trip units, and 100 A through
600 A using thermal-magnetic trip units. It is available in configurations of 2-pole, 3-pole and
4-pole, with the 2-pole being in the same physical size of a 3-pole variant. Frame 3 has two unique
constructions: one for 400 A and a second one for 600 A. The 600 A construction provides a unique
capability to be used at 400 A and below in critical coordination applications where a high level fixed
instantaneous is required. This is accomplished by using a letter H in the 7th digit of the catalog
number, as shown below.

Interrupting Ratings

Catalog Designator

ANSI (UL/CSA) kA rms kA rms kA rms kA rms kA rms kA rms

240 Vac

480 Vac

600 Vac

23

250 Vdc

IEC

240 Vac 35 35 55 55 85 85 100 100 150 100 200 150

380–415 Vac

440 Vac

480 Vac

525 Vac

660–690 Vac

23

250 Vdc

Notes

1

UL current limiting. M interrupting rating only current limiting for the 400 A construction breakers.

2

DC ratings available in thermal-magnetic breakers only. 250 Vdc is achieved using two poles in series.

3

First rating listed is for 400 A frame, second rating is for 600 A frame.

FGKM 1N

35 65 85 100 150 200

25 35 50 65 85 100

14 18 25 35 50 65

10 / 22 10 / 22 10 / 22 22 / 42 22 / 42 22 / 42

l

cu

25 25 36 36 50 50 70 53 70 70 100 70

25 20 30 22.5 35 35 50 40 70 50 100 50

20 20 25 20 35 22.5 50 30 65 40 85 40

18 5207.525 10 30 15 35 25 40 25

— —8 4 10 5157.520 10 20 10

10 / 22 10 / 22 10 / 22 10 / 22 10 / 22 10 / 22 22 / 42 22 / 42 22 / 42 22 / 42 22 / 42 22 / 42

l

cs

l

cu

l

cs

l

cu

l

cs

l

cu

l

cs

1

l

cu

l

cs

1

P

l

cu

l

2

2

2

2

2

2

2

2

2

cs

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-43

Molded Case Circuit Breakers

Frame

Size

3 =3

Pole

Options

2 =2-pole

1

3 =3-pole
4 = 4-pole (100% N)
0 = 4-pole (0% N)
6 = 4-pole (60% N)

Interrupting

Ratings

F = 25 kA at 480 V
G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V
N = 85 kA at 480 V
P = 100 kA at 480 V

F = 14 kA at 600 V
G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V
N = 50 kA at 600 V
P = 65 kA at 600 V

Trip Unit

Type Options

TFA = Fixed thermal /

Adjustable magnetic

VFA = 50 °C Fixed thermal /

Adjustable magnetic
(non UL)

Standard Terminal

Options

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

Continuous

Current Ratings

0100 = 100 A

2

0125 = 125 A

2

0150 = 150 A
0175 = 175 A
0200 = 200 A
0225 = 225 A
0250 = 250 A
H250 = 250 A

3

0300 = 300 A
H300 = 300 A

3

0350 = 350 A
H350 = 350 A

3

0400 = 400 A
H400 = 400 A

3

0500 = 500 A
0600 = 600 A

Product Series

PD = Power Defense

3 =3 3 =3-pole

4 = 4-pole (100% N)
0 = 4-pole (0% N)
6 = 4-pole (60% N)

F = 25 kA at 480 V
G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V

F = 14 kA at 600 V
G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V

TFA = Fixed thermal /

Adjustable magnetic

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

H250 = 250 A

3

H300 = 300 A

3

H350 = 350 A

3

H400 = 400 A

3

0500 = 500 A
0600 = 600 A

PD

3 =3

2 =2-pole

1

3 =3-pole

F = 35 kA at 240 V
G = 65 kA at 240 V
K = 85 kA at 240 V
M= 100 kA at 240 V
N = 150 kA at 240 V
P = 200 kA at 240 V

TFA = Fixed thermal /

Adjustable magnetic

VFA = 50 °C Fixed thermal /

Adjustable magnetic
(non UL)

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

0100 = 100 A
0125 = 125 A
0150 = 150 A
0175 = 175 A
0200 = 200 A
0225 = 225 A
0250 = 250 A
0300 = 300 A
0350 = 350 A
0400 = 400 A
0500 = 500 A
0600 = 600 A

PD

PD G 3 3 M 0400 TFA J

Certifications/

Standards

G = UL/CSA/IEC/CCC

Molded Case Circuit Breakers with TMTU—Globally Rated (100% UL Rated)

Molded Case Circuit Breakers with TMTU—UL/CSA Rated to 240 Vac

F = UL/CSA/IEC/CCC

(100% UL Rated)

D = UL/CSA

G = UL/CSA/IEC/CCC 3 =3 3 =3-pole

4 = 4-pole (100% N)

G = 35 kA at 480 V
M= 65 kA at 480 V

G = 18 kA at 600 V
M= 35 kA at 600 V

KNS = Molded case switch

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

0400 = 400 A
0600 = 600 A

PD

Molded Case Switches 4—Globally Rated

2.2

Molded Case Circuit Breaker

2

This information is presented as a tool to develop catalog numbers
for selecting Power Defense circuit breakers and trip units.

2

Molded Case Circuit Breaker with Thermal-Magnetic Trip Units (TMTU)—Globally Rated

2

2

2

2

2

2

Power Defense Molded Case Circuit Breakers

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Notes

2

1

All PD-3 2-pole breakers are physically the same size as a 3-pole frame with the outer poles used for electrical connections.

2

2

2

Not available in 4-pole 60% neutral protection.

3

High override (600 A frame).

4

Molded case switches may open above 4000 A for the 400 A frame, and above 6300 A for the 600 A frame.

V4-T2-44 Volume 4—Circuit Protection CA08100005E—March 2020

Molded Case Circuit Breakers

Certifications/

Standards

G = UL/CSA/IEC/CCC

Frame

Size

3 =3

Pole

Options

2 = 2-pole

1

3 = 3-pole
4 = 4-pole

(programmable N)

Interrupting

Ratings

F = 25 kA at 480 V
G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V
N = 85 kA at 480 V
P = 100 kA at 480 V

F = 14 kA at 600 V
G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V
N = 50 kA at 600 V
P = 65 kA at 600 V

Trip Unit

Type Options

B2N = PXR 10 LSI
E##

2

=PXR 20

D##

2

=PXR 20D

P##

2

=PXR 25

Standard Terminal

Options

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

Continuous

Current Ratings

0125 = 125 A
0250 = 250 A
0400 = 400 A
0600 = 600 A
H250 = 250 A High Override

(600 A Frame)

H400 = 400 A High Override

(600 A Frame)

Product Series

PD = Power Defense

PD G 3 3 M 0400 P2M J

F = UL/CSA/IEC/CCC

(100% UL Rated)

3 =3 3 = 3-pole

4 = 4-pole

(programmable N)

F = 25 kA at 480 V
G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V

F = 14 kA at 600 V
G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V

B2N = PXR 10 LSI
E##

2

=PXR 20

D##

2

=PXR 20D

P##

2

=PXR 25

N = No terminals
J = Line and load terminals
K = Line only terminals
L = Load only terminals

0125 = 125 A
0250 = 250 A
0400 = 400 A
0600 = 600 A
H250 = 250 A High Override

(600 A Frame)

H400 = 400 A High Override

(600 A Frame)

PD

Molded Case Circuit Breakers with PXR ETU—Globally Rated (100% UL Rated)

Power Defense Molded Cas e Circ uit Breakers

2.2

Molded Case Circuit Breakers with Power Xpert Release (PXR) Electronic Trip Units (ETU)

This information is presented as a tool to develop catalog numbers for selecting Power Defense circuit breakers and trip units.

Molded Case Circuit Breakers with PXR ETU—Globally Rated

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Note

1

All PD-3 2-pole breakers are physically the same size as a 3-pole frame with the outer poles used for electrical connections.

2

See PXR Trip Unit Options table on Page V4-T2-48 for protection type (#

) and available configured options (#

(1)

(2)

).

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-45

2

2

Molded Case Circuit Breakers

Certifications/

Standards

G = UL/CSA/IEC/CCC

Frame

Size

3 =3

Pole

Options

2 = 2-pole

1

3 = 3-pole
4 = 4-pole

Interrupting

Ratings

F = 25 kA at 480 V
G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V
N = 85 kA at 480 V
P = 100 kA at 480 V

F = 14 kA at 600 V
G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V
N = 50 kA at 600 V
P = 65 kA at 600 V

Trip Unit

Type Options

FNN = Frame only

Standard Terminal

Options

N = No terminals

Continuous

Current Ratings

0400 = 400 A
0600 = 600 A

Product Series

PD = Power Defense

PD G 3 3 M 0400 FNN N

F = UL/CSA/IEC/CCC

(100% UL Rated)

3 =3 3 = 3-pole

4 = 4-pole

F = 25 kA at 480 V
G = 35 kA at 480 V
K = 50 kA at 480 V
M= 65 kA at 480 V

F = 14 kA at 600 V
G = 18 kA at 600 V
K = 25 kA at 600 V
M= 35 kA at 600 V

FNN = Frame only N = No terminals0400 = 400 A

0600 = 600 A

PD

Frame Only—Globally Rated (100% UL Rated)

2.2

Globally Rated Frame Only

2

PD-3 thermal-magnetic and electronic breakers may also be purchased as separate frames, trip units, terminals and
accessories for field configuration of a final breaker. Each Frame Only device is marked with interrupting ratings and a

2

maximum continuous current rating; each trip unit is also marked with a maximum continuous current rating, which must
not exceed that of the frame. Additionally, 100% UL Rated frames are marked as such on the Frame Only device.

2

Frame Only—Globally Rated

2

2

2

2

2

2

2

2

Power Defense Molded Case Circuit Breakers

2

2

2

2

2

2

Note

2

1

2

2

2

2

2

2

2

2

2

2

All PD-3 2-pole breakers are physically the same size as a 3-pole frame with the outer poles used for electrical connections.

2

2

V4-T2-46 Volume 4—Circuit Protection CA08100005E—March 2020

Molded Case Circuit Breakers

Frame

Size

3 =3

Separator

Digit

X = Accessory

Trip Unit

Type Options

TFA = Fixed Thermal /

Adjustable Magnetic

VFA = 50 °C Fixed Thermal /

Adjustable Magnetic
(non UL)

Continuous

Current Ratings

0100 = 100 A

1

0125 = 125 A

1

0150 = 150 A
0175 = 175 A
0200 = 200 A
0225 = 225 A
0250 = 250 A
0300 = 300 A
0350 = 350 A
0400 = 400 A
0500 = 500 A
0600 = 600 A
H250 = 250 A High Override

(600 A Frame)

H300 = 300 A High Override

(600 A Frame)

H350 = 350 A High Override

(600 A Frame)

H400 = 400 A High Override

(600 A Frame)

Product Series

PD = Power Defense

PD G 3 X TFA 3 0600

Certifications/

Standards

G = UL/CSA/IEC/CCC

Pole

Options

2 = 2-pole
3 = 3-pole
4 = 4-pole (100% N)
0 = 4-pole (0% N)
6 = 4-pole (60% N)

Frame

Size

3 =3

Separator

Digit

X = Accessory

Trip Unit

Type Designator

PXR = Power Xpert Release

Trip Unit

Continuous

Current Ratings

0125 = 125 A
0250 = 250 A
0400 = 400 A
0600 = 600 A
H250 = 250 A High Override

(for use in 600 A Frame)

H400 = 400 A High Override

(for use in 600 A Frame)

Product Series

PD = Power Defense

PD G 3 X PXR 3 0600 E2N

Certifications/

Standards

G = UL/CSA/IEC/CCC

Pole

Options

3 = 3-pole
4 = 4-pole

(programmable N)

Trip Unit

Type and Options

B2N = PXR 10 LSI
E##

2

=PXR 20

D##

2

=PXR 20D

P##

2

=PXR 25

Power Defense Molded Cas e Circ uit Breakers

2.2

Trip Units

PD-3 thermal-magnetic and electronic breakers may also be purchased as separate frames, trip units,
terminals and accessories for field configuration of a final breaker. The 400 A frame must use trip units
of ratings 0100–0400, while the 600 A frame must use trip units of ratings 0500, 0600 or designated
by H, such as H250. Additionally, for 2-pole breakers using electronic trip units, 3-pole trip units are
used. PDG designated trip units are for use with PDG and PDF breaker frames. The 100% rating for
PDF (100% UL Rated) is marked on the frame, not the trip unit.

Trip Units Only

This information is presented as a tool to develop catalog numbers
for selecting Power Defense circuit breakers and trip units.

Thermal-Magnetic Trip Units

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Power Xpert Release (PXR) Electronic Trip Units

Power Xpert Release (PXR) Electronic Trip Units

Notes

1

Not available in 4-pole 60% neutral protection.

2

See tables and descriptions on Page V4-T2-48 for protection type (#

) and available configured options (#

(1)

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-47

).

(2)

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Molded Case Circuit Breakers

2.2

Power Xpert Release (PXR) Trip Unit Options—Frame Size 3

2

Power Xpert Release (PXR) Trip Unit Options

2

2

PXR ETU

2

PXR 10 B

PXR 20 E

2

PXR 20D D

2

PXR 25 P

2

Descriptions of PXR Configured Options

2

Relays—2 Form A contacts
(rated for 240 Vac, 1 A)

2

l

Interface: 3 wires (ALM1,

2

2

2

2

2

ALM2, ALM Common)

l

Programmable to indicate
breaker conditions

Modbus—Modbus RTU
directly from breaker

l

Interface:
MODBB, MODBG)

l

No additional modules
required

2

#

LSI LSIG

2 —— — N ————————

2 —— — NR MZ C WX ——

— 34 5 — RMZCWX——

234 5 ——M ——W — DY

234 5 ——M ——W — DY

3 wires (MODBA,

Power Defense Molded Case Circuit Breakers

—Protection Type #

(1)

LSI with
ARMS

LSIG with
ARMS

ZSI—Zone Selective
Interlocking

l

Interface: 3 wires
(Zin, Zout, Zcomm)

l

Includes ability to turn
ON and OFF, and
indicate signals

CAM—CAM Link connection
(requires a CAM module per
breaker)

l

Interface: 5 wires (refer to
CAM IL for details)

l

Communications Adapter
Modules available for
Modbus TCP and PROFIBUS

—Available Configured Options

(2)

—
—
—
—

Relays
—
—
—

Relays
Modbus
—
—

Relays
—
ZSI
—

ARMS—Arcflash Reduction
Maintenance System, or
Maintenance Mode

l

Available as trip unit
Protection Type 4 or 5

l

Interface: Switch and LED
on face of trip unit (self­powered) and two wires
for remote switch enable
option (24 Vdc required)

l

A programmable relay will
be factory defaulted to
remote indication of ARMS

Relays
—
—
CAM

Relays
Modbus
ZSI
—

Relays
—
ZSI
CAM

Auxiliary Power

l

Connection included with
all PXR 20, 20D, and 25
trip units

l

Required for
communications, relays,
and metering accuracy

l

24 Vdc, 0.5 A

l

Interface: 2 wires
Aux +24 V, Aux 0 V)

Relays
Modbus
—
CAM

Relays
Modbus
ZSI
CAM

2

Available Continuous Current (l

2

Option Setting

2

PXR 10, PXR 20 1 45 A 90 A 160 A 250 A

2

2

2

2

2

PXR 20D, PXR 25 Programmable from minimum to maximum values in 1 A increments.

2

2 50 A 100 A 175 A 275 A

3 60 A 110 A 200 A 300 A

4 63 A 125 A 225 A 320 A

5 70 A 150 A 250 A 350 A

6 80 A 160 A 275 A 400 A

7 90 A 175 A 300 A 450 A

8 100 A 200 A 320 A 500 A

9 110 A 225 A 350 A 550 A

10 = l

n

) Settings on PXR Electronic Trip Units

r

Catalog Number Selection and Maximum Setting (ln)

0125

125 A

125 A 250 A 400 A 600 A

0250/H250

250 A

0400/H400

400 A

2

2

2

2

2

0600

600 A

2

V4-T2-48 Volume 4—Circuit Protection CA08100005E—March 2020

Molded Case Circuit Breakers

Power Defense Molded Cas e Circ uit Breakers

2.2

Terminals—Frame Size 3

Catalog numbers shown are for a single side of a 3-pole breaker.
For 2- and 4-pole options, replace the X3 with X2 or X4, respectively.

Example: PDG3X3TA300 becomes PDG3X2TA300 for two-pole.

Te r m i n a l T y p e s

PDG3X3TA300
PDG3X3TA350
PDG3X3T300
PDG3X3T350
PDG3X3TA350SW

Note: Pictures are for reference only.

Te r m i n a l s

Maximum
Breaker
Amperes

Standard Terminals

300 400 Aluminum Cu/Al B, C 1 3–350 26.7–177 PDG3X3TA300 — J K L 100–225

350 400 Aluminum Cu/Al B, C 1 250–500 127–253 PDG3X3TA350 — J K L 250–350

400 400 Aluminum Cu/Al B, C 2 3/0–250 85–127 PDG3X3TA400 Terminal shield J K L 400

400 600 Aluminum Cu/Al B, C 1 500–750 253–380 PDG3X3TA401H Terminal shield J K L H250–H400

630 600 Aluminum Cu/Al B, C 2 2–500 33.6–253 PDG3X3TA630 Terminal shield J K L 450–600

Optional Aluminum Terminals

400 400 Aluminum Cu/Al B, C 1 500–750 253–380 PDG3X3TA402 Terminal shield T U V 100–400

400 400 Aluminum Cu/Al B, C 2 2/0–250 (2) or

400 600 Aluminum Cu/Al B, C 1 3–500 26.7–253 PDG3X3TA400H — T U V H250–H400

Optional Copper Terminals

300 400 Copper Cu B, C 1 3–350 26.7–177 PDG3X3T300 — W Y Z 100–225

350 400 Copper Cu B, C 1 250–500 127–253 PDG3X3T350 — W Y Z 250–350

400 400 Copper Cu B, C 2 3/0–250 85–127 PDG3X3T400 Terminal shield W Y Z 400

400 400 Copper Cu/Al B, C 1 Al: 500–750

400 600 Copper Cu B, C 1 3–500 26.7–253 PDG3X3T400H — — ———

400 600 Copper Cu B, C 1 500–750 253–380 PDG3X3T401H Terminal shield W Y Z H250–H400

630 600 Copper Cu B, C 2 2–500 33.6 –253 PDG3X3T630 Terminal shield W Y Z 450–600

StrandAble Terminals

400 400 Aluminum Cu/Al B, C 2 3/0–250 85–127 PDG3X3TA400SW Terminal shield A B C 100–400

350 400 Aluminum Cu/Al B, C 1 250–500 127–253 PDG3X3TA350SW — — ———

630 600 Aluminum Cu/Al B, C 2 2–500 33.6–253 PDG3X3TA630SW Terminal shield A B C H250–600

Breaker
Frame

PDG3X3TA400
PDG3X3TA400SW
PDG3X3T400
PDG3X3TA400CW
PDG3X3T400CW
PDG3X3TA401CW
PDG3X3TA401

Terminal
Body Type

Wire
Typ e

PDG3X3TA402
PDG3X3T402
PDG3X3TA401H
PDG3X3T401H
PDG3X3TA401HCW
PDG3X3T401HCW

Number of

Wire

Conductors

Class

per Phase

D, G, H,
I, K, M

D, G, H,
I, K, M

D, G, H,
I, K, M

PDG3X3TA400H
PDG3X3T400H

AWG / kcmil
Range per
Conductor

2/0–500 (1)

Cu: 500 Only

3/0–4/0 85–107

250–350 127–177

2–350 33.6–177

Metric (mm
Range per
Conductor

67.4–127 (2) or

67.4–253 (1)

— PDG3X3T402 Terminal shield — — — —

PDG3X3TA630
PDG3X3T630
PDG3X3TA630SW
PDG3X3TA630CW
PDG3X3T630CW

2

)

3-Pole
Catalog Number

PDG3X3TA401 Terminal shield I O F 100–400

PDG3X3TA4003W
PDG3X3TA4006W
PDG3X3TA6006W
PDG3X3TA6006WSW

Included
Accessories

PDG3X3TA400RF
PDG3X3TA400HRF
PDG3X3TA630RF

Digit 14 Designation Factory

Line and
Load

Line
Only

Load
Only

Config.
Ampere
Range

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-49

Molded Case Circuit Breakers

2.2

Terminals—Frame Size 3

2

Terminals, continued

2

Maximum
Breaker
Amperes

2

Control Wire Aluminum Terminals

2

400 400 Aluminum Cu/Al B, C 2 3/0–250 85–127 PDG3X3TA400CW Terminal shield 1 2 3 100–400

400 400 Aluminum Cu/Al B, C 2 2/0–250 (2) or

2

400 600 Aluminum Cu/Al B, C 1 500–750 253–380 PDG3X3TA401HCW Terminal shield 1 2 3 H250–H400

2

630 600 Aluminum Cu/Al B, C 2 2–500 33.6–253 PDG3X3TA630CW Terminal shield 1 2 3 450–600

Control Wire Copper Terminals

2

400 400 Copper Cu B, C 2 3/0–250 85–127 PDG3X3T400CW Terminal shield 7 8 9 100–400

2

400 600 Copper Cu B, C 1 500–750 253–380 PDG3X3T401HCW Terminal shield 7 8 9 H250–H400

630 600 Copper Cu B, C 2 2–500 33.6–253 PDG3X3T630CW Terminal shield 7 8 9 450–600

2

Multi-wire Terminals

400 400 Aluminum Cu/Al B, C 3 12–2/0 3.31–67.4 PDG3X3TA4003W Terminal shield — — H 100–400

2

400 400 Aluminum Cu/Al B, C 6 14–3 2.08–26.7 PDG3X3TA4006W Terminal shield — — G 100–400

600 600 Aluminum Cu/Al B, C 6 14–1/0 2.08–53.5 PDG3X3TA6006W Terminal shield — — G H250–600

2

StrandAble Multi-wire Terminals

2

600 600 Aluminum Cu/Al B, C 6 12–2/0 — PDG3X3TA6006WSW Terminal shield — — — —

2

Rear-fed Terminals

2

400 400 Aluminum Cu/Al B, C 1 250–500 127–253 PDG3X3TA400RF

2

400 600 Aluminum Cu/Al B, C 1 2–500 33.6–253 PDG3X3TA400HRF

2

630 600 Aluminum Cu/Al B, C 2 2–500 33.6–253 PDG3X3TA630RF

2

Rear Connectors

400 — — — — — — — PDG3X3T400RC — R — — 100–400

2

630 — — — — — — — PDG3X3T630RC — R — — 250–600

End Cap Kits/Screw Terminals

2

400 — — — — — — — PDG3X3TS400 — S D E 100–400

600 — — — — — — — PDG3X3TS600 — S D E 250–600

2

Note: Wire capacity is based on standard imperial wire sizes; metric sizes provided in table

2

are a direct conversion to demonstrate maximum capacity, not to denote metric wire sizes.

Breaker
Frame

Power Defense Molded Case Circuit Breakers

Terminal
Body Type

Wire
Typ e

Wire
Class

D, G, H,
I, K, M

Number of
Conductors
per Phase

AWG / kcmil
Range per
Conductor

2/0–500 (1)

8–1/0

Metric (mm
Range per
Conductor

67.4–127 (2) or

67.4–253 (1)

2

)

3-Pole
Catalog Number

PDG3X3TA401CW Terminal shield 4 5 6 100–400

1

1

1

Included
Accessories

Interphase
barriers

Interphase
barriers

Interphase
barriers

Digit 14 Designation Factory

Line and
Load

— ———

— ———

— ———

Line
Only

Load
Only

Config.
Ampere
Range

2

Control Wire Tabs

Use

2

100–400 A 12 KCWTK

2

Note

1

2

Terminals not UL Listed.

Package
Qty.

Catalog
Number

2

2

2

2

2

V4-T2-50 Volume 4—Circuit Protection CA08100005E—March 2020

Molded Case Circuit Breakers

Power Defense Molded Cas e Circ uit Breakers

2.2

Accessories

Internal Accessory Configurations—Frame Size 3

3-Pole Circuit Breakers

Tripping
Accessory Options

Shunt Trip None None

UVR 2NO (2 spaces) 2NO (2 spaces)

4-Pole Circuit Breakers

Alarm Options
(2 Spaces)

1NO (1 space) 1NO (1 space)

1NC (1 space) 1NC (1 space)

1NO/1NC (2 spaces) 1NO/1NC (2 spaces)

2NC (2 spaces) 2NC (2 spaces)

1

Aux Options
(2 Spaces)

Alarm and Auxiliary Contact Blocks—Frame Size 3

Power Defense breakers
have designated positions for
alarm and auxiliary switches
in the right pole accessory
cavity. For Frame 3, the two
left-most positions are used
for alarm switches, and the
two right-most locations are
used for auxiliary switches.

Power Defense breakers
have secondary covers for
ease of field installation of
accessories, including alarm
and auxiliary switches.

Contact Blocks

Pigtail (29 in / 0.75 m) Contact Blocks for
Alarm and Auxiliary Switch Functionality

Catalog Number PDGXAA PDGXAB PDGXAC

Typ e Form A / NO Form B / NC Form C / NO-NC

Power Defense alarm and
auxiliary switches are
available in contact blocks, in
Form A (NO), Form B (NC),
and Form C (NO-NC) types.
Form A and Form B contacts
take one position in the
breaker accessory cavity, and
Form C contacts take two
positions in the cavity.
Identical contact blocks are
used for the alarm and
auxiliary switch functions.

Electronic breakers with
communications options
(Modbus RTU or CAM Link)
lose one alarm switch
position, but are also able to
provide trip position via
communications and the PXR
programmable relays.

2

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Tripping
Accessory Options

Shunt Trip None None

UVR 2NO (2 spaces) 2NO (2 spaces)

Notes

1

Frame 3 Power Defense breakers with electronic trip units AND communication only have
access to one alarm space. Breakers with thermal-magnetic trip units or electronic trip units
without communication have access to two alarm spaces.

2

Neutral pole includes two additional auxiliary spaces.

Alarm Options
(2 Spaces)

1NO (1 space) 1NO (1 space)

1NC (1 space) 1NC (1 space)

1NO/1NC (2 spaces) 1NO/1NC (2 spaces)

2NC (2 spaces) 2NC (2 spaces)

1

Aux Options
(4 Spaces)

2NO/2NC (4 spaces)

4NO (4 spaces)

4NC (4 spaces)

2

Screw Terminal Contact Blocks for
Alarm and Auxiliary Switch Functionality

Catalog Number PDGXXA PDGXXB PDGXXA + PDGXXB

Typ e Form A / NO Form B / NC For NO-NC, use two

Push-In Clamp Contact Blocks for
Alarm and Auxiliary Switch Functionality

Catalog Number PDGXUA PDGXUB PDGXUC

Typ e Form A / NO Form B / NC Form C / NO-NC

Pigtail (118 in / 3.0 m) Contact Blocks for
Alarm and Auxiliary Switch Functionality

Catalog Number PDGXDA PDGXDB PDGXDC

Typ e Form A / NO Form B / NC Form C / NO-NC

separate contact
blocks

2

2

2

2

2

2

2

2

2

2

2

2

2

2

Volume 4—Circuit Protection CA08100005E—March 2020 V4-T2-51

2