CustomAir 800-Series User and maintenance manual
LubeFree Compressors
800 Series
Installation, Operation and Care Manual
Low voltage box
The low voltage relay box also called the control box is already installed on this compressor. The purpose
of the control box is for the end use to install all remotely Master Control Panel (24 Volt operated) that
can control the air from one location. By means of ONE switch the compressor can be turned off in the
dental office instead of going to the utility room. By having the control box/low voltage relay installed on
the compressor, you have all that is required for any future additions.
Table of Contents
Section I Introduction
Specifi cations .......................................................................................................................... 3
Model CA-812 / CA-822 ..................................................................................................... 4
Model CA-813D / CA-823D .............................................................................................. 5
Model CA-825 ....................................................................................................................... 6
Model CA-825D .................................................................................................................... 7
Model CA-827D .................................................................................................................... 8
Model CA-829D .................................................................................................................... 9
Model CA-8212T ................................................................................................................10
Section II Pre-installation
Unpacking .............................................................................................................................. 11
Placement .............................................................................................................................. 11
Section III Installation
Unit Connections ................................................................................................................ 12
Grounding Instructions ...................................................................................................... 13
Extension Cords .................................................................................................................. 14
Section IV Operation
General Operation ........................................................................................................15-16
Automatic Reset Protector ............................................................................................... 16
Section V Care
Maintenance Schedule ........................................................................................................ 17
Cleaning Compressor......................................................................................................... 17
Inspecting Dryer .................................................................................................................. 18
Checking for Leaks .............................................................................................................. 18
Testing Safety Valves ............................................................................................................ 19
Replacing Intake Filter ........................................................................................................ 19
Replacing Dryer Filters ...................................................................................................... 20
Cleaning Non-return Valve ................................................................................................ 20
Section VI User Service Information
Service Instruction .............................................................................................................. 21
Troubleshooting Chart ....................................................................................................... 22
Section VII Parts List / Diagrams
Model CA-812 / CA-822 Parts List / Diagram ....................................................... 24-25
Model CA-813D / CA-823D Parts List / Diagram ................................................ 26-27
Model CA-825 Parts List / Diagram .........................................................................28-29
Model CA-825D Parts List / Diagram ...................................................................... 30-31
Model CA-827D Parts List / Diagram ...................................................................... 32-33
Model CA-829D Parts List / Diagram ...................................................................... 34-35
Model CA-8212T Parts List / Diagram ....................................................................36-37
Product Support Services .................................................................................. 38
800 Series Compressors
1
Section I Introduction
This manual contains installation, operation and care instructions and user service information for the
CustomAir® 800 Series Compressors.
The LubeFree 800 Series Compressors are designed to provide trouble-free service when installed, operated
and cared for according to the procedures set forth in this manual.
Specifi cations
Specifi cations
NOTE: The dimensions for each model are illustrated on Pages 3 through 10.
NOTE: The pressure dew point for all 800 series units is -40º C/-40°F.
Model CA-812 CA-822 CA-813D CA-823D CA-825
Users (max.) 2 2 3 3 5
Voltage (V/Hz) 120/60 230/60 120/60 230/60 230/60
Power (amps.) 9.75 5.4 15.0 8.2 8.3
Weight: (kg.) 49 49 43 43 61
(lbs.) 108 108 95 95 134
Dimensions: (mm) 522x478x619 522x478x619 603x533x632 603x533x632 535x496x663
LxWxH (in.) 20.5x18.8x24.4 20.5x18.8x24.4 23.8x21x24.9 23.8x21x24.9 21.1x19.5x26.1
Noise level (db) 72 72 69 69 74
Pump Time (sec.) 210 210 190 190 160
0-120 psi
Model CA-825D CA-827D CA-829D CA-8212T
Users (max.) 5 7 9 12
Voltage (V/Hz) 230/60 230/60 230/60 230/60
Power (amps.) 10.8 13.4 16.2 24.9
Weight: (kg.) 79 91 97 167
(lbs.) 174 201 214 368
Dimensions: (mm) 709x562x652 709x582x652 710x551x644 1288x637x788
LxWxH (in.) 27.9x22.1x25.7 27.9x22.9x25.7 27.9x21.7x25.4 50.7x25.1x31
Noise level (db) 74 75 75 77
Pump Time (sec.) 160 105 80 190
0-120 psi
NOTE: Pump Time plus/minus 10%. Average at 20°C/68°F motor start temperature
800 Series Compressors
3
Section I Introduction
Model CA-812 / CA-822
800 Series Compressors
4 Installation, Operation and Care Manual
Section I Introduction
Model CA-813D / CA-823D
800 Series Compressors
5
Section I Introduction
800 Series Compressors
Model CA-825
6 Installation, Operation and Care Manual
Section I Introduction
Model CA-825D
800 Series Compressors
7
Section I Introduction
Model CA-827D
800 Series Compressors
8 Installation, Operation and Care Manual
Section I Introduction
Model CA-829D
800 Series Compressors
9
Section I Introduction
Model CA-8212T
800 Series Compressors
10 Installation, Operation and Care Manual
Section Il Pre-installation
Unpacking
1. Carefully remove the compressor from its shipping carton.
2. Visually inspect the unit for shipping damage. Contact the freight
carrier and supplier immediately if the unit has shipping damage.
(See Product Support Services, Page 40.)
Placement
1. Place the compressor in a dust-free, dry, cool and frost-free room.
— CAUTION —
The compressor is for indoor use only --
NOT FOR OUTDOOR USE!
Rubber Feet
2. Do not install the compressor in a closed cupboard, unless
adequate openings for ventilation are available at the top and
2
bottom of the unit (minimum 500 cm
remote air intake is connected to ambient air source.
/77.5 in2 each). And
— WARNING —
When spraying fl ammable liquid, there may be danger of fi re
or explosion, especially in closed rooms.
3. Models CA-813D, CA-823D, CA-825, CA-825D, CA-827D,
CA-829D and CA-8212T have four adjustable rubber feet to
assure the unit stands fi rmly on the fl oor. (See illustration at left.)
— WARNING —
Place the compressor out of children's reach and never leave
children unattended when the compressor is in use.
800 Series Compressors
11
Section Ill Installation
The following information will assist in making a quick, easy and quality installation. However, if there are any questions, contact a CustomAir
technical service representative at 1-866-DTE-INFO (1-866-383-4636).
Unless directions are followed and the original spare parts used,
800 Series Compressors
Unit Connections
— WARNING —
physical injury or property damage may result.
1. Lead the hoses from the fi lter and dryer to an outlet or a bottle to
collect possible water.
2. Make sure the operating voltage of the compressor corresponds to
the voltage of the socket. (Refer to Specifi cations, Page 2.)
Remote Fresh
Air Intake
— CAUTION —
Only connect the compressor to installations with the correct
voltage stated on the motor plate
3. Connect the plug and cable and make sure the circuit is properly
protected. (See Grounding Instructions, Page 13.)
IMPORTANT NOTE: e air consumption of the equipment used
with the compressor must be sized properly to the compressor/number of users.
— CAUTION —
Only connect equipment suitable for the maximum pressure
stated on the tank pressure gauge.
4. Connect the pressure hose to the regulator.
5. Connect the remote air intake on the connecting piece on the
intake to an ambient air source.
When using the compressor in connection with vital
equipment, an alternative air source should be available in
Moisture
Drain Tube
12 Installation, Operation and Care Manual
Dual Column Disiccant Dryer with
Coalescing Filters and moisture
— NOTICE —
case of a defect in the compressor.
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